Post Driver
Contents
1. IO OR SVS aS aS SBS BS St St PP ND SH AH PD MS MS VSM SBS NN D D NE 13 ON E MODE VALVE REMOTE ON O JANUARY 2003 Se gt D 14 NOTE Use Part Number and Description when ordering A Supplied With Item 34 O Denotes Part in Seal Kit O Ring O Ring O Ring For item 1 O Ring For item 24 O Ring Rod Wiper O Ring Backup Ring Cup Seal Rod Wiper lt a AO VPN PN PD4A5131 ltem Part OONDOOaBRWN PD45 Parts List Description Top Plate Accumulator Valve Block Locknut 5 8 18 O ring 11 16x7 8x3 32 115 R170 Valve Spool Male O ring Plug Charge Valve Accumulator Diaphragm Back Up Ring O ring 2 9 16x2 3 4x3 32 R17O Porting Block Push Pin Automatic Valve Push Pin Flow Sleeve Tube Side Rod O Ring 2 1 4x2 1 2x1 8 228 R160 Cup SealO Washer Rod WiperO Capscrew 5 8 11x1 3 4 Hex HD Adapter Block Anvil Post Driver Foot Handle Bar Set Screw 3 8 16 x 2 Spring Automatic Valve Body Piston Flow Sleeve Spring Upper Anvil Stop Anvil Bushing 45 Elbow 8 V50X S Hose Assy Aeroquip FG1055HHG0150 Hose Assy Aeroquip FG1055HHG0140 O ring Roll Pin Name Tag He2. Location Of Charging Valve 11 PD45 Parts Illustration PD45132 NOTE Use Part Number and Description when ordering A Supplied With Item 1 B Supplied With Item 24 Q Denotes Part in Seal Kit O Ring O Ring O Ring For item 1 O Ring For item 24 O Ring Rod Wiper O Ring Backup Ring Cup Seal Rod Wiper lt AON YP PD45132 ltem Part NO OO R ND PD45 Parts List Description O Ring Plug Male Charge Valve Plunger Steel Ball 3 8 Dia G HHCS 1 4 20 UNC x 2 G Cover Plate Lock Nut 5 8 18 Lift Strap Spacer HHCS 5 8 11 UNC x 1 3 4 Pilot Ring O Ring 2 013 R16 Support Washer 3 4 Tr Retaining Ring 3 4 Ex Side Rod Side Rod O Ring 2 115 R170 Rod Wiper 5 16 x 9 160 O Ring 2 011 R160 Bushing Valve Spool OC Spring Accumulator Diaphragm Straight Thread 45 EL Hose Assy 15 in Hose Assy 14 in Back Up RingO O Ring 2 145 R170 Porting Block Piston Adaptor Block Rod WiperO Back up Washer Cup Seal O Ring 2 228 R16O Flow Sleeve Tube Flow Sleeve Push Pin Roll Pin Automatic Valve Push Pin Automatic Valve Body Accumulator Valve Block Valve Top Plate Trigger Assy Nut 1 4 20 Plain Oval Pt Set Screw 1 4 Upper Anvil Stop Anvil Bushing Spring Anvil Handle Bar Set Screw Post Driver Foot Valve Actuator Housing Decal Name Tag LPH30 Male Coupler Female Coupler QTY DN SH HS
3. PDAS Post Driver Remote ON OFF Valve Model Valve In Handle Model A WARNING Safety and Operation SERIOUS INJURY OR DEATH User s Manual COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER OOOO Read Wear Wear Wear The Breathing Hearing Eye Manual Protection Protection Protection STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Copyright 2001 The Stanley Works Milwaukie OR 97267 5698 USA OPS USA Phone 503 659 5660 59010 01 03 Ver 2 Fax 503 652 1780 Table of Contents PD45 Post Driver SERVICING THE Specifications 2 PD45 Post Driver This manual contains Safety Safety Symbols 3 Operation and Troubleshooting information Stanley Hydraulic Tools General Safety Instructions 4 recommends that servicing of hydraulic tools other than routine maintenance must be performed Tool Decals and Tags 5 by an authorized and certified dealer Please read the DANGER Hydraulic Hose Requirements 6 warning on the cover and the SAFETY warning below HTMA Requirements 7 Operating Instructions 8 Troubleshooting 9 10 Maintenance 11 Parts Illustration 12 amp 13 Parts List 14 amp 15 Accessories 16 Warranty 17 Copyright 2001 The Stanley Works Nb SAFETY FIRST Under copyright law this document may not be copied in whole or in part without It is the responsibility of the o
4. Symptom Possible Cause Solution Tool does not run Power unit not functioning Check power source for proper flow and pressure 7 9 gpm 26 34 lom 2000 psi 140 bar Couplers or Hoses blocked Pressure and return line hoses Be sure hoses are connected to reversed at ports their proper ports Mechanical failure of piston or Disassemble post driver and automatic valve inspect for damaged parts Tool does not hit Power unit not functioning Check power unit for proper flow effectively and pressure 7 9 gpm 26 34 lpm 2000 psi 140 Ebel Couplers or hoses blocked Low accumulator charge pressure Recharge accumulator Replace hose will pulse more than normal diaphragm if charge loss continues Fluid too hot above 140 F 60 C Provide cooler to maintain proper oil S 130 F 55 C maximum The anvil is not sliding freely in the Remove clean lubricate and post driver foot replace anvil as required continued Refer to Page 7 Hydraulic Power Source Check Troubleshooting Symptom Possible Cause Solution Tool operates Low gpm supply from power unit Ree power source for proper slow flow 7 9 gpm 26 64 Ipm High backpressure Check hydraulic system for excessive backpressure over 250 psi 17 bar Orifice blocked Fluid too hot above 140 F 60 C Check power source for proper or too cold below 60 F 16 C fluid temperature Bypass cooler to warm fluid up or provide cooler
