USER`S MANUAL - BTD Car Tools
Contents
1. In particular the lifts are not suitable for washing and respray work creating raised platforms for personnel or lifting personnel use as a press for crushing purposes use as elevator use as a lift jack for lifting vehicle bodies or changing wheels The manufacturer is not liable for any injury to persons or damage to vehicles and other property caused by the incorrect and unauthorized use of During lifting and lowering movements the operator must remain in the control station The presence of persons inside the danger zone indicated is strictly prohibited During operations persons are admitted to the area beneath the vehicle only when the vehicle is already in the elevated position when the platforms are stationary and when the mechanical safety devices are firmly engaged Do not use the lift without protecion devices or with the protection devices inhibited Failure to comply with these regulation can cause serious injury to persons and irrepearable damage to the lift and the vehicle bein lifed BTD CAR TOOLS CO LTD www btd cartools com zone di rischia Danger zone Zona operatore a Re Operalor Ss area e E picture 8 GENERAL PRECAUTIONS The operator and the maintenance fitter are required to observe the prescriptions of safety regulation in force in the country of installation of the lift Furthermore the operator and maintenance fitter must always work in the stations specified2. CAR TOOLS CO LTD www btd cartools com Limit switch of main machine adjustment press SB1 and then lift the platform to 1700mm adjust limit position of SQ1 lower the main machine platform lift main machine platform to the limit position several times to check the efficiency of the limit position of the main machine N If the ceiling is lower than 4000mm it should do the limit adjustment after lift the vehicle Anchor bolts installation affix the lift to the concrete base with 16 anchor bolts using a percussion drill into 120mm At first no expansion bolts are installed picture 25 picture 26 adjust the parallel of the platform and the distance of two platform lock the machine in one safety teeth pad a shim adjust the clearance in front and back and to the left and right fix the anchor bolts 16 bolts with a percussion electric drill ss a percussion drill bit is of 16 drill to 120mm hole and clean the hole sde de dl da E Bees i as picture2 7 Level adjustment By using a level bar and the horizontal pipe and adjusting the adjustment screws at tow sides of the base plate adjust the level of two front turntables and the slide plates on two sides of the base plate adjust the level of two front turntables and the slide plates on two sides at back thus keep the levelness of error of the two platiorms5mm and keep the height difference between the two platf
3. and illustrated in this manual never remove or deactivate the guards and mechanical electrical or other types of safety devices read the safety notices placed on the machine and the safety information in this manual In the manual all safety notices are shown as follows N WARNING indicates situations and or types of manoeuvres that are unsafe and can cause minor injury to persons and or death BW CAUTION indicates situations and or types of manoeuvres that are unsafe gt and can cause minor injury to persons and or damage the lift the vehicle or other property AN RISK OF ELECTRIC SHOCK a specific safety notice placed on the lift in areas where the risk of electric shock is particularly high Risk and protection devices We shall now examine the risks that operators or maintenance fitters may be exposed to when the vehicle is standing on the platforms in the raised position together with the various safety and protection devices adopted by the manufacturer to reduce all such hazards to the minimum BTD CAR TOOLS CO LTD www btd cartools com For optimal personal safety and safety of vehicles observe the following regulations do not enter the safety and safety of vehicles are being lifted switch off the engine of the vehicle engage a gear and engage the hand brake make sure the vehicle is positioned correctly be sure to lift only approved vehicles never exceed the specified carrying capacity maximum height and p
