Circular Saw - Makita New Zealand
Contents
1. Connect dust extraction equipment If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Do not abuse the cord Never carry the tool by the cord or yank it to discon nect it from the socket Keep the cord away from heat oil and sharp edges Secure work Use clamps or a vice to hold the work It is safer than using your hand and it frees both hands to operate the tool Do not overreach Keep proper footing and balance at all times Maintain tools with care Keep cutting tools sharp and clean for better and safer performance Follow instructions for lubrica 15 16 17 18 19 20 21 22 ENA001 2 tion and changing accessories Inspect tool cord periodically and if damaged have it repaired by an authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease Disconnect tools When not in use before servicing and when chang ing accessories such as blades bits and cutters Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on Avoid unintentional starting Do not carry a plugged in tool with a finger on the switch Ensure switch is off when plugging in Use outdoor extension leads When tool is used outdoors use only extension cords intended2. Removing or installing saw blade A CAUTION Be sure the blade is installed with teeth pointing up at the front of the tool e Use only the Makita wrench to install or remove the blade To remove the blade hold the outer flange with the wrench so that it cannot revolve then use the socket wrench to loosen the hex bolt clockwise Then remove the hex bolt outer flange and blade To install the blade follow the removal procedure in reverse BE SURE TO TIGHTEN THE HEX BOLT COUNTERCLOCKWISE SECURELY When changing blade make sure to also clean upper and lower blade guards of accumulated sawdust Such efforts do not however replace the need to check lower guard operation before each use Z CAUTION e The recessed side of inner flange is kept on the blade side when mounting AA CAUTION Be sure to move the tool forward in a straight line gently Forcing or twisting the tool will result in overheating the motor and dangerous kickback possibly causing severe injury Hold the tool firmly Set the base plate on the workpiece to be cut without the blade making any contact Then turn the tool on and wait until the blade attains full speed Now simply move the tool forward over the workpiece surface keeping it flat and advancing slowly until the sawing is completed To get clear cuts keep your sawing line straight and your speed of advancing uniform 1 Screw 2 Rip fence Guide rule MAINTENANCE 1 Adjusting
3. clamping screw For cleaner safer cuts set cut depth so that no more than one blade tooth projects below workpiece Using proper cut depth helps to reduce potential for dangerous KICKBACKS which can cause personal injury Bevel cutting Loosen the clamping screw on the bevel scale plate on the front of the base Set for the desired angle 0 45 by tilting accordingly then tighten the clamping screw securely Sighting For straight cuts align the A position on the front of the base with your cutting line For 45 bevel cuts align the B position with it Switch action A CAUTION e Before plugging in the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released For tool with lock button To start the tool simply pull the switch trigger Release the switch trigger to stop For continuous operation pull the switch trigger and then push in the lock but ton To stop the tool from the locked position pull the switch trigger fully then release it ASSEMBLY 001415 1 Wrench 2 Socket wrench 3 Outer flange 005495 1 Bolt 2 Outer flange 3 Inner flange 4 Saw blade OPERATION 005496 For tool without lock button To start the tool simply pull the switch trigger Release the switch trigger to stop Z CAUTION Always be sure that the tool is switched off and unplugged before carrying out any work on the tool
4. personal injury Read all these instructions before operating this product and save these instructions For safe operations 1 10 11 12 13 14 Keep work area clean Cluttered areas and benches invite injuries Consider work area environment Do not expose power tools to rain Do not use power tools in damp or wet locations Keep work area well lit Do not use power tools where there is risk to cause fire or explosion Guard against electric shock Avoid body contact with earthed or grounded sur faces e g pipes radiators ranges refrigerators Keep children away Do not let visitors touch the tool or extension cord All visitors should be kept away from work area Store idle tools When not in use tools should be stored in a dry high or locked up place out of reach of children Do not force the tool It will do the job better and safer at the rate for which it was intended Use the right tool Do not force small tools or attachments to do the job of a heavy duty tool Do not use tools for purposes not intended for example do not use circular saws to cut tree limbs or logs Dress properly Do not wear loose clothing or jewellery they can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protecting hair covering to contain long hair Use safety glasses and hearing protection Also use face or dust mask if the cutting operation is dusty
5. HSITMON3 Taa kita Circular Saw MODEL 4200N Oia INSULATION INSTRUCTION MANUAL AX WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE SPECIFICATIONS Model 4200N Blade diameter 110 mm at 90 32 mm Max Cutting depth at 45 21 mm No load speed min 11 000 Overall length 230 mm Net weight 2 8 kg Safety class E 1 Due to our continuing programme of research and development the specifications herein are subject to change without notice e Note Specifications may differ from country to country SYMBOLS END201 1 Intended use The following show the symbols used for the tool Be The tool is intended for performing lengthways and sure that you understand their meaning before use crossways straight cuts and mitre cuts with angles in wood while in firm contact with the workpiece BA ia Read instruction manual Power supply The tool should be connected only to a power supply of na DOUBLE INSULATION the same voltage as indicated on the nameplate and can only be operated on single phase AC supply They are double insulated in accordance with European Standard and can therefore also be used from sockets without earth wire SAFETY INSTRUCTIONS A WARNING When using electric tools basic safety precautions including the following should always be followed to reduce the risk of fire electric shock and
