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1. food personal injury or property damage 8 Winners Products does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Winners Products 9 Visit us at www colemanbbqs com to register your product on line The purchaser shall retain a copy of the purchase invoice for future claims Winners Products excludes from its warranty the following a Accidental damage abuse tampering or misuse misapplication vandalism careless handling b This warranty excludes surface rust or rust perforation normal wear and tear chipping and scratching on paint or porcelain enamel surfaces discolouration caused by heat and smoke chemical exposure in the atmosphere and other damages which result with normal use and are otherwise uncontrollable by the manufacturer c Damages caused by improper assembly installation or alteration d Damages caused by failure to follow proper usage safety and maintenance instructions presented throughout this manual that result in a fire personal injury or property damage e Improper lighting or use of fuel or fuel lighting accelerants not recommended within this manual and strictly prohibited for use with this COOKOUT f Part failure due to lack of cleaning and maintenance use of improper cleaning products such as abrasive and chemical cle
2. this manual Ah WARNING Lid lid handle and fire bowl may be hot to the touch Always wear protective heat resistant grilling gloves while using your COOKOUT kettle HARDWARE PACK TOOLS NEEDED FOR ASSEMBLY 2 Phillips screwdriver long and short e Pliers For correct hardware assembly always position the lock washer between the screw and the flat washer Screw Lock VVasher Flat VVasher A Caution No Description Part Number Qty 1 NO 10 24UNC X10 Screvv 20124 10010 250 22 2 ST4 2X6 Tapping Screvv 24200 42006 136 1 3 Screvv for Vent G531 0048 9081 2 4 Fiber VVasher G431 0018 9000 14 5 Spacer C305 0003 9000 4 6 Compression Spring G528 0058 9000 2 7 Hitch Pin G515 0013 9000 2 8 1 4 20UNC Wing Nut 33300 13000 032 2 9 NO 10 24UNC X13 Screvv 20124 10013 250 3 10 M10 Nut 33401 10000 037 1 Sheet metal can cause injury Wear gloves when installing the grill O jm NO 10 24UNC X10 Screw X 22 o Fiber Washer X 14 2 Hitch Pin X 2 M10 Nut X 1 ON ST4 2X6 Tapping Screw Screw for Vent X 1 X 2 Spacer Compression Spring X 4 FU jm 1 4 20UNC Wing Nut NO 10 24UNC X13 Screw X 2 X 3 BEFORE ASSEMBLING THE COOKOUT READ THESE INSTRUCTIONS CAREFULLY Assemble the barbecue on a flat clean surface PARTS LIST FOR 85 3688 4 C30501 Item No AA AB AC BA BB1 BB2 BC BD BE CA CB CC CD CE DA DB DC DD DE DF D
3. DURABILITY POWER PERFORMANCE COOKOUT CHARCOAL KETTLE ASSEMBLY MANUAL 85 3688 4 C30501 Charcoal LIMITED 2 YEAR WARRANTY Read and save manual for future reference Assemble your COOKOUT immediately Missing or damaged parts should be claimed within 30 days of purchase For product inquiries parts warranty and troubleshooting support please call 1 800 275 4617 www colemanbbqs com Serial Manual Revision 11222014 AT VVARRANTY AND SERVICE STOP Do not return this product to the store IF YOU NEED HELP OR PARTS CALL THE COLEMAN HOTLINE 1 800 275 4617 HOURS 9AM 7PM EST Mon Fri CLOSED Saturday and Sunday GET HELP FOR MISSING DAMAGED PARTS ASSEMBLY TROUBLESHOOTING e WARRANTY ASSISTANCE PRODUCT INFORMATION IP ASSEMBLE YOUR GRILL IMMEDIATELY MISSING OR DAMAGED PARTS MUST BE CLAIMED WITHIN 30 DAYS OF PURCHASE THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non warranty replacement parts or accessories or to register your warranty please visit us on the web at www colemanbbqs com CAUTION Read and follow all safety statements assembly instructions use and care directions before attempting use this product A INSTALLER OR ASSEMBLER CONSUMER This manual should be kept with the COOKOUT at all times WARNING Failure to follow all of the manufacturer s instructions could result in hazardous fires explosions property damage or serious persona
4. G DH DI DJ F1 F2 E E E N 2 ech 3 I I a Description Lid Lid Handle Lid Vent Fire Bowl Ash Sweep Ash Sweep Handle Cooking Grate Charcoal Grate Front Handle Fire Bowl Vent Fire Bowl Vent Handle Inner Vent Ash Catcher Ash Catcher Handle Upper Cart Ring Lower Cart Ring Cart Leg Front Left Cart Leg Rear Right Cart Leg Rear End Cap Front Cart Leg Bottom Shelf Wheel Wheel Cap Wheel Axle Hardware Pack Manual Part No C305 0001 01 C305 0100 01 G531 0001 01 C305 0201 01 C305 0006 01 G531 0047 01 C305 0300 01 C305 0007 01 C305 0013 01 C305 0400 01 C305 0009 01 C305 0008 01 C305 0010 01 C305 001 1 01 C305 0500 01 C305 0800 01 C305 0014 01 C305 0600 01 C305 0700 01 C305 0016 01 C305 0015 01 E202 0013 01 E202 0016 01 C305 0019 01 C305 B001 01 C305 M001 01 EXPLODED DIAGRAM FOR 85 3688 4 C30501 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS TIP 2 people recommended for this step 15 U Z 9 5 5 U 2 4 1 2 T U U lt 16 ASSEMBLY INSTRUCTIONS U Z 5 5 U 2 1 2 T U U lt TIP 2 people recommended for this step 18 ASSEMBLY INSTRUCTIONS AXE SN 3 A LA d 222 1 BY OSD 7 ir 4 4 J 19 n Z H 4 U 2 1 2 U U lt U Z
