Instruction Manual - Gilson Engineering Sales Inc.
Contents
1. 14 Product Technical Descriptive Notice 15 2 The Interface Solution Experts Introduction This users manual for Moore Industries IPH and IPX Current to Pressure Transmitters contains all of the information that is needed to calibrate install operate maintain and troubleshoot this family of transmitters The following guidelines are used in this manual WARNING Hazardous procedure or condition that could injure the operator Caution Hazardous procedure or condition that could damage or destroy the unit Note Information that is helpful for a procedure condition or operation of the unit Specifications Performance Accuracy lt 0 25 of span including the combined effect of linearity hysteresis and repeatability between 0 and 3psig output error will not exceed 1 0 of span Stability Not to degrade from stated accuracy for six months Step Response lt 0 2 seconds into 100ml load 6 in from 10 to 90 of span Not guaranteed below 3psig output Supply Pressure Effect Negligible from 20 40psig steady pressure Air Capacity 5 0SCFM minimum 20psig supply Opsig output Relief Capacity 2 5SCFM minimum 15psig output Air Supply Instrument air only 20 40psig Must be 5psig greater than maximum output Gas Supply with NG1 or NG2 Options Same cleanliness as instru2. 55210 d 1 YWAN 9 9 31 i 63 168 6 uonoejoJd 9198271 r lt 0720 7 JOO1d uOlniuDi 4 5 lqeoO O Z 09 10 eO 0 peunieo si eunsojoue zxdi OU 2 98061 1 9 098091 Oil x33 OF 19 751 Hu n 9A9941G 23 6 v6 X31V 9313N30 2107 JON as Burges 9 58 ISNIN Z III 55212 pue 4 sdnoJo z ll 55212 ISNIN eouejsisey Jn 0 5 9 684 gt que gt 30H 9 z Aig 55215 wed yyes punag 2969 0 10 jueiquie 2 98061 2 09091 Xa 0 euoz 55219 011 1 10 ue uonounj p uBis p s eu 9 y sdnouos p 41414 ssejo ejes 0 In 10 xeu 220 WSO S0S 00S 23N Sn JANA Sd ISd 10 5 19402 SeaJy suone20o7 passey 9TH c 3Wosl Aj148 9 40 5 49402 MAIA dOL lt 2 0 snjejeddy iSd L 8591 eq Sd pejeroossy Miis UOTIS Jeujo 10 Jeujeg ye inss iq uondo 9N seo jemen uodo SN snjejeddy peyioedsu snopiezeH uoN M3LLIWSNVHL SNILLIJ Q31V3
3. If the natural gas driven transmitter is to be installed indoors with no legacy monitoring capabilities additional consideration must be made to ensure the operating area is well ventilated and the transmitter can be exhausted to process vent Furthermore monitoring with remote annunciation within LEL and UEL should be projected as an upgrade to the facility concurrently with this installation The transmitter installation must adhere to local environmental and safety regulations WARNING IPX units installed in a natural gas application must have the natural gas vent properly connected Failure to do so may result in an explosion The FH1 option should not be used with a flammable gas because it has a vent to atmosphere A filter regulator without a vent may be used For natural gas certification to be valid the vent system must be able to maintain 1psig Filters The IPH and IPX requires filtered dry regulated instrument quality air to prevent clogging and to ensure extended periods of maintenance free operation Moore Industries suggests the following levels of filtering protection Pre filter A general purpose rough filter used to reduce particulate matter to 5 microns in size Also removes bulk liquids Although not required this filter is especially recommended to protect the 0 01 micron final filter when used FinalFilter A second final filter is recommended to remove particulate matter in
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5. NOISIA3H 9NIMVNG AMHOO931VO2 The Interface Solution Experts 14 IPH amp IPX imoore l ND USTRI ES The Interface Solution Experts Moore Industries International Inc 16650 Schoenborn Street North Hills CA 91343 6196 Telephone 818 894 7111 FAX 818 891 2816 E mail info miinet com www miinet com Product Technical Descriptive Notice 2 Field Mount I P Current to Pressure Converter A loop powered 2 wire instrument that accepts a 4 20mA current signal input from a DCS PLC or PC based control system and converts it to a proportional pneumatic output 3 15psig 0 2 1 20 100Kpa etc to provide precise proportional control of valves actuators and other pneumatically controlled devices The IPX is designed and intended for use in industrial process control factory automation and facility environmental control applications The IPX usage and operating environment covers both Non Hazardous General Ordinary Safe Areas and Hazardous Classified Locations Special design construction and materials specifications allow the model IPX with the NG1 or NG2 option to be used with natural gas as its pneumatic supply commonly referred to as sweet gas consisting of up to 20ppm of Hydrogen Sulfide HS This advantage allows the IPX to be installed in remote compressor sites where it is too expensive or impossible to run a clean air supply The standard IPX un