4. appointed by the same manufacturer or by authorized dealers are allowed to install the car lift Serious damage to people and equipment can be caused if this rule is not followed INSTALLATION REQUIREMENTS The car lift must be installed according to the specified safety distances from walls must be 1000 mm at least taking into consideration the necessary space to work easily Further space for the control site and for possible runways in case of emergency is also necessary the room must be previously arranged for the power supply and pneumatic feed of the car lift The room must be 4000 mm in height at least the car lift can be placed on any floor as long as it is perfectly level and sufficiently resistant All parts of the machine must be uniformly lit with sufficient light to make sure that the adjustment and maintenance operations specified in the manual can be performed safely and without areas of shadow reflected light glare and avoiding all situations that could give rise to eye fatigue The lighting must be installed in accordance with the laws in force in the place of installation the thickness and leveling of the base concrete are essential thickness of concrete2150mm the leveling of whole lengths10mm BTD CAR TOOLS CO LTD www btd cartools com picture 17 CROSSBEAM INSTALLATION put two transom on the bracket fix the direction of moving vehicle according to the position of the location Put two beam on
5. operation see the operation panel picture 31 Lifting Press lift button SB1 the machine will be lifted immediately while motor M starts operation and the safety pawl is lifted because the solenoid air valve DQ is energized and open the air loop note the secondary carriage has no delay of pawl operation Releasing lift button SB1 the machine will stop immediately while motor M stops operation and the safety pawl falls to the safety teeth bar because the solenoid air valve DQ is energized and air loop is open Emergency stop When the machine have abnormal or car maintenance push emergency stop button SBO and locking cut off all the operation circuit other operation can not be work BTD CAR TOOLS CO LTD www btd cartools com Oil make up adjust operation normal service period after completion of machine installation and adjustment in the application process the right platform is lower than the left one looking from machine head because of normal looses or leakage of the hydraulic oil When conducting oil make up operation the platforms must not be load Open the oil make up stop valve H on the main machine and close the oil make up stop valve G on the main machine press up button SB1 two platforms of the main machine are lifted to the same height End close the oil make up stop valve H and open the oil make up stop valve G BTD CAR TOOL
6. the transom the main beam should located on the left side of the moving vehicle direction the sub beam located on the right side the rolling wheel notch on the beam should inside check two platform and the diagonal of two transom are straight then put four posts on the side of the transom and fix the nuts on the roof of the post with steel line put the safety teeth trough the limit axis also fix the nuts on the roof of the post picture 18 ROLLING JACK INSTALLATION adjust the distance of the rolling jack put the rolling jack between the slide track adjust the sub beam to make sure the sliding of the rolling jack LINE CONNECTION Connect the electrical and oil line according to the electric wiring diagram and oil line connection BTD CAR TOOLS CO LTD www btd cartools com To avoid the unexpected lift closure due to mechanical safety device release insert wooden pieces in the inner part of the base frame Pay attention not to work under the lift until the hydraulic system has not been completely filled with hydraulic oil To insert the lift into the recess sling the lift as described and pay attention not to damage the hoses and electrical cables Before placing the pneumatic and hydraulic hoses to the control unit stick adhesive tape on the pipe fittings in order to protect the hoses from dust and impurities which could damage the hydraulic system Perform electric hydraulic and pneumatic connections follow c
7. to keep such substances clear of the electrical control panel RISKS RELATED TO IMAPPROPRIATE LIGHTING The operator and the maintenance fitter must be able to assure that all the areas of the lift are properly and uniformly illuminate compliance with the laws in force in the place of installation RISK OF COMPONENT FAILURE DURING OPERATION The manufacturer has used appropriate materials and construction techniques in relation to the specified use of the machine in order to manufacture a reliable and safe lift Note however that the lift must be used in conformity with manufacturer s prescriptions and the frequency of inspections and maintenance works recommended BTD CAR TOOLS CO LTD www btd cartools com RISK RELATED TO IMPROPER USE N Persons are not permitted to stand or sit on the platforms during the lift manoeuvre or when the vehicle is already lifted The handling of safety devices is strictly forbidden Never exceed the maximum carrying capacity of the lift make sure the vehicles to be lifted have no load It s therefore essential to adhere scrupulously to all regulations regarding use maintenance and safety contained n th s manual Skilled and authorized personnel only should be allowed to perform N these operations follow all instructions shown below carefully in order to prevent possible damage to the car lift or risk of injury to people Be sure that the operating area is cleared of people Skilled technicians only