5. U 5 U 2 1 2 T U U lt 21 ASSEMBLY INSTRUCTIONS 22 25 WARRANTY AND SERVICE BEFORE YOU CALL FOR SERVICE have the following information available 1 Serial number The serial number can be found on the side of the COOKOUT carton the cover page of the user manuals and on the rating label located on the COOKOUT cart leg 2 Model number The model number is located on the front cover of the user manual the bottom right corner of the rating label and also on your cash register receipt 3 Proof of purchase by the original owner Call the Coleman Customer Care Hotline 1 800 275 4617 HOURS 9AM 7PM EST Mon Fri Closed Saturday and Sunday IF YOUR PRODUCT IS DAMAGED 1 Call the Coleman Customer Care Hotline 1 800 275 4617 2 Do not return to the store for replacement of damaged or defective parts Coleman Customer Care will ensure that all in stock replacement parts arrive at your home within 3 10 business days 3 Concealed Damage If damage is unnoticed until merchandise is unpacked resolve issue by contacting Coleman Customer Care immediately Missing or damaged parts should be claimed within 30 days of purchase To ensure your satisfaction and for follow up service register your BBQ online at www colemanbbqs com LIMITED Warranty Winners Products hereby warrants to the ORIGINAL PURCHASER of this Coleman COOKOUT kettle that it will be free of defects in workman
6. aked on enamel finish is glass like and will chip if struck FIRE BOWL AND LID Use a plastic paint scraper to remove build up food residue and ash from inside the COOKOUT fire bowl and lid f necessary wash the interior and exterior of the COOKOUT lid and fire bowl with a warm detergent and water solution Always rinse and dry thoroughly before re installing parts e Spray a light coating of vegetable cooking spray on the interior surfaces of your COOKOUT for added protection only when cool ASH CATCHER e Always wait for ash and grease to cool before removing the ash catcher and dumping in a non combustible container e Wash the ash catcher with soap and water rinse and dry thoroughly before replacing COOKING GRATE e Always perform a burn off and clean up with your brass grill brush at the START of your cooking session during preheat Leftover oil on your cooking grate will helo to protect it in between cooking sessions f necessary wash cooking grate with soap and water Do not immerse grate in water Rinse and dry thoroughly with a towel STORAGE e Once all surfaces are clean and dry cover your kettle with a full length cover to protect surfaces from dirt and moisture If storing for long periods it is recommended to remove the cooking grate and charcoal grates and store in a dry place e If storing your kettle in a garage or on a concrete floor it is recommended to place a large
7. aners porcelain oven cleaner and other chemical cleaners which can cause damage to surfaces There are no other express warranties except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty To ensure your satisfaction And for follow up service register your grill online at www colemanbbqs com 23 Join the conversation 2 twitter com colemangrills f facebook com colemangrills Manufactured by Winners Products Engineering Ltd Coleman and are registered trademarks of The Coleman Company Inc used under license 92015 The Coleman Company Inc www colemanbbqs com
8. ever dump hot coals where they might be stepped on or be fire hazard Never dump ashes or coal before they are fully extinguished ASH REMOVAL Remove ash catcher only after the charcoal has been extinguished and allowed to cool TIP A pile of ash left in the ash catcher can collect moisture and make cleanup a challenge Clean the ash catcher after every use 1 Ensure that the ash catcher is in position 5 Grasp the ash sweep handle and move back and forth until most of the ash is swept into the 2 Ensure that the fire bovvl vent is closed ash catcher Use a hand broom for any leftover residue in the fire bovvl 3 Once you are sure that the ash has cooled remove the COOKOUT lid and cooking grate 6 With your heat resistant ash container handy remove the ash catcher from its position and carefully dump all ashes into a heat resistant container Allow it to sit for 24 hours 4 Sweep all ash and debris from the charcoal grate into the lower fire bowl Dispose of any larger pieces of charcoal MAINTENANCE AND STORAGE Before storing your Coleman COOKOUT Kettle give it a thorough cleaning Follow the care and maintenance instructions outlined below GENERAL MAINTENANCE A ATTENTION o DO NOT USE ANY ABRASIVE CLEANERS OR STEEL WOOL on cooking or charcoal grate or any painted porcelain or stainless steel parts o Porcelain enamel components must be handled with additional care The b
