am5k combined depth/tension measurement device
Contents
1. 52 AMS1P072 PLUG 3 8 NPT SS 2 53 AM5KP075 CHAIN SASH 35 SST 6 54 AM5KM157 BEARING BALL 35MM ID MOD 6 55 AM5KP088 BEARING LINEAR 30MMID X 40MMOD 8 56 C276P002 BEARING BALL 20MM FAFNIR 204PP 4 58 AM5KM134 BEARING BALL 40MM ID MOD 1 59 AM5KP001 CLAMP TOGGLE PUSH PULL SST 2 60 AM5KM055 KEY 1 8 X 1 8 X 0 625L_ SST 2 61 AM5KP144 WASHER 1 4 LOCK SS HIGH COLLAR 4 62 ACMU2P31 WASHER 1 4 FLAT SS 8 63 AMS1P058 WASHER 3 8 LOCK SS 3 64 C276P513 WASHER 3 8 FLAT SST 2 65 C276P036 WASHER 1 4 LOCK SS 4 66 AM5KP011 WASHER 20MM FLAT SST 12 67 C276P039 WASHER 5 16 FLAT SST 2 68 AMS1P066 WASHER 1 2 LOCK SS 2 69 AMS1P047 WASHER 5 16 LOCK SS 4 70 C276P037 WASHER 1 2 FLAT SST 2 71 C276P046 WASHER 6 LOCK SS 4 72 C276P035 WASHER 10 LOCK SS 7 73 AMS1P052 SCREW 10 24 X 5 8 SOC HD SST 4 74 C276P331 SCREW 6 32 X 1 2 PHIL PAN SST 4 75 AM5KP117 SCREW 1 4 20 X 5 8 BTN HD SST 4 76 AM5KP038 SCREW 5 16 18 X 7 8 FH SOC SS 8 77 AM5KP039 SCREW 10 24 X 7 8 FH SOC SST 2 78 AM5KP040 SCREW 10 24 X 3 8 SOC HD SST 5 79 AM5KP042 SCREW 1 2 13 X 3 4 SOC HD SST 2 80 AMS1P048 SCREW 1 4 20 X 3 4 SOC HD SST 4 OPTION W COVER 80 C276P031 SCREW 1 4 20 X 1 1 4 SOC HD SS 8 82 AM5KP037 SCREW 5 16 18 X 4 1 2 SOC HD 2 83 AM3KP028 SCREW 5 16 18 X 1 2 SHCS SST 2 84 AMS1P053 SCREW 10 24 X 2 SHCS SST 8 OPTION W HD ENCDR 85 AM5KP043 SCREW 3 8 16 X 1 2 BUTTON HD 3 86 AMS1P006 RING RETNG INT UR187S 4 87 AM5KP033 RING RETNG E2. HI TENSION 34 AM5KA164 ASSY WHEEL TENSN FIXD 35MM BRG 2 35 AM5KA065 ASSY ROLLER SPOOLNG 2 75 PLAS 4 36 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 2 OPTION 51 AMS1P009 RETAINING PIN T HANDLE 1 54 AM5KM157 BEARING BALL 35MM ID MOD 6 55 AM5KP088 BEARING LINEAR 30MMID X 40MMOD 8 56 C276P002 BEARING BALL 20MM FAFNIR 204PP 4 58 AM5KM134 BEARING BALL 40MM ID MOD 1 59 AM5KP001 CLAMP TOGGLE PUSH PULL SST 1 101 AM5KP130 NOZZLE GREASE FITTNG FLUSH 1 AM5K5 14 516 User Manual Rev E Mar 2007 Page 20 of 32 B 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Enone 281 346 4300 Wirelinep 581346 4301 Products AmaE com 6 0 DRAWINGS AND PARTS LISTS 6 1 MEASURE HEAD ASSEMBLY SI DE VI EW AM5K514 516 User Manual Rev E Mar 2007 Page 21 of 32 36220 FM 1093 Uday Mies BS 130 Phone 1 346 430 Wireline pay 281 346 4301 Products Shohrnarkwireline com TOP VIEW JIR 7 l Fos z a MG a 8 R a X l ne l i S 2 2 Bi ax i ya N 7 r yA xX 7 ye lt el O i 0 x N 7 4 Es y L 7 ate N x S R SS F N J inl S lis hs aE Oo fe y lt 3 AM5K5 14 516 User Manual Rev E Mar 2007 Page 22 of 32 B 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Enone 281 346 4300 Wireline 581 346 4301 Products AmaE com FRONT VIEW A b AN w N CN ee ee AM5K5 14 516 User Manual Rev E Mar 2007 Page 23
3. fa 381 346 4301 Products Shchimarkwireline com 4 0 4 1 4 2 MAINTENANCE AND REPAIR PRE JOB CHECK Each time the system is used perform the following steps Verify that the AM5K is properly and securely attached to the spooling arm Several different mounting kits are available for different types of spooling arms Verify that the depth measuring wheels are clean and that no groove has been worn into the measuring wheel surface Check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Ensure that the wheel bearings inner race is not spinning on the shaft and that the shaft is not spinning in the bushings Verify that all fasteners are tight and that the ball lock pushpin is secure Verify that the encoder electronic load pin and backup counter cable are installed and properly routed Verify that the depth system is working by turning the wheel and observing the hoistman s panel and backup display unit to indicate cable movement The hoistman s panel and backup display should measure 2 for each rotation of the wheel If more than one encoder is installed check both encoders by turning each wheel and verifying that the hoistman s panel will read 2 for each rotation of either wheel POST JOB MAINTENANCE At the completion of each job thoroughly clean and dry the device as soon as possible This avoids