8. BTD CAR TOOLS CO LTD www btd cartools com USER S MANUAL For BTD C 3 5A DOUBLE LEVEL SCISSOR LIFT BTD CAR TOOLS CO LTD www btd cartools com CONTENTS Packing transport and Storage uuuunannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn introduction Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Description of the Machine ooococcoocccccccnnccnccccccnnnnnnnnnnnnno Technical Adjusting Specification Operating principles and USEC cceec ese eeeeee eee neeeeeeeeeeeneeees Maintenance ILOUDIESH OO INGE nda title een een Appendix BTD CAR TOOLS CO LTD www btd cartools com All packing lifting handling transport and unpacking operations are to be performed exclusively by expert personnel PACKING AND TRANSPORT Packing Picture 1 Standard equipment oil line and accessory 1 BOX main and sub beam 3 4 BOX control box 2 BOX font and back stop board 5 BOX standard equipment total is 5 pieces Choosing equipment leading board 6 BOX cover 7 BOX 1 piece use to installation PACKING LIST Number Name Accessory name and number 1 Oil line and 1 M16 anchor bolts 16 suits M18 anchor bolts 4 accessory suits 2 6 4mm air line 2 suits 8 5mm air line 3 suits 3 1 5mm line5 m 4 metal pipe 6 m 5 limit switch and line 2 suits 6 1 set of user s manual 7 user s manual 8 seal 9 10 li
9. LTD www btd cartools com 4 nthe 540 d picture 4 MOTOR PUMP PUMP TYP Y9OL TYP P4 3 Powel 2 2Kw Model teeth pump Voltage AC400V or 230V Dispacement 4 3cc r e 400V 5A Transmission joint type 230V 8 7A Frequency 50Hz Relief valve Poles 4 Continuous working pressure 210bar Speed 1450rpm min Intermittent working pressure 150 300 bar Building shape B14 Isulation class F Oil When connecting the motor refer to the oil the enclosed wiring diagrams on the data plate on the casing Inject 20 litters of hydraulic oil into tank BTD CAR TOOLS CO LTD www btd cartools com Installation scheme for lift To install the lift it is necessary to execute suitable foundations with the following characteristics concrete type 425 thickness of concrete2150mm the leveling of whole lengths10mm perfect parallelism between holes picture 4 500 M n The thickness and leveling of the base concrete are essential and the leveling adjustment ability of the machine itself cannot be relied upon to excessively BTD CAR TOOLS CO LTD www btd cartools com Typ
10. S CO LTD www btd cartools com VE Cause and Phenomena Resolutions The motor does not run in lifting operation Y Connection of power Check and correct wire connection supply wires or zero wire is not correct 2 The AC contactor in the lf the motor operates when forcing the contactor circuit of the motor does down with an isolation rod check the control circuit If not pick up the voltage at two ends of the contactor coil is normal replace the contactor 3 The limit switch is not Short circuit terminal 10 and O which are closed connected with the limit switch and if the trouble disappears check the limit switch wires and adjust or replace the limit switch In lifting operation the The motor turns reverse Change the phases of the power supply wires motor runs but there is no lifting movement When press Lower button the machine is not lowered The machine extremely slowly under normal loads The right platforms are lowers and left not synchronous and not in the same height Noisy lowering lifting and 2 Lifting with light load is The set safe pressure of the over flow valve may be normal but no lifting with increased by turning the set knob right ward slightly heavy load The spool of the lowering solenoid valve is stuck by dirt Clean the spool oil is not enough Turn right and open the Operation stop valve and is not op
11. arefully the relevant numbering Regarding the proper connections necessary to make the car lift perfectly working N Skilled personnel only is allowed to perform the operations shown below open the control box front cover connection of power supply the connection wires BVR 3 2 5mm2 2 1 5mm2 for power supply are connected to terminals 1 2 3 the zero wire is connected to terminal O The ground wire is connected under the bolt marked ground the electric panel are arranged by the manufacturer for operating at 400V three phase therefore if you wish the lift to operated at 230V three phase change the connection on the transformer and motor L picture 19 picture 20 The limit switch connection equipped with electrical carriage Connect the PE 10 from the control box with metal hoses to the limit switch of electrical rolling jack BTD CAR TOOLS CO LTD www btd cartools com picture 21 Connect the hydraulic hoses as oil route connection drawing Electrical carriage oil line connection The oil line of electrical carriage from manual selector to oil tank picture 22 picture 23 BTD CAR TOOLS CO LTD www btd cartools com Add oil and check the order of phase open the hydraulic oil tank add 18L of hydraulic oil into the oil tank the hydraulic oil is provided by the user Make sure the clean of hydraulic oil prevent any impurity into the oil line lead the digest of the oil line an
