Digital-Analog Conversion Module Type
Contents
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4. CONDITIONS OF USE FOR THE PRODUCT e 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cas
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6. Current consumption 0 18A Current consumption 0 27A at 24VDC at 24VDC Noise voltage 500Vp P Noise resistance Measured using a noise simulator with 1 us of noise amplitude and 25 to 60Hz of noise frequency Power and communications systems batch Analog output batch 500VAC one minute Power and communication systems batch Analog output batch 500VDC 10MQ or more at the insulation resistance tester Weight 0 4kg ltem Digital input value IO characteristics Insulation system Module installation screw Dielectric withstand voltage Insulation resistor 3 Name and Setting of Each Part The name of each part in the AJ6E5BT 64DAV DAI is described 3 1 Name of each part 2 1 Y y oq BRATE SP ONG MITSUBISHI MELSEC AJ65BT 64DA 25 o PWO i gs 7s 15 RUNO RAG CH OFFSET UP RESET 7 5 imo 8 0 Oo H A zi SAN Bown 8 7 3 4 5 6 Name Description Station number DX10 The AJ65BT 64DAV DAI station number is set within E Da mense oe B RATE transfer baud rate 0 156k bps Factory shipment setting setup switch G2Skbps 00 10Mbps LED ms on and results i ina communication error Selection such selection switch Positions other than 1 to 4 are not processed 4 OFFSET GAIN The switch to set the offset gain values during test mode Offset gain 1 OFFSET position Calibration mode for the offset value setting switch 2 GAIN positi
7. 9 5 0 4 86 S 6 LSL i 9 et A NMOQ NIV9 Ql c Te Own y gx 9 oe Oay 8 Et 13938 Nive 139440 Ho OTS ONNY1 S 9 NNY FOr c gt qr eu oye che oe LM Ivare Laserv OISIAN IHSISNASLIN C ON NOIIVIS alvus Y x Y A C C gt C C C gt dN C gt C gt C gt C gt C in RJ e C 3 C gt o C 3 C 2 C gt C p C D C C 2 C 2 C gt C 2 Y Unit mm inch WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German
8. Normal communication Terminal block AJ65BT 64DAV 1 3 5 7 9 1 HLD DG au EZE CLR 4 A 8 10 SLD FG TEST TEST AJ65BT 64DAI 1 5 7 9 11 15 HLD HLD CH1 au EZE CLR CLR l O 8 Jio 12 14 16 TEST TEST ICOM HOLD CLEAR setting terminal HOLD is set by shorting between terminals and CLEAR is set by releasing Test mode setting terminal By shorting between terminals the system enters the test mode 3 2 Offset gain setting Short the test mode terminal between 8 to 10 The RUN LED turns off G9 Set the channel selection switch to the channel to set the offset gain Confirm that the position is at SET so 0 OFFSET a MO AI L ERO 4 GAIN Change to the channel to be set Set the offset gain selection switch to OFFSET PN O OFFSET RUN OC Mi SET zm je Set to the voltage to be the gain value using the UP DOWN switch revi O 2 Set to the voltage the offset value using the UP DOWN switch Set to the voltage the offset val using the UP DOWN switch ue For Voltage WWI _ rorcuren O Set the offset gain selection
9. A1SJ61QBT11 User s Manual ER pip CC Link System Master Local Module User s Manual SH 080394E 13JR64 MELSEC L CC Link System Master Local Module User s Manual SH 080895ENG 13JZ41 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals User s manual for the CPU module or head module used Safety Guidelines This manual is included with the CPU module base unit or head module The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives 2 Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 1 Overview This user s manual describes the specification and handling of AJ65BT 64DAV digital analog voltage conversion module abbreviated as AJ65BT 64DAV from here on and AJ65BT 64DAI digital analog current conversion module abbreviated as AJ65BT 64DAI from here on which is used as the remote device station for the Control amp Communication Link abbreviated as CC Link from here on data system After opening the package for AJ65BT 64DAV DAI check that the following components have been included For AJ65BT 64DAV AJ65BT 64DAV AJ65BT 64DAV di
10. switch to SET OFFSET SET GAIN 4 Handling 4 1 Precautions when handling Set the offset gain selection switch to GAIN Ph O OFFSET RUN O 7 SET Flashing GAIN Voltage Current Set to the current to be the gain value using the UP DOWN switch n 8 SS For Current ona Set the offset gain selection switch to SET OFFSET RUN C C SET GAIN Release the test mode terminal between 8 to 10 The RUN LED turns on 1 Do not drop or apply strong shock to the module Doing so may damage the module 2 Do not remove the module print board from the case This may cause breakdowns 3 Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation 4 Tighten the screws such as module mounting screws with the following torque Tightening torque range Module mounting screw M4 screw 0 78 to 1 18N m Terminal block terminal screw M3 5 screw 0 59 to 0 88N m Terminal block installation screw M4 screw 0 78 to 1 18N m 4 2 Installation environment When an A sequencer is installed avoid the following environments 1 A location where the ambient temperature exceeds 0 to 55 C 2 A location where the ambient humidity exceeds 10 to 90 RH 3 Locations where r
11. Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Tel 33 1 5568 5568 Circuit Breaker Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel China Taiwan Korea Singapore Thailand Indonesia India Australia Mitsubishi Electric Automation China Ltd 4 F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2480 Mitsubishi Electric Automation Thailand Co Ltd Bang Cha