9. l injury or even death WARNING IN DIRECT SUN AND IN OPERATION YOUR COOKOUT S SURFACES WILL BECOME VERY HOT THIS COOKOUT IS FOR OUTDOOR USE ONLY CONTACT CALL CENTRE IF ANY PARTS ARE MISSING 1 800 275 4617 TABLE OF CONTENTS Danger 4 Safe Usage 4 Lighting Instructions 5 Operating Instructions 7 Putting Out the Fire 8 Ash Removal 8 Maintanence and Storage 9 Cooking Tips 10 Hardware Pack 11 Parts List 12 Exploded Diagram 13 Assembly Instructions 14 Warranty amp Service 24 To ensure your Satisfaction and for follow up service register your BBQ online at www colemanbbqs com DANGER Burning charcoal gives off carbon monoxide Do not burn charcoal inside homes garages tents vehicles or any enclosed areas Keep children and pets away from the COOKOUT when operating Never leave the COOKOUT unattended while in use Minimum clearance to adjacent combustible materials Minimum of 36 91 44 cm from furthest protruding edge on all sides of the COOKOUT Charcoal Kettle Keep the COOKOUT on a secure level surface at all times Do not operate the COOKOUT under any overhead construction such as roof coverings carports awnings or overhang SAFE USAGE Do not move the COOKOUT when hot or in operation Do not locate in vvindy settings High vvinds adversely affect cooking performance Do not use gasoline alcohol lighter fluid or other highly
10. ooking required A ATTENTION Never leave your kettle unattended while in use OPERATING INSTRUCTIONS Oxygen is an essential part of building a proper fire elevating and stabilizing cooking temperatures and controlling cooking times The COOKOUT Charcoal Kettle comes equipped with three air intake controls FEATURES LIGHTING COOKING SHUT DOWN During lighting and operation all vents should Closing the vent either partially or be in the OPEN position More air increases completely will help to cool down the coals the burning temperature of the coals Less air decreases the burning temperature COOKOUT Lid Vent COOKOUT Fire Bowl Vent COOKOUT Ash Sweep The Ash Sweep functions as both a cleaning tool for eliminating ash from the firebowl and also an air intake control while cooking PUTTING OUT THE FIRE Once cooking is complete follow these steps to extinguish the fire 1 Using protective gloves close the COOKOUT lid 2 Close all vents NOTE Assume that it will take at least 1 hour for your charcoal to extinguish and your COOKOUT to cool down There is not an ON or OFF switch for a charcoal fire Always be cautious about making any assumptions about when the fire is completely out and completely cool A WARNING o Do store your COOKOUT until ash and coals are fully extinguished o Allow charcoal to burn out before removing from the COOKOUT to avoid a possible fire o N
11. ore adding food 12 Re position the lid and ensure that the air vents are open 13 Consult your recipe for recommended cooking times Use a temperature probe to check doneness LIGHTING INSTRUCTIONS USING LIGHTER CUBES OR CRUMBLED NEWSPAPER FOR LIGHTING Place either lighter cubes which are non toxic odorless and tasteless or crumpled newspaper into the center of the Charcoal grate N Pile the charcoal briquettes into a pyramid shape directly over the lighter cubes or newspaper N Using a lighter light the lighter cubes or newspaper h Once fully lit close the lid and allow the charcoal to burn 9 Follow step 8 14 as shown on page 5 HOW MUCH CHARCOAL IS REQUIRED Approximately 50 briquettes 1 5 kg 3 3 Ib e Charcoal recommendations are approximate Longer cooking times cold or windy temperatures will require that additional charcoal be added to reach and maintain ideal cooking temperatures ADDING CHARCOAL DURING COOKING A WARNING Always wear protective gloves Always use long handled heat resistant tongs for loading additional charcoal Remove the COOKOUT lid and hook it on the side of the COOKOUT fire bowl Move food to one side of the cooking grate N To access the charcoal grate lift the hinged portion of the cooking grate P Load approximately 12 20 additional briquettes 390 g 520 g 0 86 Ib 115 Ib for each additional hour of c
12. piece of cardboard underneath the Kettle to protect from moisture e Always store charcoal in a cool dry place COOKING TIPS e All vents must remain OPEN during lighting and cooking Meat thermometers help you make sure that meats are cooked to the desired temperature Prevent food from sticking and protect your grates from moisture by spreading vegetable oil or shortening on a COLD UNLIT cooking grate Trimming fat from meat helps to avoid flare ups and makes for healthier food Apply sauces at the end of the cooking Leave space around each food item on the grate to allow for even cooking and smoke penetration Turn meat just once on the grill For steaks turn them when the juices start to bubble on the uncooked side The clearer the juice the more well done the meat Avoid cross contamination Use separate trays for uncooked and cooked food Brush the grilling surface once it s cooled with a wired brush to remove any stuck on food If the charcoal is damp or wet we recommend discarding it as the performance will be drastically reduced NOTE Assume that it will take at least 1 hour for your charcoal to extinguish and your COOKOUT to cool down There is not an ON or OFF switch for a charcoal fire Always be cautious about making any assumptions about when the fire is completely out and completely cool A WARNING For your families safety do not attempt to light the kettle until you have reviewed