4. is configured for open hole no changes are required to run it on a cased hole unit You may elect to remove the magnetic mark detector if you have no plans to use the head on an open hole unit any time in the near future The cased hole head can be configured with a different wear plate The cased hole wear plate is thicker and stepped on one end to the keep the line from riding near the top of the wheels This can occur when going in the hole with a small cable 7 32 with a very light load The open hole wear plate is flat Both plates are made from hardened tool steel The wear plate is mounted on the upper frame above the measure wheels Part number for the open hole wear plate is AM5KM034 Part number for the cased hole wear plate is AM5KM074 3 4 1 To remove the magnetic mark detector refer to item 12 of drawing 6 2 Remove the four screws holding the detector in place then remove the detector To install a magnetic mark detector reverse this procedure 3 4 2 To remove an encoder remove the four screws securing the encoder adapter to the head Remove the encoder and adapter Remove the coupling from the measuring wheel shaft 3 5 INSTALLING THE DEEP GROOVED TENSION WHEEL 3 5 1 A Deep Groove High Load tension wheel is available for use when line tension greater than 12 000 Ibs is commonly encountered This wheel has a deeper groove to better support the wireline at high tensions The deep groove also reduces the radius of the wheel
5. of 32 B 36220 FM 1093 enc al P O BOX 850 Phone Zet 3 aas diaa Phone 281 346 4300 Wireline 581 346 4301 Products AA com REAR VIEW AM5K514 516 User Manual Rev E Mar 2007 Page 24 of 32 36220 FM 1093 enc al P O BOX 850 Simonton one Bias Ene 281 346 4300 Wireline 581 346 4301 Products AmaE com PARTS LIST ITEM PART NUM DESCRIPTION QTY REF 1 AM5KA131 ASSY FRAME BACKBONE UPPER 5WHL 1 2 AM5KA232 ASSY FRAME BKBN LWR 5WHL GII 1 3 AM5KA052 1 ASSY MOUNT FLTNG ENCDR WHL W 1 OPTION W MAG BACKUP 4 AM5KA052 2 ASSY MOUNT FLTNG ENCDR WHL W 0 1 5 AM5KA053 ASSY BLOCK PIVOT HORIZ VERT 1 6 AM5KM057 ADAPTER ENCODER H37C H25D 2 OPTION 6 AM5KM058 COVER ENCODER ADAPTER 1 OPTION 7 AM5KM020 ENDCAP FLOATING ENCODER MOUNT 4 8 AM5KA057 ASSY MOUNT SPOOLNG ROLLER FRNT 1 9 AM5KM026 MOUNT SPOOLING ROLLER REAR 1 10 AMTKA012 ASSY LOAD AXLE 4 20MA 1 2 DIA 1 11 AM5KA040 ASSY MOUNT CENTER YOKE 5 WHEEL 1 OPTION 12 AM5KA039 ASSY MMD FLAT HOUSING 1 OPTION 13 AMSLP061 ENCODER HD2 5D 0 SS 37F 1200 2 13 AM5KP189 ENCODER HD2 5D 0 SS 37F 300 2 OPTION 14 AM5KA055 ASSY ENCODER BACKUP MAGNETIC 1 OPTION 15 AM5KM024 SHAFT PIVOT VERTICAL 20MM SST 1 16 AM5KM011 SHAFT TENSION ROLLER 30MM SST 5 17 AM5KA059 ASSY SHAFT ENCODER SLIDE 30MM 2 18 AM5KM023 SHAFT PIVOT HORIZONTAL 1 2 SST 1 19 AM5KM013 SHAFT SPOOLIN
6. 072 kg MEASURING WHEEL SIZE 24 000 609 60 mm CABLE SIZES 190 to 494 4 8 mm to 12 55mm CABLE BEND OVER TENSION WHEEL 2 5 7 5 degrees depends on cable Minimal or no affects on magnetic marks AM5K5 14 516 User Manual Rev E Mar 2007 Page 3 of 32 36220 FM 1093 enc al P O BOX 850 simonton Joas ele hone Wireline 381 3464301 Products AE com 3 0 OPERATION 3 1 SPOOLING ARM INSTALLATION OVERHEAD SPOOLING ARM Install the measuring head on to the spooling arm by using the top adapter mount assembly to mount to an overhead spooling arm The mount is designed to mount with a standard U