H36I-E-01 - Motionsolutions.com
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1. Protect Level Used to set protection for operations Press the and Keys for at least 3 s Start up Adjustment Level Operation Level gt Used for SP alarm values parameters PID constants and other basic settings adjustment sensitivity etc and monitoring Press the Key for at least 3 5 Press the Key for at least 1 5 Key once models with communications only Used to set the input type Setting Level and other b Used to set communications i Initial Setting Level Release protection and then enter the password 169 for the AMS Move to Advanced Press the Key for at least 1 s Setting Level parameter i Advanced Function Setting Level 1 i i i i i i i i i Used to set application i functions 1 Figure 10 Settings level diagram 19 Quick Start Instruction E5CC 2 4 Parameter list A comprehensive description of all levels and parameters is in the manual which you can download from our web site pret Waun D uUi HG UP HG 2 MAP ER Ek 2 TF sae te Ws manco 8 H i 20 Quick Start Instruction 65 OMRON SP Sangon Rs E ie RSP E ESEC ony Exracton of Squam Root2. kias 10 3 Selecting PID 11 3 1 Setting 85 PID controller eiiim rhe eia re oec th tte cone Yon 11 NE te 12 4 13 4 1 Sett ng the alattr eei tree rta aeenees 15 5 Setting temperature 16 SO 0 MM H 16 2 Advanced features 7 2 1 Releasing advanced setting level Decrease protect 17 2 1 1 Hiding parameters Increasing protect 18 2 2 Advanced settings 6 eie 18 2 3 Menu structure Settings level diagram sse 19 24 riae 20 message 5 0 cac eoi uS Eee 22 The temperature 22 The temperature OvenrshOots 1 iecit tnt ripetuto Verna e Fh E Ero Rd era Vna ra 22 There is a discrepancy between measured and actual 22 What is hysteresis and how do 22 How do use alarm help connections It does not work as expected 22 The alarm does
3. 1999 to 9999 199 9 to 999 9 19 99 to 99 99 lt 2 Voltage 28 19910999 0 Q Figure 6 Sensor type and its settings Quick Start Instruction E5CC 1 2 2 Setting the sensor type To set the sensor type you need to change the parameter c W input type Do this as follows 1 Press the 1 button level button at least 3 seconds until CN E is displayed The set value is indicated green and will default to 5 If you are using a different sensor type please enter the number next to the type used 1 2 1 4 You can change the value with the up down button 5 After changing the value press the level button for 3 seconds again If 5 ERR is displayed on the controller then the sensor has not been connected properly the incorrect type has been selected or the sensor has a malfunction Example If you are using a Pt100 then you will see the table on page 9 that you can select either the value 0 1 or 2 The difference between these settings is the range and the decimal point see also 123 1 2 3 Hide or show decimals To show or hide decimals first change the sensor type see Figure 6 in 1 2 1 Next to Pt100 in the table is setting 0 1 or 2 If we indicate the number 0 then the range is 200 to 850 degrees WITHOUT decimals number 1 ranges from 199 9 to 500 0 WITH decimals 10 Quick Start Instruction 5 OMRON 1 3 Selecting PID ON OFF Do you
4. 2 The default value is O Increase it to 3 3 Then press the 2nd button until L Initial Setting Communication Protect is displayed 4 The default value is 1 Increase it to 2 5 Now press the 1st and 2nd buttons again until the main screen reappears The protect level is now increased You can only change the set value Figure 7 shows the different protect levels Other shielding options are discussed in the manual which you can download from our web site 2 2 Advanced settings menu In the initial parameter settings at the AMa move to advanced level parameter change the value to 169 After a few seconds the controller automatically changes to the advanced settings level The value 169 is fixed and cannot be changed 18 Quick Start Instruction 65 OMRON 2 3 Menu structure Settings level diagram The following diagram Figure 10 shows the different levels In Section 2 4 you will find the complete parameter list You can find a description of all levels and parameters in the manual which you can download from our web site Operation level Basic level desired value alarm etc Adjustment level Changing P D value etc Protect level Hiding buttons and levels Initial level Setting the sensor alarm types etc Advanced function level Advanced settings Communications level Parameters for data communication ED co to level So Press the lt exit from level Keys for at least 1 5
