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PTQ PDPS App Ref Guide
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1. Select parts to download then press lt Download gt Download Close Help 6 Click all and then click Download If a message box appears indicating that the controller is running click Yes to shut down the controller The Download Controller dialog box displays the status of the download as shown in the following illustration Download Controller x Ic ontiguration IEC program sections Ha Upload information 384 ladder logic ASCII messages 5 IV State RAM Initial values only v Extended memory Downloading extended memory files Registers Bx 3360 of 38303 Download H elp Page 24 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with Concept PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 7 When the download is complete you will be prompted to restart the controller Click Yes to restart the controller 2 6 Verify Successful Download The final step is to verify that the configuration changes you made were received successfully by the module and to make some adjustments to your settings 1 In the PLC Configuration window open the Online menu and then choose Online Control Panel This action opens the Online Control Panel dialog box Online Control Panel j Controller Executive ID is 883 Version 0120 IEC 0260 m Time of Day clock Stop controller clock not set Clear controller X r Constant sweep setting
2. 0 The DP master fetches the diagnostics buffer 1 The DP master has not yet fetched the diagnostics buffer Bit 3 RAM Access Violation Memory access gt 1 5kByte 0 No address violation 1 For addresses gt 1536 bytes 1024 is subtracted from the current address and there is access to this new address ProSoft Technology Inc Page 63 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Diagnostics and Troubleshooting PROFIBUS DP Slave Module Bits 4 5 DP State DP State Machine state 00 Wait Prm state 01 Wait Cfg state 10 DATA EX state 11 Not possible Bits 6 7 WD State Watchdog State Machine state 00 Baud Search state 01 Baud Control state 10 DP Control state 11 Not possible Bit 0 Offline Passive idle 0 SPC3 exits offline and goes to passive idle The idle timer and Wd timer go offline 1 SPC3 exits offline and goes to passive idle The idle timer and Wd timer are started Bit 4 5 10 Data Exchange State is Normal The SPC3 has a correct configuration Bits 6 7 Watchdog Timer Automatic Baud Rate Identification The SPC3 is able to identify the baud rate automatically The baud search state is located after each RESET and also after the watchdog WD timer has run out in the Baud Control state As a rule SPC3 begins the search for the set rate with the highest baud rate If no SD1 telegram SD2 telegram or SD3 tel
3. FIBUS SLAVE INPUTS 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 O 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 O 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 FIBUS SLAVE OUTPUTS 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 O 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 If the PROFIBUS configuration tool configured 32 words for both inputs and 24 for outputs the PROFIBUS Slave inputs and outputs screens would resemble the following illustrations PROFIBUS SLAVE INPUTS 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 PROFIBUS SLAVE OUTPUTS 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 000
4. Important Note Proworx software does not report whether the PTQ module is present in the rack and therefore is not able to report the health status of the module when the module is online with the Quantum processor Please take this into account when monitoring the status of the PTQ module 1 Run the Schneider alliances exe application that is installed with the Proworx 32 software e CodeGen g ExecLoader GB ProWORx 32 Schneider Alliances 2 Click on Import Schneider Alliances 0010100 Mo 1OC iC i EN wf TET wpameQD 1 0 series Module 800 Series Import E Export Card ID Name Card Description Medium Description Long Description Power 45 Power 44 3 Power 5 In Bytes Dut Bytes Module Type Doc Only Rack View Bitmap Drop View Bitmap Has Multiple Catalog Number Terminal Strip ES CHUES CHINE ProSoft Technology Inc September 4 2008 Page 29 of 92 PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Configuring the Processor with PFoWORX 3 Select the SaF File that is located at the CD ROM shipped with the PTQ module Select Import File Look in Cj SAF Files d amp e E 4 My Recent Documents Ej Desktop 5 My Documents My Computer j My Network File name ProtalkO_v1_O SAF Places Files of type Schneider
5. PROFIBUS Status Register 0 Word 210 SPC3 ASIC slave status information provided to the master Bit 0 Bit 1 Offline Passive ldle Offline Passive Idle state 0 SPC3 is in offline 1 SPC3 in passive idle FDL_IND_ST Fieldbus Data link Layer FDL indication is temporarily buffered 0 No FDL indication is temporarily buffered 1 FDL indication is temporarily buffered Bit 2 Diag_Flag Status diagnostics buffer 0 The DP master fetches the diagnostics buffer 1 The DP master has not yet fetched the diagnostics buffer Bit 3 RAM Access Violation Memory access gt 1 5kByte 0 No address violation 1 For addresses gt 1536 bytes 1024 is subtracted from the current address and there is access to this new address Bits 4 5 DP State DP State Machine state 00 Wait Prm state 01 Wait Cfg state 10 DATA_EX state 11 Not possible Bits 6 7 WD State Watchdog State Machine state 00 Baud_Search state 01 Baud Control state 10 2 DP Control state 11 Not possible Further explanation of Status Register 0 Word 9 Bit states Bit 0 Offline Passive idle 0 SPC3 exits offline and goes to passive idle The idle timer and Wd timer go offline 1 SPC3 exits offline and goes to passive idle The idle timer and Wd timer are started ProSoft Technology Inc Page 79 of 92 September 4 2008 PTQ PDPS Quantum Unity
6. sss 55 7 2 LED IndiCators s oer erat e Ent ep a tae feti ieri deret dae 67 8 Reference 69 8 1 Product Specificatioris ena e esl d e fid ed deste ide id 69 8 2 Functional Overview c enm aree eder dere EL FUE eee UE Ue ee 71 8 3 RS 232 Configuration Debug Port sese 82 8 4 PROFEIBU S Slave Port ra qp been na ta TE deni e ia he ron 82 9 Support Service amp Warranty 83 9 1 How to Contact Us Technical Suppott ccccceceeeeeeeeeeeceeeeeeeeeteceneaeeeeeeeeeeeeaes 83 9 2 Return Material Authorization RMA Policies and Conditions 84 9 3 LIMITED WARRANTY Y d amaaa a aaa a a nnne ne nent enne nnn nennen 86 Index 91 Page 6 of 92 ProSoft Technology Inc September 4 2008 Start Here PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Guide to the PTQ PDPS User Manual Function Section to Read Details Introduction gt Start Here page 9 This Section introduces the customer to the Must Do module Included are package contents system requirements hardware installation and basic configuration Verify Communication Verifying Diagnostic and Communication Troubleshooting page 67 This section describes how to verify communications with the network Diagnostic and Troubleshooting procedures Diagnostics and Troubleshooting page 55 Reference Glossary Product Specification
