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FN Series 3 to 40kVA N+1 UPS (Rackmount)

1. G2 N22 121 G1 N1 112 OUTPUT INPUT L2 L1 L2 Ground Ground L1 208 240Vac 208 240Vac To Transformer Box Input From The Utility Source amp To Transformer Module MBS Input 13 4 9 8 to 10kVA UPS Module Hardwire Terminal Block Wiring Details TB1 3 L2 N To Transformer TB1 2 Output Ground To Transformer TB1 UPS Output Power To Transformer Input TB2 4 Input Ground UPS L1 Bypass L1 From Utility Line From Utility Line From Utility Line From Utility Line 4 10 8 to 10kVA Output Transformer Module Hardwire Terminal Block Wiring Details 1 5 12 120Vac winding B TB1 1 Output Ground TB1 Transformer Output Power To Load TB2 Transformer Input Power TB2 1 Input Ground To UPS Output TB2 3 L1 L2 Input Ground L1 N To UPS Output From Utility Line N To UPS Output From Utility Line 14 4 11 3 to 6kVA System Installation Wiring Diagram single rackmount UPS system L2 To Load 208 or 240Vac Neutral Bus To Load 208 or 240Vac Standard Electrical Panel On Transformer Xfmr Output Terminal Block G2 Output Ground L2 Output 1 L2 120 208 Output L L1 120Vac Jumper io 4 I2 Output 2 L2 120Vac Jumper io 3 88 Output 2 L1 208Vac L1 Output 2 L2 240Vac Neutral To Load 120Vac
2. f Fuse Fuse TN Overtoad ntenance 77 Fiker UPS OUTPUT 240v ococ Inverter 208V 1 Protection wich or ENPI N V l LJ L1 204Vac 2 n 5 z Neutral 120Vac L2 240Vac Gnd Charger Battery External Battery External Battery bank IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS RETAIN THIS USER MANUAL This manual contains important instructions which must be followed during the installation operation and maintenance of the FN Series UPS battery banks transformer box and options Please read all instructions before operating this equipment and save this manual for future reference All of the models presented herein are designed for installation and use in a temperature controlled environment free of contamination This UPS operates from utility power and contains a number of high current back up batteries this information is important to all personnel involved Please read this manual first before continuing to unpack install or operate this UPS STORAGE AND TRANSPORTATION This UPS must be handled with care and given special attention due to the high amount of energy stored within its internal sealed lead acid batteries Please retain the UPS shipping container in the event the UPS needs to be returned for service It has been designed to ship the UPS safely without shipping damage INSTALLATION This UPS must be inst
3. Press and hold the ON and Next Page button simultaneously until the unit beeps twice and enters programming mode Using the Next Page button scroll down to confirm the UPS unit address is 1001 Default setting Using the Next Page button scroll down to the parallel configuration IP01 Default Setting Non Parallel Using the Change Setting button change the configuration to P02 which enables parallel operation Using the Next Page button scroll down to Save then press the Enter button until it beeps The unit will then automatically exit the programming mode and will display on the front panel Shut off CB1 and CB2 Second Third Fourth N 1 UPS Setup Procedure O eO coe Io 1 Connect UPS to utility source 208Vac or 240 2 Turn 1 CB2 on rear panel and leave the unit in bypass mode BPS 3 Press and hold the ON and Next Page button simultaneously until the unit beeps twice and enters programming mode 4 Using the Next Page button scroll down to the UPS address setting id01 Default setting 5 Using the Change Setting button assign the UPS address to either 402 003 d04 depending on how many UPS are being connected in parallel 6 Using the Next Page button scroll down to the parallel configuration 01 Default Setting Non Parallel T Using the Change Setting button change the configuration to P02
4. 220Vac shown 230Vac not shown or 240Vac not shown Depress the Next Page button The following V1 V2 V3 and V4 show the operational status setting of the UPS This function may be set to one of four modes Normal indicates none of the other _ modes are set Economy Green Mode Indicates the UPS will automatically transfer to bypass mode to save energy one minute after the output load drops below 10 of the UPS output rating V3 V4 31 Fixed or constant frequency output mode In normal mode the UPS output frequency will automatically be set to the utility frequency and is synchronized with that frequency When set to cf50Hz mode the UPS inverter output frequency will always be 50Hz When set to cf60Hz mode the UPS inverter output frequency will always be 60Hz Setting the UPS to a fixed or constant output frequency should be done when the input source is a generator Depress the Next Page button The next parameter displayed shows the inverter output voltage adjustment The adjustment can be set to 0 shown 1 1 2 2 3 3 not shown Depress the Next Page button The next parameter displayed shows the UPS unit address If only one UPS is being used the address should be set to d0 as shown If multiple parallel UPS units are connected in a parallel configuration of 6 12 18 or 24kVA or 6 12 18 N 1 operation the units
5. OWNER S OPERATING MANUAL FN Series Rackmount UPS Plus Parallel or N 1 Redundant 3kVA to 24kVA Hardwire models with a 208 240Vac Input and 120Vac 208Vac amp 240Vac Outputs Uninterruptible Power Supply Models FN3KRM 2 2TX amp 2TXI FNAKRM 2 2TX amp 2TXI FN5KRM 2 2TX amp 2TXI 2 2TX amp 2TXI 2 2TX amp 2TXI FN10KRM 2 2TX amp 2TXI FALCON Electric Inc 5116 Azusa Canyon Rd Irwindale California 91706 626 962 7770 Fax 626 962 7720 Email sales falconups com 2011 Falcon Electric Inc All rights reserved All other brand names and trademarks are the property of their respective owners The information stated in this document is subject to change without notice 2011 11 03 Falcon Falcon Electric FN and UPS Plus logos are registered trademarks of Falcon Electric Inc TABLE OF CONTENTS FN Rackmount Series Parallelable and N 1 Redundant UPS Features FN 2TX Double Conversion On line UPS Block Diagram Important Safety Instructions READ FIRST Chapter 1 Introduction 1 1 Manual Overview 1 2 Brief FN Overview Chapter 2 FN UPS Circuit Descriptions Galvanically Isolated Output Input amp Power Factor Correction Power Factor Correction DC DC Converter DC AC Inverter Battery Packs Internal Battery Charger Static Bypass Function Automatic Bypass Transfers Output Filter Chapter 3 Unpacking the UPS and Battery Bank 3 1 Unpacking Instruc
6. which enables parallel operation 8 Using the Next Page button scroll down to Save then press the Enter button until it beeps 9 The unit will then automatically exit the programming mode and will display Off on the front panel 10 Shut off CB1 and CB2 4 3 Repeat steps 1 through 10 to set up the third and fourth UPS in a parallel string if necessary 12 Set UPS Communication Bus Termination Resistor Switch to the ON position See Table 1 for configuration Table 1 of UPS in Parallel Switch Setting 1 Off 2 1st and 2nd UPS ON 3 1st and 3rd UPS ON 4 1st and 4th UPS ON 13 Connect daisy chain 3076 bus cable to link up each UPS parallel See Fig 1 14 Connect wrap around 3077 bus cable between the first and last UPS in the parallel string See Fig 1 15 Connect the UPS outputs together in parallel to load bank See Manual for configuration 16 Connect the UPS Inputs together in parallel to utility source See Manual for configuration 17 1 2 18 Press and hold the button until it beeps unit will take a few minutes to switch to inverter mode If the following set tings were not programmed correctly the alarm will sound and will give and error code Er 27 3076 Fig 1 Parallel Communications Bus Wiring z Second UPS Primary UPS 1 1402 401 3 Front Panel Display 1 LCD Display 2 N 1 Status LED 3 Utilit
7. INSTALL OPTION CARDS THAT HAVE NOT BEEN SUPPLIED BY FALCON ELECTRIC OR ARE FOR ANOTHER FALCON MODEL WITHOUT CONSULTING WITH FALCON SERVICE MOST SG SERIES COMMUNICATIONS BOARDS WILL NOT WORK IN FN SERIES MODELS ONLY USE OPTION BOARDS THAT ARE SPECIFIED FOR FN 3 5 6 MODELS 7 1 Advanced Communications Option Cards Available a USHA TYPE SNMP HTTP Agent Board b Dry Contact with EPO Interface Board P N UA88383 c USB amp EPO Interface Board P N UA88382 d RS485 amp EPO Interface Board P N UA88381 Second RS 232 Interface Card P N 0488380 CAUTION The internal USHA SNMP HTTP AGENT device must be installed into the Advanced Communications Option Slot specified in this manual Do not attempt to install it in the contact closure option card slot The RS 232 port and UPSilon software may not be used when the USHA card is installed 7 2 RS 232 Port The UPS is equipped with 1 RS 232 port located on the UPS module rear panel A standard RS 232C inter face cable is provided to allow for the connection of the UPS to another RS 232 port found on most comput ers When an RS 232 cable has been connected and the supplied UPSilon computer shutdown and management software has been properly installed on the connected computer a high level of UPS management and protection against lost or corrupted files is in effect Please follow the installation and setup instructions supplied on the UPSilon software CD The UPSilon user