6. e is moving NEVER place your hand or fingers behind the saw If kickback occurs the saw could easily jump backwards over your hand possibly caus ing severe injury 11 15 Fig 3 Lower guard should be retracted manually only for special cuts such as Compound Cuts Raise lower guard by Retracting Lever As soon as blade enters the material lower guard must be released For all other sawing the lower guard should operate automatically Adjustments Before cutting be sure depth and bevel adjust ments are tight Use Only Correct Blades In Mounting Don t use blades with incorrect size holes Never use defective or incorrect blade washers or bolts Avoid Cutting Nails Inspect for and remove all nails from lumber before cutting When operating the saw keep the cord away from the cutting area and position it so that it will not be caught on the workpiece during the cutting operation Operate with proper hand support proper workpiece support and supply cord routing away from the work area WARNING It is important to support the workpiece properly and to hold the saw firmly to prevent loss of control which could cause personal injury Fig 4 illustrates typical hand support of the saw SL Es EN Fig 6 17 Never attempt to saw with the circular saw held Fig 4 upside down in a vise This is extremely danger A typical illustration of proper hand support workpiece ous and can lead
7. essories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center e Saw blades e Socket wrench 9 e Rip fence Guide rule e Wrench 22 Memo 10 Memo Makita Corporation 883136D8
8. for outdoor use Stay alert Watch what you are doing Use common sense Do not operate tool when you are tired Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts free running of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated in this instruction manual Have defective switches replaced by an authorized service facility Do not use the tool if the switch does not turn it on and off Warning The use of any accessory or attachment other than those recommended in this instruction manual or the catalog may present a risk of personal injury Have your tool repaired by a qualified person This electric tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise this may result in considerable danger to the user ADDITIONAL SAFETY RULES FOR TOOL Wear hearing protection Keep Guards In Place and In Working Order Never wedge or tie lower guard open Check operation of lower guard before each use Don t use if lower guard does not close briskly over saw blade CAUTION If saw
9. is dropped lower guard may be bent restricting full return Do not use blades which are deformed or cracked Do not use blades made of high speed steel Do not stop the blades by lateral pressure on the saw blade Keep Blades Clean and Sharp Sharp blades minimize stalling and kickback DANGER Keep Hands Away From Cutting Area Keep hands away from blades Don t reach underneath work while blade is rotating Don t attempt to remove cut material when blade is moving CAUTION Blades coast after turn off Support Large Panels Fig 1 amp 2 Large panels must be supported as shown in Fig 1 to minimize the risk of blade pinching and kickback When cutting operation requires the resting of the saw on the workpiece the saw shall be rested on the larger portion and the smaller piece cut off Fig 1 To avoid kickback do support board or panel near the cut 4 Fig 2 Do not support board or panel away from the cut 9 10 ENBO36 4 Use Rip Fence Always use a fence or straight edge guide when ripping Guard Against Kickback Fig 1 amp 3 Kickback occurs when the saw stalls rapidly and is driven back towards the operator Release switch immediately if blade binds or saw stalls Keep blades sharp Support large panels as shown in Fig 1 Use fence or straight edge guide when ripping Don t force tool Stay alert exercise control Don t remove saw from work during a cut while the blad
10. screw 2 Base 005513 001495 001504 1 Triangular rule 1 Limit mark 001145 Rip fence Guide rule The handy rip fence allows you to do extra accurate straight cuts Simply slide the rip fence up snugly against the side of the workpiece and secure it in posi tion with the screw on the front of the base It also makes repeated cuts of uni form width possible ZA CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Adjusting for accuracy of 90 cut vertical cut This adjustment has been made at the factory But if it is off adjust the adjust ing screw with a hex wrench while squaring the blade with the base using a tri angular rule try square etc Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only identical carbon brushes 005497 Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps To maintain product SAFETY and RELIABILITY repairs any other mainte nance or adjustment should be performed by Makita Authorized Service Cent ers always using Makita replacement parts 1 Brush holder cap 2 Screwdriver ACCESSORIES Z CAUTION These acc
11. to serious accidents Fig 7 support and supply cord routing 16 Place the wider portion of the saw base on that part of the workpiece which is solidly sup ported not on the section that will fall off when the cut is made As example Fig 5 illustrates the RIGHT way to cut off the end of a board and Fig 6 the WRONG way If the workpiece is short or small clamp it down DON T TRY TO HOLD SHORT PIECES BY HAND Fig 6 Fig 7 18 Before setting the tool down after completing a cut be sure that the lower telescoping guard has closed and the blade has come to a com plete stop 19 Using manufacturer data Ensure that the diameter thickness and other characteristics of the saw blade are suitable for the tool Ensure that the saw blade is suitable for the spindle speed of the tool 20 Do not use any abrasive wheel SAVE THESE INSTRUCTION FUNCTIONAL DESCRIPTION 001337 1 Clamping screw 001355 1 Wing nut 2 Bevel scale plate 001372 4 La 1 Base 005494 1 Lock button 2 Switch trigger Z CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Adjusting depth of cut ZA CAUTION e After adjusting the depth of cut always tighten the clamping screw securely Loosen the clamping screw on the depth guide and move the base up or down At the desired depth of cut secure the base by tightening the
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