7. 50 Install ProSoft Configuration Builder Software 11 Install the ProTalk Module in the Quantum Rack 41 Installing MDC Configuration Files 13 Intellectual Property Indemnity 87 K Keystrokes 59 L Last Global Command 66 Word 221 81 LED Indicators 7 67 LEDs for the PROFIBUS Slave Port 68 Limitation of Remedies 88 LIMITED WARRANTY 85 86 Main Logic Loop 73 Main Menu 59 Master Slave Communication Phases 75 Master Slave Polling 74 Modifying the Configuration File 45 Module Entries 49 Module Power Up 73 Module Status Indicators 67 N Navigation 58 No Other Warranties 89 Normal Data Transfer 77 O Opening the Session Configuration Menu 60 Output Start Register 50 ProSoft Technology Inc September 4 2008 Page 91 of 92 PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module P PC and PC Software 10 Pinouts 2 82 Please Read This Notice 2 Printing a Configuration File 49 Procedures for Return of Units Out of Warranty 85 Procedures for Return of Units Under Warranty 85 Product Specifications 7 69 PROFIBUS DP Architecture 74 PROFIBUS Enable State Word 208 78 PROFIBUS Input Counter 66 Word 213 80 PROFIBUS Output Counter 66 Word 214 80 PROFIBUS Reserved Words Word 215 to Word 220 80 PROFIBUS Slave Error and Status Data 78 PROFIBUS Slave Menu 61 PROFIBUS Slave Port 82 PROFIBUS Slave
8. September 4 2008 Reference PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 8 Reference In This Chapter Product Specifications sssssssssessseeeee enne 69 Functional Overview eene rettet enr ennt rn t 71 RS 232 Configuration Debug Port 82 PROFIBUS Slave Port sss 82 8 1 Product Specifications The PROFIBUS DP Slave module is a powerful communication interface for Unity and Quantum platform processors that allows you to interface easily with a PROFIBUS DP Master device Developed under license from Schneider Electric the module incorporates proprietary backplane technology that enables powerful data exchange with Unity and Quantum processors 8 1 1 Features and Benefits The PROFIBUS DP Slave protocol driver supports the PROFIBUS VO Slave implementation providing powerful data transfer capability between the module and Schneider Electric Quantum and Unity processors User configurable data mapping and DP port operation make the interface an easy to use and powerful data transfer tool The PTQ module Configuration Debug Serial port connects a PC to the module for configuration status monitoring and troubleshooting Serial cable is included with product shipment After editing on a PC a configuration file is downloaded and stored on the PTQ module The PROFIBUS DP Slave gives access to the unit s input and output images with up to 244 bytes of Input and
9. Status Data ProSoft Technology Inc September 4 2008 Page 81 of 92 PTQ PDPS Quantum Unity Platform Reference PROFIBUS DP Slave Module 8 3 8 4 RS 232 Configuration Debug Port This port is physically a DB 9 connection This port permits a PC based terminal emulation program to view configuration and status data in the module and to control the module The cable for communications on this port is shown in the following diagram RS 232 Config Debug Port Cable DB 9 Male Config Debug Port Ro 2 to To 3 ro com s com The Ethernet port on this module if present is inactive PROFIBUS Slave Port The PTQ module supports this protocol as a slave module on a PROFIBUS network The relationship between the port labeling on the front of the PTQ module and the application is as follows Port Label Function PROFIBUS Slave PROFIBUS Slave Port Debug Debug Configuration Port 0 Communication Port 0 The following illustration shows the pinout for the PROFIBUS Slave port on the front of the PTQ PDPS module PROFIBUS Slave Port DB9 Female TX RX RTS GND Page 82 of 92 ProSoft Technology Inc September 4 2008 Support Service amp Warranty PTQ PDPS Quantum Unity Platform 9 9 1 PROFIBUS DP Slave Module Support Service amp Warranty In This Chapter How to Contact Us Technical Support s
10. The next step is to connect to the processor so that you can download the project file The processor uses this project file to communicate over the backplane to modules identified in the project file Note If you have never connected from the PC to your processor before you must verify that the necessary port drivers are installed and available to UnityPro XL ProSoft Technology Inc Page 37 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Configuring the Processor with UnityPro XL PROFIBUS DP Slave Module To verify address and driver settings in UnityPro XL 1 Open the PLC menu and choose Standard Mode This action turns off the PLC Simulator and allows you to communicate directly with the Quantum or Unity hardware PLC Debug Window Help Connect Ctri k Set Address ii Standard Mode Bl Simulation Mode Zi Transfer Project to PLC ar Se S Zp iransfe Project Backup i Memory Consumption 2 Open the PLC menu and choose Set address This action opens the Set address dialog box Open the Media dropdown list and choose the connection type to use TCPIP or USB Set Address L2 x1 PLC r Simulator 2 Bandwidth Address Address Test Connection 127 0 0 1 127 0 0 1 Media Media Cancel Communication Parameters Communication Parameters Help 3 Ifthe Media dropdown list does not contain the connection method you wish to use click the Communicati
11. Viewing Version Information 60 WwW Warm Booting the Module 61 What Is Covered By This Warranty 86 88 What Is Not Covered By This Warranty 86 Y Your Feedback Please 3 Page 92 of 92 ProSoft Technology Inc September 4 2008
12. Backplane Values OK Eata PDPS Profibus Slave Values OK Eaa Comment Comment Values OK Last Change Never Last Download Never Module Information Last Change Ne Last Download Application Rev OS Rev Loader Rev MAC Address ConfigEdit version 2 1 0 Build 9 Module Configuration Module Module Type PTQ PDPS Module Name PTQ PDPS Backplane Input Start Register ol Output Start Register 1 Profibus slave Slave Address 126 Swap Input Bytes NO Swap Output Bytes NO comm Failure Mode No xfer on fail Comm Timeout Multiplier 1 Updating data from new database At this time you may wish to rename the Default Project and Default Location folders in the tree view To rename an object 1 Select the object and then click the right mouse button to open a shortcut menu From the shortcut menu choose Rename 2 Type the name to assign to the object 3 Click away from the object to save the new name Page 48 of 92 ProSoft Technology Inc September 4 2008 Modifying the Configuration File PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Module Entries To configure module parameters 1 Click on the plus sign next to the icon s comment to expand module information 2 Double click the 8 modue comment icon to open the Edit dialog box 3 To edit a parameter select the parameter in the left pane
