Advantech iPS-M420 User Manual
Contents
1. Overview of iPS M Battery Remote Control Remote control is managed by a switch for the iPS M battery There is a Power On Off button and an LED indicator to display battery capacity See Figure 2 4 for button and LED indicator Power ON OFF Button LED Figure 2 4 Remote Control 2 3 Battery Charging When purchasing an iPS M battery a battery charge MUST be peformed before pro viding power to other devices To charge the battery connect the AC power cord and turn on the two AC power switches one next to the power cord and the second of the front of the unit Also connect a remote control to the battery and the press power on button press and hold at least 7 seconds to turn on power AD ANTECH 1 22 Step 2 Step 1 ETE fr ED E ARS Tapa L Sa Figure 2 5 Connecting AC Power Cord with iPS M Battery 7 iPS M User Manual Plug in AC Pow Cord Turn ON Switch Figure 2 6 AC Power Cord Connected and Power Switch On Turn ON Switch Connect Remote Control Figure 2 8 Connecting Remote Control Press power button and hold 7 seconds to turn on battery power DUA Figure 2 9 Power ON Battery iPS M User Manual 8 2 4 2 4 1 While the battery is charging an LED indicator will flash When the battery capacity reaches 100 the LED indicator will change to solid on Caution After purchasing a new iPS M power storage system the battery must be charged to 100 which will2. of a load device is 40Wh the discharge time for the different capacity iPS M batteries is as listed in the following table Model Discharge Time Estimation IPS M420 gt 10 hours 420 Wh 40 Wh IPS M210 gt 5 hours 210 Wh 40 Wh Low Capacity Warning When battery capacity is lower than 10 battery protection activation will follow one of two scenarios 1 Discharge is lower than 10 during normal usage The RED LED keeps flashing and a warning BEEP sound is triggered The BEEP sound will continue until the battery is plugged into AC power When bat tery capacity reaches 0 the battery system shuts down automatically 2 Battery initial capacity is lower than 10 If battery capacity is less than 10 initially when pressing the power on button on the remote control to turn on the battery the RED LED will flash continuously and a warning BEEP sound is triggered The BEEP sound will continue until the IPS M User Manual 10 battery is plugged into AC power When battery capacity is 0 the battery sys tem shuts down automatically RED LED keeps flashing Malo cee ton Warning When battery capacity is 0 it MUST BE RECHARGED WITHIN 48 HOURS which keeps the battery cell alive and extends battery life 2 5 Battery Pack Replacement The iPS M battery system battery pack can be replaced in just 4 easy steps 1 Turn AC power switch off Turn OFF Switch Turn OFF Switch 11 iPS M User Manua
3. Industrial Power Storage System iPS IPS M Series Battery System _ADVANTECH _ Enabling an Intelligent Planet Copyright The documentation and the software included with this product are copyrighted 2011 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable How ever Advantech Co Ltd assumes no responsibility for its use nor for any infringe ments of the rights of third parties which may result from its use Acknowledgements Intel and Pentium are trademarks of Intel Corporation Microsoft Windows and MS DOS are registered trademarks of Microsoft Corp All other product names or trademarks are properties of their respective owners Declaration of Conformity FCC Class B Note This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installa tion This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions ma
4. Lead Acid LFP batteries are also safer more stable and cleaner than other types of battery and iPS is suitable for installation in mobile carts which are used in hospitals and other applications that need a higher standard of safety and are harmless to the environment Specifications Category Attribute iPS M Series Battery Type Lithium Iron Phosphate Battery Capacity 420 Wh Battery Life Span DOD 80 2000 cycles Charge Time lt 3 hr DOD 100 Power Supply Input Voltage 100 240 Vac 50 60 h Max 4 5 A System 1 15 19 Vdc Max 6 A DC Output Voltage System 2 12 Vdc Max 4 A Charging Status LEDs with continuous readout Indicators intelligent software Be eeu DC Jack 4 pin mini lock din Interface I O Ports T icati ommunication RS 232 Interface Vibration 5 500 Hz 1 G Testing Environment Cooling System Fanless Water Resistance IPX1 from top Pending IP67 DC output connec tor Dimensions caret LxWxH 282 x 260 x 101 mm 11 1 x 10 2 x 3 9 inch ysica Characteristics Weight 5kg Certifications UL60601 1 EN60601 1 Pending CE FCC Class B CCC certified Pending Battery capacity indicator Alerts battery capacity temperature warning Battery Life cycle statistics Report amp log file Power Manager AMIS_Link Software Client Installation Server Installation Optional Multi language support including Chinese Tradi tion