6. shown in Figure 2 to a device prepared to receive natural gas After connection the fittings cover and filter test screw should be tested for leaks For an outdoor system ventilation should consist of a weather proofed connection between the transmitter exhaust and a riser six feet above the transmitter and control valve assembly The riser should be shepherd crooked to prevent rain or incident water from accumu lating at the base In accordance with local safety regulation an in line flame arrestor should be applied to the riser to prevent flash back to the transmitter from an external spontaneous flame source For an indoor system ventilation must consist of a leak proof connection from the exhaust of the transmit ter to a process vent The process vent should already be dedicated for natural gas excursions and should conform to all standards for flaring or after burn and flame arrest as dictated by local environmental and safety regulations IPH amp IPX Indoor natural gas operations are typically monitored to maintain safety conformance outside the lower and upper explosion limits LEL and UEL To add a natural gas operated transmitter in these cases consideration should be made as to the extent of natural gas leak detection legacy to the installed transmitter Placement of the transmitter should be such that detection and alarming surround any critical connections between the transmitter and the natural gas process
7. sizes down to 0 01 micron This filter removes virtually all condens able liquids from the air stream as well Filter Regulator Module Option A combined filter regulator assembly the FR1 Option offered as an accessory for either the IPH or IPX removes particles down to 0 01 microns supplying regulated instrument quality air to the unit This space saving module is affixed to the supply port and comes with a pressure gauge scaled in both psi 0 60 and Bars 0 4 The Interface Solution Experts 9 IPH amp IPX Operation Once the unit has been configured and installed it operates unattended with the exception of the minor maintenance procedures that are described in the next section If the unit is determined to be the cause of a loop irregularity carry out the maintenance procedure in the next section of this manual If problems persist refer to the Troubleshooting Section Instrument quality Air Air from the application continuously flows through the IPH IPX during opera tion Depending upon the purity of the air supply the unit s internal assembly may have to be removed and cleaned to ensure continued optimum performance Initially random checks can help establish a satisfac tory internal maintenance geared to the user s air supply cleanliness Refer to the next section for instruction on the disassembly and cleaning of your unit Maintenance For most applications no maintenance outside of
8. us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair The and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Shipthe equipmentto the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AC
9. 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62491499 FAX 86 21 62490635 IND USTRI ES Australia sales 9 mooreind com au The Netherlands sales mooreind nl United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 IPH amp IPX su sn WIO 94 u seunpeooJd pue uonelle su sJeunjoejnueui y pue peal os v Buas Jewod 1ueseud eq ejedusouge jsnp seB ue Ji pezi amp ieue yun eu uedo TON OG lun eu jo 9 euy Aew sjueuoduuoo jo uonnii sqnS pnu n 13409 95015 BurtuJeA seuijepinB uonelie sui uo Burureued pue juauno ysow Aue JO 66 71 6 009 10 SpeSSg 0 eJeupe x31v O313N302 104 uojelje sul S uo uoneoiqnd juauno JSOW 2220 eui o vS2 404 55210 pue Sse 2 ueuw pesn eq jsnui ees jinpuoo 1uBn jsnp e OSIV 04 Vd3N ISNV eui pue p ljisse O snopJezeH 40 sulejs S S JO 9 ZLd ISNV 0 e2uepJoooe eq jsnur uone ejsur