12. MITSUBISHI Digital Analog Conversion Module Type AJ65BT 64DAVIDAI User s Manual Hardware Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ65BT 64DA U H E MODEL CODE 13J894 IB NA 66750 G 1112 MEE MELSE 1996 MITSUBISHI ELECTRIC CORPORATION e SAFETY PRECAUTIONS e Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly The precautions given this manual are concerned with this product Refer to the User s Manual of the CPU module in use for details on the safety precautions for the programmable controller system In this manual the safety precautions are classified into two levels INWARNING and Z CAUTION N Indicates that incorrect handling may cause hazardous conditions WARNING resulting in death or severe injury Ac AUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under NCAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that
13. T 64DAV DAI are shown below 1 Do not bunch the control wires or load cables from other than the programmable controller with the wires to the module or install them close to each other Doing this makes the wiring easy to accept the noise surge or induction effects 2 Perform a one point grounding for the shielded line or the shield of the shielded cable 6 2 Module connection example 1 The wiring example to external devices for AJ65BT 64DAV is shown below AJ65BT 64DAV Motor drive module etc 2kQ to 1M GND 1 Use two core shielded line for the wiring 2 When noise or ripple generates within the external wiring connect a condenser with O 1 to 0 47uF 25V or more voltage resistance parts specification to the input terminal of the external device 2 The wiring example to external device for AJG5BT 64DAI is shown below AJ65BT 64DAI Motor drive module etc 1 Use two core twist shielded line for the wiring 2 When noise or ripple generates within the external wiring connect a condenser with O 1 to 0 47uF 25V or more voltage resistance parts specification to the input terminal of the external device iagram D imensions 7 External D 2 4 5 0 18 installation hole for M4 screw
14. apid changes in temperature could create condensation 4 Locations with corrosive or flammable gases 5b Locations with high concentrations of dust oil mist salt organic solvents or metal particles that could conduct electricity 6 Locations exposed to direct sunlight 7 Locations with strong electrical or magnetic fields 8 Locations that could subject the main unit to direct impact or vibration 5 Wiring the Data Link Cable This section introduces the wiring of the dedicated CC Link cable used for connecting the AJ65BT 64DAV DAI to the master module 5 1 CC Link dedicated cable connections The CC Link dedicated cable connections between the AJ65BT 64DAV DAI and master module are as follows Master module AJ65BT 64DAV 64DAI I O module etc c ag te ye rrr rrr ccc ccc ccc DA r r DA r M DB White X X White DB White X X White diua DG Yellow Yellow DG Yel Yelow spl CC Link NN sip CC Link N dedicated cable dedicated cable Terminal resistor IX 6 Wiring The precautions when wiring and the module connection example are shown in the following 6 1 Precautions when wiring To obtain maximum performance from the functions of AJ65BT 64DAV DAI and improve the system reliability an external wiring with high durability against noise is required The precautions performing external wiring for the AJ6E5B
15. es in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region About Manuals The following are manuals related to this product Request for the manuals as needed according to the chart below Detailed Manual Manual No Model code AJ65BT 64DAV DAI Digital Analog Conversion Module User s Manual SH 3615 139895 Related Manuals Manual No Model code CC Link System Master Local Module Type AJ61BT11 A1SJ61BT11 User s Manual BOD TCI en CC Link System Master Local Module Type AJ61QBT11
16. fferent from the rating or incorrectly wiring the product could result in fire or damage iring Precautions CAUTION e Tighten the terminal screws with the specified torque If the terminal screws are loose it could result in short circuits fire or erroneous operation Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation Do not install the control lines together with the communication cables or bring them close to each other Failure to do so may cause malfunctions due to noise When connecting the communication and power supply cables to the module always run them in conduits or clamp them Not doing so can damage the module and cables due to loose moved or accidentally pulled cables or can cause a malfunction due to a cable connection fault e When disconnecting the communication and power supply cables from the module do not hold and pull the cable part Disconnect the cables after loosening the screws in the portions connected to the module Pulling the cables connected to the module can damage the module and cables or can cause a malfunction due to a cable connection fault Startup and Maintenance Precautions NCAUTION Do not touch the terminals while power is on Doing so may cause malfunctioning Be