5. value entered here shifts the temperature up or down If you enter 10 the measured temperature is decreased by 10 degrees 1 6 Hysteresis If the controller is set to ON OFF you can change the hysteresis The hysteresis is a switching point above and under the set point A higher value limits the number of switches but leads to less accuracy in temperature readings 1 Go to the H45 parameter by briefly pressing the 1st button once until L Adu is displayed 2 Then press and hold the 2nd button until 4 5 is displayed 3 The default value is 1 0 You may increase or decrease this value Caution Hysteresis is not available if the controller is set to PID Example Suppose the desired temperature set point is set to 50 degrees The controller heats to 50 degrees and then stops The temperature will fall below 50 degrees before the controller switches on again Suppose the hysteresis is set to 2 degrees the controller will then switch on at 48 degrees 16 Quick Start Instruction 0 OMRON 2 Advanced features The Omron E5CC has very powerful and advanced parameters These are normally hidden as they may severely disrupt the process If you wish to change advanced parameters in the advanced setting level lower the protect level to make them accessible First follow the instructions in Section 2 1 and then Section 2 2 2 1 Releasing advanced setting level Decrease protect level To decrease the protect level change th
6. OMRON AUTOMATION amp SAFETY E5CC TEMPERATURE CONTROLLEF Quick Start Guide Quick Start Instruction 5 OMRON Introduction This Quick Start Instruction is designed to set your Omron controller so that you can connect it parameterize it and get it started quickly This Quick Start Instruction contains only recommendations and does not substitute thorough study the user manual It is aimed at technically skilled persons with knowledge of the hazards involved in handling electronic devices in terms of electric shocks and other effects caused by incorrect settings A comprehensive guide and data sheet for our controllers is on our web site Quick Start Instruction E5CC Contents 2156 1 ra 1 E E 2 PG 0 dees 3 Hardware cccccccccssessececececeauessececececeauessececeeeseaaesseceeeeeaeeaeeeeeeeseeaueaseeeeeesseaueaseeeseeeseauenss 3 FRONt 4 21 Connecting the EGCG 5 1 Sens 6 1 2 Connecting control 7 2 Setting Up the 00 9 2 1 Determining the sensor 9 2 2 Setting tlie sensor Ly PO oca iraina ab tere poo Er Rae Ee Len ERE FIL 10 2 3 Hide or show
7. Y ue RSPL E Movo by sating pa award 169 21 Quick Start Instruction E5CC 3 Q amp A get the message 5 EFF Answer This is because the reader has been connected incorrectly the controller has been set incorrectly or the reader has a malfunction see Section 1 2 1 and Section 1 2 2 The temperature varies Answer A controller set to ON OFF has over and undershoot If necessary set the controller to PID see Sections 1 3 through 1 3 2 The temperature overshoots Answer A controller set to ON OFF has over and undershoot If necessary set the controller to PID see Sections 1 3 through 1 3 2 There is a discrepancy between measured and actual value Answer The reader may not show the correct temperature possibly due to ageing This can be resolved by setting a shift see Section 1 5 What is hysteresis and how set it Answer Hysteresis is used in an ON OFF controller and it ensures that the controller does not jump around the set value SV For an explanation see Section 1 6 How dol use alarm help connections It does not work as expected Answer The alarm type may not have been set correctly The operation of the alarm types is explained in Section 1 4 The alarm does not switch to the set value Answer The alarm type may not have been set co
8. arameter is displayed Using the up button select HE 2 After a few seconds the tune message lights up As long as this message is lit the controller is learning the process to configure the correct parameters Then briefly press the 1st button again The temperature will be displayed again and the tune message will remain lit As long as the tune message is lit the controller is tuning During this process the temperature will vary Do not interrupt the tuning process 1 When the message is no longer displayed the parameters have been set correctly and controlling will be stable and economical During tuning the temperature may rise above the set value If this is not desirable then you may also select i The controller will commence tuning at 40 of its capacity which will cause tuning to be slower and less excessive 12 Quick Start Instruction 5 OMRON 1 4 Change alarm type The has 3 alarm outputs These can be used to switch to an output when a specific value is reached Some options Option 1 Alarm when the temperature rises 5 degrees above the set value Option 2 Alarm at fixed value for instance 150 degrees These are two different alarm types There are 19 alarm types in total see Figure 8 For instance if you want an alarm to activate at a fixed temperature absolute value then change the alarm type An absolute upper limit is found at value 8 In Fi