13. Elementary Variables Derived Variables 0 Derived Variables Elementary FB Instances GE Derived FB Instances Communication a amp Program C Timer Events C WO Events 4 Animation Tables C Operator Screens lf Documentation xj r STE 91 Rebuild All Project A imporiexoon J _User errors SearchiReolece Ready HMI R W mode OFF OK Cancel E Local Quantum Drop ddil Help Local Quantum Drop Analog E Communication 140 CRP 93X 00 RIO HEAD S908 140 EIA 921 00 AS I 1 CHANNEL QUANTUM SY MAX ETHERNET MODULE QUANTUM SY MAX ETHERNET MODULE ETHERNET TCP IP BASIC WEB SERVER ETHERNET TCP IP BASIC WEB SERVER ETHERNET TCP IP CONFIGURABLE WEB ETHERNET TCP IP CONFIGURABLE WEB MN1 MB FACTORYCAST HMI WEB SERVER MODULE tii NOM PTQ PDP MV1 EXPANDER NOM type generic module ProfiBus DP DPV1 Master Module E Counting ProSoft Technology Inc September 4 2008 Page 35 of 92 PTQ PDPS Quantum Unity Platform Configuring the Processor with UnityPro XL PROFIBUS DP Slave Module 2 Next enter the module personality value The correct value for ProTalk modules is 1060 decimal 0424 hex Caor File Edit View Services Tools Build PLC Debug Window Help Bu Ei mm dB Eu oh 28 E 1 4 GEN NOM N
14. Modifying the Configuration File PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 6 3 3 Swap Output Bytes Yes or No This parameter specifies if the data in the output data area of the module is to be byte swapped If the order of the bytes in the words stored in the database is not correct use this option A value of Yes causes the module s program to swap the bytes in each word A value of No indicates no byte swapping will occur 6 3 4 Comm Failure Mode No xfer on fail xfer on comm fail This parameter sets the data transfer mode of the module s PROFIBUS output image to the internal database when a communication failure on the PROFIBUS interface is detected If the parameter is set to No xfer on fail the output image will continue to be transferred If the parameter is set to xfer on comm fail the output image will not be transferred and the last values will be retained 6 3 5 Comm Timeout Multiplier 1 to 10 This parameter sets the communication timeout value for the module The value entered is multiplied by 125 milliseconds to determine the actual timeout value For example a value of 1 specifies a communication timeout of 125 milliseconds 6 4 Set Param SAP61 ProSoft PROFIBUS Slave PDPS devices have a configurable parameter for SPC3 User Prm Byte The following illustrations show the value of this parameter in Sycon the configuration tool for ProLinx PROFIBUS Master devices and in ProSoft Configuratio
15. Output data for a maximum of 400 bytes total These Input and Output data blocks are mapped by the user within the module s data memory allowing maximum flexibility and data transfer with other protocols 8 1 2 General Specifications Single Slot Quantum backplane compatible The module is recognized as an Options module and has access to PLC memory for data transfer Configuration data is stored in non volatile memory in the ProTalk module Up to six modules can be placed in a rack Local rack The module must be placed in the same rack as processor Compatible with common Quantum programming tools UnityPro XL Concept ProoWORX ProSoft Technology Inc Page 69 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Reference Quantum data types supported 3x 4x High speed data transfer across backplane provides quick data update times Sample ladder file available 8 1 3 Hardware Specifications Specification Value Backplane Current Load 800 mA 5V Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 95 non condensing Vibration Sine vibration 4 100 Hz in each of the 3 orthogonal axes Shock LED Indicators Configuration Serial Port PRT1 30G 11 mSec in each of the 3 orthogonal axes Module Status Backplane Transfer Status Serial Port Activity LED Serial Activity and Error LE
16. Untitled ProSoft Configuration Builder oT x File Edit View Project Tools Help EC Default Project Name Status information i a Default Location Default Module Please Select Module Type Default Module Unknown Product Line 1 Last Change Never Last Download Never Module Information Ne Never Last Chang Last Download Application Rev n 2 0 13 Build 18 Module configuration Module Module Type Module Name Default Module Updating data from new database Your first task is to add the PTQ PDPS module to the project 1 Use the mouse to select Default Module in the tree view and then click the right mouse button to open a shortcut menu Page 46 of 92 ProSoft Technology Inc September 4 2008 Modifying the Configuration File PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 2 Onthe shortcut menu choose Choose Module Type This action opens the Choose Module Type dialog box Choose Module Type x Product Line Filter C All C PLXSK PTQ C MVI 56 C MVI 71 C PLX4K C PLX6K C MVI 46 C MVI 68 C MVI 94 Search Module Type STEP 1 Select Module Type Module Definition X PTQ DNPS PTQ LNG sJ PTQ PDPMV1 PTQ MCM PTQ N2 PTQ WA PWP Action Required cancel 3 In the Product Line Filter area of the dialog box select PTQ In the Select Module Type dropdown list
17. be issued upon receipt of authorized product by ProSoft at designated location referenced on the Return Material Authorization Procedures for Return of Units Out of Warranty Customer sends unit in for evaluation If no defect is found Customer will be charged the equivalent of 100 USD plus freight charges duties and taxes as applicable A new purchase order will be required If unit is repaired charge to Customer will be 3096 of current list price USD plus freight charges duties and taxes as applicable A new purchase order will be required or authorization to use the purchase order submitted for evaluation fee The following is a list of non repairable units O 0 OQ Or OF OO O Q OQ QO 9 2 4 a 3150 All 3750 3600 All 3700 3170 All 3250 1560 Can be repaired only if defect is the power supply 1550 Can be repaired only if defect is the power supply 3350 3300 1500 All Purchasing Warranty Extension ProSoft s standard warranty period is three 3 years from the date of shipment as detailed in Limited Warranty page 86 The Warranty Period may be extended at the time of equipment purchase for an additional charge as follows e Additional 1 year 10 of list price e Additional 2 years 20 of list price e Additional 3 years 30 of list price ProSoft Technology Inc Page 85 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Support Service amp Warranty PR
18. discharge current 30 pA Your Feedback Please We always want you to feel that you made the right decision to use our products If you have suggestions comments compliments or complaints about the product documentation or support please write or call us ProSoft Technology 1675 Chester Avenue Fourth Floor Bakersfield CA 93301 1 661 716 5100 1 661 716 5101 Fax http www prosoft technology com Copyright ProSoft Technology Inc 2000 2008 All Rights Reserved PTQ PDPS User Manual September 04 2008 ProSoft Technology ProLinx inRAx ProTalk and RadioLinx are Registered Trademarks of ProSoft Technology Inc Contents PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Contents Please Read This Notice 2 PTQ Installation and Operating Instructions sssee eene 2 Important h o i e 2 iter etie bett ioo ee tabs ceatadacccdes be ce tinae E beet dc Ru haa 2 Your Feedback Please 1 dtt restitue aad ea a A E a a atu asa aa aaae e pa deuten 3 Guide to the PTQ PDPS User Manual 7 1 StartHere 0 9 1 1 Hardware and Software Requirements sssssssssseeeee eme 9 1 2 Install ProSoft Configuration Builder Software sse 11 2 Configuring the Processor with Concept 13 2 1 Information for Concept Version 2 6 Users 13 2 2 Create a Now Proje Chuao deep Bec dep edocet aveces 15 2 3 Add the PTQ Module to the Project ssse