joint yoke MOUNTING YOKE AM5K514 516 User Manual RevE Mar 2007 Page 4 of 32 B 36220 FM 1093 enc al P O BOX 850 amen one Wireline 281 346 4301 Products Bai hinetaaicline com Make sure that the head can freely sit on the wireline If the mounting arrangement will not let the head travel up and down freely and if the cable puts a upward or downward force on the measuring head this force will cause an offset to the tension measurement which will result in an incorrect tension reading LOAD PIN MMD mD AM5K514 516 User Manual Rev E Mar 2007 Page 5 of 32 B 36220 FM 1093 e n C a f P O BOX 850 Phone 281 34 6 4300 one Wireline 281 346 4301 Products ESAT eosin com 3 2 CABLE INSTALLATION To install cable first open the wheels by shifting the red release handles Next r
7. B 36220 FM 1093 enc al P O BOX 850 Simonton Melee aged hone T Wireline FHT aag Products benchmarkwireline com AM5K COMBINED DEPTH TENSION MEASUREMENT DEVICE AM5KA514 one encoder no MMD AM5KA515 two encoders no MMD AM5KA516 two encoders no MMD Deep Groove tension AM5KA523 two 1200 PPR encoders MMD AM5KA536 two 300 PPR encoders MMD CONTENTS 1 0 GENERAL 2 0 SYSTEM DESCRIPTION 3 0 OPERATION 4 0 MAINTENANCE AND REPAIR 5 0 RECOMMENDED SPARE PARTS 6 0 DRAWINGS AND PARTS LISTS 6 1 Measure Head Assembly 6 2 Magnetic Mark Detector 6 3 Load Pin 6 4 Encoder 6 5 Backup Odometer AM5K514 516 User Manual Rev E Mar 2007 Page 1 of 32 36220 FM 1093 enc al P O BOX 850 Simonton fone Linke Ene 281 346 4300 Wireline 581 346 4301 Products AA com 1 0 GENERAL The AM5K Wireline Measuring Device is a compact and lightweight device for measuring both wireline depth and tension The device is designed to be mounted to the spooling arm of a wireline unit It is unique to other measuring devices in that it measures both depth and tension on wireline cables from 190 to 494 This device will work on both open and cased hole wireline units which allows standardization on a measuring head for all types of operations FEATURES AND BENEFITS gt Straight line measurement cable sizes can be changed without affecting measurement gt Dual Tangential Measuring Wheels made from specially hardened steel g
8. G ROLLER 20MM 3 20 AM5KP023 BOLT SHOULDER 3 4 X 3 SST 1 21 AM5KP002 SPRING EXT 4 OAL 47 64 DIA SST 4 22 AM5KMO001 WHEEL MEASURING 2FT 5 SPOKE 2 23 AM5KM141 ANCHOR SPRING 1 2 FLOATING 4 24 AM5KM034 PLATE WEAR 1 16 X 1 5 X 3 5 1 25 AM5KM049 BLOCK WEAR 1 50 X 1 50 X 0 56 TOOLSTL 2 LARGE LINES 25 AM5KM074 BLOCK WEAR UPPER TOOL STL CH 1 SMALL LINES ONLY 26 AM3KM134 BLOCK WEAR 0 75 X 2 50 TOOLSTL 2 27 AM5KM159 BLOCK GUIDE TENSION WHEEL PLAS 2 28 AM5KM084 SCREW ANTI ROTATION TENS WHEEL 6 29 AM5KM010 SHAFT WHEEL CANTILEVERED 5 WHL 1 30 AM5KMO060 SHAFT WHEEL CANTLVRD MAG 5 WHL 1 OPTION W MAG BACKUP 31 AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG 4 33 AM5KA063 ASSY WHEEL TENSN FLAT LOAD AXL 1 OPTION 33 AM5KA073 ASSY WHEEL TENSN GRV LOAD AXLE 1 OPTION HI TENSION 34 AM5KA164 ASSY WHEEL TENSN FIXD 35MM BRG 2 35 AM5KA065 ASSY ROLLER SPOOLNG 2 75 PLAS 4 36 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 2 OPTION 37 AM5KP124 PIN COILED SPRING 1 4 X 1 1 8 2 ENCODER SLIDE 38 AM5KP125 PIN COILED SPRING 3 16 X 1 2 1 TENSION WHEEL PIN 40 AM5KMO099 LABEL SERIAL NUMBER KERR 1 42 AM5KM138 YOKE PIVOT CENTER MOUNT SST 1 43 AM5KM040 PUSHROD TOGGLE CLAMP PLASTIC 2 51 AMS1P009 RETAINING PIN T HANDLE 1 AM5K5 14 516 User Manual Rev E Mar 2007 Page 25 of 32 36220 FM 1093 Simonton Jone RAN Ehon 281 346 4300 Wirelinep 581 346 4301 Products aA cies oa ein com