8. Interface Board Details UA88380 Second RS 232 Interface Option Board This communications board supports the connection of a second RS 232 DB 9 connection to the UPS in addition to providing 1 two pin EPO interface connector The DB 9 pinout is identical to the standard DB 9 RS 232 interface found on the UPS rear panel UA88381 RS 485 Interface Option Board This communications board has 1 RS485 standard interface CN2 in addition to providing 1 two pin EPO interface connector CN1 and 1 two pin remote power connector CN3 Pin 1 Ground CN2 Pin2 A Datat 4 2 3 Pint REPO1 Pin 3 B Data Pin2 REPO2 1 2 Pin 1 AC Pin 2 AC 1 2 38 UA88382 USB Interface Option Card This option card supports the connection of 1 USB interface cable for use with UPSilon remote monitoring management and unattended O S shutdown software Pin 1 VCC 5V Pin 2 D Pint REpo1 Pin 3 D Pin2 REPO2 1 2 5 A Pin 4 Ground UA88383 Dry Contact Interface Option Card This card provides dry contact closure signals for UPS on bypass utility normal inverter on low battery abnormal battery UPS summary alarm It also provides EPO and remote UPS shutdown capability Pin 1 UPS on Bypass Pin 2 Utility Abnormal 22 n ar er c M Pin 3 Utility Normal Pin 4 Inverter On Pin 5 Low Battery Pin 6 Abnormal Battery 8 Pin 7 UPS Summary Alarm 4 Pin 8 Pin 9 Shutdown UPS signal Pin 10 Shu
9. depress the Previous Page Change Setting button To change to the alternate setting press the button again All setting changes will be saved when prompted at the end of the parameter sequence Depress the Next Page button The next parameter displayed shows the acceptable input frequency window The window can be set to 3Hz shown or 1Hz not shown To change the settings depress the Previous Page Change Setting button To change to the alternate setting press the button again All setting changes will be saved when prompted at the end of the parameter sequence Depress the Next Page button The next parameter display is the inverter output voltage setting The inverter output volt age can be set to 200Vac not shown 220Vac shown 230Vac not shown or 240Vac not shown To change the settings depress the Previous Page Change Setting button To change to another voltage setting repeat pressing the button until the desired voltage is displayed All setting changes will be saved when prompted at the end of the parameter sequence Depress the Next Page button and go to the next page V1 V2 V3 V4 34 The following V1 V2 V3 and V4 show the operational status setting of the UPS This function may be set to one of four modes Normal which indicates none of the other modes are set The Economy Green Mode indicates the UPS will aut
10. mode T MIMIC Display showing Line UPS Battery and Load When referenced in conjunction with arrows 8 9 and 11 it defines the operational state of the UPS They also indicate the source of the input output battery parameter readings displayed on the Measurement Display 12 8 9 amp 11 MIMIC display and Measurement location indicators 10 Battery and Low Battery Icons The battery icon is displayed as part of the MIMIC display In the event of a utility loss that depletes that battery charge the Low Battery icon is displayed until the batteries have recharged to a reasonable level In the event of a complete battery discharge the low battery icon will be displayed along with an audible alarm When the batteries have recharged to a reasonable level the normal battery icon will be displayed 12 Measurement Display The Measurement display is used to show the input output battery readings program mode settings status and error codes 5 6 Status and Error Code Descriptions OFF or BPS Displayed when the UPS is turned off with the Off button or remote shutdown EPO When an optional EPO communications board is installed EPO is displayed alternately with the OFF or BPS message after an EPO signal has been applied to the EPO interface connector After an EPO condition the UPS input circuit breaker must be turned off and the button must be depressed twice for 5 seconds to reset the UPS prior to turning the UPS an
11. neglect ii unauthorized repairs or modifications or use of unautho rized parts iii acts or events outside of Falcon s control such as fire accidents impacts iv oid if i the product is used in conjunction with life support equipment ii the factory seal is E 5 or shows signs of tampering or iii the battery is allowed to discharge below the minimum battery cutoff point To prevent this discharge remove the battery fuse or switch _ he battery disconnect to the off position when the unit is to be stored without the AC power Ex being supplied to the UPS for more than two days The battery must be recharged every four 4 to six months when not in use This limited warranty is not transferable Limitations NO EVENT IS FALCON RESPONSIBLE FOR ANY SPECIAL INDIRECT 2 SECONDARY OR CONSEQUENTIAL DAMAGES SUCH AS PERSONAL INJURY SDAMAGE TO PROPERTY LOSS OF DATA LOST PROFITS ETC IN NO EVENT WILL S amp SFALCON S LIABILITY UNDER THIS LIMITED WARRANTY EXCEED THE PURCHASE h PAID FOR THE PRODUCT IN QUESTION Disclaimers The limited warranties set forth in this document the only warranties that apply to Falcon s products ALL OTHER WARRANTIES ARE EXPRESSLY DISCLAIMED 4 INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER LEGAL RIGHTS THAT VARY FROM S
12. the Previous Page Change Setting button is pressed the audible alarm will be turned off Depressing the button again will turn the alarm back on Depress the Next Page button Next the self test status is displayed Here the self test is shown to be in the Test Not On state If the Previous Page Change Setting button is pressed a UPS self test will be initiated and the following displays will be shown Depress the Next Page button Go to the next page Note The following functions a continuation from the previous page These functions can only be displayed and must have their settings changed using another programming method referenced later in the manual As the other programming method requires turning the UPS off to perform they are accessible here as a convenient reference while the UPS is in normal online operation 81 2 V1 V2 The next parameter displayed shows the bypass input voltage acceptable window setting The voltage window can be set to Lo 184 260Vac or Hi 195 260Vac which is shown below Depress the Next Page button The next parameter displayed shows acceptable input frequency window The window can be set to 3Hz shown or 1Hz not shown Depress the Next Page button The next parameter display is the inverter output voltage setting The inverter output voltage can be set to 200Vac not shown
13. would be addressed d0 d1 42 and d3 See the parallel mode configuration section on page 30 of this manual for more details Depress the Next Page button The next parameter displayed shows the UPS position when it is used in a parallel configuration The positions are 01 02 03 or 04 If only one UPS is being configured the position should be set to 01 as shown 6 7 How to Change the Programmed Settings Note The UPS must be placed into Off Bypass mode prior to attempting to change the following parameter settings 1 To enter programming mode depress the and Next Page buttons at the same time and hold them down until the UPS sounds two beeps The audible alarm status parameter setting will be displayed The audible alarm parameter settings cannot be set in this programming mode Refer to section 6 of this manual for setup instructions Q1 Depress the Next Page 22 button ro Self test parameter settings cannot be set in this programming mode Refer to section 6 of this manual for setup instructions R1 Depress the Next Page button H2 and go to the next page 32 1 SZ 33 The next parameter displayed shows the bypass input voltage acceptable window setting The voltage window can be set to Lo 184 260Vac or Hi 195 260Vac which is shown below To change the settings
14. Button UPS Off Bypass Button 10 Function Button 11 Economy Green Mode Status LED 12 UPS Alarm LED 5 2 Control Button Operation On Alarm Silence Button 1 When utility power is present and the UPS input circuit breakers are in the On position depressing and holding this button for 5 seconds will turn on the UPS 2 When utility power is not present or the UPS input circuit breaker is in the Off position depressing and holding this button for 5 seconds will initiate a preliminary startup sequence When Off or BPS is displayed on the LCD depressing the On button again for 6 seconds will start up the UPS in battery mode cold start 3 When the UPS is in utility or battery mode depressing this button will silence any audible alarms Off Bypass Button 1 When the UPS is operating in utility or battery mode depressing and holding this button until an audible beep is sounded will leave the load powered in bypass mode To completely shut down the UPS and connected load press the Off Bypass button until Off is displayed on the LCD and then turn off the UPS and Bypass input circuit breakers The UPS will shut down in about one minute 1 When the UPS is operating in utility or battery mode depressing the Function Button will switch the LCD to display the Programmed Parameter settings When in this mode depressing the Next Page button wi