9. e following settings 1 Press the 1st and 2nd buttons simultaneously for 3 seconds until oapt is displayed 2 Press the 2nd button once until icpt Initial Setting Communication Protect is displayed 3 The default value is 1 Decrease it to 0 4 Now press the 1st and 2nd buttons again until the main screen reappears The protect level is now decreased The advanced parameters are now accessible Figure 9 shows the different protect levels All shielding options are discussed in the manual which you can download from our web site Operation Adjustment Protect P Restricts displaying and modifying menus in operation adjustment and manual co control levels Initial Setting Communications Protect L t This protect level restricts movement to 1 the initial setting communications setting advanced function setting levels Setting Change Protect WE Protects changes to setups by i operating the front panel keys PF Key Protect OFF Figure 9 security or protect level 17 Quick Start Instruction E5CC 2 1 1 Hiding parameters Increasing protect level You can shield parameters from users or operators In this example we scroll through the settings so only the temperature can be changed To increase the protect level change the following settings 1 Press the 1st and 2nd buttons simultaneously for 3 seconds until oHPE is displayed
10. e previous the type of alarm was discussed After setting the alarm type you will set an alarm value Do this as follows 1 To set the alarms press the 2nd button several times until is displayed This is the setting for alarm 1 2 HL 2 is the setting for alarm 2 in some controllers AL is not visible This has already been assigned to a different function 3 You can change the alarm value with the up and down button Example 1 On your controller you want to activate an alarm when the temperature rises 10 degrees above the set value The alarm type is set to 2 The SV is set to 40 degrees The value for the alarm output then becomes 10 If SV is exceeded by 10 degrees the alarm output is activated Example 2 On your controller with factory settings you want to activate an alarm when the temperature rises above 150 degrees The alarm type is set to 8 The value for the alarm output Al then becomes 150 If SV rises above 150 degrees the alarm output is activated 15 OMRON Quick Start Instruction E5CC 1 5 Setting temperature shift If the temperature on the controller display deviates from your measured value for instance due to ageing of the sensor you can set a temperature shift Enter the shift using the 5 input shift parameter 1 Press the 1st button briefly until i Adu is displayed 2 Then press the second button briefly several times until 5 is displayed 3 The
11. gure 8 all alarm types are organized in a table If you wish to change the alarm type follow these steps 1 Press and hold the 1st button for 3 seconds until is displayed 2 With the 2nd button scroll through the parameters until you reach ALE i Alarm type 1 3 Enter a number with the arrow buttons referring to Figure 8 This will be the desired alarm type Caution You have not set an alarm value yet This is covered in 1 4 1 13 Quick Start Instruction 5 Alarm output operation When alarm value 15 negative Output OFF OMRON Alarm type When alarm value X is positive Alarm function OFF 1 Upper and lower limit 71 ON t oF se sP Upper and lower limit range 1 Upper and lower limit with standby sequence 1 Upper limit with standby sequence Lower limit with standby sequence 98 5 F Absolute value upper limit ge Absolute value lower limit 9 upper limit with standby sequence Absolute value lower limit 10 5 11 12 13 14 LBA alarm 1 type only PV change rate alarm 2 15 SP absolute value 98 1980253 absolute value upper limit 9 MV absolute value lower limit 9 RSP absolute value upper limit 10 RSP absolute value lower limit 10 16 98 17 2 18 ge 19 ge Figure 8 Alarm types 14 Quick Start Instruction 5 OMRON 1 4 1 Setting the alarm In th
12. he control output is the output that controls the process This output is switched when temperature needs to be controlled Temperature overshoot occurs when the temperature rises above the set value when the controller stops heating too late In an ON OFF control the overshoot will be larger than in a PID controller Temperature undershoot occurs when the temperature falls below the set value when the controller starts heating too late In ON OFF controller the undershoot will be larger than in a PID controller Autotune allows you to easily calculate and set the correct P and D parameters The process is learnt by the controller itself Hysteresis is the value at which an output must be switched on or off It is used in alarm contacts and ON OFF controllers Decimals are the numbers after the decimal point e g 10 8 degrees 25 On Off Thermocouple Solid state relay Control output Overshoot Undershoot AT or AutoTune Hysteresis Decimals OMRON AUTOMATION amp SAFETY OMRON AUTOMATION AND SAFETY gt THE AMERICAS HEADQUARTERS gt Schaumburg IL USA 847 843 7900 800 556 6766 www omron247 com OMRON CANADA INC gt HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron247 com Cono Sur 0 OMRON ELECTRONICS DE MEXICO HEAD OFFICE OMRON CHILE SALES OFFICE M xico DF 52 55 59 01 43 00 001 800 556 6766 mela omron co