9. XT 0 500 SHAFT SST 1 89 AM3KP018 RING RETNG EXT 1 188 SHAFT SST 4 90 AM5KP168 RING RETNG INT 2 875 LT DUTY 12 91 C276P041 O RING 2 017 BUNA N 1 BACKUP HSG 92 AM5KP072 O RING 2 046 BUNA N MMD COVER 1 93 C276P040 O RING 2 235 BUNA N L P LID 1 94 AMS8P066 O RING 2 136 BUNA N L P HSG 1 95 AM5KP118 O RING 2 023 BUNA N L P CONN 1 96 AM5KP020 O RING 2 030 BUNA N ENDCAP 4 97 AMS1P014 O RING 2 152 BUNA N ENC ADPTR 2 98 AM5KP071 O RING 2 141 BUNA N H25 ENCDR 2 99 AM5KP119 O RING 2 026 BUNA N MMD CONN 1 100 C276P042 O RING 2 016 BUNA N 1 BACKUP CONN 101 AM5KP130 NOZZLE GREASE FITTNG FLUSH 1 NOT SHOWN AMS5KS514 516 User Manual Rev E Mar 2007 Page 26 of 32 36220 FM 1093 enc al P O BOX 850 Simonton daas AN one 4300 Wireline far 281 346 4301 Products S hchrnarkwireline com 6 2 MAGNETIC MARK DETECTOR SPECIFICATION 1 General This specification describes the latest Kerr Measurement Systems magnetic mark detector 2 Mechanical The mark detector will work in both the original housing p n AMS1M022 and the AMB5K versions using p n AM5KM029 The pc board is potted to prevent damage from shock vibration or humidity 3 Power Input power is 9 30vdc at 100ma max 4 Outputs Digital line driver out for strong amp strong and also weak amp weak where a weak mark is 4 gauss or less and a strong mark is greater than 4 1 gauss measured 0 10 inch from cable surface The signals are a 5vdc digital pulse A digiti
10. e size to be used 484 to 190 Since the wireline cable actually bends around the tension wheel the bend radius of the wireline cable will affect the tension measurement 3 6 2 Enter tension calibrate factor These corrections are automatically made in the BenchMark hoistman s panel by selecting the proper cable size using the menu If a different panel is used enter the tension factor at this time Tension Multiplier VALUE CABLE SIZE 9 484 472 7 16 3 8 5 16 9 32 1 7 32 onAD Load Cell Angle Standard Flat Tension Wheel 0 472 cable with Severe Load grooved Tension Wheel 128 490 cable with Severe Load grooved Tension Wheel 121 3 6 3 Install line in measuring head refer to section 3 2 3 6 4 Make sure line is laying slack and head is free to move Press the Ten Zero Cal button and tension value should read 0 3 6 5 Press the Zero Depth button to set the depth to zero when the tool is hanging at the zero point 3 6 6 Simultaneously press the enable and zero button on the backup display panel at this time to set its zero 3 6 7 At this point the system is ready to log Watch for visual indications of problems such as excessive vibration wheel or roller slippage or lockups that signify bearing or shaft failures or cable tracking problems AM5K5 14 516 User Manual Rev E Mar 2007 Page 10 of 32 36220 FM 1093 enc al P O BOX 850 Simonton Nerd Jinks one 4300 Wireline
11. em 56 should also be replaced at this time 4 4 2 ENCODER AND ENCODER COUPLING INSTALLATION To install the encoder coupling first remove the plug in the encoder adapter Install one of the metal parts of the three piece coupling item 36 to the wheel shaft and tighten it using a hex wrench Next install the center plastic piece of the coupling onto the wheel shaft coupling Place the other metal coupling on the encoder shaft and set the encoder on the mount Snug up the encoder coupling then remove the encoder and tighten the coupling Reinstall the encoder with o rings item 98 and tighten it to the encoder mount item 6 Next tighten the plug A ls aee 7 Z REN z 7 yyy i Y YY Ys WN TSSL 7 SSS D y A NIY QS JAS AS lt XN m VG QSZX J f X a Wess J 4 ZFX AM5K514 516 User Manual Rev E Mar 2007 Page 14 of 32 B 36220 FM 1093 enc al P O BOX 850 Simonton aie Sea hone Wireline EHET 64301 Products benchmarkwireline com 4 4 3 ELECTRONIC LOAD PIN REMOVAL The electronic load pin is held in place by one retaining ring on the outer end of its shaft Remove the retaining ring The load pin can then be removed from the mounting frame 4 4 4 BACKUP DEPTH MAGNETIC PICKUP REMOVAL AND INSTALLATION The backup depth magnetic pickup is mounted to the encoder adapter It is held in place by four screws Remove the screws and the pickup can then be removed The pickup must be properly oriented to work correctly T