12. ase or the machine Adjust again the levelness of the machine and fill or is twisted pad the base BTD CAR TOOLS CO LTD www btd cartools com Hydraulic System BTD CAR TOOLS CO LTD www btd cartools com Chapter9 APPENDIX Oil Connection BTD CAR TOOLS CO LTD www btd cartools com Explode Pictures
13. d no working of the solenoid valve press the power button to turn on power clicking the up button check whether the motor turns clockwise looking downward if not press power button change the phase of the motor A N When turn on power the is high voltage In the control box only authorized person can operate picture 24 Main machine oil make up adjustment 1 close the oil make up stop valve H on the main machine and open the oil make up stop valve G on the main machine 2 press lift button SB1 and thus the left platform looking from machine head direction is lifted to about 1000mm 3 press the lower button SB2 to lower the left platform to the lowest position 4 then lift it up to approximately 1400mm 5 open the oil make up stop valve H on the main machine and close the oil make up stop valve G on the main machine 6 press up button SB1 and the right platform looking from machine head direction is lifted to about 1000 mm 7 press lower button SB2 to lower the platform to the lowest position 8 repeat the lifting and lowering process for 6 times to vent air automatically 9 then lift the right platform to 1400mm two platforms of the main machine are lifted to the same height End close the oil make up stop valve H and open the oil make up stop valve G Check oil leakage of the oil line and air tightness of the air loop BTD
14. e pneumatic double teeth self locking system and the anti explosive pipe insurance are automatic opening when lowering The sliding block is made by oil and super friction materials stable and reliable equipment is relayed on imported hydraulic pneumatic and electrical components Equipment machine basement machine frame control box Frame Make up for steel connecting rod main lifting platform sliding board pneumatic double tooth hydraulic oil tank Control box under the control box is hydraulic oil tank and hydraulic pump valve and other control system On the control box is electrical system Scissor lift is designed and built to lift all kinds of vehicles All other use are unauthorized In particular the lift is not suitable for washing A N and respray work creating raised platforms or lifting personnel use as a makeshift press for crushing purposes use as good lift And not lift the vehicle which weight exceed the maximum weight BTD CAR TOOLS CO LTD www btd cartools com SPECIFICATIONS Drive Electrical hydraulic Max lift weight 3500kg es semmonen ae hama me mm Same nen m Pam inate am Vennamo pamer Am E rah rm NEE main machine platform width 680mm Sub machine width 500mm main machine Lifting time lt 50S main machine lowering time lt 60S Sub machine lowering time lt 10S en Ll Overall length 4500mm MN AC380V 220V 50 60HZ OOOO BTD CAR TOOLS CO
15. en supply hydraulic oil to main oil cylinder The safety pawl are not First lift a little and then lowering released form the safety teeth 2 The safety pawl is not The air pressure is not enough or the safety pawl is lifted stuck 3 The solenoid air valve If the solenoid air valve is energized but does not does not work open the air loop check or replace the solenoid air valve 4 The lowering solenoid Check the plug and coil of the lowering solenoid valve is energized but valve and check the right turn tightness of its end does not work copper nut and so on The hydraulic oil has too Replace with 20 hydraulic oil in accordance with the high viscosity or frozen instruction book deteriorated in Winter The antiknock valve for Remove or close air supply pipe and thus lock the preventing oil pipe burst is safety pawl of the machine without lifting of the safety blocked pawl Remove the antiknock valve from the oil supply hole at the bottom of the oil cylinder and clean the antiknock valve not vent completely at its connections then make up oil and adjust levelness 3 The oil make up stop Replace oil make up stop valve and then make up valve can not be closed oil and adjust tightly and almost make up oil and adjust every day Lubrication is not enough Lubricate all hinges and motion parts including piston rod with machine oil 2 The b
