6125 series fingerprint chamber operations manual
Contents
1. Manual 2 14 2012 Page 20 of 27 SECTION 9 PREVENTATIVE MAINTENANCE The CARON chamber has been robustly designed to minimize performance problems However regular maintenance is very important for continuous trouble free operation As a general rule CARON recommends an annual calibration check of the temperature and humidity systems CARON offers a full range of on site calibration and validation services We also offer preventative maintenance contracts on our equipment Contact our customer service department for details or visit us on the web at www caronproducts com Recommended Daily Maintenance Checks 1 Check the Temperature and humidity displays versus set points Check for and correct any alarm condition Recommended Monthly Maintenance Checks Check to ensure the drain in the bottom of the unit is draining properly Recommended Annual Maintenance Checks Disinfect all interior surfaces with a general purpose laboratory cleaning agent Perform a complete calibration of the temperature and humidity systems 6125 Operations Manual 2 14 2012 Page 21 of 27 SECTION 10 SPECIFICATIONS 6125 2 6125 3 Temperature Range 40 C to 100 C Temperature Control 0 5 C Humidity Range 40 to 80 up to 80 C Humidity Control 3 RH Interior Dimensions 32 W x 27 D x 53 H_ 81cm x 69cm x 134cm Exterior Dimensions 36 W x 33 D x77 H 90cm x 85cm2. SECTION 3 INSTALLATION Unpacking Your new unit has been thoroughly packaged to avoid shipping damage However the unit should be fully inspected upon arrival before signing for receipt If the package has visual damage notes should be made on the freight bill and signed by the delivery company In the event of concealed damage after the unit is uncrated keep the carton and packaging material Call the shipping company within 7 days of receipt request inspection and retain a copy of the inspection report Choosing a Location This product weighs in excess of 500 pounds Ensure that sufficient resources are available to safely move the product To ensure proper operation the unit must be located on a firm level surface capable of supporting approximately 800 pounds Allow four inches of clearance on all sides of the product to allow for connections and airflow Moist air may exhaust out the rear vent The unit requires a dedicated electrical connection Power requirements vary depending upon the chamber model see Connecting Electrical Power section Choose a location where these facilities are or can be made available If a water source or a drain is not available contact CARON customer service and ask about our CRYS102 product line or click this weblink for information on the product http www caronproducts com 65 Installing the Shelves and Hanging Rods Each fingerprint chamber includes two perforated white coated she
3. on the individual system controller Alarm Description Alarm Alarm Delay Alarm Message Deviation Temp higher than Set point 50 C 15 minutes Temp Controller AL h1 Temp lower than Set point 50 C 15 minutes Temp Controller AL L1 RH higher than Set point 50 RH 15 minutes RH Controller AL h1 RH lower than Set point 50 RH 15 minutes RH Controller AL L1 In the event an alarm occurs the alarm indicator will illuminate and an audible alarm will occur To temporarily disable the audible alarm toggle the alarm audible enable switch to silence When the alarm condition is corrected both the alarm indicator and the audible alarm will be disabled Return the alarm switch to audible Changing Alarm Set points All alarm set points were preset at the factory to minimize nuisance alarms that could be created as a result of door openings Alarm set point defaults are shown in the alarm table earlier in this section However alarm set points can be changed based on individual user requirements Each of the controllers are programmed in the same manner Press the advance key on the control system that you are changing until either A LO1 or A HI1 is displayed in green The red displayed value is the deviation from the set point that will activate the alarm Press the UP arrow to increase the deviation press the down arrow to decrease the deviation Press the Infinity Key to exit 6125 Operations