5. MENSIONS aqi nest essences nent AGR de ed doa pa a 4 Getting Started D Overview of the IPS M Battery 6 Figure 2 1 I O Ports and AC Connector 6 Figure 2 2 Front View with AC Switch eseeeeeeeeeeseereeeeeen 6 Figure 2 3 TOP view een 6 Overview of iPS M Battery Remote Control 7 Figure 2 4 Remote Control 7 Battery Charging u a 7 Figure 2 5 Connecting AC Power Cord with iPS M Battery 7 Figure 2 6 AC Power Cord Connected and Power Switch On 8 Figure 2 7 AC power switch on 8 Figure 2 8 Connecting Remote Control 8 Figure 2 9 Power ON Battery 8 Battery Discharging a asisasiiaasliss naar tenue 9 24 14 Device Gonnetili n rest hr 9 Figure 2 10Battery Power Off 9 Figure 2 11Cable Connection 10 2 4 2 Discharge Time Estimation 10 2 4 3 Low Capacity Warning 10 Battery Pack Replacement 11 Battery Maintenance 13 Regular Use ehe 14 Storno the Battery une A cities 14 Troubleshooting Hase lee 14 vii IPS M User Manual iPS M User Manual vili Chapter 1 General Information 1 1 1 2 Introduction iPS is an industrial power storage system and is designed to provide DC power to various equipment which are used in a mobile environment With a Lithium Iron Phosphate LFP cell iPS has a larger battery capacity and lighter weight than tradi tional battery systems
6. a life support system DISCLAIMER This set of instructions is given according to IEC 704 1 Advantech disclaims all responsibility for the accuracy of any statements contained herein iPS M User Manual iv Warning Any changes or modifications made to the equipment which are not expressly approved by the relevant standards authority could void your A authority to operate the equipment Warning To prevent electric shock turn off AC power or unplug AC power cord N before remove cover Caution 1 Please contact a qualified technician or your retail provider for bat tery replacement Do not do it by yourself VAN 2 There is a danger of explosion if battery is incorrectly replaced Replace only with same or equivalent type recommended by the manufacturer Discard used batteries according to the manufac turer s instructions Warning 1 Input Voltage rate 100 240 Vdc 47 63 Hz 4 5 A Max 2 Output Voltage rate A System1 15 19 V 6 A Max System2 12 V 4 A Max Explanation of Graphical Symbols Direct Current v iPS M User Manual IPS M User Manual vi Contents Chapter Chapter Chapter 1 O1 amp ND 2 2 2 3 2 4 2 5 3 3 1 3 3 General Information 1 Introduction a een en Da adia dio adaga 2 Specification S Annan dan sant ehren aa tamo ada 2 Remote Control Specifications 3 DC to DC Converter Specifications 3 DI
7. al Chinese Simple English German and Dutch IPS M User Manual 1 3 1 4 Remote Control Specifications Category Attribute iPS REMT Physical Characteristics Dimensions L x W x H 80 x 48 x 14 mm 3 1 x 1 8 x 0 5 inch Weight 0 3 kg Display amp Controller Power Button Battery power button LED Display LED indicator DC to DC Converter Specifications Category Attribute iPS REMT Physical Characteristics Dimensions L x W x H 54 x 23 x 12 mm 2 1 x 0 9 x 0 4 inch Weight 0 4 kg I O ports DC In 12 24 Vdc 8 3A Mode 1 12 Vdc 6A Mode 2 15 Vdc 5A Mode 3 16 Vdc 5A Mode 4 19 Vdc 4A DC Out 3 iPS M User Manual 1 5 Dimensions a 282 198 L A 0 6 LO O er oh 8 iPS M User Manual Chapter 2 Getting Started 2 1 Overview of the iPS M Battery Before starting to use iPS take a moment to become familiar with the functions of connectors switches and ports which are illustrated in the figures below PT a ES Figure 2 1 I O Ports and AC Connector System 1 15 19Vdc 6A System 2 12 Vdc 4A Remote control connector RJ 45 to RS 232 connector AC In and AC On Off Switch 100 240 Vac F4A Ground Pin OR ON Figure 2 2 Front View with AC Switch AD ANTECH PS4 Figure 2 3 Top view IPS M User Manual 6 2 2
8. dicate conditions which if not observed can cause personal injury Caution Cautions are included to help you avoid damaging hardware or losing data e g Note Notes provide optional additional information E Packing List Before setting up the system check that the items listed below are included and in good condition If any item is missing please contact your dealer immediately iPS M series battery system x 1 4 PIN 13 19 Vdc System 1 cable x 1 4 PIN 12 Vdc System 2 cable x 1 6 PIN Remote control cable x 1 RJ45 RS232 console cable x 1 Software CD Manual and Utilities x 1 Warranty card x 1 iii IPS M User Manual Safety Instructions 10 11 12 13 14 15 16 17 18 19 Read these safety instructions carefully Keep this User Manual for later reference Disconnect this equipment from any AC outlet before cleaning Use a damp cloth Do not use liquid or spray detergents for cleaning For plug in equipment the power outlet socket must be located near the equip ment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall may cause damage The openings on the enclosure are for air convection Protect the equipment from overheating DO NOT COVER THE OPENINGS Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Positi
9. keep the battery cell in an active status A and extend the battery life Caution When charged to 100 it is better to remove from AC power to prevent OVER CHARGING which may decrease battery life time Battery Discharging The iPS M battery provides 2 output modes to provide power to PC or other devices DC power is provided from one or both of the DC output ports Max Watt for System 1 and System 2 output System 1 19 V x 6 A 114 W System 2 12 V x 4 A 48 W Maximum output is around 160 W Device Connection Before connecting equipments to iPS M battery system turn off the battery power from the remote control first Then connect the cable to the battery system and the equipment Press power button and hold 7 seconds to turn off battery power When power off LED lights will be off Figure 2 10 Battery Power Off 9 iPS M User Manual 2 4 2 2 4 3 Connect the iPS M battery cable to System 1 or System 2 port depending on equip ment s defined voltage allein m ET TEE To Battery To Device Figure 2 11 Cable Connection After all cables are properly connected turn on the battery power by pressing the power button hold 7 seconds on the remote control again The battery is ready to supply DC power to device Discharge Time Estimation To estimate discharge time one must know the power consumption of the load device PC or other device For illustration purposes assume power consumption