5. it to the tool when notin use 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI FIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING Wee Ga NE RE CERTIFIED AS NON CONDUCTI ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUC TIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT sg rs by 2 A ULIC LEAK OR BURST MAY CAUSE OIL INUECTIONINTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST B DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 15875 D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSES MAKE SURE HYDRAULIC HOSES ARE PROP CONN ECTED TO THE TOOL BEFORE PRESSURIZING OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN CAUSE SEVERE PERSONAL INJURY DO NOT CONNECT CLOSED CENTER TOOLS TO OPEN CENTER HYDRAULIC SYSTEMS THIS MAY CAUSE EXTREME SYSTEM HEAT AND OR SEVER
6. 1 Side 2 HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system These are general hydraulic system requirements See tool specifications page for tool specific requirements HTMA Requirements Tool i Category Hydraulic System Requirements Type Il Type Ill Type RR Flow rate 4 6 GPM 15 23 7 9 GPM 26 34 11 13 GPM 42 49 9 10 5 GPM 34 40 Tool Operating Pressure Ipm Lpm Ipm Ipm at the power supply outlet 2000 psi 138 bar 2000 psi 138 bar 2000 psi 138 bar 2000 psi 138 bar P relief BMM 2100 2250 2100 2250 2100 2250 2200 2300 at the power supply outlet 145 155 bar 145 155 bar 145 155 bar 152 159 bar Maximum back pressure 250 psi at tool end of the return hose P 250 psi 250 psi 250 psi 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of at min operating temperature 400 SSU 400 SSU 400 SSU 400 SSU 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection capacity to limit max fluid temperature to 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C at max expected ambient temperature Min cooling capacity 3hp 224kW 5hD 3 73 kW 7 hp 5 22 kw 6 hp 4 5 kw at a temperature difference of 40 F 22 C 40 F 22 40 F 22 C 40 F 22 C between ambient and fluid temps NOTE Do not op
7. AND SEVERE PERSONAL INJURY ee SEE OTHER SIDE eee SEE OTHER SIDE DO NOT REMOVE THIS TAG SVL SIHL SAOWSY LON OG Side 1 Side 2 This Tag attached to Conductive hose shown smaller than actual size p n 29144 1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRIC LINES COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES e AF TEREACHUSE STORE INA CLEAN DAY AREA DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ee SEE OTHER SIDE ww en SEE OTHER SIDE WW WW V SIHL SAOWSY LON OG z H L LLI gt O Lu cc H O O e Side
8. E PERSONAL INJURY DO eee aren mae CENTER TOOLS 10 SEE SE D CE NT ER HYDRAULIC S MS RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PROTECTION 7 TOAVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AN VICE MUST i PERFORMED BY AUTHORIZED AN D PR OP ERL TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REMIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 15875 Hydraulic Hose Requirements HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Q Certified non conductive Wire braided conductive Fabric braided not certified or labeled non conductive Hose listed above is the only hose authorized for use near electrical conductors Hoses O and listed above are conductive and must never be near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hoses purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information in a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained at no ch
9. OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR Any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attribut
10. TIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY
11. able to excess hydraulic pressure excess hydraulic back pressure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRA TION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in li
12. arge from your Stanley Distributor This Tag attached to Certified Non Conductive hose shown smaller than actual size p n 27987 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN LIFT TOOLS POWER UNITS ETC CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTINGS WITH A CLEAN NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS 6 AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
13. by turning the guage end clockwise until pressure is read on the guage charging pressure should be 500 700 psi 34 38 bar E If pressure is OK unscrew the gauge end from the chuck to retract the stem then unscrew the entire tester assembly from the tool accumulator charging valve Charging Valve Accumulator Tester P N 02835 Maintenance If pressure is low charge the accumulator as described in the following section F Install the charging valve cap or plug Accumulator Charging Procedure A Perform steps A through D of the accumulator testing procedure above B Connect the chuck of the charging assembly to the charging valve on the accumulator tester or if preferred remove the tester from the tool charging valve and connect the charging assembly chuck directly to the tool charging valve C Adjust the regulator to the charging pressure of 600 psi 42 bar Note It may be necessary to set the regulator at 650 to 700 psi 45 48 bar to overcome any pressure drop through the charging system D Open the valve on the charging assembly hose When the accumulator is fully charged close the valve on the charging assembly hose and remove the charging assembly chuck from the accumulator tester of tool charging valve F Ifthe accumulator tester has been used be sure to turn the gauge end fully counterclockwise before removing the tester from the charging valve of the tool G Replace the o ring plug