4. point Changing the Humidity Set point Section 6 Optional Accessory Operation Using the Carboy Water System BOTL301 Section 7 Calibration c cccceccececeececeecececcececesceseeeesecaees Calibrating the Temperature Calibrating the Humidity Section 8 Alarms Q 0cccccsceceececeecececeececeecececcececeecuseeeeseeaees Alarm System Overview Changing Alarm Set points Section 9 Preventative Maintenance Section 10 Specifications eos Section 11 Electrical Schematics Section 12 Troubleshooting s sos Section 13 Spare Replacement Parts Appendix A Declaration of Conformity 6125 Operations Manual 2 14 2012 Page 3 of 27 SECTION 1 WARRANTY INFORMATION Please review this section before requesting warranty service At CARON one of our primary goals is to provide customers with high levels of personal service and top quality products delivered on time and backed by technical service and support for the life of the product Before contacting us for warranty service please be aware that there are repairs that are not covered under warranty These include 1 2 3 Calibration of control parameters Damage resulting from improper use Service calls for improper installation in
5. section of the manual Is there power at the electric outlet the unit is plugged into O Is the unit s power switch turned on Problem Unit temperature is above below temperature set point Has the unit s temperature set point been recently lowered raised and if so has the unit been allowed 2 hours stabilize at the new set point Has the inner door been recently opened for an extended period of time Unit humidity level is above below humidity set point Is the unit connected to a water source as specified in the installation section of the manual Has the unit been leveled to insure the cabinet drain works correctly The cabinet s drain line uses gravity to remove water Does the drain line have any rises in it above the cabinet s drain level that could be trapping water Has the units humidity set point been recently lowered raised and if so has the unit been allowed time to stabilize at the new set point Has the inner door been recently opened for an extended period of time 6125 Operations Manual 2 14 2012 Page 25 of 27 SECTION 13 SPARE REPLACEMENT PARTS General Part Number Description MTR 130 Blower Motor BLW 112 Blower Wheel CTR 131 Watlow Standard controller POW 108 24V DC Power Supply Temperature Related Part Number Description HTR 152 Air Heater RMT 114 107C Air Heater Ther
6. CARGN 6125 SERIES FINGERPRINT CHAMBER OPERATIONS MANUAL Dear Valued Customer Thank you for purchasing CARON Products amp Services equipment We appreciate your business and look forward to being your preferred supplier of controlled environment equipment products in the future At CARON we are committed to continuous quality improvement Our goal is to supply our customers with highly reliable equipment at a fair price In order to openly monitor our performance we would appreciate your feedback on our products and services If you have questions or any suggestions for improvement based on the installation or operation of the equipment you have purchased please contact our service department at service caronproducts com or 740 373 6809 Thanks again for your business 6125 Operations Manual 2 14 2012 Page 2 of 27 TABLE OF CONTENTS Section 1 Warranty a cesssinaasiidavotarenadas eo vasias esses cuintitavenia Section 2 Equipment Overview c ccsscecssseeeeeseeeeeeeees Section 3 Installation 0 ccccccececeececeecececeececeececeeeeeeeeees Choosing a Location Connecting the Drain Line Connecting the Water Supply Connecting Electrical Power Section 4 Optional Accessory Installation Installing the Carboy Water System BOTL301 Installing Drain Water Pump PUMP301 Section 5 Operation amusesssisaisssdi corantes sia lada Changing the Temperature Set
7. SPR 11 2004 Class B Laboratory Equipment Immunity Measurement amp Control requirements Performed according to EMC Directive 2004 108 EC IEC CISPR 11 1997 A1 1999 A2 2002 EN 55011 1998 A1 1999 A2 2002 FCC CFR47 Part 18 Safety EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use part 1 General Requirements Vaid M Zig By Dave Figel Engineering Production Manager CARON Products amp Services Inc 6125 Operations Manual 2 14 2012 Page 27 of 27