15. Details Chapter 8 Maintenance 1 UPS amp Battery Care 2 Storing the UPS and Batteries 3 When to Replace Batteries Chapter 9 Parallel Mode Operation 36 9 1 How to configure FN models for Transformer Module Parallel or N 1 Communications 9 2 How to connect the FNB Battery Module to the UPS Module Chapter 10 Environmental 10 1 Recycling the Used Battery Packs 10 2 FCC Considerations Chapter 11 Technical Support Warranty IC 0 o JNN 10 10 12 12 13 15 15 15 15 16 19 20 20 21 22 22 24 25 25 25 29 30 37 37 38 39 40 40 40 41 42 42 42 43 44 FN Series Parallelable and N 1 Redundant UPS Features Parallel Mode and N 1 Redundant Mode Operation True Double Conversion On Line Sinewave Design Output Galvanic Isolation LCD Display with Advanced Monitoring Remote Emergency Power Off REPO Option Input Power Factor Correction Wide Input Voltage Window Precision Output Voltage Regulation Superior Brownout Surge and Transient Protection Frequency Converter Operation User Replaceable and Hot Swappable Battery Pack Optional Extended Battery Banks amp Chargers RS 232 USB amp Optional SNMP HTTP Communications UPSilon UPS Monitoring amp Management Software Two Year Warranty FN 2TX Model Double Conversion On line UPS Block Diagram Maintenance Bypass Static Bypass Static n PWM Bypass Rectifier inverter Swtteh Output
16. MOUNT UPS CIRCUIT DESCRIPTIONS Galvanically Isolated Output The FN 2TXI output isolation transformer module provides a galvanically isolated 120 240Vac hardwire out put To meet UL and code requirements a dedicated electrical panel should be provided by your electrical contractor or electrician The FN 2TXI output configuration can be configured for a 120Vac 208 220 230 or 240Vac output It may also be configured for a dual voltage or 120 240Vac split phase hardwire output This configuration allows for the use of a standard electrical panel and readily available branch rated circuit break ers It also simplifies the distribution to 240Vac and 120Vac loads The outputs of up to four FN 2TXI units may be connected in parallel Please refer to pages 12 13 of this manual for wiring details Additionally the FN galvanic output isolation in conjunction with a derived neutral greatly reduces common mode noise and ground loops Input amp Power Factor Correction All FN rackmount models require a 2 wire plus ground type 208 240Vac power source at 50 or 60Hz Each UPS module input must be connected to a dedicated circuit having a branch rated circuit breaker If multiple FN units are to be connected in parallel care must be taken to verify the source electrical panel has enough capacity It must be rated to supply the total input power requirements of all FN Series units being connected including all optional extended battery chargers in additi
17. Next Page button K LINE UPS LOAD 4 The b denotes the reading is for the bypass Depress the Next Page button The arrow under the LOAD indicates the reading is for the UPS output voltage L LINE UPS LOAD Depress the Next Page button The arrow under the LOAD indicates the reading is for the UPS output frequency LINE UPS LOAD Depress the Next Page button The arrow under the LOAD indicates the reading is for the UPS output and indicates the LINE UPS LOAD percentage of output load connected to the UPS LINE UPS LOAD C LINE UPS LOAD C 28 Depress the Next Page button The arrow next to the battery icon indicates the reading is for the battery voltage Depress the Next Page button The degree C symbol indicates the reading is for the internal UPS temperature Depressing the Next Page button again will return the display to reading 11 6 6 How to Display Programmed Settings 1 The UPS must be turned on and operating in on line inverter mode prior to attempting to read the programmed settings 2 Depress the Function button and the following first function parameter will be displayed Q1 02 R1 R2 Lrun Ces EESE 29 The first function status displayed will be the audible alarm buzzer status It is shown here to be turned on If
18. On UPS Input Terminal Block GL Input Ground NL Input L2 208 240Vac L12 Input L1 208 240Vac L1To Load 120Vac 50 of rated UPS output max nd Bus L2 208 240Vac Utility L1 208 240 Suggested UPS Output Panel amp Circuit Breakers UPS Output Panel Square D P NQQ12L125G 1 each x a TES 5 Panel Master Circuit Breaker 120A QQM110VH 1 Each N12 UPS Input L2 208 240Vac i Individual UPS Circuit Breakers G2 Xfmr Output L1 240 120Vac 3kVA 20A Square D P N QQ220VH LL Xfmr Output Neutral 120Vac AkVA to 6kVA 30A Square D P N QQ230VH L2 Xfinr Ouipul L2 240 120Vac 8kVA 50A Square D P N QQ250VH iieri eae cun 10kVA 60A Square D P N QQ260VH 4 JPS Iranstormer Modules Communications Bus Cablin Use one UA88385 parallel communications bus cabling kit for each UPS to be connected to the system output trans former module or to paralleled UPS systems Connect the supplied cables as shown below Note the first and last con nectors on the first and last UPS are connected using the longer of the supplied cables Switch on the termination resis tor dip switch next to the long cable For the transformer module daisy chain the cables from the UPS to the transformer module in a similar manner using the communications connectors located on the transformer module rear panel Before om mim with the installation of the paralleling or programming the UPS units for parall
19. TATE TO STATE 10007 04 Rev C normal wear tear such as cleaning and replacement of batteries The warranty is null and 4
20. a FALCON support engineer directly by calling the FALCON support line between 9 00 am and 4 00 pm PST 800 842 6940 FALCON Web Support Product data sheets specifications and owner s manuals are available in Adobe Acrobat PDF format on our corporate website at WWW FALCONUPS COM 43 AAA FALCON ELECTRIC INC NEW PRODUCT LIMITED WARRANTY c Limited Warranty Falcon warrants that this product will be free from defects in materials and workmanship for a period of two years from the date of shipment by Falcon Procedures Any defective product must be returned to Falcon No product can be returned ithout first obtaining a Return Material Authorization RMA number from Falcon Falcon will repair replace or refund the purchaser price at Falcon s sole discretion for any defective product that is returned to Falcon with an RMA number For defective product returned within 2430 days of shipment Falcon will pay for shipping costs to and from its service center For defective product returned after 30 days but within 90 days of shipment Falcon will only or shipping costs in sending the new or repaired product back to the end user For defective product returned more than 90 days after shipment all shipping costs will be borne by the 4 EHE NENNEN EP ERN ES Exclusions This limited warranty does not cover damage caused by i improper installation misuse or
21. a utility power outage UPSilon supports most MS Windows and Linux operating systems An optional UNIX version is available through Falcon at an additional cost e Two Communications Option Board Expansion Slots The slots support the installation of an optional SNMP HTTP Agent or contact closure interface boards The SNMP HTTP Agent board is a TCP IP addressable solution to remote UPS monitoring and management via LAN WAN or the Internet The agent board is supplied with client software that will remotely shut down multiple servers or computers through the Ethernet LAN A CD containing software clients and a SNMP MIB Il compliant MIB is provided that supports most popular operations systems f Two RJ45 connectors for connection of UPS parallel operation or remote maintenance bypass interface cables Used when UPS and transformer modules or multiple UPS systems are connected in parallel WARNING Only FN rackmount models of identical power ratings may be connected in parallel For example a FN3KRM 2TXI may only be connected in parallel with another FN3KRM 2TXI unit The FNSKRM 2TXI may only be connected in parallel with another FNSKRM 2TXI The same is true for the 2 model 5 Local Maintenance Bypass Switch The switch is located on the transformer module rear panel and provides a manual means of placing the UPS into bypass mode to allow for servicing to be performed on the UPS and battery modules 2 0 FN RACK
22. alled in a clean environment free from moisture flammable gases or fumes and corrosive substances Operate the UPS in an indoor environment with an ambient temperature range of 32 F to 104 F 0 C to 40 This UPS is designed for use with industrial scientific or data processing class equipment DO NOT USE TO POWER LIFE SUPPORT EQUIPMENT OR OTHER DESIGNATED LIFE CRITICAL APPLICATIONS The maximum UPS output load in watts must never exceed that shown on the UPS rating label NEVER CONNECT equipment that could overload the UPS or demand half wave rectification from the UPS for example electric drills vacuum cleaners or hair dryers Storing magnetic media on top of the UPS may result in data loss or corruption N WARNING This UPS must be installed according to the instructions in this manual Failure to do so could result in unsafe operation and could invalidate your warranty N WARNING Once batteries have reached the end of their life ensure they are disposed of properly PLEASE REFER TO YOUR LOCAL LAWS AND REGULATIONS FOR BATTERY RECYCLING REQUIREMENTS NEVER DISPOSE OF BATTERIES IN A LAND FILL Do not dispose of battery pack or batteries in a fire The battery may explode Do not open or mutilate the battery pack Released electrolyte is harmful to skin and eyes It may be toxic WARNING A battery can present a risk of electrical shock and high short circuit current The following precautions should be obse