19. or otherwise attempt to derive the source code of the software or create derivative works based on the software export the software or underlying technology in contravention of applicable US and international export laws and regulations or use the software other than as authorized in connection with use of Product f Additional Restrictions Relating To Software And Other Intellectual Property In addition to compliance with the Terms of this Warranty Customers purchasing software or other intellectual property shall comply with any license agreement accompanying such software or other intellectual property Failure to do so may void this Warranty with respect to such software and or other intellectual property 9 3 5 Disclaimer of all Other Warranties The Warranty set forth in What Is Covered By This Warranty page 86 are in lieu of all other warranties express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose 9 3 6 Limitation of Remedies In no event will ProSoft or its Dealer be liable for any special incidental or consequential damages based on breach of warranty breach of contract negligence strict tort or any other legal theory Damages that ProSoft or its Dealer will not be responsible for included but are not limited to Loss of profits loss of savings or revenue loss of use of the product or any associated equipment loss of data cost of capital cos
20. select PTQ PDPS and then click OK to save your settings and return to the ProSoft Configuration Builder window The next task is to set the module parameters Adding a Project To add a project to an existing project file 1 Select the Default Project icon 2 Choose Project from the Project menu then choose Add Project A new project folder appears Adding a Module To add a module to your project 1 Double click the Default Module icon to open the Choose Module Type dialog box 2 On the Choose Module Type dialog box select the module type Or 1 Open the Project menu and choose Location 2 On the Location menu choose Add Module ProSoft Technology Inc Page 47 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Modifying the Configuration File PROFIBUS DP Slave Module To add a module to a different location 1 Right click the Location folder and choose Add Module A new module icon appears Or 1 Select the Location icon 2 From the Project menu select Location then select Add Module 6 1 2 Set Module Parameters Notice that the contents of the information pane and the configuration pane changed when you added the PTQ PDPS module to the project Ci Untitled ppf ProSoft Configuration Builder Em xi File Edit View Project Tools Help EI Default Project wm 5 1 5 seus information 0 0 0 E Default Location PTQ PDPS Configured PTQ PDPS a f PTQ PDSQ 1 06 E En Backplane
21. 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 Page 72 of 92 ProSoft Technology Inc September 4 2008 Reference PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Module Power Up On power up the module begins performing the following logical functions 1 Initialize hardware components o Initialize Quantum Unity backplane driver o Test and Clear all RAM o Initialize the PROFIBUS Slave ports 2 Reads configuration from RAM 3 Initialize Module Register space 4 Enable Slave Driver on port After the module has received the Module Configuration the module is waiting to communicate with other nodes on the network depending on the configuration Main Logic Loop Upon completing the power up configuration process the module enters an infinite loop that performs the functions shown in the following diagram From Power Up Logic Call l O Handler Call I O Handler Transfers data between the module and processor user status etc Call CFG DEBUG Part Call Serial Port Driver Rx and Tx buffer routines are interrupt driven Call to serial port routines check to see if there is any data in the buffer and depending on the value will either service the buffer or wait for more characters Driver Call Network Call Network Slave Drivers Slave Drivers Respond to messages received Quantum Unity Processor Not in Run Whenever the module detects that the processor has gone out of the Ru
22. 100 500 kBaud 0101 187 5 kBaud 0110 93 75 kBaud 0111 45 45 kBaud 1000 19 2 kBaud 1001 9 6 kBaud Rest Not possible Bits SPC3 Release 4to7 Release no for SPC3 0000 Release 0 Rest Not possible Diagnostic State 0 Normal Operation or not in data exchange with Status Register 0 Bit 0x20 set 1 Not in data exchange state with the Status Register 0 bit 0x20 not set or normal operation with the Status Register 0 bit Ox20 not set 3 Not in a defined state or in module state 1 2 or 3 4 Normal operation with Status Register 0 bit 0x20 set PROFIBUS Input Counter Input counter is incremented each time the input data is updated PROFIBUS Output Counter Output counter is incremented each time the output data is updated Last Global Command The value of the last global command code received from the master Page 66 of 92 ProSoft Technology Inc September 4 2008 Diagnostics and Troubleshooting Bit Designation Significance 0 Reserved 1 Clear_Data With this command the ASCI output data is deleted in data transfer buffer and is changed to next transfer data buffer contents Unfreeze With Unfreeze freezing input data is cancelled 3 Freeze The ASCI input data is fetched from next transfer buffer to data transfer buffer and frozen New input data is not fetched again until the master sends the next Freeze command Unsync The Unsync command cancel
23. 30 35 50 44 53 34 41 03 04 Translated as follows Extended diagnostics length OE 14 bytes Product Version 56 V 30 0 312 1 2E 30 0 35 5 Product Name 50 P 44 D 53 S 34 4 MVI46 Status Register 0 41 SPC3 in passive idle and WD State is in DP_Control State Status Register 1 03 1 5 Baud rate Module State 04 not in data exchange 7 1 2 Required Hardware You can connect directly from your computer s serial port to the serial port on the module to view configuration information perform maintenance and send upload or receive download configuration files ProSoft Technology recommends the following minimum hardware to connect your computer to the module 80486 based processor Pentium preferred 1 megabyte of memory At least one UART hardware based serial communications port available USB based virtual UART systems USB to serial port adapters often do not function reliably especially during binary file transfers such as when uploading downloading configuration files or module firmware upgrades A null modem serial cable 7 1 3 The Configuration Debug Menu The Configuration and Debug menu for this module is arranged as a tree structure with the Main Menu at the top of the tree and one or more sub menus for each menu command The first menu you see when you connect to the module is the Main menu Because this is a text based menu system you enter co