8. ation contact CARON s service department for on site calibration Be sure that all reference instruments are calibrated to an appropriate standard Calibrating the Temperature If temperature calibration is needed the following steps can be taken Infinity Key Advance Key Locate the reference instrument s temperature sensor in close proximity to the cabinet s geometric center Be sure that the stabilization times described earlier have been satisfied prior to performing calibration Press the advance key until the green display reads i CAL calibrate Pressing the UP arrow will increase the Temperature calibration offset by 1 C Pressing the down arrow will decrease the Temperature calibration offset by 1 C Pressing and holding either button will rapidly scroll the calibration offset When finished press the infinity key to return to the main menu Temperature calibration example If the chamber temperature display reads 40 C and the calibrated independent sensor shows 43 C set the i CAL offset value to 3 C If the calibrated independent sensor shows 36 C then the entered offset should be negative In this example the required offset to i CAL would be 4 C 6125 Operations Manual 2 14 2012 Page 18 of 27 Calibrating the Humidity If humidity calibration is needed the following steps can be taken Infinity Key Advance Key Locate the reference instrument s temperature sensor in close proximity to the cab
9. cluding electrical service gas and water supply tubing gas supplies room ventilation unit leveling or ambient conditions that are out of specification Customer modifications made to parts or subsystems Shipping damage either obvious or concealed as a result of freight handling x S n 4 5 xe no WARRANTY DEFINED Caron Products amp Services Inc herein after CARON hereby warrants that equipment manufactured by CARON is free from defects in materials and workmanship when the equipment is used under normal operating conditions in accordance with the instructions provided by CARON as follows COVERED Parts and labor for a period of one 1 year from date of shipment first six digits of serial number tag contain date of shipment Any part found defective would be either repaired or replaced at CARON s discretion free of charge by CARON in Marietta OH Parts that are replaced will become the property of CARON This service includes diagnosis and correction of individual CARON product malfunctions or failures and may consist of temporary procedures to be followed by the customer while a permanent solution is sought If CARON factory service personnel determine that the customer s unit requires further service dependent of the model involved CARON may at its sole discretion provide a service technician to correct the problem or return the unit to the factory If a unit is to be shipped back to the factory CARON will
10. egin to approach set points Allow the unit to stabilize for 2 hours before use or prior to making any calibration adjustments Changing the Temperature Set point Actual Temperature Increase Temperature Temperature Set point Set point EZ Button Decrease Temperature Set point To set the temperature set point press the UP arrow to increase the temperature set point by 1 C Press the DOWN arrow to decrease the temperature set point by 1 C Pressing and holding either button will cause the set point to scroll rapidly in either direction To turn off the temperature control system but still display the chamber temperature press the EZ button The words OFF will display in the set point area To toggle back to controlled temperature press the EZ button again 6125 Operations Manual 2 14 2012 Page 15 of 27 Changing the Humidity Set point Actual Increase Humidity Humidity Set point Humidity Set point Decrease Humidity Set point Enable Humidity Control Switch EZ Button To set the humidity set point press the UP arrow to increase the humidity set point by 1 RH Press the DOWN arrow to decrease the humidity set point by 1 RH Pressing and holding either button will cause the set point to scroll rapidly in either direction If humidity is not required in the chamber the RH system can be disabled by turning off the Enable Humidity switch This will disable the entire RH system including the controlle