10. l 2 Remove top cover screws and top cover 3 Remove screws on battery pack holder 4 Disconnect battery cell cable and system cable to remove old battery cell and replace with new one Reverse the steps above to reassemble the battery system iPS M User Manual 12 Chapter 3 Battery Maintenance 3 1 3 2 3 3 Regular Use There are 3 key points to remember when maintaining the battery system 1 When the battery is new charge it to 100 immediately before first use 2 When power capacity is lower than 30 the LED indicator appears orange Plug into AC power to recharge 3 Ifthe battery is overdischarged PCs or connected devices are shut down or powered down The battery must be recharged within 48 hours 2 days to main tain longer battery life Storing the Battery If the battery system or battery pack is going to stored in a warehouse for a long time the following tasks need to be performed 1 When battery is new charge it to 100 immediately before moving it to ware house 2 Before storing the battery in a warehouse or leaving it in idle status it must be recharged to 100 3 Ifthe battery is not to be used or will be idle for a long time in addition to charg ing to 100 prior to moving it to the warehouse it is also suggested to rechange it regularly For 400 Wh battery once a year For 200 Wh battery once every 6 months Troubleshooting If the battery system runs int
11. o an abnormal condition such as 1 Failure to power on 2 Failure to power off 3 Remote LED ON but no DC power output 4 AC power in and all switches ON but battery doesn t recharge Use the reset button on the battery system and follow these recovery steps 1 Press reset button once When battery is powered down and remote LED off 2 Press power button Hold for 7 seconds on the remote control to power on 3 When LED lights come back on the battery system has been recovered Reset Button Warning When the battery is going to be stored for a long time make sure to recharge to 100 capacity If stored over a year it is suggested to A recharge the system as follows Once every year for 400 Wh battery Once every 6 months for 200 Wh battery IPS M User Manual 14 Chapter 3 Battery Maintenance iPS M User Manual 15 AD ANTECH Enabling an Intelligent Planet Wwww advantech com Please verify specifications before quoting This guide is intended for reference purposes only All product specifications are subject to change without notice No part of this publication may be reproduced in any form or by any means electronic photocopying recording or otherwise without prior written permis sion of the publisher All brand and product names are trademarks or registered trademarks of their respective companies Advantech Co Ltd 2011
12. on the power cord so that people cannot step on it Do not place anything over the power cord All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient overvoltage Never pour any liquid into an opening This may cause fire or electrical shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel If one of the following situations arises get the equipment checked by service personnel The power cord or plug is damaged Liquid has penetrated into the equipment E The equipment has been exposed to moisture E The equipment does not work well or you cannot get it to work according to the user s manual E The equipment has been dropped and damaged E The equipment has obvious signs of breakage DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE STORAGE TEMPERATURE MAY GO BELOW 20 C 4 F OR ABOVE 60 C 140 F THIS COULD DAMAGE THE EQUIPMENT THE EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT Follow national state or local requirements to dispose of unit Maintenance to properly maintain and clean the surfaces use only the approved products or clean with a dry applicator Contact information No 1 Alley 20 Lane 26 Rueiguang Road Neihu District Taipei Taiwan 114 R O C TEL 886 2 2792 7818 This equipment shall not be used as
13. y cause harmful inter ference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interfer ence to radio or television reception which can be determined by turning the equip ment off and on the user is encouraged to try to correct the interference by one or more of the following measures m Reorient or relocate the receiving antenna E Increase the separation between the equipment and receiver E Connect the equipment into an outlet on a circuit different from that to which the receiver is connected m Consult the dealer or an experienced radio TV technician for help Part No 2008IPSMOO Edition 1 Printed in Taiwan October 2011 IPS M User Manual ii Technical Support and Assistance 1 2 Visit the Advantech website at http support advantech com where you can find the latest information about the product Contact your distributor sales representative or Advantech s customer service center for technical support if you need additional assistance Please have the following information ready before you call Product name and serial number Description of your peripheral attachments Description of your software operating system version application software etc Acomplete description of the problem The exact wording of any error messages Warnings Cautions and Notes Warning Warnings in
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