12. emove the push pin and hinge the head open Lifting up on the wireline cable makes it easier to remove the push pin The cable can now be inserted or removed Close the red release handles to tighten the wheels against the wireline Swing the head closed and reinsert the pin AM5K5 14 516 User Manual Rev E Mar 2007 Page 6 of 32 B 36220 FM 1093 enc al P O BOX 850 Simonton ion Jinks Enone 281 346 4300 Wireline 581 Ep 64201 Products maA E com 3 3 CABLE REMOVAL UNDER LOAD 3 4 1 If under load the load will need to be removed from the device prior to removing the retaining pin A C clamp or a nylon ratchet strap can be used to remove the load 3 4 2 Install a C Clamp across the top and bottom frames as shown in the drawing below The ratchet strap can be installed in a similar way HW Se NES Sw OL NS ea N j 3 3 3 Tighten the C Clamp until the load is removed from the retaining pin Remove the retaining pin then loosen and remove the C Clamp AM5K5 14 516 User Manual Rev E Mar 2007 Page 7 of 32 36220 FM 1093 enc al P O BOX 850 Simonton A AN one 4300 Wireline fae 281 346 4301 Products bShchrnarkwireline com 3 4 CHANGING CONFIGURATION BETWEEN OPEN HOLE AND CASED HOLE A measuring head configured for open hole will typically contain a magnetic mark detector and a 2 encoder Cased hole operations rarely require a magnetic mark detector and typically use only one encoder If the head
13. he slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going downhole simply rotate the pickup 180 degrees to change the direction 4 4 5 ENCODER MOUNT REMOVAL Follow these steps to remove the encoder mounts 1 Using a pair of vice grips grab the end of the pin and pull on it see photo AM5K5 14 516 User Manual Rev E Mar 2007 Page 15 of 32 B 36220 FM 1093 enc al P O BOX 850 oat one Wireline 281 346 4301 Products A com 2 Use a screw driver to capture the end of the spring see photo a The end cap and the pin can now be removed see Photo 4 Use a hook to pull the spring out far enough to remove the screwdriver Careful not to bend the spring 5 Remove the floating encoder assembly AM5K514 516 User Manual Rev E Mar 2007 Page 16 of 32 36220 FM 1093 enc al P O BOX 850 Simonton rey ey aed hone Wireline 28137 64201 Products benchmarkwireline com Repeat for the other side Remove anti rotation screw if equipped Remove snap ring and pull out sliding shaft oo N D Remove the wheel assembly 10 Re assemble in reverse order 4 4 6 INSTALLING THE LOAD AXLE WHEEL 1 Insert the tension wheel into the frame Make sure the slo
14. he two grooved guide wheels on either side of the tension wheel They should be 4 101 6 mm in diameter bottom of groove Grease all the wheels and bearings that are fitted with a grease fitting see following diagram Use a water proof marine grade grease An inverted grease nozzle Kerr p n AM5KP130 is supplied with each head This nozzle will fit any standard grease gun AM5K514 516 User Manual Rev E Mar 2007 Page 12 of 32 B 36220 FM 1093 enc al P O BOX 850 oar tee one Wireline 281 346 4301 Products A E com GREASE GREASE HERE GREASE HERE GREASE HERE GREASE HERE AM5K514 516 User Manual Rev E Mar 2007 Page 13 of 32 36220 FM 1093 enc al P O BOX 850 Simonton daas AN one 4300 Wireline fae 281 346 4301 Products bShchinarkwireline com 4 4 ASSEMBLY DISASSEMBLY PROCEDURES 4 4 1 