23. c 50 60Hz 30A single phase 2 wire plus ground 2 Input Hardwire 208 240Vac 50 60Hz 40A single phase 2 wire plus ground 2 Input Hardwire 208 240Vac 50 60Hz 50A single phase 2 wire plus ground FN10KRM 2TXlIInput Hardwire 208 240Vac 50 60Hz 65A single phase 2 wire plus ground 4 3 UPS Input Output Requirements a VERIFY THE INPUT AND OUTPUT WIRING REQUIREMENTS FN3KRM 2TXI Wiring Type THHN 600V insulated solid copper wire Gage Input 12 Output 10 Terminal Block Screw Torque 20 inch pounds Required Branch Rated input circuit breaker 20A 40A with 3 external battery charger module options installed Required Branch Rated output circuit breaker 20A FNAKRM 2TXI Wiring THHN 600V insulated solid copper wire Gage Input 10 Output 8 Terminal Block Screw Torque 20 inch pounds Required Branch Rated input circuit breaker 30A 50A with 3 external battery charger module options installed Required Branch Rated output circuit breaker 30A FN5KRM 2TXI Wiring THHN 600V insulated solid copper wire Gage Input 10 awg Output 8 Terminal Block Screw Torque 20 inch pounds Required Branch Rated input circuit breaker 30A 50A with 3 external battery charger module options installed Required Branch Rated output circuit breaker 30A FN6KRM 2TXI Wiring THHN 600V insulated solid copper w
24. d Bypass input circuit breakers back on 22 Er04 Er05 06 07 Er08 Er09 Er10 Er11 Er12 Er13 Er14 Er15 Er18 Er22 Er24 Er26 Er28 Er29 Er Error code 04 indicates the UPS inverter has malfunctioned Contact Falcon Service Error code 05 indicates the UPS batteries are weak or dead and must be replaced Call Falcon Service upon receiving the message for further instructions Error code 06 indicates the UPS output has a short circuit connected to it Remove the connected equipment load from the UPS output and restart the UPS If the shorted output condition is corrected determine the location of the shorted wiring or equipment EPO Mode DC Bus high voltage level out of specification Contact Falcon Service DC Bus low voltage level out of specification Contact Falcon Service Error code 10 indicates the UPS inverter has encountered an over current condition This could indicate the connected equipment exceeds the output rating of the UPS Disconnect some of the connected equipment in an attempt to correct the condition Error code 11 indicates the UPS is in an over temperature condition Verify the ambient operating temperature is not too high Verify the UPS cooling fan operation Error code 12 indicates the UPS output is overloaded similar to error code 10 This could indicate the connected equipment exceeds the output rating of the UPS Discon
25. ed at the time of UPS installation A manual static bypass pushbutton is located on the FN front control panel When the UPS is operating from utility in the normal utility mode on line state depressing this button will cause the UPS to transfer to bypass Depressing the bypass button again will return the UPS to normal inverter operation Automatic Bypass Transfers The FN Series UPS module will automatically switch to bypass mode under the following conditions To energize the connected load when the UPS is first turned on encounters an overload encounters an over temperature condition or upon a UPS failure condition Should any of these events occur the UPS will automatically transfer to bypass mode sound an audible alarm and provide a bypass indication on the UPS module LCD display Output Filter As with the input filter stage the output filter maintains conducted EMC and RFI levels below FCC Class A limits 3 0 UNPACKING THE UPS AND BATTERY BANK Due to their size and weight the FN rackmount UPS battery and transformer modules are packaged inside shipping cartons that are secured to a shipping pallet Removal of the UPS transformer and battery bank modules should never be attempted by one person Upon unpacking the UPS transformer or battery bank verify the following items were shipped Should you have not received any of the items listed below please contact Falcon Electric Customer Service at 1 800 842 6940 FN Rack
26. el operation power up each UPS and verify the tolerance of the output voltage of each UPS with no load applied is less than 0 5Vac Should the output voltage of one or more of the UPS units be out of the specified tolerance please contact the Falcon service Department Next verify the UPS units to be connected in parallel all have the same model number and ratings For instance a UPS without a galvanic transformer module can not be connected in parallel with a UPS having a galvanic transformer module The maximum length of the communication connecting wires shall not exceed 23 feet Use one Falcon Part Number OP49007 parallel communications bus cabling kit for each UPS to be connected in the paralleled UPS systems Up to three cable kits Two cables a cable tie and one metal securing bracket are supplied in the kit One cable is substantially longer than the second cable and is referenced here as C2 Only one C2 cable is to be used for the parallel installation of two up to four units and is installed as shown in the above picture The shorter cable we will designate as C1 and is shorter that the C2 cable From one up to three C1 cables are required The C1 should be connected in a daisy chain configurations as shown in the above picture Above the top RJ45 parallel communications connector is a termination resistor dip switch The dip switches on the first and last UPS in the parallel configuration should be set to the positio
27. emature failure When connected to the battery module the UPS will continuously recharge the bat teries when plugged in and turned on When not in use batteries must be recharged every 6 months to keep your warranty valid 1 The UPS and Battery Care Keep the area around the UPS clean and dust free If the area around the UPS becomes very dusty clean it with a vacuum cleaner To assure the full 3 5 year battery life keep the UPS battery module at an ambient temperature of 77 F 25 C Other than replacement at three to five years of service no other battery maintenance is required 2 Storing the UPS and Batteries When storing the UPS for any amount of time it is recommended to connect the battery module and turn on the UPS for at least 24 hours every four to six months to ensure full recharging of the batteries This will pre vent excessive battery self discharge 3 When to Replace Batteries We suggest the battery pack s be replaced every 3 5 years for FN units that are operated and maintained in a 77 25 C environment Higher temperature operating environments will decrease the battery life Typically if the UPS is installed in a 104 F 40 C or above operating environment the batteries will need to be replaced once a year In order to assure the performance of the FN Series UPS check the battery every two to three months by performing a UPS self test If at any time the UPS LCD panel displays the weak or defective battery ic
28. expense for recycling Prior to returning the spent battery pack s please call the Falcon Service Center and obtain a Return Materials Authorization RMA number NEVER dispose of batteries in a fire as batteries will explode NEVER dispose of used batteries or the UPS in the trash or a landfill as it is a violation of federal and state laws The UPS and batteries must be recycled For UPS and battery recycling information please contact Falcon Service for the name and address of the nearest battery recycling facility NEVER open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic A battery can present a risk of electrical shock and burns due to their high short circuit current capability N WARNING Observe all warnings cautions and notes before replacing batteries Batteries can present a risk of electrical shock and burns due to high short circuit current The following precautions should be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Do not lay tools or metal parts on top of batteries Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury 7 Do not dispose of batteries fire The batteries explode Refer to your local codes for disposal requirements Do not open or mutilate the battery packs or batteries Released electrolyte is harm
29. fer to pages 32 to 35 in this Owner s Manual Turn on all of the UPS units and verify the 1 LED located on the front display panel of each UPS it lit Should one or more not be lit check the cabling and UPS programming 16 4 14 8 to 10kVA System Installation Wiring Diagram typical rackmount UPS system ee 8 10kVA UPS Box Input Output Terminal Block Electrical Panel With Utility Power 2 Pole Isolated Outputs Source Dedicated l fi Dedicated Circuit UPS Breaker Output Circuit Breaker Panel 8 10kVATransformer Box Input Output Terminal Block 17 Parallel Mode Installation and Configuration Whenever FN Series UPS units are connected in parallel with the parallel communications cabling installed the communicaitons bus termination switched located to the right side of the cable connectors must be set as follows When convifuring paralleled units set the termination resistor switch to the on position for the first and last paralleled UPS only IF two units are paralleled set the switch to on for units 1 amp 2 for three units set the swirches on for units 1 amp 3 For four unit set switches on the units 1 amp 4 to on Never set the termination resistor switch to the position for single unit installations Primary N 1 UPS Setup Procedure Connect UPS to utility source 208Vac or 240 Vac Turn on CB1 and CB2 on rear panel and leave the unit in bypass mode BPS