13. ic settings and connections Before contacting the help desk please be sure to go through these 1 1 Connecting the E5CC A connection diagram is displayed on the side of each controller See Figure 1 The picture below is an example the type you purchased may deviate from this Most connections and numbers are identical however ESCC QX3 DIGITAL CONTROLLER LOTNo 01212M amp No 01212M CE Q OMRON Corporation Designed by OMRON MADE IN CHINA Figure 1 Connection diagram 1 2 are the control output for heating cooling unit 4 5 6 are for the sensor such as thermocouple or Pt100 7 8 9 10 are the alarm help connections 11 12 are the power voltage CAUTION 24V or 100 240V 13 through 18 are for options Quick Start Instruction E5CC 1 1 1 Connecting sensor Pt100 If a Pt100 is used connect it to 4 5 amp 6 The controller expects a 3 wire Pt100 which generally has 2 identical colors and 1 different color The identical colors go under 5 and 6 the different color under 4 If you have a 2 wire Pt100 then connect the between 4 and 5 with a bridging wire between connection 5 and 6 Thermocouple If you use a thermocouple connect it to s5 amp 6 Caution A thermocouple has and Incorrect connection may result in a negative or an incorrect value 4 20 mA or 0 10 V A process value such as 4 20 mA or 0 10 V may be connected to 5 4 amp 5 5 8 6 respec
14. m Santiago gt 0 OMRON ELECTRONICS DE MEXICO SALES OFFICE OTHER OMRON LATIN AMERICA SALES Apodaca N L 52 81 11 56 99 20 001 800 556 6766 mela amp omron com 0 OMRON ELETRONICA DO BRASIL LTDA gt HEAD OFFICE S o Paulo SP Brasil 55 11 2101 6300 www omron com br OMRON EUROPE gt Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 0 23 568 13 00 Fax 31 0 23 568 13 88 gt www industrial omron eu Authorized Distributor Automation Control Systems Machine Automation Controllers MAC Programmable Controllers PLC Operator interfaces HMI Distributed 1 0 Software Drives amp Motion Controls Servo amp AC Drives Motion Controllers amp Encoders Temperature amp Process Controllers Single and Multi loop Controllers Sensors amp Vision Proximity Sensors Photoelectric Sensors Fiber Optic Sensors Amplified Photomicrosensors Measurement Sensors Ultrasonic Sensors Vision Sensors RFID Code Readers Industrial Components Relays Pushbuttons amp Indicators Limit and Basic Switches Timers Counters Metering Devices Power Supplies Safety Laser Scanners Safety Mats Edges and Bumpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches H36LE 01 Note Specifications are subject to change 2013 Omron Electronics Printed in U S A
15. not switch to the 22 cannot open the advanced settings menu 22 want to block the buttons so the controller cannot be operated by everyone 23 The user only has a right to change the temperature 23 want to hide or show the decimal values of the temperature 23 4 Abbreviations and 4 2 Quick Start Instruction 65 OMRON Preparation To follow this guide it is important that you have the following hardware Hardware e Temperature control e Reader o Temperature sensor Pt100 or Thermocouple o Sensor with process value 4 20mA or 0 10V e Heating and or cooling element o control through Relay o control through Solid state relay control through 4 20mA OMRON Quick Start Instruction E5CC Front E5CC gt Output dum SV conditions Level button Up button Mode button Down button Shift button PV Process Value Actual and measured value SV Set Value Set and desired value Outputs Activated outputs Level button Level setting selection Mode button Parameter selection Shift button Programmable function button or number scrolling UP Down button Increase or decrease the value of the selected parameter Quick Start Instruction 5 OMRON 1 Connections amp Settings This discusses the bas
16. ontrolling through relay output L1 Control output Input Output Temperature control e g Omron 5 Solid state relay e g Omron G3PE N Figure 5 Controlling through solid state relay Quick Start Instruction 65 OMRON 1 2 Setting up the controller For the correct operation of the controller specific parameters need to be set The most important settings are discussed in the following 1 2 1 Determining the sensor type At the factory the controller is set to a type K thermocouple If you are using a different sensor type for instance Pt100 you will find the correct setting in the table below Figure 6 Next to the type number is a number 1 through 29 0 to 100 0 C 10 0 to 210 0 0 to 100 0 C 0 0 to 210 0 F ojo 4 to 20 0 1 2 uo 2 5 20 to 1300 CC 7 300 to 2300 ES 20 0 to 500 0 10 0 to 900 0 F 5 8 20 00400 0 0 0 to 750 0 CF 2 10 11 S LL Lz 5 200 to 400 1 300 to 700 F 5 14 19910 400 0 C 199 9 to 700 0 15 16 S 7 B 18 19 PLII 20 Infrared 10 70 21 0090 0 to 190 F Thermosensc 818 1115 165 23 140 260 24 0 0 260 10 to 500 F 410 20 25 amp Current inp i 0 to 0 26 Use the following ranges for scaling