11. er can be purchased with an optional 2 5 gallon carboy water system The carboy system is preassembled and shipped inside the chamber The four 2 bolts required to mount the carboy to the unit will be mounted in the left hand side of the chamber Remove the carboy assembly from inside the chamber and attach it to the chamber using the 44 bolts Bolts 4 total Tubing connects disconnect to carboy Attach the preassembled tubing provided with the carboy to the water inlet on the rear of the chamber J Tubing to water inlet di pu Fill the carboy with water as described in the connecting a water supply section of the manual 6125 Operations Manual 2 14 2012 Page 13 of 27 Installing Drain Water Pump PUMP301 In applications where a floor drain is not available and a CARON water recycling system is not being used a drain pump can be purchased to pump any excess condensate from the chamber to a local sink or drain The pump is located near the middle of the back of the cnamber Connect the supplied tubing from the pump to the sink drain The tubing may be run vertically into a ceiling but should not exceed 15 feet height 6125 Operations Manual 2 14 2012 Page 14 of 27 SECTION 5 OPERATION With the chamber properly installed and the appropriate utilities connected the power switch on the lower right of the control bezel can be turned on Within a few minutes the temperature and humidity will b
12. inet s geometric center Be sure that the stabilization times described earlier have been satisfied prior to performing this calibration Press the advance key until the green display reads i CAL calibrate Pressing the UP arrow will increase the Humidity calibration offset by 1 Pressing the down arrow will decrease the Humidity calibration offset by 1 Pressing and holding either button will rapidly scroll the calibration offset When finished press the infinity key to return to the main menu Humidity calibration example If the chamber temperature display reads 80 and the calibrated independent sensor shows 83 set the i CAL offset value to 3 0 If the calibrated independent sensor shows 74 C then the entered offset should be negative In this example the required offset to i CAL would be 6 0 6125 Operations Manual 2 14 2012 Page 19 of 27 SECTION 8 ALARMS Alarm System Overview The chamber control system is equipped with an alarm system that constantly monitors temperature and humidity to ensure the user is notified if the cabinet goes into an alarm condition Notification occurs via a RED indicator light and an buzzer Each alarm condition has been factory programmed to minimize nuisance alarms while maximizing warning time The following table contains the alarm conditions being checked the factory default alarm range the amount of time an alarm must be present to occur alarm delay and the message that will be displayed
13. let fitting on the back of the unit and black tubing are provided to connect the water supply to the chamber Connect an appropriate water supply to the fitting Incoming line pressure should be regulated to not exceed 80 psi If a Condensate Recirculator water recycling system was purchased as a water supply refer to its user s manual for proper installation of the water supply 6125 Operations Manual 2 14 2012 Page 11 of 27 Connecting Electrical Power Connect each chamber to a grounded circuit Failure to do so could result in electrical shock The unit requires a dedicated electrical outlet See table below for model specific power required and connection Model Power Requirements Plug Connection 2 230V 60Hz 10A FLA NEMA 6 15 3 230V 50Hz 10A FLA CEE 7 7 When the required electrical connection is available plug the provided power cord into the unit and the electrical outlet Door Latch Use the door latch to secure the door tightly in place To open the door flip the release lever on the door latch away from the green handle Once the latch opens up pull on the green handle to open the door When closing the door use the green handle to push the door against the chamber Then use the latch to secure the door tightly Door latch 6125 Operations Manual 2 14 2012 Page 12 of 27 SECTION 4 ACCESSORY INSTALLATION Installing Carboy Water System BOTL301 The 6125 fingerprint chamb
14. lied of merchantability fitness for a particular purpose or otherwise with respect to the goods sold under this agreement This warranty cannot be altered unless CARON agrees to an alteration in writing and expressly stated herein shall be recognized to vary or modify this contract Ohio Law governs this warranty Caron Products amp Services Inc PO Box 715 Marietta OH 45750 740 373 6809 6125 Operations Manual 2 14 2012 Page 5 of 27 INTERNATIONAL SYMBOLS AND DEFINITIONS Help Information Warning of hazardous area Warning of hot surface Warning of dangerous electric voltage O e POO Earth ground protective conductor WARNINGS X Local government may require proper disposal 6125 Operations Manual 2 14 2012 Page 6 of 27 SECTION 2 EQUIPMENT OVERVIEW Congratulations You have just purchased the latest technology in cnambers Before using the equipment familiarize yourself with key components of the product and thoroughly read this manual Lockable Control Panel l Power Illuminated Switch CARON Logo Adjustable Sliding Shelf Door latch Door Handle Temperature amp Humidity Sensors 6125 Operations Manual 2 14 2012 Page 7 of 27 SECTION 2 EQUIPMENT OVERVIEW CON TINUED Temperature Humidity Controller Humidity Controller Enable Switch v TEMP C SILENCE AUDIBLE Visual Alarm Alarm Silence Indicator Switch 6125 Operations Manual 2 14 2012 Page 8 of 27