16. es of vechles suitable for being lifted and overall dimensions Lift are suitable for virtually all vehicles with total weight of no more than 4000kg or 5500kg and with dimensions not exceeding the below data Maxim Weight BTD C3 5A 3500kg The following diagrams illustrate criteria used to define the operating limits of the lift picture 5 The lower parts of the vechile underbody could interfere with structural parts of AN the lift take particular parts of the sports car The lift will also handle customized or non standard vehicles provided they are within the maximum specified carrying capacity Also the personnel safety zone must be defined in relation to vehicle with unusual dimensions picture 6 picture 7 BTD CAR TOOLS CO LTD www btd cartools com D the lifts Read this chapter carefully and completely since important information for the safety of the operator or others in case of improper use of the lift is included In the following text there are clear explanations regarding certain situations of risk or danger that may arise during the operation or maintenance of the lift the safety device installed and the correct use of such systems residual risks and operative procedures to use general specific precautions to eliminate potential hazards Lifts are designed and built to lift vehicles and hold them in the elevated position in an enclosed workshop All other uses of the lifts are unauthorized
17. ne 10 high pressure oil line 9 piece 2 Control cabinet EX Main beam 1p 1 M16 anchor bolts 16 suits adjust shim 2 3 Sub beam 2p 1 Front stop board 2 piceces 2 back stop board 2 pieces 5 Front and back stop board Leading board 6 7 cover 1 piece of 1000mm 1 piece of 950mm 1 piece of 750mm METI o OSO 44 5070 picture 1 BTD CAR TOOLS CO LTD www btd cartools com Packing can be lifted or moved by lift trucks cranes or bridge cranes In case of slinging a second person must always take care of the load in order to avoid dangerous oscillations At the arrival of the goods check for possible damage due to transport operations Also verify that all items specified in the delivery notes are included In case of missing parts possible defects or damage due to transport operations Also verify that all items specified in the delivery notes are included In case of missing parts possible defects or damage due to transport the person in charge or the carrier must be immediately informed E Furthermore during loading and unloading operation goods must be handle as shown in the picture picture 2 STORAGE Equipment should store in warehouse waterproof process should do in outdoor Adopt Cabinet truck during transportation cabinet storage in shipping Control box should store in vertical and be careful of compressing Storage temperature 25 C 55 C BTD CAR TOOLS CO LTD ww
18. orm lt 10mm BTD CAR TOOLS CO LTD www btd cartools com the gap between the base plate and ground after adjustment must be filled with iron plate or concrete and then tighten the anchor bolts picture 29 picture 30 No load of main machine test turn o the power QS press up button SB1 main platform lifted press down button SB2 and press insurance hand the platform is lower press lower four insurance locking check the lift of main machine is placidity and the locking is secure check whether the oil line is leakage BTD CAR TOOLS CO LTD www btd cartools com N No person and thing leave under or on the lift clear obstacles around before operation during lifting or lowering no person is allowed to stand neat the two sides and beneath the machine and no person is allowed on the two platform avoid lifting super heavy vehicles when lifting vehicle the hand brake lever of the vehicle should be pulled and the slide resistant triangle woods should be used pay attention to the synchronization of the lifting and lowering If any abnormal is found stop the machine timely check and remove the trouble when locking the main machine the two platforms should be kept at the same height when the equipment is not used for a long time or over night the machine should be lowered to the lowest position on ground and remove vehicle and cut off power supply Instructions on electric
19. perative and safety aspects that may prove useful to the operator and maintenance worker better understanding the structure and operation of the lift and for best use of the same lift In order to understand the terminology used in this manual the maintenance and repair activities the ability to interpret correctly the drawings and descriptions contained in the manual and be the country in which the machine has been installed The same applies to the maintenance fitter who must also possess specific and specialized knowledge mechanical engineering needed to perform the operations described in the manual in complete safety The words operator and maintenance fitter used in this manual are construed as follows OPERATOR person authorized to use the lift MAINTENANCE FITTER person authorized for routine maintenance of the BTD CAR TOOLS CO LTD www btd cartools com A N NOTE Manufacturer own the right to make little change for the manual MACHINE BTD C3 5A scissor liftis suitable for use in four wheel alignment vehicle tests maintenance and care for various types of small automobiles Features imported electric components Graceful outlook with concealing structure for the two levels and superior synchronization Easy for tyre mount and dismount and chasis maintenance the position of the front wheel turntable optional part is movable so that the side slide plate can be fit for more cars th