17. rrectly The operation of the alarm types is explained in Section 1 4 cannot open the advanced settings menu Answer This level is hidden by default Decrease the protect level as described in Sections 2 1 and 2 2 22 Quick Start Instruction E5CC OMRON want to block the buttons so the controller cannot be operated by everyone Answer At the protect level you can assign user change rights For an explanation see Section 2 1 1 The user only has a right to change the temperature Answer At the protect level you can assign user change rights For an explanation see Section 2 1 1 want to hide or show the decimal values of the temperature Answer You can show or hide decimals by setting the number associated with the reader See Section 1 2 3 23 Quick Start Instruction E5CC OMRON 4 Abbreviations and names Set Value is the set and desired temperature Process Value is the current measured temperature Manipulated Variable is the power the controller transmits to reach the desired temperature Also called set value or SV External temperature measuring device The Pt100 is a frequently used temperature reader The reader has a resistance value of 100 Ohms at 0 degrees Pt100s can be tested for continuity and must have a value of around 106 Ohms at room temperature For the Pt100 normal extension cables can be used 4 20mA is a signal that is transmitted from certain sensors for instance hygrometer
18. s or which is used specifically to control a device such as a steam valve An output that is switched on at a certain temperature is often referred to as an alarm An alarm output may also be used for other purposes depending on its settings This control is used for heating This control is used for cooling This control is used for heating as well as cooling therefore two control outputs are used Correct PID parameters ensure accurate and stable control PID parameters are values that can be changed manually but are mostly achieved by running Autotune PID is the abbreviation of Proportional Integration and Differentiation SV PV MV Set point Sensor Pt100 4 20mA Alarm Heat Cool Heat cool PID 24 Quick Start Instruction 5 OMRON The default setting of the controller as an ON OFF controller This ensures a limited extent of switching on the output but results in less accurate control This control does not take disturbances into account and is not intelligent A thermocouple is a sensor that transmits a millivolt signal which cannot be tested for continuity Caution a thermocouple can only be extended by specially designed couple extension cables Also called SSR This relay is specifically developed for frequent switching It has no moving parts or mechanical contacts but can also break or short circuit SSRs are often used in temperature controls set as PIDs T
19. tively 1 V MAS ces DRACI Figure 2 connecting sensor TC Pt Quick Start Instruction 5 OMRON 1 1 2 Connecting control output Relay output If a controller with a relay as control output is used then this relay will be if there is a heating demand or cooling in a cooling installation The relay can switch a maximum of 3 amps if more current is demanded a more powerful relay must be switched You may also choose to use a controller with solid state control output in combination with a solid state relay with the correct power See Figure 4 for connection diagram Solid State Relay Solid state relays are extremely suitable for frequent switching of high capacities and PID controls The solid state relay is controlled with a voltage of 12 Volts This voltage is delivered by the controller So the solid state relay can be connected directly to the controller Please note the polarity See Figure 5 for connection diagram Omron has a comprehensive package of solid state relays 4 20 Some processes need to be controlled by 4 20mA signal In this case you also need a controller with this type of control output RX Models with Models with 1 Models with 1 Relay Voltage Output 1 Current Output for Driving SSR Output Figure 3 Several control outputs Quick Start Instruction E5CC Control output Temperature control e g Omron E5CC RX3 Figure 4 C
20. want accurate controls without the temperature overshooting This is easily achieved by setting your controller as PID instead of ON OFF See 1 3 1 When the controller is set as PID controller autotune must be run to get the correct PID values For autotune see If accurate temperature control is not imperative then you may set the controller to ON OFF Figure 7 illustrates the results of different regulation algorithms PID ON OFF Figure 7 PID vs ON OFF 1 3 1 Setting up as PID controller To set the controller as PID controller adjust the NEL control parameter 1 Press the 1st button level button for 3 seconds until N E is displayed 2 Then briefly press the 2nd button mode button several times until CNEL is displayed 3 As you can see this parameter reads aNaF ON OFF With the arrow up button change this to d PID 4 Then press the 1st button again until the controller resets The controller is now set as PID controller We recommend changing the PID values As mentioned earlier the simplest way to do this is by using autotune See 1 3 2 11 Quick Start Instruction E5CC 1 3 2 Run Autotune For accurate controlling the correct PID parameters are important These can be calculated by using the autotune function Using the up and down buttons set the desired temperature set value Press the 1st button briefly until Adu is displayed Then press the 2nd button until the p
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