30. ful to the skin and eyes It may be toxic 10 2 FCC Considerations Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in an industrial installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer an experienced radio TV technician for help 42 11 0 TECHNICAL SUPPORT In the event your FN Series UPS requires service or should any other technical support be required write call fax or email Falcon Service Falcon Electric Inc 5116 Azusa Canyon Road Irwindale CA 91706 Service 800 842 6940 Voice 626 962 7770 Fax 626 962 7720 E
31. gs section of this manual for more details Confirm Button 1 When in Programming Mode and prompted on the LCD display to SAVE settings pressing this button will save all changed parameters 5 3 LED Display Modes Utility AC Source 1 UPS Input Power Present LED Green Indicates utility power is present and the UPS input circuit breakers is turned on If the utility voltage is out of tolerance the LED will turn off Bypass Source 2 Bypass Input Power Present LED Green Indicates bypass power is present and the Bypass circuit breaker is turned on If bypass power is out of range the LED will turn off N 1 Mode Enabled Green Indicates multiple UPS units are connected in parallel and have been properly configured and programmed for Parallel 1 mode operation Economy Green Mode Enabled Yellow Indicates Economy Green mode has been enabled Alarm Condition Present Red Indicates the UPS in an alarm condition 21 5 4 LCD Display Overview LCD Display 5 5 LCD Icon Descriptions 1 Bypass input is out of tolerance UPS failed to transfer to bypass or bypass input is out of tolerance when the UPS is in Economy Green Mode 2 Utility loss or the utility input is out of tolerance UPS lost inverter output and transferred to bypass 4 Battery voltage is out of tolerance or defective batteries 5 The UPS output is overloaded 6 The UPS is presently in maintenance
32. ire 120 240Vac 7000W split phase 3 wire plus ground 14 000W 7 000W 21 000W 14 000W 28 000W 14 000W 11 4 5 FN 3kVA to 6kVA Rackmount System Rear Panel Overview Slots UPS Module Battery Module Coot Breaker Trareformer Module UPS alins Interface enim Eypass 4 6 8kVA to 10kVA Rackmount System Rear Panel Overview Input AC Circuit Breaker EPO Connector Cooling Fans UPS Module Hardwire Terminal Block Communications Interface Slot Parallel Com Interface Output Transformer Module 3 TEM u s d CK OK s UPS Battery cable connector Parallel Com Interface Hardwire Terminal Block Maintenance Bypass under cover Battery UPS Cable Connector Battery Disconnect Circuit Breaker Battery Battery Cable Connector Transformer Protection Circuit Breaker lunder cover 12 4 7 3 to 6kVA Output Transformer Module Hardwire Terminal Block Wiring Details a Fram pS a MBS Iri SIS t autput L2 NJ lsolated to Load ss 120 vac 120 88a Ground 208 240 raund 1 120vac 0 12 88vac G3 Ground A MM E um 1 gt 11 51 4 8 to 6 UPS Module Hardwire Terminal Block Wiring Details pr Y LL L m
33. ire Gage Input 8 Output 4 Terminal Block Screw Torque 25 30 inch pounds Required Branch Rated input circuit breaker 40A 60A with 3 external battery charger module options installed Required Branch Rated output circuit breaker 40A 2 Wiring THHN 600V insulated solid copper wire Gage Input 8 awg 75C copper wire Output 4 Terminal Block Screw Torque 11 inch pounds Required Branch Rated input circuit breaker 50 60A with 3 external battery charger module options installed Required Branch Rated output circuit breaker 50A FN10KRM 2TXI Wiring Type THHN 600V insulated solid copper wire Gage Input 8 awg 75C copper wire Output 4 Terminal Block Screw Torque 11 inch pounds Required Branch Rated input circuit breaker 65A 70A with 3 external battery charger module options installed Required Branch Rated output circuit breaker 65A CAUTION A disconnect switch shall be provided by others for ac output circuit To reduce the risk of fire connect only to a circuit provided with branch circuit overcurrent protection for 30 amperes rating in accordance with the National Electric Code ANSI NFPA 70 CAUTION To reduce the risk of fire unit input connect only to a circuit provided with branch circuit overcurrent protection for 40 amperes rating in accordance with the National Electric Code ANSI NFPA 70 10 4 4 UPS Output Rating De
34. ll display the next programmed parameter setting Repeatedly depress the Next Page button to display all of the programmed parameter settings 20 Function Button 1 2 Control Panel When the LCD is in the Display Programmed Settings mode depressing the Function Button will return the LCD to normal mode The LCD display will also return to Normal Mode automatically after 30 seconds of button inactivity Previous Page Change Setting Button When the LCD display is in Normal Mode repeated pressing of this button will sequence up through the input output battery parameters and readings will be displayed When in Programming Mode pressing this button will change the selected parameter setting The new setting will be displayed on the LCD Measurement display Next Page Button 1 When the LCD display is in Normal Mode repeated pressing of this button will sequence down through the input output battery parameters and readings 2 When the UPS is displaying OFF or BPS depressing the Next Page and Function buttons at the same time will place the UPS into Programming Mode Refer to the How to Change the Programmed Settings section of this manual for more details 3 When in Programming Mode repeated pressing of this button will sequentially select the various programmable parameters Refer to page 27 How to Change the Programmed Settin
35. mail service falconups com WWW FALCONUPS COM Please have your UPS model serial number and date of purchase on hand prior to your call This information is located on the identification label on the rear panel of the UPS This information is essential in retrieving your unit s historical records Should our service department determine service is required you will be given a Return Material Authorization number RMA along with return shipping instructions The RMA number issued must appear on the outside of the shipping carton The original shipping container must be used when returning any FN Series product Failure to use the original shipping container and packing materials will likely result in the unit being received by Falcon with shipping damage Falcon Electric will not assume any responsibility for shipping damage In the event shipping damage is found you will be notified of the damage and be instructed to file a claim with the freight carrier You will be billed for all required repairs due to the shipping damage You must submit a copy of our repair invoice to the carrier for reimbursement All units must be returned prepaid The address and shipping instructions will be given to you at the time the RMA is issued Requesting Technical Information or Support You may request technical information or support by email or telephone Please send your technical or support questions by email to SUPPORT FALCONUPS COM You may contact
36. mount UPS Module FNBRM 137 Battery Module Shipping pallet contents Shipping pallet contents 1 FN Rackmount UPS verify model shipped 1 FN Extended Battery Bank 1 RS 232 Cable 1 Interface Cable 1 UPSilon Software CD 1 Installation Kit 1 Software Interface Cable 1 Owner s Manual 1 Installation Kit UU e C A FNITRM 2 Rackmount Output Transformer Module 1 Installation kit 2 UPS Communications Interface Cables NOTE If multiple FN UPS units were received for connection in parallel please verify that one parallel interface cable kit has been received for each FN Rackmount system unit received 3 1 Unpacking Instructions 1 Cut the bands securing the protective carton and lift it off of the UPS Transformer and battery modules in their shipping cartons Due to the weight of the units a second person will be required 2 Remove the Individual modules from their shipping cartons Take care to remove separate cables software hardware packages and any other items shipped with the modules Note The UPS or extended battery bank weighs over 100 pounds It is not recommended that you attempt to lift and remove them from the shipping pallet without the proper equipment 4 0 PRE INSTALLATION DETAILS Falcon Electric Inc is not responsible for shipping damage or for filing shipping damage claims Visually inspect the equipment for freight damage If any equipment has been damaged during shipment retain the
37. n All other terminator switches must be set to the OFF position Please verify the termination resistor configuration prior to programming the UPS unit for parallel mode operation CAUTION UPS units programmed for a fixed output frequency or Frequency Converter Mode cannot be programmed for parallel mode operation and cannot have their outputs connected together CAUTION UPS units configured without an output transformer must not be connected in parallel or have their outputs connected together Parallel Programming Procedure repeat for each UPS 1 To enter programming mode depress the On and Next Page buttons at the same time and hold them down until the UPS sounds two beeps The audible alarm status parameter setting will be displayed 2 Repeat depressing the Next Page button until x Number of Paralleled Units is displayed a Enter the total number of units to be connected in parallel 1 2 3 or 4 For example if there are three UPS units to be connected in parallel enter 3 3 Depress the Next page button to display the y UPS Unit Number a Enter the number of the physical unit in the parallel UPS string 1 2 3 or 4 For example if the UPS you are programming is the second UPS in the string enter 2 4 Depress the Next Page button once to display the SAVE a Depress the Confirm button to save the settings Program all of the UPS unit to be paralleled For more information on UPS programming please re