14. ce the post driver on off control valve in The ON position to start the post driver Note Adequate down pressure is very important 5 When the post 1s fully set in the ground release the lever assembly on handle Cold Weather Operation If the post hammer is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluid fluid temperature should be at or above 50 F 10 C 400ssu 82 centistrokes before use Damage to the hydraulic system or post driver can result from use with fluid that 1s too viscous or thick Troubleshooting This section describes how to find and resolve problems users may experience If a situation occurs that is not covered call your Stanley Customer Service representative for assistance WARNING Inspecting the tool or installing parts with the hydraulic hoses connected can result in severe personal injury or equipment damage To prevent accidental startup disconnect the hydraulic power before beginning any inspection or installation task Ifsymptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic oil temperature at least 80 F 27 C
15. erate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 GPM 114 1pm 30 GPM 14 jpm 30 GPM 114 Ipm 30 GPM 114 Ipm sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps 100 400 SSU 100 400 SSU 100 400 SSU 100 400 SSU 20 82 centistokes 20 82 centistokes 20 82 centistokes 20 82 centistokes NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements Operating Instructions Pre Operation Procedures Check the power source 1 Using a calibrated flowmeter and pressure guage check that the hydraulic power source develops a flow of 7 9 gpm 26 34 Ipm at 2000 psi 140 bar 2 Make certain the hydraulic power source 1s equipped with a relief valve set to open at 2100 2250 psi 140 bar Installing Adapters 1 The post hammer i
16. eu of all other warranties expressed or implied including merchantability or 17 For additional Sales amp Service information contact STANLEY Stanley Hydraulic Tools Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 USA Tel 503 659 5660 Fax 503 652 1780
17. ictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment UUIG This signal word indicates a situation which if not avoided may result in IMPO RTANT damage to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool SOME HYDRAULIC FLUIDS ARE FLAMMABLE NEVER ALLOW THESE HYDRAULIC FLUIDS TO COME IN CONTACT WITH AN OPEN FLAME IF A HOSE WERE TO BURST OR IF A TOOL LEAK OCCURS NEXT TO AN OPEN FLAME THESE HYDRAULIC FLUIDS WILL IGNITE AND COULD RESULT IN SERIOUS INJURY OR DEATH LOCAL SAFETY REGULATIONS Enter an
18. n operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Do not operate this tool without first reading the Operating Instructions Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Never operate the tool if you cannot be sure that underground utilities are not present Underground electrical utilities present an electrocution hazard Underground gas utilities present an explosion hazard Other underground utilities may present other hazards Do not wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause damage to the tool Do not operate a damaged improperly adjusted or incompletely assembled tool To avoid personal injury or equipment damage all
19. perator and the prior written consent of The Stanley service technician to read rules and Works This exception does not permit instructions for safe and proper operation copies to be made for others whether or and maintenance not sold Under the law copying includes translating into another language format A cautious worker using common sense IS or medium This copyright notice must the greatest safety device appear on any permitted copies Weight Standard Weight Extended anvil Pressure Range Flow Range Optinum Flow Couplers Width Across Handles System Type 65 Ibs 29 5 kg 71 Ibs 32 kg 2000 psi 140 bar 7 9 gpm 26 34 Imp 8 gpm 30 Ipm HTMA Flush Face Per NFPA T3 20 15 ISO 16028 3 8 female pipe 30 in 76 cm 10 1 8 in 25 7 cm open center NOTE Specifications Port Size SAE 8 O Ring Hose Whips Yes Capacity 2 3 and 4 lb ft U Channel Sign Post 3 and 4 Strong Back Heavy Duty U Channel Sign Post _ 1 Delineator Post 2 1 2 in 63 5 mm Square Post 2 5 8 in 67 mm Round Post HTMA Class II 7 9 gpm 2000 psi Weights dimensions and operating specifications listed are subject to change without notice Where specifications are critical to your application please consult the factory SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not str