17. gital analog conversion module For AJ65BT 64DAI AJ65BT 64DAI AJ65BT 64DAI digital analog conversion module 2 Specifications The performance specifications of the AJ65BT 64DAV DAI is shown below Specification 16 bit encoded binary valid bit 12 bits 2048 to 2047 0 to 4095 Voltage 10 to 10 VDC Current 4 to Z0mADC External load resistance 2KQ to External load resistance 0 to 1MQ 600 value value value 1000 5V 2000 12mA PV 0 1000 2000 Maximum resolution 5mA oe opaco did fen 1 100mV 1 200pA Maximum conversion speed Max 1ms channels 4ms per 4 channels Output short circuit protection Yes Across output channels Non insulated Across external supply power and analog output Transformer insulated Analog output points 4 channels per module Offset gain adjustment Yes user setting or factory setting CC Link station type Remote device station Communication method Broadcast polling method Number of occupied stations 2 stations Connector terminal block 27 point terminal block M3 5 x 7screws Supported cable size 0 75 to 2 00mm Supported solderless terminal RAV 1 25 3 5 according to JIS C2805 RAV2 3 5 M4 x 0 7mm x 16mm or larger screw tightening torque 0 78 to 1 18 Nem Installable within the DIN rail Supported DIN rail TH35 7 5Fe TH35 7 5Al TH35 15Fe conforming to JIS C 2812 24V DC 20 4V DC to 26 4V DC External supply power Inrush current 1 5A within 0 67ms Inrush current 3 2A within 0 43ms
18. in an environment that meets the general specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product For protection of the switches do not remove the cushioning material before installation Securely fix the module with a DIN rail or mounting screws Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the iring Precautions NCAUTION Be sure to shut off all phases of the external power supply used by the system before installation or wiring Not doing so can cause the product to be damaged or malfunction Be sure to ground the FG terminals to the protective ground conductor Not doing so could result in erroneous operation Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in failure When wiring in the programmable controller be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is di
19. n Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M I D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 AM MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
20. on Calibration mode for gain 3 SET position When the switch is set from the OFFSET GAIN position which are modes to record offset gain value to the SET position to the SET position the offset gain value is recorded bi add switch The switch to adjust the analog output value for the offset gain of the specified channel The analog output value increases decreases by turning on the UP DOWN switch Mii switch Resets the H W Initializes the AJ65 BT 64DAV DAI I O signals remote register and operation processing When the switch is turned on the AJ65BT 64DAV DAI initial data processing request flag turns on display LED OFF een the power is shut off RUN LED Normal operation pM Write data error OFF 24VDC power shutoff or watchdog time error ON Flashing Flashes in 0 5 second intervals when the offset gain setting switch is at OFFSET or GAIN Flashes in 0 1 second intervals when exceeding the upper or lower limits of the allowable setting using the UP DOWN switch When the offset gain setting switch is at SET ON Normal communication LED ur Communication interrupted timeout error L ERR When the baud rate or the station number LED setting is out of range Flashing at regular intervals When the baud rate or station number setting is changed after power on or reset Flashing at irregular intervals When you forgot fitting the termination resistors or the module or CC Link dedicated cable is affected by noise
21. sure to shut off all phases of the external power supply used by the system before cleaning or retightening the terminal screws Not doing so can cause the module to fail or malfunction Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire Do not drop or apply strong shock to the module Doing so may damage the module Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the module to or from the panel Not doing so could result in damage to the product Do not install remove the terminal block more than 50 times after the first use of the product IEC 61131 2 compliant Before touching the module always touch grounded metal etc to discharge static electricity from human body Failure to do so can cause the module to fail or malfunction Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste CPU
22. the end users read this manual and then keep the manual in a safe place for future reference Design Precautions NWARNING Install a safety circuit external to the programmable controller that keeps the entire system safe even when there are problems with the external power supply or the programmable controller Otherwise trouble could result from erroneous output or erroneous operation 1 The status of analog output changes depending on the setting of various functions that control the analog output Take sufficient caution when setting for those functions For details of analog output status refer to Section 3 4 5 Combinations of various functions 2 Normal output may not be obtained due to malfunctions of output elements or the internal circuits So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble NCAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 94inch or more from each other Not doing so could result in noise that would cause erroneous operation At power ON OFF voltage or current may instantaneously be output from the output terminal of this module In such case wait until the analog output becomes stable to start controlling the external device Installation Precautions NCAUTION Use the programmable controller
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