15. lves Each shelf requires two shelf channels for installation The left and right shelf tracks are the same Prior to installation take time to consider what the size of the product being placed in the chamber will be and set the shelf spacing accordingly Additional shelving can be purchased through CARON customer service if necessary 6125 Operations Manual 2 14 2012 Page 9 of 27 To install the shelf channels insert the rear tab on the shelf channel into the rear wall on the side wall of the chamber Then insert the front tab into the front pilaster Push the entire shelf channel towards the rear of the unit and snap it down into place Each shelf is capable of supporting a uniformly distributed load of 50 pounds The maximum chamber capacity is 500 pounds stationary Chamber should be emptv when beina moved Do not have multiple loaded shelves out simultaneously or the chamber may tip In place of each shelf hanging rods may be used to hold light weight items Slide several clips onto each rod Then place the rods into the holes in the shelf track Leveling the Unit Place a level on the middle shelf of the chamber Adjust the feet until the unit sits level left to right and front to back Even if the unit is level without adjustment the leveling feet should still be lowered to avoid the cabinet moving while opening and closing the outer door amp prevent a flat spot from forming on the casters Connecting the Drain Line Whe
16. mostat RMT 116 121C Air Heater Thermostat RTD 101 Temp Sensor RTD 100 Ohm Platinum REL 103 Heater Solid State Relay Humidity Related Part Number Description HUM 110 RH Sensor PMP 150 24VDC RH Pressure Pump NOZ 101 Precision RH Spray Nozzle SOL 135 Humidification Solenoid REL 152 Humidification Solid State Relay TUB 168 Drain Tubing Blue 3 8 TUB 132 Water Supply Tubing Black 4 Fuse Related ID Description 230V SW1 Main circuit breaker switch CBR 115 10A FUS7 Condensate pump fuse FUS 157 0 32A FUS8 Condensate pump transformer fuse FUS 157 0 32A FUS9 Door perimeter heater fuse FUS 158 0 54 FUS10 Air amp door heater fuse FUS 103 10A FUS11 Door heater transformer fuse FUS 164 3A FUS13 Humidity injection pump fuse FUS 159 1 25A 6125 Operations Manual 2 14 2012 Page 26 of 27 CARON DECLARATION OF CONFORMITY Caron Products and Services Inc 27640 State Route 7 Marietta OH 45750 USA 09 Declares that the product Designation 6125 Series Model Numbers 6125 2 6125 3 Classification Electrical equipment intended for residential commercial and lighting industrial environments Rated Voltage 220 240 ac Rated Frequency 50Hz Meets the essential requirements of the following European Union Directive s using the relevant section s of the normalized standards and related documents shown EMC EN 61326 CI
17. n using a pressurized water source failure to connect the unit to a drain could result in facility flooding The chamber drain connection is located in the bottom middle of the back of the chamber A 3 8 NPT fitting and tubing are supplied in the unit parts kit Thread the fitting into the drain connection and slide the tubing into the drain connection Pull on the tubing after installation to make sure it is tight Route the drain tubing to a local floor drain 6125 Operations Manual 2 14 2012 Page 10 of 27 chamber The drain line must remain below the cnamber to drain properly Kinks or elevations in the drain line above the cabinet drain will not allow the cnamber to drain The drain line relies on gravity to remove water from the If a local floor drain is not available a variety of accessories are available through CARON customer service These accessories can also be viewed at www caronproducts com Connecting the Water Supply To ensure proper operation distilled or deionized water is required as a supply on units that have humidity control If these water sources are not available contact CARON customer service resistivity between 50KQ CM and 1MQ CM and a pH of greater than 6 5 Using water outside this range will void your warranty A Use only distilled or deionized water with a Chloramines can damage internal rubber Do not use water that contains chloramines gaskets resulting in leaks A water in