20. s designed to drive No 1 thought No 4 sign post 2 1 2 inch square and up to 2 5 8 inch diameter round post without requiring adapters If you are driving one of these types of post orient the post into the tightest fit in the post driver foot 2 If you are driving smaller square or round post insert the adapter to the post driver foot using two 2 hex head capscrews Connecting Hoses 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is a good practice to connect return hoses first and disconnect them last to minimize or avoid trapped pressure within the tool 3 If hose couplers are used observe the arrow on the coupler to ensure that the flow is in the proper direction The female coupler on the tool hose is the inlet pressure coupler 4 Move the hydraulic power source on off control valve to the ON position to operate the tool Note If uncoupled hoses are left in the sun pressure increase inside the hoses may make them difficult to connect When possible connect the free ends of the operating hoses together Tool Operation 1 Observe all safety precautions 2 Install the appropriate adapter as required 3 Place the post driver foot firmly on the surface to be driven 4 Press the lever assembly on handle to start the post driver Note On Remote ON OFF Valve Models Pla
21. to maintain proper temperature Relief valve set too low Adjust relief valve to 2100 2250 psi 145 155 bar The anvil is not sliding freely in Hemove clean lubricate and the post driver foot replace as required Tool gets hot Hot fluid going through tool Check power unit Be sure flow rate is not too high causing part of the fluid to go through the relief valve Provide cooler to maintain proper fluid temperature 140 F 60 C max Check relief valve oor RET NE Eliminate Eliminate flow control devices control devices Oil Leakage on Lower piston seal failure Replace seal post Refer to Page 7 Hydraulic Power Source Check 10 Charging the Accumulator Accumulator Testing Procedure To check or charge the accumulator the following equipment is required e Accumulator tester Part Number 02835 e Charging kit assembly Part Number 31254 includes a regulator hose and fittings e NITROGEN bottle with an 800 psi 56 bar minimum charge A Remove the charging valve plug from the post driver B Holding the chuck end of Stanley tester Part Number 02835 turn the gauge fully counter clockwise to ensure the stem inside the chuck is completely retracted C Thread the tester onto the charging valve of the tool accumulator Do not advance the guage end into the chuck end Turn as a unit Seat the chuck on the accumulator charging valve and hand tighten only D Advance the valve stem
22. tool repair maintenance and service must only be performed by authorized and properly trained personnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily Tool Decals amp Tags A Name Tag Sticker is attached to the tool Never exceed the flow and pressure levels specified on this sticker The information listed on the name tag sticker must be legible at all times Replace this sticker if it becomes worn or damaged A replacement is available from your local Stanley distributor 15197 Zz 3 D S TSn OUR TES ME me CS o i r ND etd AM PRA STANLEY Stanley Hydraulic Tools Division of the Stanley Works 3810 S E NAEF ROAD Milwaukie Oregon 9 7267 U S A gt g U C2 Jo UJ Pu qa ie Zp YS apc d UO Sr aGSF HOO Tg XE Br d OLET ee DO AJ Ae MEC Me ry Wa lt H UDP T nD DW The SAFETY TAG P N 15875 shown at right smaller than actual size is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach
23. x Nipple 3 8 NPT Danger Sricker Back Up Ring A5 568 015 O ring 9 16x1 1 16x1 16 015 R24 On Off Valve Button Selector Screw Female Coupler 3 8 NPT Male Coupler 3 8 NPT Retaining Ring Valve Spool Valve Body Assy Adaptor 1 2 SAE to 3 8 NPTF QTY NN NN HS HSH PR HSH HSH HSH S HB S BR PD NN HSH po PO NN NN NN 15 Accessories NOTE Use Part Number and Description when ordering Service Tools NOTE Use Part Number and Description when ordering 16 Part Part Description Adapter 1 3 4 in Square Post Adapter 2 in Round Pipe Adapter 2 1 4 in Square Post Adapter 2 in Square Post Description Tamper Sleeve Tool O ring Tool Kit Flow Sleeve Removal Tube Flow Sleeve Removal Tool Accumulator Cylinder Puller Warranty Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFEC
24. y local safety regulations here Keep these instructions in an area accessible to the operator and maintenance personnel General Safety Instructions Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided on page 5 This tool will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage A gt gt gt Fr PP gt Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operations Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles head protection and safety shoes at all times whe
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