24. 65 Build the Project 36 Bus Access 74 C Comm Failure Mode 51 Comm Timeout Multiplier 51 Comment Entries 49 Communication Types 74 Configuring the Processor with Concept 13 Configuring the Processor with ProWORX 29 Configuring the Processor with UnityPro XL 33 Connect the PC to the ProTalk Configuration Debug Port 42 Connect Your PC to the Processor 37 Connecting to the Processor with TCPIP 39 Controlling Law and Severability 89 Create a New Project 15 33 D Data Flow between PTQ PDPS and Quantum Unity Processor 81 Data Transfer 71 Definition of Module s Extended Diagnostics Data 55 Diagnostic State 66 Diagnostic state Word 212 80 Diagnostics and Troubleshooting 7 55 Disclaimer of all Other Warranties 88 Disclaimer Regarding High Risk Activities 87 Download the Project to the Module 53 Download the Project to the Processor 22 40 PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module E Exiting the Program 61 F Features and Benefits 69 Functional Overview 7 71 Further explanation of Status Register 0 Word 9 Bit states 64 G General Concepts 71 General Specifications 69 Guide to the PTQ PDPS User Manual 7 H Hardware and Software Requirements 9 Hardware Specifications 70 How to Contact Us Technical Support 83 84 Information for Concept Version 2 6 Users 13 Input Start Register
25. Alliance File saf X Cancel 4 After you click on Open you should see the PTQ modules imported select I O series as Quantum Schneider Alliances pan T aS E e D eehnbldar Allia Sip 1 0 series Module Quantum Series MBPTO AFC Delete Import Esport Name Value Card ID 0424H Card Description PTQ AFC Medium Description Flow Computer Module Long Description Gas Liquid Flow Computer Communication Power 800 Number of Parameters Used Default Number of Parameters 0 In Bytes 0 Out Bytes 0 Module Type O Discrete Doc Only 1 True MCS Simple 1 0 Ordinary MCS Simple 2 0000 0000 Default Parameter Data R ack View Bitmap PTGAFC bmp Drop View Bitmap PTGAFC bmp Page 30 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with ProoWORX PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Now you can close the Schneider alliances application and run the Proworx 32 software At the Traffic Cop section select the PTQ module to be inserted at the slot E ProWORX 32 SAFTESTTEST Offline Traffic Cop SAFTESTTEST Ele Edit view Window Help DE amp m oo X538 Au CN S ss EDED e en e 5 S R a j ff WE u Q HC S 1 R0 G6 ixi sl Direct To Online ead 00 Local My Computer T Drop 01 Quantum Serie LJ Nxt d
26. Create a New Project sssssseeeee ener 33 Add the PTQ Module to the Project sses 35 Build the Project ehe eder treten 36 Connect Your PC to the Processor ssseeeee 37 Download the Project to the Processor seseee 40 The following steps are designed to ensure that the processor Quantum or Unity is able to transfer data successfully with the PTQ module As part of this procedure you will use UnityPro XL to create a project add the PTQ module to the project set up data memory for the project and then download the project to the processor 4 1 Create a New Project The first step is to open UnityPro XL and create a new project 1 Inthe New Project dialog box choose the CPU type In the following illustration the CPU is 140 CPU 651 60 Choose the processor type that matches your own hardware configuration if it differs from the example Click OK to continue Premium 2 0 Premium 02 00 Quantum 02 00 Quantum Cancel 140 CPU 311 10 02 00 486 CPU 400Kb Program MB MB Help 140 CPU 434 12A 02 00 486 CPU 800Kb Program MB MB A 02 00 586 CPU 2 7Mb Program MB MB P166 CPU 5 2Kb Program PCMCIA Ethemet TC P266 CPU 1Mb Program PCMCIA Ethemet TCP P266 CPU Het Standby 1Mb Program PCMCIA ProSoft Technology Inc Page 33 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Configuring
27. D Status DB 9M PC Compatible RS 232 only No hardware handshaking Configuration Ethernet port RJ45 Connector Link and Activity LED indicators Electrical Isolation 1500 V rms at 50 Hz to 60 Hz for 60 s applied as specified in section 5 3 2 of IEC 60950 1991 Ethernet Broadcast Storm Resiliency less than or equal to 5000 ARP frames per second and less than or equal to 5 minutes duration PROFIBUS Slave Port DB 9F Optically Isolated RS 485 Error and Act LED Indicators 8 1 4 PROFIBUS Slave Port Specifications Type Specifications General Parameters Internal Database 400 registers 200 words available GSD File PROFIBUS Slave Downloadable from ProSoft Technology com web site Communication parameters Baud Rate 9 6 kbps to 12 Mbps Supported I O length 122 words Input data 122 words Output data 200 words combined maximum Supported PROFIBUS DP features Freeze Mode Sync Mode Auto Baud Setting Configurable Parameters Physical Connection a PROFIBUS Node Address 0 to 125 b Data byte swapping c Action on loss of PROFIBUS connection d Comm Fail Timeout Multiplier PROFIBUS Connector Standard PROFIBUS DB 9F communication connector Cable connection matches PROFIBUS pin out specification Page 70 of 92 ProSoft Technology Inc September 4 2008 Reference PTQ PDPS Quantum Unity Platform 8 2 PROFIBUS DP Slave Module Functional Ove
28. Heap Size 300 B PLC Memory Partition B Loadables PLC Memory Partition _ Loadables Specials Coils 000001 001536 Number installed 0 Config Extensions Discrete Inputs 100001 100512 B 1 0 Map Input Registers 300001 300512 B Segment Scheduler Holding Registe400001 401872 El Modbus Port Settings m Specials Segment Scheduler Battery Coil Segments 32 Timer Register Time of Day 400007 M Config Extensions r ASCII Data Protection Disabled Number of Messages Peer Cop Disabled Hot Standby Disabled Message Area Size Bleue ab Darba PLC Configuration Overview double click in window to edit sections NOT CONNECTED 6 Make a note of the holding registers for the module You will need this information when you modify your application as outlined in the ProTalk application Reference Guides The Holding Registers are displayed in the PLC Memory Partition pane of the PLC Configuration dialog box PLC Memory Partitiot Coils 000001 001536 Discrete Inputs 100001 100512 Input Registers 300001 300512 Holding Registe400001 401872 ProSoft Technology Inc Page 17 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Configuring the Processor with Concept PROFIBUS DP Slave Module 2 3 Add the PTQ Module to the Project 1 In the list of options on the left side of the PLC Configuration dialog box d
29. NCEPT TESTPRJ untitled File Configure Project Online Options Window Help New project Open Close project Save project ET tas 8 ez l 8 sime Ctri s 140 CPU 534 14 Availe Enabled IECH mory Partition rLoada 000001 001536 Numbi Inputs 100001 100512 egisters 300001 300512 Registe400001 401872 Segmt Coil H Segme Printer setup egister Day 400001 400008 View Logfile xtensions ASCIIF Exk AIt F4 latection Disabled Numbe 1 CYCONCEPTITESTPRJANEWDENT p Disabled Messa ndby Disabled UI Ga Open Dialog Save current project using a different database name 2 This action opens the Save Project as dialog box aixi File name Folders OK c concept testprj ar Cancel NEWDFNT PRJ e c NEWPROJ PRJ CONCEPT Neo NEWTEST PRJ ork m fe TESTPRI C3 db Save file as type Concept Projects pri NEWDFNT BAK C3 NEWDFNT DIA v 3 Name the project and then click OK to save the project to a file 2 5 Download the Project to the Processor Next download copy the project file to the Quantum Processor Page 22 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with Concept PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 1 Use the null modem cable to connect your PC s serial port to the