38. nect some of the connected equipment in an attempt to correct the condition Battery charger malfunction Contact Falcon Service Cooling fan failure Contact Falcon Service Maintenance bypass initiated improperly Refer to page 31 Maintenance Bypass section Internal software error UPS programming reset to default values Static bypass malfunction Contact Falcon Service Fixed 50 or 60Hz output mode programmed without turning off the bypass input circuit breaker Should a fixed 50 or 6 2 output be desired turn the bypass input circuit breaker off To clear error code 24 startup the UPS with the Bypass input circuit breaker turned off PFC over current condition Verify the UPS output is or has been overloaded The UPS output has experienced a 120 overload in bypass for over 2 minutes Bypass has been shutdown The battery charger is overcharging the batteries Contact Falcon Service Other error code consult with Falcon Service 23 6 0 OPERATION The following sections outline the operation and programming of the FN 2TXI UPS models Please read and understand them completely prior to connecting any equipment to the UPS output 6 1 How to start up the UPS with utility power present 1 Verify the UPS input wiring is correct and connected to a live circuit 2 Turn on the UPS and Bypass input circuit breakers located on the UPS rear panel and the following LCD Display will be displayed The UPS output will be immediately tu
39. nterface kit contains 1 daisy chain bus cable 3076 1 wrap around bus cable 3077 detailed installation instructions and assorted hardware The Falcon part number for the kit is UA88385 9 2 How to connect the Battery Module to the UPS module 1 Open the battery connector cover plate from the UPS module rear panel and connect the supplied red black and green battery cable connectors to the respectively colored mating connectors on the UPS module 2 On the battery module rear panel verify the battery circuit breaker is in the off position Next open the top battery connector cover plate Connect the red black and green connectors on the opposite side of the battery cable to the respectively colored mating connectors on the battery module Turn on the battery module circuit breaker The UPS may now be powered up 3 To add a more battery modules remove the lower cover plate on the first module and connect a the supplied battery cables to this connector on the previous battery module For more details contact Falcon Sales or Support Engineering 41 10 0 ENVIRONMENTAL 10 1 Recycling the Used Battery Packs NEVER discard the UPS module the UPS battery module the transformer module or batteries in the trash Contact your local recycling or hazardous waste center for information on proper disposal of the used battery pack and batteries The entire spent battery packs may be returned to the Falcon Service Center at the end user s
40. omatically transfer to bypass mode to save energy should the output load drop below 10 of the UPS output rating Fixed or constant frequency output mode In normal mode the UPS output frequency will automatically be set to the utility frequency and is synchronized with that frequency When set to cf50Hz mode the UPS inverter output frequency will always be 50Hz When set to cf60Hz mode the UPS inverter output frequen cy will always be 60Hz Setting the UPS to a fixed or constant output frequency should be done when the input source is a generator To change between these settings depress the Previous Page Change Setting button Repeat pressing the button until the desired mode setting is displayed All setting changes Will be saved when prompted at the end of the parameter sequence Depress the Next Page button The next parameter displayed shows the inverter output voltage adjustment The adjustment can be set to 0 shown 1 1 2 2 3 3 not shown To change between these settings depress the Previous Page Change Setting button Repeat pressing the button until the desired mode setting is displayed All setting changes will be saved when prompted at the end of the parameter sequence The next parameter displayed shows the UPS unit address If only one UPS is being used the address should be set to d0 as shown If multiple parallel UPS units are connected on a pa
41. on or error code the batteries need replacing Contact the Falcon Electric Service Department to order replacement batteries 4 Battery Replacement Battery replacement inside the battery module must be performed by a qualified service technician Contact Falcon service when battery replacement is required NOTE NEVER ATTEMPT TO REPLACE THE BATTERY PACKS WHILE THE UPS IS IN BATTERY MODE 40 9 0 PARALLEL MODE OPERATION 9 1 How to configure FN rackmount models for transformer module parallel or N 1 mode operation Up to 4 like kVA FN model UPS units may be connected to their respective transformer modules and or in parallel in single UPS increments to provide a single 3 24kKVA UPS output a true N 1 redundant output This is accomplished by connecting each UPS to be paralleled wired to a single utility source rated for the com bined UPS load The UPS outputs should be connected together A licensed electrician can provide the hard wire output connections and circuit Each individual UPS output must have a branch rated circuit breaker as specified prior installed between the UPS output and load FN models have two special bus connectors located on the UPS rear panel that supports interconnection of the transformer module and or paralleled UPS units 1 parallel UPS interface kit must be purchased from Falcon for each UPS to be paralleled The cable kit is shipped with each transformer module inside the shipping container The i
42. on to any other circuits that may be connected to the panel Please have your electrical contractor review the FN datasheet located at the end of this manual and perform a site survey several weeks in advance of the installation date While the FN Series UPS is operating from the utility power it s internal power factor correction circuit converts utility AC power into regulated DC power for inverter use The circuit also corrects the input current to maintain the phase relationships between both current and voltage sine waveforms this also minimize the amount of current distortion that is reflected back to the utility line DC DC Converter The DC DC converter utilizes energy from the batteries and boosts up the DC voltage to a level required by the inverter This allows the inverter to operate continuously at optimum efficiency and voltage The converter incorporates a patented circuit which reduces the amount of ripple current and EMI interference to the battery increasing the overall battery life DC AC Inverter In utility mode operation the inverter utilizes the regulated DC output and converts it back into clean regulated sinewave AC power When utility power fails the inverter will receive its energy from the battery through the DC DC converter In both modes of operation the UPS inverter is online and continuously generates clean regulated AC output power to the load The IGBT PWM inverter is of a very robust design and produces a pu
43. onal input isolation transformer module is also available The modules are designed to be easily installed in a standard 19 equipment rack The equipment rack must be equipped with hard mounted shelves to properly support the weight of the mod ules The modules do not support the mounting of equipment slide rails The FN Series front panel features a graphical LCD display providing detailed operational information at a glance The display enables the user or field service engineer to easily monitor and troubleshoot localized power problems in addition to UPS operation UPS control and programming are easily accessed using pushbuttons located adjacent to the LCD display FN rackmount UPS Battery and Transformer module rear panels have the following features and functions a Circuit Breakers b Hardwire input output terminal blocks c Maintenance Bypass Switch The maintenance bypass switch is located behind a protective cover plate on the transformer box rear panel The UPS must be placed into manual static bypass mode prior to switching the maintenance bypass switch d RS 232 Port This port may be used to provide communications between the UPS and a network server or other computer system When used in conjunction with the supplied UPSilon software remote UPS monitoring and control are facilitated The software will automatically save all open computer files and initiate an unattended orderly operating system shutdown in the event of