10. Check unit zero setting Monitor reading of pres sure gauge 2 output and turn zero potentiometer counterclockwise to lower output clockwise to raise output Set zero potentiometer so that pressure output is at 0 of span when a current input of 0 of span is applied i e 3psi for a 3 15psi unit 2 Check unit span setting Increase input to 100 of rated span i e 20mA for 4 20mA unit 3 Monitor reading of pressure gauge 2 output and adjust span potentiometer so that reading is at 100 of span for your unit i e 15psi for a 3 15psi unit 4 Repeatsteps 1 through 3 until the unit outputs 096 of rated pressure range at 0 current input and 100 of output pressure range at 100 of span 5 Verify the accuracy of your adjustments by inputting 0 25 50 and 75 of span inputs and monitoring the output The Interface Solution Experts 5 IPH amp IPX Figure 2 IPX Current to Pressure Transmitter Housing Dimensions TOP VIEW WITH FR1 amp GA1 OPTIONS AND PIPE CLAMP BOTTOM VIEW BOTTOM VIEW NO OPTIONS NG OPTION MANUAL OVERRIDE amp FILTER HOLDER MANUAL OVERRIDE amp 89mm FILTER HOLDER 3 5 in FRONT VIEW BACK VIEW SIDE VIEW WITH FR1 4 GA1 OPTIONS NO OPTIONS NG OPTION FR1 OPTION 239mm 9 4 in 1 4 NPT FEMALE PNEUMATIC 1 0 in INPUT PORT NATURAL GAS 1 4 FEMALE VENT NG OPTION PNEUMATIC OUTP
11. KNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal cond
12. LU moore DH amp IP X2 Current to Pressure Transmitters 170 755 00 A Current to Press I P Transmitter Housing IPH amp All product names are registered trademarks of their respective companies IPH amp IPX Table of Contents e densi Tee 3 The IPH Nu nnna 3 Specifications 3 CalIbrali nuu u aasawa 4 OUT 4 Pr paring tor 5 BN IN 4 Calibration Process a 5 Installati iu uuu u mmm 8 Phase One 5 8 Phase Two Electrical Connections sace 8 Phase Three Pneumatic Connections 9 m 10 ucl BESTE LIMPIO u u ua Raia 10 Troubleshooting the IPH amp 1 11 Customer Service J EE USER CEU GA Q 11 intrinsically Safe Diagram
13. S ATIVOLL3INH3H a1v1d 3sva 15 HUM sBwp AoueBy BuiAgn4e eu s6mp 5 99 SAOWSY LON OG jeuy pue 34 NOILdO 9N oN 10 pejejes e S 5141 1onaosd dald4I 1335 31IS0ddO NI GATIVLSNI 3dld 1403 9JnSS9Jg 0 ju9JJn7 LINGNOO ZXdl NI G3TIV SNI gt 38 WS N JHL 310N 1dN Z L Kue o pesojosip Jo paonposdes jou pue 00820 1 15 snopJezeH 104 90 90 200 00 6310 seujsnpu Ajredoud ay uoe uieys g 9jes 20 80 seng H 579 SZ 0 010 x eu pue SIUL NOLLVIASOJNI AYY LIIN dOd 39LLON 1 eunsseJq oj4uoAun2 ZXdI ____ 20 80 7 9 lt TVILINI 5 60 80 oH A qayoaHo sTvWlS3q Sd 5 Ag auva A8 aun 20 80 avr ssaNn JUOD 0 2 S319NV S9 001 001 SNIAWHOIOHINOO NIE GN Od
14. UT PORT FRONT VIEW 200mm WITH NG OPTION 7 9 in NOTE PERMANENT BOTH SIDE FITTINGS ARE FITTING PERMANENTLY ATTACHED NOTE DO NOT ATTEMPT TO REMOVE THEY MAY BE INSTALLED ON EITHER SIDE OF THE UNIT BY THE FACTORY NG1 MODEL SHOWN FOR THE NG2 THE ELECTRICAL CONDUIT IS ON THE RIGHT SIDE AND PERMANENT PLUG IS ON THE LEFT 6 The Interface Solution Experts Figure 3 IPH Current to Pressure Transmitter Housing Dimensions N CONDUIT WIRE ENTRY METRIC M20 x 1 5 140mm OR NPT 1 2 14 5 5 in THREADS 1 4 NPT FEMALE PNEUMATIC OUTPUT PORT 163mm 6 4 in T DIET PNEUMATIC INPUT PORT FOR OPTIONAL FR1 FILTER 1 4 NPT FEMALE REGULATOR 1 4 NPT FEMALE PNEUMATIC INPUT GAUGE PNEUMATIC OUTPUT poRT UNUSED PORT PORT COVERED BY IS PLUGGED OPTIONAL GA OUTPUT GAUGE 136mm 5 4 in WITH FR1 OPTION 2 9 in DIA MANUAL OVERRIDE amp FILTER HOLDER The Interface Solution Experts 7 IPH amp IPX Installation The installation of the IPH or IPX is carried out in three phases the physical mounting of the unit the electrical connections phase and the pneumatic connections phase Itis strongly suggested that each unit be calibrated according to the instructions in this manual before being placed into service Phase One Mounting Figures 2 and 3 give the dimensions of the IPX and IPH respectively The illustrations also give the dimensions of the availa
15. WIDE www miinet com Belgium info mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971 FAX 0 344 615920 China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales mooreind com Tel 01293 514488 FAX 01293 536852 Specifications and information subject to change without notice