30. OFIBUS DP Slave Module 9 3 LIMITED WARRANTY This Limited Warranty Warranty governs all sales of hardware software and other products collectively Product manufactured and or offered for sale by ProSoft and all related services provided by ProSoft including maintenance repair warranty exchange and service programs collectively Services By purchasing or using the Product or Services the individual or entity purchasing or using the Product or Services Customer agrees to all of the terms and provisions collectively the Terms of this Limited Warranty All sales of software or other intellectual property are in addition subject to any license agreement accompanying such software or other intellectual property 9 3 1 What Is Covered By This Warranty a Warranty On New Products ProSoft warrants to the original purchaser that the Product that is the subject of the sale will 1 conform to and perform in accordance with published specifications prepared approved and issued by ProSoft and 2 will be free from defects in material or workmanship provided these warranties only cover Product that is sold as new This Warranty expires three years from the date of shipment the Warranty Period If the Customer discovers within the Warranty Period a failure of the Product to conform to specifications or a defect in material or workmanship of the Product the Customer must promptly notify ProSoft by fax email or teleph
31. OM type generic module PI Overview E Contig E 1 0 objects Cy Derived Data Types Parameter Name coNrROL IN C9 coNWrRoL our DNET Active Table DNET_AutoVerify Fail Cj DNET_CONTROL DNET Cem Fail Table CJ DNET EXP MSG CJ DNET EsplicitMsg DNET Ide Table CJ DNET Inputlmage CJ DNET_Outputimage Cg ExP MsG IN Cg ExP Msa OUT 5 Derived FB Types Bl 1 4 GEN Linking Process succeeded 0 Error s 0 Warning s Lx h Rebuild All Project Impot expot JA Useremos Jj Searh Replace Value between 1 65535 HMI R W mode OFFLINE USB Em KOJ 3 Before you can save the project in UnityProXL you must validate the modifications Open the Edit menu and then choose Validate If no errors are reported you can save the project 4 Save the project 4 3 Build the Project Whenever you update the configuration of your PTQ module or the processor you must import the changed configuration from the module and then build compile the project before downloading it to the processor Note The following steps show you how to build the project in Unity Pro XL This is not intended to provide detailed information on using Unity Pro XL or debugging your programs Refer to the documentation for your processor and for Unity Pro XL for specialized information To build compile the project 1 Review the elements of the project in the Project Browse
32. Open the PLC menu and then choose Connect This action opens a connection between the Unity Pro XL software and the processor using the address and media type settings you configured in the previous step 2 Onthe PLC menu choose Transfer Project to PLC This action opens the Transfer Project to PLC dialog box If you would like the PLC to go to Run mode immediately after the transfer is complete select check the PLC Run after Transfer check box r PC Project verwritten PLC Project Name Station Name Station Version 0 0 1 Version 0 0 1 Last Build September 25 2006 3 37 26 PM Last Build September 25 2006 3 37 26 PM m 3 Click the Transfer button to download the project to the processor As the project is transferred Unity Pro XL reports its process in a Progress dialog box with details appearing in a pane at the bottom of the window When the transfer is complete place the processor in Run mode Page 40 of 92 ProSoft Technology Inc September 4 2008 Setting Up the ProTalk Module PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 5 Setting Up the ProTalk Module In This Chapter Install the ProTalk Module in the Quantum Rack ssss 41 Connect the PC to the ProTalk Configuration Debug Port 42 After you complete the following procedures the ProTalk module will actively be transferring data bi directionally with the proc
33. PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Diagnostics and Troubleshooting Indicator Color Status Indication On The battery voltage is low or the battery is not present The battery LED will illuminate briefly upon the first installation of the module or if the unit has not had power for an extended period of time This behavior is normal however should the LED come on in a working installation please contact ProSoft Technology OK Red Green Off The card is not receiving any power and is not securely plugged into the rack Green The module is operating normally Red The program has detected an error or is being configured If the LED remains red for over 10 seconds the program has probably halted Remove the card from the rack and re insert the card to restart the module s program 7 2 2 LEDs for the PROFIBUS Slave Port ERR ACT eo ACTIVE ERROR Description Flashing On PROFIBUS communication problem not receiving output Off On Module configured and waiting for first output data set Flashing together Configuration error during initialization Alternate flashing Watchdog timer expired On Off Normal operation On Rapid irregular flash Configuration problem from master Off Flashing User timeout expired Off Off Module not receiving power or program terminated Page 68 of 92 ProSoft Technology Inc
34. Platform Reference PROFIBUS DP Slave Module Bit 4 5 10 Data Exchange State is Normal The SPC3 has a correct configuration PROFIBUS Status Register 1 Word 211 SPC3 ASIC slave status information provided to the master Bits Baud rate 0 to 3 The baud rates SPC3 found 0000 12 MBaud 0001 6 MBaud 0010 3 MBaud 0011 1 5 MBaud 0100 500 kBaud 0101 187 5 kBaud 0110 93 75 kBaud 0111 45 45 kBaud 1000 19 2 kBaud 1001 9 6 kBaud Rest Not possible Bits SPC3 Release 4to7 Release no for SPC3 0000 Release 0 Rest Not possible Diagnostic state Word 212 0 Normal Operation or not in data exchange with Status Register 0 Bit 0x20 set 1 Not in data exchange state with the Status Register 0 bit 0x20 not set or normal operation with the Status Register 0 bit Ox20 not set 3 Not in a defined state or in module state 1 2 or 3 4 Normal operation with Status Register 0 bit 0x20 set PROFIBUS Input Counter Word 213 Input counter is incremented each time the input data is updated PROFIBUS Output Counter Word 214 Output counter is incremented each time the output data is updated PROFIBUS Reserved Words Word 215 to Word 220 Reserved for future use Page 80 of 92 ProSoft Technology Inc September 4 2008 Reference PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Last Global Command Word 221 The value of the last global command code rece