44. rallel configu ration of 6 12 18 or 24kVA or 6 12 18kVA N 1 operation the units would be addressed d0 d1 d2 and d3 See the parallel mode configuration sec tion of this manual for more details To change between these settings depress the Previous Page Change Setting button Repeat pressing the button until the desired address setting is displayed setting changes will be saved when prompted at the end of the parameter setup Depress the Next Page button The next parameter displayed shows the UPS position when used in a parallel configuration The positions are 01 02 403 or 04 If only one UPS is being configured the position should be set to 01 as shown To change between these settings depress the Previous Page Change Setting button Repeat pressing the button until the desired UPS position setting is displayed All setting changes will be saved when prompted at the end of the parameter setup Depress the Next Page button At the end of the parameter setup mode you will be prompt ed to save the settings To save the settings press the Confirm button If you do not wish to save the settings press the Off Bypass button for five seconds The LCD will display OFF to indicate the settings are not saved IMPORTANT The UPS must be switched to maintenance bypass mode shut down and restarted after entering the p
45. re sinewave output with a 2 voltage regulation Having a very low output impedance it can supply the high current demands of high inrush and non linear loads Battery Packs IMPORTANT UPS can be used with only one Battery Cabinet FN rackmount battery modules utilize flame retardant batteries They consist of 20 12V 7AH valve regulat ed sealed lead acid VRLA batteries in each module Yuasa NP7 12 See replacement instructions on page 34 To maintain the optimum battery life the UPS should be installed in an environment with an ambient temperature of 68 F to 77 F 20 C to 25 C Due to the battery manufacturer specification the FN Series UPS batteries may be operated at 32 F to 104 F 09C 40 C but battery life will be substantially reduced if con tinuously operated at the higher temperature levels Optional extended battery modules and external battery charger modules are available through Falcon to extend the amount of battery runtime Internal Battery Charger The internal battery charger located inside the UPS module utilizes energy from the utility power source to continuously charge the UPS batteries The charger operates in constant power mode The UPS batteries are being charged whenever the UPS is plugged in turned on and operating from utility power The internal UPS battery charger output is rated at 1 9 amps Static Bypass Function NOTE Bypass power will only be available If the bypass input is connect
46. rned on with the UPS in bypass mode Display A is an LCD test display and is shown for about 3 seconds after the input circuit breaker is LINE UPS LOAD turned on A gt Lon 9 Next display B is shown OFF or BPS displayed The UPS is OFF with the load supported by the bypass output The UPS will eee remain in this state until the LINE UPS LOAD button is depressed When the UPS is turned off using the button it will return to this state until the input circuit breaker is turned off 3 Depress the button for 3 seconds until two audible beeps are sounded 4 The UPS fans will turn on and the following LCD display will be shown Note the MIMIC portion of the display with the arrow under the line and the input voltage is i V displayed C LOAD The UPS will sound two short beeps continuously until the following is displayed NOTE Always allow the UPS to charge its batteries for 8 hours prior to use 5 The UPS will now sequence up to on line mode and display the following The UPS initiates a self test LINE UPS LOAD C Go to the next page 24 E1 E LINE UPS LOAD LINE sre LOAD LINE UPS LOAD J 3n ILLU 25 If the UPS passes the self test OK is displayed If the UPS fails the self test FAIL is displayed alternately with an er
47. rogramming mode 35 6 8 How to Use the Maintenance Bypass Switch Located on the Rear Panel IMPORTANT Improper use of the internal Maintenance Bypass Switch will void the equipment warranty The following instructions must be followed whenever this switch is used 1 Press the Off Bypass button for 5 seconds to place the UPS into bypass mode On the rear of the transformer module remove the two phillips screws securing the upper and lower sides of the maintenance bypass security cover plate 3 On the rear of the transformer module turn the Maintenance Bypass Switch to Bypass The maintenance bypass icon will be displayed on the LCD display 4 The output transformer is now in maintenance bypass mode 5 To return to normal UPS mode operation switch the Maintenance Bypass Switch to INV Replace the switch cover plate and secure it with the screws previously removed 6 Press the On button on the UPS module to return the UPS to normal inverter operation 36 7 0 COMMUNICATIONS All FN models are provided with the following communication ports RS 232 port with standard DB 9F serial port connector located on the UPS module rear panel Two advanced communications option slots are provided on the rear panel of the UPS module Unless an advanced communications option board has been previously purchased and installed the port will be covered with a small cover plate This plate will be secured with 2 screws CAUTION NEVER
48. ror code Please note the error code and contact Falcon J Service The UPS is now turned on and in on line inverter mode Using an AC volt meter verify the UPS input voltage measurement 6 2 How to start up the UPS without utility power present Cold Start 1 Press the On button for 6 seconds to awaken the UPS The UPS will beep twice and display G below Immediately upon G being displayed press the On button for another 6 seconds The UPS will beep twice again and sequence through H and I After depressing the On button LINE UPS LOAD for 6 seconds the first time the ME UPS will beep twice and OFF or BPS will be displayed m After depressing the On button the second time for 6 seconds the UPS will display input voltage and I The UPS output voltage will be present and the UPS will continue to run on battery until the batteries are discharged or the Off button is pressed for 3 seconds x LINE UPS LOAD C pn LINE UPS LOAD 6 3 How to turn off the UPS inverter and place the UPS into bypass mode 1 While the UPS is operating in utility inverter or battery mode depress the Off button until the UPS sounds two audible beeps The UPS will switch to static bypass and turn off the inverter The LCD will display OFF or BPS The connected load will now be powered directly from the utility source The UPS will con
49. rved when working on batteries Remove watches rings and other metal objects Use tools with insulated handles 1 0 INTRODUCTION Manual Overview This user manual has been written to provide basic information about Falcon FN Series 2 rackmount models The FN Series is a rugged double conversion on line UPS It has galvanic output isolation config ured for single or dual voltage output s The FN Series provides continuous power conditioning and accepts a wide range input voltage while providing tight voltage regulation and a true sinewave output The FN Series UPS is specifically designed to protect sensitive computers laboratory and industrial equipment against the widest range of power problems These problems include power failures voltage sags voltage surges brownouts utility line noise high voltage spikes frequency variations common mode noise switching transients and harmonic distortion This manual also details unpacking unit installation and the major features of the FN Series UPS in addition to detailed UPS operation configuration and troubleshooting information The specifications section at the end of this manual provides detailed operating parameters and general information on approvals and certifications FN Rackmount Overview The Falcon FN Series UPS system consists of 1 2U Rackmount UPS module 1 3U rackmount battery module and 1 2U rackmount output isolation transformer module An opti
50. s manual is also located on the UPSilon CD supplied with this unit UPSilon supports most popular operating systems Should you have special UNIX requirements please contact Falcon Sales for information and pricing of UPSilon for UNIX The UPS amp PC Computer DB 9 pin designations are as follows PIN PIN Definition UPS PIN Definition PC 200 Transmitted data Received data Received data Transmitted data Signal ground Signal ground 37 The supplied Falcon RS 232 interface cable pin designations are as follows UPS Side RS 232C Interface Computer Side The computer RS 232 Port settings should be set to the following Baud Rate 2400 bps Data Length Bbits 33 Stop Bit 1 1 Noe Parity 7 3 Optional Remote Emergency Power Off REPO A two pin REPO connector green connector is located on the UPS module rear panel The connector is shipped with no jumper wire installed and is a normally open interface requiring a CLOSED EPO connection to initiate EPO UPS shutdown Upon receiving the remote EPO switch contact closure the UPS will immediately turn off it s inverter and bypass outputs in addition to placing the UPS into an OFF state and sounding an audible alarm OFF and EPO will be alternately displayed on the LCD panel After removal of the EPO contact closure the UPS must be completely shut down and restarted to clear the EPO condition 7 4 Optional Communications