MEASURING WHEEL SHAFT AND BEARING REMOVAL Either measuring wheel can be removed from the measuring head First shift the red release handle to move the wheel away from the frame Next remove the encoder with its adapter On the later model heads the wheels item 22 are keyed onto the shaft and can be removed simply by removing the screw holding the wheel to the shaft item 85 On earlier model heads the wheels are pressed on to the shaft The lower snap ring between the wheel and the bearing must first be removed Pull the wheel and shaft from the mount Reassemble in the opposite order The bearings it
15. one Linke Phong 281 346 4300 Wireline 581 346 4301 Products AA com 6 3 LOAD PIN AMTKA010 ASSY LOAD AXLE 1 5 V DIFFERENTIAL 45 AMS8P055 CONN KPT 02A16 8P 1EA 46 AMS8P056 DUST CAP KPT81 16C 1EA 93 C276P040 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1EA 94AMS8P066 O RING 2 136 BUNA N L P HSG 1 98ID X 2 190D X 0 103W 1EA 95AM5KP118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 1EA AM5K514 516 User Manual Rev E Mar 2007 Page 29 of 32 36220 FM 1093 enc al P O BOX 850 Simonton A Jinks one 4300 Wireline fae 281 346 4301 Products bShchrnarkwireline com 6 4 HI RESOLUTION ENCODER AMSLP061 ENCODER HD2 5D 0 SS 37F 1200 SPECIAL ETI Specifications 1200 Pulses per revolution 5 15 vdc power Differential Quadrature output A amp A not B amp B not MS3102R18S 1P 10 pin connector pins Pin Out A A B B 5v 15 vdc Gnd Case QOnNO WLyY 13 AMSLP061 ENCODER H25D SS 1200 ABC 4469 1 EA 36 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE 1 EA 44 ACMU2P09 DUST CAP MS25043 18DA EA _ AMS5K514 516 User Manual Rev E Mar 2007 Page 30 of 32 36220 FM 1093 enc al P O BOX 850 Simonton daas AN one 4300 Wireline fae 281 346 4301 Products Shchimarkwirelina com 6 5 MEDIUM RESOLUTION ENCODER AM5KP189 ENCODER HD2 5D 0 SS 37F 1200 SPECIAL ETI Specifications 300 Pulses per revolution 5 15 vdc power Differential Quad
16. problems caused from borehole residues transferred from the wireline onto the measuring device Borehole residues should be washed from the device with a cleaning solvent such as Varsol or an equivalent type Rinse the device with water dry and wipe down with an oily rag Do not pressure wash AM5K514 516 User Manual Rev E Mar 2007 Page 11 of 32 36220 FM 1093 enc al P O BOX 850 Simonton Ae Linke one 4300 Wireline fae 281 346 4301 Products BShchrnarkwireline com 4 3 MONTHLY MAINTENANCE Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually rotate each wheel by hand to verify its condition Inspect the depth measuring wheels for signs of abnormal wear diameter changes or shaft bearing play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 The wheel should be 7 639 7 640 194 mm in diameter with a 24 circumference 609 6 mm Inspect the tension wheel for signs of abnormal wear diameter changes or shaft and bearing play that could affect measurement accuracy It should be replaced if it is grooved more than 030 The flat tension wheel should be 5 127 mm in diameter The grooved tension wheel severe load should be 4 375 in diameter bottom of groove Inspect t
17. rature output A amp A not B amp B not MS3102R16S 7 pin connector pins Pin Out A A B B C A E B D 5v 15 vdc F Gnd G Case 13 AM5KP189 ENCODER H25D SS 1200 ABC 4469 1 EA 36 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE 1 EA AM5K5 14 516 User Manual Rev E Mar 2007 Page 31 of 32 36220 FM 1093 enc al P O BOX 850 Simonton Jorge AN Ene 281 346 4300 Wireline 581 346 4301 Products AmaE com 6 6 BACKUP ODOMETER CABLE AND WIRING 14 JAM5KA058 ASSY ENCODER BACKUP MAGNETIC 1 EA 49 AM5KP027 CONN KPT02E10 6P RECEPTACLE MS3112 1 EA 50 AM5KP034 DUST CAP KPT8110C CANNON SHELL SIZE 10 1 EA 51 C276P041 O RING 2 017 2 EA 74 JAMS1P040 SCREW 6 32 X 3 8 PAN HD SST 4 EA AM5KA024 20 BACKUP ODOMETER CABLE gt gt 1 AMS7P062 CABLE 24 2P STNDED TC PE PVC AL MY SHLD 20 FT W DW NEC CMUL2919 2 AM5KP057 CONN KPTO6F10 6P STR PLUG 1 EA 3 AM5KP058 CONN KPTO8F10 6S RT ANGLE PLUG 1 EA 4 AM5KP059 DUST CAP KPT8010C CANNON 2 EA 5 AM5KA034 BUSHING 9779 513 4 AMPHENOL 2 EA AM5K5 14 516 User Manual Rev E Mar 2007 Page 32 of 32