16. ble option hardware which is recommended for most installations After placing the unit in the desired location and orientation secure the housing with the optional pipe mounting hardware or other appropriate fasteners The IPH or IPX may be installed at any angle either surface mounted or attached to pipe or round conduit However if water entering the unit is a consider ation the IPH should be mounted within 45 of vertical while the IPX should be mounted with at least one vent on alow side The IPX with natural gas NG1 or NG2 option does not have an open vent so water is not a consideration Phase Two Electrical Connections To complete the electrical connections route the wiring through the conduit port to the terminal block then use a slotted tip screwdriver with a maximum head width of 3mm 0 125 inch to loosen the terminal screws Not necessary for IPX NG1 or installation For all units except the IPX NG1 or NG2 connect positive lead to the PS terminal and negative lead to the PS terminal Tighten the terminal screws until snug Caution When connecting the IPX Natural Gas NG1 or NG2 model use an appropriately certified conduit box and wire connectors Do not attempt to remove the seal fitting as it is necessary for natural gas certification Connect the positive lead to the red wire from the seal fitting and the negative lead to the black wire from t
17. bration Section of this manual for instructions O RING IPX NG P N 802 198 24 IPH2 P N 802 191 24 Drain Check System filters not IPX IPH filters have automatic drains that depend on the fluctuation of System pressure to induce drainage A stable system may not drain efficiently Check periodically for clogs and drain system s filters by pushing the drainage valve with a small probe or wire Troubleshooting the IPH amp IPX Many components of the IPH and IPX have been thermally aged tested and selected This usually makes field repair unnecessary Itis recommended that any properly maintained unit found to be performing below specifications be returned to the factory in accordance with the instructions found on the back cover of this manual If a problem is suspected with the IPH or IPX review the following steps 1 Verify that bench instruments used to take measurements have the proper range and accuracy and are within current certification period limits 2 lfachangein the relationship between the input and output is detected attempt a re calibration of the unit 3 Ifthe response time lengthens or if the span drops check the system for a blockage due to air supply contamination The complete valve assembly can be removed from the housing for replacement without disturbing the connec tions to the housing Contact customer service for details IPH amp IPX Customer Service If ser
18. by Moore Indus tries but should be available in most labs or mainte nance areas Table 1 IPH amp IPX Calibration Equipment Equipment Description Adjustable current source 4 20mA output Accurate to 0 05 Filtered DC Multimeter Instrument air supply Air pressure gauge 1 Accurate to 2 Air pressure gauge 2 Accurate to 0 1 Volume of 7 5 cubic inches approx 120 milliliters Figure 1 IPH amp IPX Calibration Setup PH 2 CURRENT TO PRESSURE TRANSMITTER LT moore INDUSTRIES PS PS OUTPUT PORT NA PRESSURE GAUGE 2 ACCURACY 0 1 PNEUMATIC TEST LOAD DC MULTIMETER ADJUSTABLE CURRENT SOURCE 4 The Interface Solution Experts Preparing for Calibration To prepare the IPH or IPX for calibration remove the screw on cap and connect the unit to your configura tion equipment as shown in Figure 1 Unit Connections and Controls The IPH and IPX each have two labeled terminals on their faceplate located under the top protective cover of the housing The terminal labeled PS is for connection of the positive current input and the terminal labeled PS is for the negative connection The two controls are also located inside the unit housing under the screw on cap They consist of two potentiometers each accessed through the front panel They are labeled zero and span The
19. c Compatibility directives EN55011 EN 50082 1 EN50082 2 etc Consult the factory for the most current information on products that have been CE certified Phase Three Pneumatic Connections To complete the final phase of installation connect the supply line to the 14 inch NPT female port labeled IN Connect the output line to the 14 inch NPT female port labeled OUT All tubing must have at least 6mm 14 inch inside diameter or the maximum flow will be limited Note Seal all fittings with Teflon tape or equivalent Always blow down purge all tubing and the controlled device before connecting the IPH or IPX Manual Override Screw If you are in a potentially explosive environment and do not want to apply electric power to the unit with the cover removed the pneumatic installation may be tested by loosening the manual override screw on the bottom of the unit The output pressure will go to the supply pressure Be sure to tighten the manual override screw after test WARNING IPX units installed in a natural gas application must have the natural gas vent properly connected Follow the directions below to install an IPX with NG1 or NG options into a natural gas application Natural Gas Applications Customers using the IPX with NG1 or NG2 options to regulate a sweet natural gas application H S levels are not to exceed 20ppm must also make the vent port connections Connect the Natural Gas Vent