35. Port Specifications 70 PROFIBUS Status Register 0 Word 210 79 PROFIBUS Status Register 1 Word 211 80 ProSoft Configuration Builder 45 ProTalk Module Carton Contents 9 PTQ Installation and Operating Instructions 2 PTQ PDPS Module State Word 209 78 Purchasing Warranty Extension 85 Q Quantum Unity Hardware 10 Quantum Unity Processor Not in Run 73 R Reading Status Data from the Module 55 Receiving the Configuration File 60 Redisplaying the Menu 59 Reference 7 69 Required Hardware 56 Resetting diagnostic data 61 Response Time Monitoring 65 Return Material Authorization RMA Policies and Conditions 84 RS 232 Configuration Debug Port 82 S Sending the Configuration File 60 Set Module Parameters 48 Set up Data Memory in Project 20 Set Up the Project 46 Set Param SAP61 51 Setting Up the ProTalk Module 41 Slave Address 50 Start Here 7 9 Status Register 0 63 Status Register 1 66 Support Service amp Warranty 7 83 Index Swap Input Bytes 50 Swap Output Bytes 51 T The Configuration Debug Menu 56 Time Limit for Bringing Suit 89 Token Passing 74 U Using the Diagnostic Window in ProSoft Configuration Builder 57 V Verify Successful Download 25 Viewing Block Transfer Statistics 60 Viewing Module Configuration 60 Viewing PROFIBUS Slave Configuration 62 Viewing PROFIBUS Status 63
36. ProSoft TECHNOLOGY Where Automation Connects Prolalk PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module September 04 2008 USER MANUAL Please Read This Notice Successful application of this module requires a reasonable working knowledge of the Schneider Electric Quantum Unity hardware the PTQ PDPS Module and the application in which the combination is to be used For this reason it is important that those responsible for implementation satisfy themselves that the combination will meet the needs of the application without exposing personnel or equipment to unsafe or inappropriate working conditions This manual is provided to assist the user Every attempt has been made to ensure that the information provided is accurate and a true reflection of the product s installation requirements In order to ensure a complete understanding of the operation of the product the user should read all applicable Schneider Electric documentation on the operation of the Schneider Electric hardware Under no conditions will ProSoft Technology be responsible or liable for indirect or consequential damages resulting from the use or application of the product Reproduction of the contents of this manual in whole or in part without written permission from ProSoft Technology is prohibited Information in this manual is subject to change without notice and does not represent a commitment on the part of ProSoft Technology Improvement
37. Quantum processor as shown in the following illustration 7 gt Sa NN Note You can use a Modbus Plus Network Option Module NOM Module module in place of the serial port if necessary 2 Open the PLC menu and then choose Connect 3 In the PLC Configuration dialog box open the Online menu and then choose Connect This action opens the Connect to PLC dialog box Connect to PLC E xj Protocol type rm Protocol settings Modbus Mod Modbus Plus PLC Node a Device 9600 e 8 1 TCPHIP ATU A IEC Simulator 32 b oo ecu com Port Settings Access Level 4 List of nodes on Modbus Plus network C Monitor only C Change Data C Change Program Change Configuration zi Hast adapter Cancel R Previous ProSoft Technology Inc Page 23 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Configuring the Processor with Concept PROFIBUS DP Slave Module 4 Leave the default settings as shown and click OK Note Click OK to dismiss any message boxes that appear during the connection process 5 In the PLC Configuration window open the Online menu and then choose Download This action opens the Download Controller dialog box Download Controller x v Configuration State RAM will be cleared F EG program sections ico Upload information 384 ladder logic ASCII messages Al State RAM F Initial values only Extended memory
38. Quantum hes 186 IEC None 984 Eq IMIO CHS CPU Executive MIEC Runtime 140 CPU 113 025 140 CPU 113 02x 140 CPU 11303 140 CPU 113 035 140 CPU 113 03 140CPU21304 x 984 Only IEC Heap Size KB p xj y Global Data KB g mu Memory Size Battery Coil Segments 0 Timer Register Time of Day 400007 Config Extension ASCII Data Protection Disabled Number of Messages 0 Peer Cop Disabled Message Area Size Hot Standby Disabled AR ee NOT CONNECTED 4 Inthe CPU Executive pane use the scroll bar to locate and select the PLC to configure PLC Selection xj PLC Family Quantum gt 586 IEC 32Bit 2500K CHS 984 Eq IMIO CHS CPU Executive Tales 140 CPU 213 04 Runtime Enable IEC Heap Size KB m a E Global Data KB e fug n Cancel Help Page 16 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with Concept PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 5 Click OK This action opens the PLC Configuration dialog box populated with the correct values for the PLC you selected if Concept C CONCEPT TESTPR J untitled nl xl File Configure Project Online Options Window Help D zsMa r fe sa 53 wal 8 amp amp amp oo 8 gg e e Sal ni xi A B Summary pi F B Type 140 CPU 534 14 Available Logic Area 65535 IEC Enabled IEC
39. ROFIBUS DP Slave Module 4 Expand the Supply folder and then select your power supply from the list Click OK to continue Address OK Cancel Counting i Discrete Expert Motion Supply 140 CPS 111 00 MISES 140 CPS 114 X0 AC Slaridalurie PS 115 230V 3A AC Summaole PS 120 230V AC Standalone PS 115 230V 8A 140 CPS 124 00 AC Redundant PS 115 230V 8A 140 CPS 124 20 AC Redundant PS 120 230V 140 CPS 211 00 DC Standaone PS 24V 3A 140 CPS 214 00 DC Summable PS 24V 10A 140 CPS 224 00 DC Redundant PS 24V 8A 140 CPS 414 00 DC Summable PS 48V 8A 140 CPS 424 00 DC Redundant PS 48V 8A 140 CPS 511 00 DC Standaone PS 125V 3A 140 CPS 524 00 DC Redundant PS 125V 8A 5 Repeat these steps to add any additional devices to your Quantum Rack 4 2 Add the PTQ Module to the Project 1 Expand the Communication tree and select GEN NOM This module type provides extended communication capabilities for the Quantum system and allows communication between the PLC and the PTQ module without requiring additional programming dp Unity Pro XL PTQ_DNP n xj File Edi y ces Tools Build PLC Debug Window Help kemaja Project Browser E y Station Gi Configuration HR Local Bus Q Derived Data Types 5 Derived FB Types Qj Variables amp FB instances
40. S identification number for the module FDL SAP last PTR is the end of all the PDPS data in the SPC3 chip This value must be less than OxFF or there is a memory overflow problem Comm Failure mode is that from the configuration file as is the swapping of input and output data Page 62 of 92 ProSoft Technology Inc September 4 2008 Diagnostics and Troubleshooting PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Viewing PROFIBUS Status Profibus Slave Menu Selected PROFIBUS SLAVE STATUS DATA Enable Status Flag 1 Module State 4 Product V 1 66PDS0 Status Data Hex 8 85 11 808 Diagnostic State Hex 81 Input Counter 16182 Output Counter 39311 Last 6lobal Cmd Hex 88 Enable State Indicates the initialized state of the PTQ PDPS module Q0 Module is not initialized 1 Module is initialized Module State Indicates the current state of the PTQ PDPS module 0 Normal Operation 1 Shutdown 2 File Transfer 3 SPC3 ASIC problem 4 Notin data exchange Status Register 0 SPC3 ASIC slave status information provided to the master Bit 0 Offline Passive Idle Offline Passive ldle state 0 SPC3 is in offline 1 SPC3 in passive idle Bit 1 FDL_IND_ST Fieldbus Data link Layer FDL indication is temporarily buffered 0 No FDL indication is temporarily buffered 1 FDL indication is temporarily buffered Bit 2 Diag_Flag Status diagnostics buffer