18. t Accepts cable sizes from 190 to 494 diameter 4 8 mm to 12 55 mm gt Lightweight design with integral tension makes the device ideal for high angle rigups gt Device opens up to provide easy cable installation and removal by removing a single pin gt Includes both horizontal and vertical guide rollers to minimize measuring wheel loading gt Rollers are oversized to increase reliability and reduce maintenance gt Guide rollers are made from composite material to reduce weight and cable wear gt Rear or Center spooling arm mount to minimize head jerking gt Tension Load Axle and amplifier can be configured for different outputs gt Digital Magnetic Mark Detector gt Accepts single or dual encoders gt Supports fully independent backup depth measuring system using a magnetic pickup gt Backup depth system reduces drag on measuring wheel by eliminating mechanical drive cable gt Encoder Mark Detector and Tension amplifier certified for Zone Il area use gt Anodized aluminum frame All steel parts are plated or SST AM5K5 14 516 User Manual Rev E Mar 2007 Page 2 of 32 36220 FM 1093 enc al P O BOX 850 Simonton Ae Linke one 4300 Wireline fae 281 346 4301 Products Shchinarkwireline com 2 0 SYSTEM DESCRIPTION DEPTH MEASUREMENT The AM5K Measuring Head uses dual spring loaded measuring wheels to measure the amount of wireline moving to and from the borehole The measuring wheels are co
19. tted hole in the tension wheel bushing is on the same side as the roll pin hole in the frame AM5K514 516 User Manual Rev E Mar 2007 Page 17 of 32 B 36220 FM 1093 enc al P O BOX 850 came one Wireline 281 346 4301 Products R E com 2 Use a bolt in place of the load pin to hold it in place Install an allen wrench or other long tool to align the hole in the bearing with the slotted hole in the frame AM5K5 14 516 User Manual Rev E Mar 2007 Page 18 of 32 B 36220 FM 1093 enc al P O BOX 850 oat one Wireline 281 346 4301 Products N com 3 Insert a 3 16 x 1 2 long roll pin into the hole Do not use a longer roll pin as it will put the wheel into a bind 4 Drive the roll pin flush Make sure that the wheel can freely slide up and down 5 Remove the bolt and install the load pin AM5K5 14 516 User Manual Rev E Mar 2007 Page 19 of 32 36220 FM 1093 enc al P O BOX 850 Simonton Jorge AN Enon 281 346 4300 Wirelinep 581 346 4301 Products Hann inter Galena com 5 0 RECOMMENDED SPARE PARTS It is recommended that the following list of parts be kept on hand for remote locations ITEM PART NUM DESCRIPTION QTY REF 13 AMASLP061 ENCODER HD2 5D 0 SS 37F 1200 1 14 AM5KA055 ASSY ENCODER BACKUP MAGNETIC 1 OPTION 22 AM5KMO001 WHEEL MEASURING 2FT 5 SPOKE 2 31 AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG 4 33 AM5KA073 ASSY WHEEL TENSN GRV LOAD AXLE 1 OPTION