18. pay all ground shipping charges via UPS or other common carrier CARON will have the right to inspect the equipment and determine the repairs or replacement parts necessary The customer would be notified within a reasonable time after inspection of any costs incurred that are not covered by this warranty prior to initiation of any such repairs 6125 Operations Manual 2 14 2012 Page 4 of 27 NOT COVERED Cost of express shipments such as Federal Express UPS Next Day Air UPS Second Day Air or any other express shipment charges Any customer modifications of this equipment or any repairs undertaken without the prior written consent of CARON will render this limited warranty void CARON is not responsible for consequential incidental or special damages In no event will CARON be responsible for damages more than the price of the product Repairs necessary because of the equipment being used under other than normal operating conditions or for other than its intended use Repair or replacement of parts due to the customer s failure to follow normal maintenance instructions Parts considered consumable such as light bulbs filters gases etc Damage from use of improper water quality Damage from chemicals or cleaning agents detrimental to equipment materials Force Majeure or Acts of God This writing is a final and complete integration of the agreement between CARON and the customer CARON makes no other warranties express or imp
19. r The system can be turned back on at anytime To turn off the humidity control system but still display the chamber humidity level press the EZ button The words OFF will display in the set point area To toggle back to controlled humidity press the EZ button again 6125 Operations Manual 2 14 2012 Page 16 of 27 SECTION 6 ACCESSORY OPERATION Using the Carboy Water System BOTL301 To fill the carboy while attached to the chamber unscrew the cap Fill carboy with distilled or deionized water see Connecting the Water Supply section for details The carboy holds 2 5 liters If the carboy must be removed in order to fill it up first disconnect the tubing between the carboy and chamber by pressing the metal lever at the tubing connects disconnects at the bottom of the carboy Then unscrew the four mounting screws and remove the carboy After re attaching the carboy connect the tubing by simply pressing the plastic fittings into each other Screw Cap Mounting Screws 4 total Tubing Connects Disconnect to Tubing To Carboy Chamber 6125 Operations Manual 2 14 2012 Page 17 of 27 SECTION 7 CALIBRATION The temperature and humidity systems can all be calibrated as necessary CARON recommends an annual calibration check of each system Before making a calibration adjustment allow the cabinet to stabilize a minimum of 2 hours If you do not have the appropriate reference instruments to perform calibr
20. x 196cm Work Space 25 Cu Ft 708 Liters Work Area 14 5 ft up to 111 f with 23 additional shelves Electrical 230V 60Hz 12A 230V 50Hz 12A Shipping Weight 575 Ibs 875 Ibs Specifications are subject to change without notice Includes export shipping crate 6125 Operations Manual 2 14 2012 Page 22 of 27 SECTION 11 ELECTRICAL SCHEMATICS 6123 REV 1 ELECTRICAL SCHEMATIC PAGE 1 UF 23 HIGHEST AC WEE NMER 74 DEISE VIDE SONOS A7 ZA 64 46 TE E MES IE VEE NOMES SADT o MR aval me em UE fai PTL LANGE COLE 4 EL FOOTE OTIR REY BAR MOWER SWIC 4 CALOT ee Mk COW VIE TAGE WIES BED anes OF GEZ ESD RED EV GA RTE EK EFT BEDE DETE ETAT HUB YECC OW SE PIER EA T ALOE IERS PINK h LIHIS IA LV De TRES CREP FO NS GERELTS LIL AI LYS BOL Es ADEE COANECIOE EY FOL TR UE OAE AAL Oh LLT NTIE SHARED RECIO DECT LIGHTS TE LEIS AVAL ON NT 1 10 11 6125 Operations Manual 2 14 2012 Page 23 of 27 SECTION 11 ELECTRICAL SCHEMATICS CONTINUED GIZ REV I ELECTRICAL SCHEMATIC AGE 2 OF amp 6125 Operations Manual DESL SEL Ga FE RERS EVE CERET E a A E CAR ALR DEAE GEN 4s ISO IA ee EAF WILH OVER TE THES EF EZEN A UE re oF BOE ES VE F rk WEE Es re D Bu PO FERE 1 10 11 Page 24 of 27 SECTION 12 TROUBLESHOOTING Problem Unit will not turn on Is the unit connected to a dedicated electrical circuit as defined in the installation
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