20. drive Available models accept a wide range of current inputs 4 20mA 4 12mA and 12 20mA and provide a propor tional pneumatic signal 3 15psig 0 2 1Bar 20 100kPA etc Reverse pneumatic outputs are also available Both units are available with an optional coalescing filter regulator that combines an air filter and miniature supply line regulator with a pressure gauge that reads in both psi and Bars Ambient Operating amp Storage Conditions Range 40 C to 85 C 40 F to 185 F Ambient Temperature Effect lt 0 025 of span C maximum from 20 C to 80 C lt 0 1 of span C maximum RFI EMI Effect lt 0 1 of span change field strengths of 10V m frequencies of 20 500MHz Shock and Vibration Effect Meets SAMA PMC 31 1 as detailed in the field mounted category Relative Humidity 0 100976 non condensing Adjustment Zero amp Span Screw adjusts zero or span by 10 minimum non interactive Weight 2 1 14Kg 2 5 Ibs IPX 1 95Kg 4 3 Ibs The Interface Solution Experts 3 IPH amp IPX Calibration Every IPH and IPX is fully tested and calibrated at the factory prior to shipment However before installation your IPH or IPX should be bench checked to verify the desired unit zero and unit span Calibration should be conducted in an appropriate testing environment Necessary Equipment Table 1 lists the equipment required to calibrate the unit This equipment is not supplied
21. e following information accompanies data in the IPT Current to Pressure Transmitter User s Manual 170 730 00 Revision A and the IPH amp IPX Current to Pressure Transmitters User s Manual 170 755 00 Revision A This document concerns those of our customers that use our latest high performance Current to Pressure Trans mitters and have specified a reverse output range This supplement is for units with a base model designa tion of IPT IPH and IPX Typical reverse output ranges are as follows 20 OPSIG 17 1PSIG 15 3PSIG 16 6 3PSIG 18 3PSIG 27 3PSIG 30 6PSIG 1 2KBAR 100 20KPA 1 2KGCM2 10 02MPA United States info 9 miinet com Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES Australia sales 9 mooreind com au Tel 02 8536 7200 FAX 02 9525 7296 2005 Moore Industries International Inc 170 730 02A Users Manual Supplement IPT and IPH IPX Current to Pressure Transmitters Reverse Output Range A typical complete model number would appear as IPT2 4 20MA 15 3PSIG 20PSI FA1 DIN The high performance line of I P transmitters utilizes an internal feedback loop to ensure accurate operation The feedback loop consists of an internal pressure transducer that samples the unit s output pressure and compares it to the input signal This allows the unit s output to track the input signal Other transmitters such as our original IPT IPH and IPX models
22. he seal fitting Use shielded twisted pair wiring for low level input Ground the shielding wire as close as possible to the installed unit 8 The Interface Solution Experts Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded The protective earth conductor must be connected to a system safety earth ground before making any other connections All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair technique Shields are to be connected to an earth or safety ground at the unit itself The maximum length of unshielded input and output signal wiring should be 2 inches Power Sourcing Parameters for General Locations Intrinsically Safe and Non Incendive Type N applications In accordance with IEC 1010 1 Annexes F 2 1 and H all models or any equivalent international standard the input terminals must be connected to and or supplied from a certified energy limiting Class 2 or a Separated Extra Low Voltage S E L V power supply separated from all mains by double reinforced insulation CE Conformity Installation of any Moore Industries products that carry the CE certification Commission Electrotechnique must adhere to the guidelines in this manual in order to meet the requirements set forth in applicable EMC Electromagneti