20. upled to one or two optical encoders that transmit electrical signals via a cable to the hoistman s panel and or logging computer An independently powered magnetic encoder is used for back up depth indication The hardened measuring wheels are 2 0000 ft 609600 m in circumference Springs are used to hold the measuring wheels in contact with the wireline The springs are sized to provide the appropriate friction between the wheels and wireline The frame members are anodized 6061 T6 aluminum Under ideal conditions without magnetic marks the measuring heads have an accuracy of 3 min 3000 m 10 ft in 10 000 ft With magnetic marks and accurate line stretch calculations an accuracy of 3 m in 3000 m 1 ft in 10 000 ft can be achieved The Kerr Hoistman s panel is required to fully utilize the Kerr mark detection and stretch correction algorithms TENSION MEASUREMENT Power Requirements 15 vdc power Kerr proprietary circuit board which amplifies the load pin signals and provides a 1 5v differential output Ovdc Olbs 1 5vdc 20 000 lbs Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 Ibs or 3 of actual whichever is greater Maximum load tested 16 000 Ibs 7 258 kg theoretical 20 000 Ibs 9 072 kg GENERAL SPECIFICATIONS WEIGHT 58 Ibs 26 3 kg LENGTH 26 5 673 mm HEIGHT 10 8 274mm WIDTH 15 3 389 mm MAXIMUM TENSION 20 000 Ibs 9
21. which lowers the bend angle of the wireline This wheel is only for use with 472 Slammer or 494 Super Slammer cables and cannot be used with smaller cable sizes For cables larger than 472 the severe load tension wheel should be used The normal wheel can be used at high loads for short pull durations but should not be used when loads exceed 12 000 Ibs for an extended period of time AM5K5 14 516 User Manual Rev E Mar 2007 Page 8 of 32 36220 FM 1093 enc al P O BOX 850 Simonton Ias ele hone Wireline 23137 64201 Products benchmarkwireline com 3 5 2 To install the High Load tension wheel replace the standard shallow grooved tension wheel with the deep grooved tension wheel The load pin does not need to be changed The High Load tension wheel can be ordered from Kerr Measurement Systems Inc by part number AM5KA073 This kit includes the Tension Wheel and bearing It can easily be installed in the field Ensure that the slot in the bushing of the tension wheel is aligned with the roll pin on the side of the frame The roll pin is only installed on one side of the frame and it needs to be inserted in the slot DEEP GROOVED HIGH TENSION WHEEL STANDARD SHALLOW GROOVED TENSION WHEEL AM5K5 14 516 User Manual RevE Mar 2007 Page 9 of 32 36220 FM 1093 enc al P O BOX 850 Simonton Nerd Jinks one 4300 Wireline far 281 346 4301 Products Shchinarkwirelina com 3 6 SYSTEM OPERATION 3 6 1 Determine cabl
22. zed 0 5vdc representation of the analog signal is provided 5 Performance a Operating temperature 40 to 120 f compensated and stable Storage temperature 60 to 180 f b Magnetic mark detection at cable line speeds of 1 to 1000 feet per minute c Auto cal feature removes offset of the electronics and any constant magnetic field less than 1 gauss every 100ms If in a greater field it will auto calibrate every 11 seconds d Detection of apparent zero gauss at high low crossing is within 0 1 inch and repeatable so as any error is not accumulative e Will survive a gauss level exposure of 60 gauss AM5K514 516 User Manual Rev E Mar 2007 Page 27 of 32 36220 FM 1093 enc al P O BOX 850 Simonton fone Linke Ene 281 346 4300 Wireline 581 346 4301 Products AA com AM5KA039 ASSY MMD 1 AM5KM029 ENCLSR MAGNETIC MARK DETECTOR 1 EA 2 AM5KM035 COVER MAGNETIC MARK DETECTOR 1 EA 5 ACMU1P21 CONN MS3102E 20 27P 14 PIN RECEPT 1 EA 6 AM5KP119 O RING 2 026 BUNA N MMD CONN 1 1 4 1 EA X 1 3 8 X 1 16 7 ACMU1P22 DUST CAP MS25D43 20DA 1 EA 8 AM5KP072 O RING 2 046 BUNA N MMD COVER 1 EA 4 239ID X 4 3790D X 0 070 10 AM5KA035 PCB MMD POTTED AM5K OR AMS100 1 EA 23 C276P035 WASHER 10 LOCK SS 5 EA 24 AMS8P029 SCREW 10 24 X 1 2 SOC HD SST 5 EA 26 AMS1P040 SCREW 6 32 X 3 8 PAN HD SST 4 EA AM5K5 14 516 User Manual Rev E Mar 2007 Page 28 of 32 36220 FM 1093 Simonton f
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