51. sformer and battery bank s always verify the floor loading capabilities 4 1 Floor Loading Requirements a VERIFY THE FLOOR OR SUPPORTING SURFACE UNDER THE EQUIPMENT RACK IS RATED TO SUPPORT THE WEIGHT OF THE TOTAL WEIGHT OF THE RACK THE FN MODULES AND ALL OTHER EQUIPMENT INSIDE THE RACK UPS Module 1 FN3KRM 2TXI FNAKRM 2TXI or 5 2 or FNGKRM 2TXI 53 Ibs 24 kg 2 FN3KRM 2TXI or FNAKRM 2TXI or 5 2 or FNGKRM 2TXI 106 Ibs 48 kg 3 FN3KRM 2TXI or FNAKRM 2TXI or FNBKRM 2TXI or FNGKRM 2TXI 159 Ibs 72 kg 4 FN3KRM 2TXI or FNAKRM 2TXI or FNBKRM 2TXI or FNGKRM 2TXI 212 Ibs 96 kg Battery Bank Modules for all FN 3 6kVA Rackmount models 1 FNBRM 1S7 150 Ibs 68 kg 2 FNBRM 1S7 300 Ibs 136 kg 3 FNBRM 1S7 450 Ibs 204 kg 4 FNBRM 1S7 600 Ibs 272 kg Output Transformer Module for all FN 3 6kVA rackmount models 1 FNITRM 2 91 Ibs 41 kg 2 FNITRM 2 181 Ibs 82 kg 3 FNITRM 2 272 Ibs 123 kg 4 FNITRM 2 362 Ibs 164 kg Refer to the FN 8 10kVA rackmount model datasheet for UPS Transformer and Battery Bank weights 4 2 UPS Input Power Requirements a VERIFY THE PROPER UPS INPUT POWER IS AVAILABLE for each UPS installed FN3KRM 2TXI Input Hardwire 208 240Vac 50 60Hz 20A single phase 2 wire plus ground FNAKRM 2TXI Input Hardwire 208 240Vac 50 60Hz 30A single phase 2 wire plus ground FN5KRM 2TXI Input Hardwire 208 240Va
52. shipping pallet and packing materials for inspection by the carrier and immediately file a claim for shipping damage with the carrier If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage a YOU MUST file with the carrier within 15 days of receipt of the equipment b YOU MUST send a copy of the damage claim within 15 days to Falcon Electric Inc ZA WARNING The UPS Transformer and Battery Modules are very heavy Use the proper lifting equipment and take the proper precautions when lifting or moving them 1 Always install the FN system indoors in a controlled environment 2 Install the FN modules in a location with unrestricted airflow around the front and rear sides of the modules away from water flammable liquids gases corrosive and conductive contaminants 3 Maintain a minimum clearance of 4 inches in the front and rear of the UPS 4 Maintain an ambient temperature range of 32 F to 104 F 09 to 40 C To assure the maximum life of the batteries operation in an ambient temperature of 68 F to 77 F 20 C to 25 C is recommended OPERATION IN TEMPERATURES ABOVE 77 F 25 C WILL REDUCE BATTERY LIFE 5 The FN Series Rackmount system modules must be installed in a standard 19 equipment rack having hard mounted shelves under the modules to properly support their weight 6 When selecting a suitable rack location for the UPS Tran
53. tails a VERIFY THE LOAD TO BE CONNECTED DOES NOT EXCEED THE UPS OUTPUT RATING for the single or combined paralleled UPS units 1 FN3KRM 2TXI 2 FN3KRM 2TXI 3 FN3KRM 2TXI 4 FN3KRM 2TXI 1 FNAKRM 2TXI 2 FNAKRM 2TXI 3 FNAKRM 2TXI 4 FNAKRM 2TXI 1 FNSKRM 2TXI 2 FNSKRM 2TXI 3 FNSKRM 2TXI 4 FNSKRM 2TXI 1 FNGKRM 2TXI 2 2 3 FNGKRM 2TXI 4 2 1 FNSKRM 2TXI 2 FNSKRM 2TXI 3 FNSKRM 2TXI 4 FNSKRM 2TXI 1 FN10KRM 2TXI 2 FN10KRM 2TXI 3 FN10KRM 2TXI 4 FN10KRM 2TXI Not N 1 Not N 1 1 Not N 1 N 1 Not N 1 N 1 Not N 1 Not N 1 N 1 Not N 1 N 1 Not N 1 N 1 Not N 1 Not N 1 N 1 Not N 1 N 1 Not N 1 N 1 Not N 1 Not N 1 N 1 Not N 1 N 1 Not N 1 N 1 Not N 1 Not N 1 N 1 Not N 1 N 1 Not N 1 N 1 Not N 1 Not N 1 N 1 Not N 1 N 1 Not N 1 N 1 Hardwire 120 240Vac 2 100W split phase 3 wire plus ground 4 200W 2 100W 6 300W 4 200W 8 400W 6 300W Hardwire 120 240Vac 2 800W split phase 3 wire plus ground 5 600W 2 800W 8 400W 5 600W 11 200W 8 400W Hardwire 120 240Vac 3 500W split phase 3 wire plus ground 7 000W 3 500W 10 500W 7 000W 14 000W 10 500W Hardwire 120 240Vac 4 200W split phase 3 wire plus ground 8 400W 4 200W 12 600W 8 400W 16 800W 12 600W Hardwire 120 240Vac 5600W split phase 3 wire plus ground 11 200W 5 600W 16 800W 11 200W 22 400W 16 800W Hardw
54. tdown UPS signal Pins 9 amp 10 apply 6 25Vdc for 5 seconds to activate shutdown USHA SNMP HTTP Agent Option Card Now you can monitor and manage your Falcon Electric FN Series UPS across an Ethernet LAN WAN Enterprise Network or via the World Wide Web With our Universal SNMP HTTP Agent board USHA remote management is easy using a standard web browser or Network Management Software NMS Remote SNMP HTTP UPS management is a simple matter of inserting our USHA board into the designated option port provided on the rear panel of every FN Series UPS USHA board is supplied with a SNMP UPS MIB 11 compliant snap in Management Information Base MIB The MIB is compatible with HP OpenView and other Network Management Software NMS Remote server and computer shutdown client software is also provided on the CD that is shipped with this option The software supports the shutdown of multiple servers or computers in band across any Ethernet LAN The client software may be installed on as many systems as required and supports most MS Windows and server platforms in addition to LINUX 39 8 0 MAINTENANCE The FN Series UPS requires very little maintenance The batteries are located inside the battery module and consist of 20 Yuasa 12V 7AH or equivalent sealed VRLA maintenance free lead acid batteries Batteries must be kept recharged to prevent excessive self discharging which may result in their pr
55. tinue to operate in bypass mode until a The On button is depressed for three seconds which will return the UPS to normal inverter mode operation b The UPS and Bypass Input circuit breakers are turned off which will shut down the UPS and the connected load completely 6 4 How to completely shutdown the UPS 1 While the UPS is operating in utility inverter or battery mode depress the Off button until the UPS sounds two audible beeps The UPS will switch to static bypass and turn off the inverter The LCD will display OFF or BPS 2 Turn off the UPS and Bypass input circuit breakers which will shutdown the UPS and the connected load completely Note the UPS may continue to run for 30 seconds to one minute prior to turning off 26 6 5 How to display readings 1 The bypass input voltage is displayed immediately after the UPS and Bypass circuit breakers are turned on and has sequenced up to inverter mode as shown 11 Depressing the Next Page button will change to display the utility frequency as shown in J below The denotes the reading is LINE UPS LOAD for the bypass The arrow under the LINE indicates the reading is for the bypass input voltage Depress the Next Page button The denotes the reading is for utility The arrow under the LINE indicates the reading is for the utility frequency J LINE UPS LOAD Depress the
56. tions Chapter 4 Pre installation Details 4 1 Floor Loading Requirements 4 2 UPS Input Power Requirements 4 3 UPS Input Output Requirements 4 4 UPS Output Rating Details 4 5 FN 3 6kVA System Rear Panel Overview 4 6 FN8 10kVA System Rear Panel Overview 4 7 3 6kVA Hardwire Terminal Block Wiring Details 4 8 UPS Rear Panel Details 4 11 3 6kVA System Installation Wiring Diagram Single UPS Unit 4 12 3 6kVA System Installation Wiring Diagram Multiple Parallel UPS Units 4 13 UPS amp Transformer Module Communications Bus Cabling 4 14 8 10kVA System Installation Wiring Diagram Typical 4 15 External Battery Charger Option Installation Chapter 5 Displays amp Controls 5 1 Control Button and LCD Locations 5 2 Control Button Operation 5 3 LED Display Modes 5 4 LCD Display Overview 5 5 LCD Icon Descriptions 5 6 Status amp Error Code Descriptions Chapter 6 Operation 6 1 How to start up the UPS with utility power present 6 2 How to start up the UPS without utility power present 6 3 How to turn off the UPS inverter and place the UPS into bypass mode 6 4 How to completely shutdown the UPS i 6 5 How to display Readings 6 6 How to display Programmed Settings 6 7 How to change the Programmed Settings 6 8 How to use the Maintenance Bypass Switch Chapter 7 Communications 7 1 Advanced Communications Option Cards Available 7 2 RS 232 Port 7 3 Optional Remote Emergency Power Off 7 4 Optional Communications Interface Board
57. y Status Indicator LED 4 Bypass Input Status LED 5 UPS Alarm Silence Control Button 6 Previous Page Change Setting Button 7 Confirm Button 8 Next Page Button 9 UPS Bypass Button 10 Function Button 11 Economy Green Mode Status LED 12 UPS Alarm LED 99 E 2 4 15 External Battery Charger Option Installation Wiring Detail Typical UPS unit with optional FN6KBC 5A 2 5 Amp External Battery Charger Module 1 External Battery Negative 240Vdc 2 External Battery Positive 240Vdc 3 Utility Ground 4 Utility L1 208 240Vac 5 Utility L2 208 240Vac Battery Charger Module UPS System Wiring Diagram Utility L2 Hu DE Neutral Bus Bar Neutral Bus Bar UPS Hardwire Termmal Block Utility Ground Neutral to Load 120Vac er S I L2 To Load 240 120Vac L1 To Load 240 120Vac Standard Electrical Panel Dedicated Electrical Pane Ground to Load Optional S8G6KBC 5A4 2 External Battery Charger Terminal Block Red to external Battery Bank Positive Battery Black to external Battery Bank Negative Battery 5 0 DISPLAY amp CONTROLS The pictures below outline the various control panel LED and LCD functions and locations 5 1 Control Button and LCD Locations LCD Display N 1 Status LED Utility Status Indicator LED Bypass Input Status LED UPS On Alarm Silence Control Button Previous Page Change Setting Button Confirm Button Next Page

FN Series 3 to 40kVA N+1 UPS (Rackmount)

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