23. it utilizes air as its pneumatic control medium Detailed electrical guidelines power ratings mechanical features terminal identification wiring diagrams model configurations and technical instructions for commissioning installing and operating the instrument are provided in the OEM User s Manual Product Literature Data Sheet Identification Label Tag and the Intrinsically Safe System amp Field Installation Diagram that are shipped with each unit Power must be sourced from a Class 2 power supply or Separated Extra Low Voltage S E L V Limited Circuits as defined by CSA standard 1010 1 Annexes H amp F 2 1 or any equivalent international standard The IPX is in the process of acquiring numerous safety approvals in accordance with internationally adopted standards such as the CEC IEC and NEC For North America the standard air IPX will qualify for CSA and FM certifications as an Explosion Proof Class II Division 1 Groups A G Intrinsically Safe and Non Incendive Class Divisions 1 amp 2 Groups A D apparatus Within an ambient temperature range of 40 C to 85 C the IPX will hold a T5 85 C T6 60 C temperature classification code For Europe it will be certified by LCIE France as a Flame Proof 11 2GD EEx d IIC T5 T6 Intrinsically Safe Il 1G EEx ia T5 T6 and Type N II EEx nA II T5 T6 apparatus to be clearly marked in accordance with the CENELEC ATEX 94 9 EC Directive The IPX NG will ca
24. itions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE Www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 United States info miinet com 11 moore Tel 818 894 71 11 FAX 81 8 891 2816 INDUSTRIES 8536 7200 02 9505 7296 2005 Moore Industries International Inc Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971 FAX 0 344 615920 Specifications and Information subject to change without notice Ul moore INDUSTRIES April 2004 Th
25. ment air H S not to exceed 20ppm Specifications and information subjectto change without notice Performance Air Consumption Continued Dead ended At 3psig output 20psig supply consumes 0 08SCFM 0 14m hr maximum At 15psig output 20psig supply consumes 0 10SCFM 0 17m hr maximum At 15psig output 40psig supply consumes 0 15SCFM 0 26m hr maximum At 30psig output 40psig supply consumes 0 17SCFM 0 29m hr maximum Maximum Input 80 without damage for units with output pressure rating of gt 15psig 45psig without damage for units with output pressure rating of lt 15psig Voltage Drop 5V maximum Mounting Position Effect Negligible unit can be mounted in any position Should be mounted upright or horizontal to keep water out if it is not in a dry environment IPH amp IPX IPH amp IPX The rugged IPH and IPX Current to Pressure Transmitters are designed specifically for extended duty in harsh field environments Meeting NEMA 4X and IP56 requirements the IPH is watertight dust protected and highly resistant to corrosion and chemi cals The extruded aluminum housing of the IPX IP66 NEMA 4X is explosion proof and waterproof making it perfect for most any location These 2 wire loop powered transmitters converta current signal to a pneumatic signal so that an elec tronic based system such as a DCS PLC or PC can control a pneumatic actuator valve or damper
26. oreind sh cn MOORE Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62491499 FAX 86 21 62490635 IND USTRI ES Australia sales 9 mooreind com au The Netherlands sales mooreind nl United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 Declaration of Conformity Directive 89 336 Manufacturer s Moore Industries International Inc Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA Declares that the product s Product Name IPX2 MODEL INPUT OUTPUT POWER OPTIONS HOUSING e Model Number s IPX2 T Indicates any input output power option and housing as listed on the product data sheet Conforms to the following EMC specifications EN 61326 1 1998 Electromagnetic Compliance EMC requirements for electrical equipment for control use Supplementary Information None 2 October 2002 J gt ol PN Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries Europe General Mgr European Contact Your Local Moore Industries Sales and Service Office WORLDWIDE WWW miinet com United States info miinet com Belgium info mooreind be China sales mooreind sh cn MOORE Tel 818 894 7111 FAX 818 891