13. s provided with your starter for best results 1 Remove the lid cooking grate and open all air vents before building the fire Charcoal requires oxygen to burn so be sure nothing blocks the vents 2 With the charcoal grate in position turn the chimney charcoal starter upside down and place newspaper in the bottom portion Closed 3 Place the chimney charcoal starter into the center of the charcoal grate in the upright position 4 Fill the top half of the chimney charcoal starter with charcoal 5 Using a lighter ignite the newspaper through the holes provided in the bottom of the chimney charcoal starter 6 Leave the chimney charcoal starter on top of the charcoal grate with the lid removed 7 READY The briquettes are ready when the coals are covered with a light grey ash This usually takes 25 to 30 minutes A 4 4 Y Fas I RIT 8 With a heavy long sleeved oven mitt carefully empty the hot coals from the chimney charcoal starter onto the charcoal grate 9 Arrange the coals into an even layer using long cooking tongs or pile the coals in the middle of the grate if both direct and indirect heat is needed FLAVOUR TIP For additional smoky flavour add moistened flavoured hardwood chips pre soaked directly on the coals before you begin cooking 10 Re position the cooking grate close the lid and allow the charcoal to burn 11 Wait for the cooking grate to preheat bef
14. ship from the date of purchase for the period of the warranty as outlined below Please see Limitations and Exclusions section on the following page Limited 2 Year Fire bowl Lid Limited 1 Year All remaining parts CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary For residential use ONLY Do not use for commercial cooking 24 VVARRANT Y LIMITATION AND EXCLUSIONS VVinners Products has the follovving limitations to its vvarranty 1 This limited warranty is non transferable and becomes void if used for commercial or rental purposes 2 This warranty applies only when barbecue is used in Canada 3 Warranty is in lieu of all warranties expressed or implied and all other obligations or liabilities related to the sale or use of its grill products 4 Winners Products shall not be liable for incidental consequential special or contingent damages resulting from its breach of this written warranty or any implied warranty 5 Winners Products will repair or replace parts at its option proven defective under normal use and service and which on examination during the applicable warranty period See exclusions to warranty coverage below 6 Shipping and handling charges are the responsibility of the original consumer purchaser for all in out of warranty part orders 7 This limited warranty will not reimburse you for the cost of any inconvenience
15. volatile fluids to ignite charcoal Do not remove ashes from the ash collection until charcoal is completely extinguished and cooled Keep the lid closed during the preheat period with vents fully opened Never touch the cooking grate charcoal grate the charcoal ash catcher or the exterior of the COOKOUT during or after use Only put charcoal on the charcoal grate Do not place charcoal directly into the fire bowl ash catcher or on the cooking grate Barbecue mitts should always be worn while cooking adjusting air vents adding charcoal and handling the lid Use proper barbecue tools with long heat resistant handles Do not use water to control flare ups or to extinguish charcoal as it may damage the porcelain finish Close air vents and replace the lid to extinguish charcoal To control flare ups slightly close the vents To completely extinguish fire close all vents and lid completely Do not remove ashes from ash catcher until all charcoal is completely burned out and fully extinguished Allow ample time to cool LIGHTING INSTRUCTIONS WARNING extinguished We recommend using a chimney charcoal starter electric charcoal starter lighting cubes or newspaper to light charcoal DO NOT USE LIGHTER FLUID For proper air flow remove accumulated ashes from the ash catcher only after the coals are fully CHIMNEY CHARCOAL STARTER INSTRUCTIONS NOTE If using a chimney charcoal starter follow the instruction
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