20. pplication of force sufficient to displace the vehicle In the case of large or particular heavy vehicles sudden movement could create an unacceptable overload or uneven loadsharing Therefore before lifting the vehicle and during all operations on the vehicle make sure that it is properly stopped by the hand brake picture 14 RISK OF VEHICLE FALLING FROM LIFT This hazard may arise in the case of incorrect positioning of the vehicle on the platforms incorrect stopping of the vehicle or in the case of vehicles of dimensions that are not compatible with the capacity of the lift picture 15 BTD CAR TOOLS CO LTD www btd cartools com Sy Never attempt to perform tests by driving the vehicle while it is on the platforms Never leave objects in the lowering area of the movable parts of the lift RISK OF SLIPPINE Caused by lubricant contamination of the floor around the lift The area beneath and immediately surrounding the lift and also the platforms must be kept clean Remove any oil spills immediately When the lift is fully down do not walk over the platforms or the cross pieces in places that are lubricated with a film of grease for functional requirements Reduce the risk of slipping by wearing safety shoes picture 16 RISK OF ELECTRIC SHODK Risk of electric shock in areas of the lift housing electrical wiring Do not use jets of water steam solvents or paint next to the lift and take special care
21. rojection vehicle length and width make sure that there are no person on the platforms during up and down movements and during standing picture 10 picture 11 BTD CAR TOOLS CO LTD www btd cartools com RISKS FOR PERSONNEL This heading illustrates potential risks for the operator maintenance fitter or any other person present in the area around the lift result from incorrect use of the lift A A RISK OF CRUSHING Possible if the operator controlling the lift is not the specified position at the control panel When the platforms and vehicle are lowering the operator must never be partly or ompletely underneath the movable structure Always remain in the control zone RISK OF CRUSHING PERSONNEL When the platforms and the vehicle are lowering personnel are prohibited from entering the area beneath the movable parts of the lift The lift operator must not start the manoeuvre unit it has been clearly established that there are no person in potentially dangerous positions When RISK OF IMPACT Caused by the parts of the lift or the vehicle that are positioned at head height due to operational reasons the lift is stopped at relatively low elevations personnel must be careful to avoid impact with parts of the machine not marked with special colours picture 12 BTD CAR TOOLS CO LTD www btd cartools com picture 13 RISK OF VEHICLE MOVING Caused by operations involving the a
22. w btd cartools com A This manual has been prepared for workshop personnel expert in the use of the lift operator and technicians responsible for routine maintenance maintenance fitter read the manual before carrying out any operation with the lift and or the packing This manual contains important information regarding the personal safety of operators and maintenance workers Lift safety The safety of lifted vehicles Conserving the manual This manual is an integral part of the lift which it should always accompany even if the unit is sold The manual must be kept in the vicinity of the lift in an easily accessible place The operator and maintenance staff must be able to locate and consult the manual quickly and at any time Attentive and pepeated reading of chapter 3 which contains important information and safety warning is particularly recommended The lifting transport unpacking assembly installation starting up initial adjustment and testing extraordinary maintenance repair overhauls transport and dismantling of the lift must be performed by specialized personnel from the licensed dealer or an service center authorized by the manufacturer The manufacturer declines all responsibility for injury to persons or damage to vehicles or objects when any of the above mentioned operations has been performed by unauthorized personnel or when the rack has been subject to improper use This manual indicates only the o
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