27. put version of Moore Industries IPX The IPX2 RO which ranges from 3 27PSIG Direct mode 27 3PSIG Reverse mode includes two sets of Zeroand Span potentiometers Directand Reverse along with a Direct Reverse Selector Switch If the switch is placed in the Direct position the instru ment will behave as the standard IPX in that the Zero potentiometer will adjust the SPSIG end while Span adjusts the 27PSIG limit The direct output will range from 3 27PSIG Setting the switch to the Reverse position places the instrument in reverse output mode The Zero potentiom eter will adjust the 3PSIG end while Span adjusts the 27PSIG limit The reverse output will range from 27 3PSIG With the exception of the information outlined above the IPX2 RO behaves and operates just as the IPX and adheres to the specifications and instructions described in the IPH amp IPX Current to Pressure Transmitters User s Manual a MM United States info miinet com MO ORE Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES Australia sales mooreind com au Tel 02 8536 7200 FAX 02 9525 7296 2007 Moore Industries International Inc 170 755 05A User s Manual Supplement 2 Current to Pressure Transmitter With RO Option Figure S 1 IPX2 RO Front Panel Configuration ss PS PS DIRECT DIRECT REVERSE REVERSE IPX 2 CURRENT TO PRESSURE TRANSMITTER m MOORE INDUSTRIES WORLD
28. rely solely on me chanical positioning This is what makes the IPT IPH and IPX highly desirable Since the feedback loop requires power to operate when there is no input power to the unit the pneumatic output will be shut off Units that use mechanical positioning only will typically still have a pneumatic output when power is removed By example a unit IPT IPH and IPX with an output range of 15 3PSIG will output approximately 18PSIG when the input signal is removed This is not an issue except for those users that rely on this elevated output 18PSIG to maintain a valve s position upon the unexpected loss of input signal 4 20mA In such cases the IPT IPH and IPX units react differently by shutting off the pneumatic output WORLDWIDE www miinet com Belgium info mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales mooreind nl Tel 0 344 617971 FAX 0 344 615920 China sales 9 mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 Specifications and information subjectto change without notice moore INDUSTRIES WORLDWIDE February 2007 The following information accompanies the IPH amp IPX Current to Pressure Transmitters User s Manual Part Number 170 755 00 Revision A to include the model IPX2 RO IPX with RO option The IPX2 RO is a User Selectable Direct Reverse Out
29. routine inspection and calibration of the IPH or IPX will be necessary These units are designed to work unattended for up to six months with little change in accuracy Occasionally a unit will become clogged when its air Source becomes contaminated An internal filter will prevent the control orifice and nozzle from being clogged To replace the filter you will need to order the filter and two for IPX or three for IPH and IPX NG1 or NG2 o rings from Moore Industries see Figure 4 for part numbers then follow the instructions below This filter is not intended to replace any of the filters described in the Installation section Use a screwdriver to remove the filter holder from the bottom of the unit Remove the orifice assembly and filter from the filter holder taking care not to lose any of the parts Replace the filter and o rings in the filter holder Screw the filter holder back into place If this is an IPX unit with NG1 or NG2 options and is being used in a natural gas application you will also want to test for natural gas leaks at this time 10 The Interface Solution Experts Figure 4 Filter Replacement Diagram IPH OR IPX BOTTOM O RING P N 802 187 24 ORIFICE ASSEMBLY FILTER P N 800 829 43 O RING P N 802 186 24 SPRING IF LOST amp P N 800 011 24 FILTER HOLDER Note After maintenance each IPH or IPX should be recalibrated before it is returned to service Refer to the Cali
30. rry the same certifications as the standard IPX2 air excluding the Non Incendive Type N classifications The IPX assembly consists of a pneumatic current to pressure transducer mounted in the IP56 air IP66 NG rated enclosures in accordance with the environmental protection requirements of Clauses 7 3 2 and 8 1 of EN 50014 1997 plus Amendments 1 amp 2 and 6 1 of EN 50020 1994 As per CSA s Standard 1010 1 or any equivalent international standard the environmental conditions are set as Pollution Degree 2 Installation Category I Altitude 0 4000m 0 13 123ft Humidity 0 100 non condensing Manufacturer s Declaration It is hereby declared that the above information pertaining to the IPX produced by Moore Industries Intl is concisely stated as a description of its design purpose and usage intent Gus H Elias Senior Certification Engineer 20 Jul 2002 Document Control No 700 768 00A The Interface Solution Experts 15 RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give
31. ulated instrument air supply and the pressure gauge 1 accuracy of 2 of span Connect another tube from the pressure gauge to the port labeled IN on IPH or IPX 2 Connect 1 4 inch pneumatic tubing between the port labeled OUT and the appropriate port of pressure gauge 2 accuracy of 0 1 of span then from gauge 2 to the appropriate pneumatic load 3 Runcurrentsource wiring through conduit opening in housing and to the front panel of the IPH or IPX Not necessary for IPX NG models 4 Connect positive lead of adjustable current source to the PS terminal of unit Connect negative source lead to the PS terminal For IPX NG connect the positive lead of the current source to the red wire and the negative lead of current source to the black wire A multimeter may also be connected to verify level of current input 5 When connections are complete apply an input current of 0 of span i e 4mA for a 4 20mA unit 6 Apply appropriate filtered instrument quality air to supply line 20 or 35psi 1 4Bar to 2 4Bar Verify appropriate supply pressure by checking Supply Pressure field of unit model number 7 Allow approximately 30 seconds for calibration setup to stabilize IPH amp IPX Calibrating the IPH or IPX This calibration procedure consists of a basic check and adjustment of unit zero and span based on the reading of pressure gauge 2 To calibrate perform the following 1
32. vice assistance is ever required for your IPH or IPX refer to the back cover of this manual for the telephone numbers to Moore Industries STAR Center customer service department If possible make a note of the model number of the offending module before calling For the fastest assistance try to gather information on the unit s serial number and the job and purchase order number under which it was shipped The Interface Solution Experts 11 Declaration of Conformity EMC Directive 89 336 EEC Manufacturer s Moore Industries International Inc e Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA Declares that the product s Product Name IPH2 MODEL INPUT OUTPUT POWER OPTIONS HOUSING Model Number s IPH2 i Indicates any input output power option and housing as listed on the product data sheet Conforms to the following EMC specifications EN 61326 1 1998 Electromagnetic Compliance EMC requirements for electrical equipment for control use Supplementary Information None 2 October 2002 Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries Europe General Mgr European Contact Your Local Moore Industries Sales and Service Office W ORLDVVIDE WWW miinet com United States infoG miinet com Belgium info 9 mooreind be China sales 9 mo
33. zero potentiom eter provides a control range for offsets of 10 of rated unit span while the span potentiometer adjusts unit full scale output to 100 percent of rated span Each potentiometer requires approximately 20 turns to move its wiper from one extreme to the other clockwise for maximum or counterclockwise for minimum values Each is equipped with a slip clutch to prevent damage if the adjustment is turned beyond the wiper stop NOTE WHILE THE IPH AND IPX WILL VARY IN APPEARANCE FROM THE UNIT SHOWN HERE SIMILAR LABELS ARE USED SIMPLY CONNECT THE WIRES TO THE TERMINALS THAT HAVE THE INPUT SAME DESIGNATIONS PRESSURE GAUGE 1 ACCURACY 2 REGULATED INSTRUMENT AIR SUPPLY Note Always use clean dry instrument air when calibrating or operating the IPH or 2 All pneumatic lines used in calibration and operation must be blown down purged prior to connection to the unit Any condensation or oil residue in the lines if introduced into the pneumatic chambers of the unit may result in poor unit performance Calibration Process To perform the recommended bench check for the IPH or IPX first perform the setup as described in the next section See Figure 1 for illustration of the Calibration Setup then follow the steps under Calibration Setup and Calibrating the IPH or IPX Calibration Setup 1 Connect 1 4 inch pneumatic tubing between the appropriate output port of the reg
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