41. Slave Module 2 Configuring the Processor with Concept In This Chapter Information for Concept Version 2 6 Users seseseeem 13 Create a New Project sssssssssssssssssseserenen nennen enne 15 Add the PTQ Module to the Project sessm 18 Set up Data Memory in Project sssssssseennee 20 Download the Project to the Processor ssssssssssseee 22 Verify Successful Download sss 25 The following steps are designed to ensure that the processor is able to transfer data successfully with the PTQ module As part of this procedure you will use Concept configuration software from Schneider Electric to create a project add the PTQ module to the project set up data memory for the project and then download the project to the processor Important Note Concept software does not report whether the PTQ module is present in the rack and therefore is not able to report the health status of the module when the module is online with the Quantum processor Please take this into account when monitoring the status of the PTQ module 2 1 Information for Concept Version 2 6 Users This guide uses Concept PLC Programming Software version 2 6 to configure the Quantum PLC The ProTalk installation CD includes MDC module configuration files that help document the PTQ installation Although not required these files should be installed before proceeding to t
42. Sub Menu 3 Child Sub Menu 1 Child Sub Menu 2 Page 58 of 92 ProSoft Technology Inc September 4 2008 Diagnostics and Troubleshooting PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module The remainder of this section shows you the menus available for this module and briefly discusses the commands available to you Keystrokes The keyboard commands on these menus are almost always non case sensitive You can enter most commands in lower case or capital letters The menus use a few special characters that must be entered exactly as shown Some of these characters will require you to use the Shift Ctrl or Alt keys to enter them correctly For example on US English keyboards enter the command as Shift Also take care to distinguish capital letter I from lower case letter I L and number 1 likewise for capital letter O and number 0 Although these characters look nearly the same on the screen they perform different actions on the module 7 1 4 Main Menu When you first connect to the module from your computer your terminal screen will be blank To activate the main menu press the key on your computer s keyboard If the module is connected properly the following menu will appear on your terminal screen PTQ PDPS COMMUNICATION MODULE MENU isplay Menu B Block Transfer Statistics C Module Configuration P Profibus Slave Menu R Trans
43. and make your changes in the right pane 4 Click OK to save your changes Comment Entries To add comments to your configuration file 1 2 3 Click the plus sign to the left of the a commet icon to expand the Module Comments Double click the 8 modiecomment icon The Edit Module Comment dialog appears commet lt CsOSCS Comment Put Comment Here Definition Reset Tag Reset All OK Cancel Enter your comment and click OK to save your changes Printing a Configuration File To print a configuration file 1 2 3 4 Select the Module icon and then click the right mouse button to open a shortcut menu On the shortcut menu choose View Configuration This action opens the View Configuration window On the View Configuration window open the File menu and choose Print This action opens the Print dialog box On the Print dialog box choose the printer to use from the dropdown list select printing options and then click OK ProSoft Technology Inc Page 49 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Modifying the Configuration File PROFIBUS DP Slave Module 6 2 Backplane This section of the configuration file defines the amount of data to read and write for each processor scan 6 2 1 Input Start Register 1ton The Input Start Register parameter defines the starting address in the processor s 3x Quantum or iw Unity memory area to use for data being
44. are designed for advanced debugging and system testing only and can cause the module to stop communicating with the processor or with other devices resulting in potential data loss or other failures Only use these commands if you are specifically directed to do so by ProSoft Technology Technical Support staff Some of these command keys are not listed on the menu but are active nevertheless Please be careful when pressing keys so that you do not accidentally execute an unwanted command Press Esc to restart the module and force all drivers to be loaded The module will use the configuration stored in the module s Flash ROM to configure the module 7 1 5 PROFIBUS Slave Menu The PROFIBUS Slave menu provides slave module status information and error data Press P to open the PROFIBUS Slave menu PROFIBUS SLAVE MENU C Confi guration I Show irputs O Show outputs L Show LED Data 1 Profibus Status Show menu M Exit menu ProSoft Technology Inc Page 61 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Diagnostics and Troubleshooting PROFIBUS DP Slave Module Viewing PROFIBUS Slave Configuration The Configuration Screen displays many specific SPC3 ASIC diagnostic data useful to ProSoft Technology Technical Support and advanced PROFIBUS users Additional information can be found in the SPC3 specification Profibus Slave Menu Selected PROFIBUS CONFIGURATION CONFIGURATION BUFFER ASSIGNMENTS Station Addr
45. at the bottom of the display are important in determining module operation The Program Scan Counter value is incremented each time a module s program cycle is complete Page 60 of 92 ProSoft Technology Inc September 4 2008 Diagnostics and Troubleshooting PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Tip Repeat this command at one second intervals to determine the frequency of program execution Resetting diagnostic data Press U to reset the status counters for the client and or servers in the module Warm Booting the Module Caution Some of the commands available to you from this menu are designed for advanced debugging and system testing only and can cause the module to stop communicating with the processor or with other devices resulting in potential data loss or other failures Only use these commands if you are specifically directed to do so by ProSoft Technology Technical Support staff Some of these command keys are not listed on the menu but are active nevertheless Please be careful when pressing keys so that you do not accidentally execute an unwanted command Press W from the Main Menu to warm boot restart the module This command will cause the program to exit and reload refreshing configuration parameters that must be set on program initialization Only use this command if you must force the module to re boot Exiting the Program Caution Some of the commands available to you from this menu
46. ata The PROFIBUS Slave Error and Status Data area is discussed in this section The data area is initialized with zeros whenever the module is initialized This occurs during a cold start power on reset reset push button pressed or a warm boot operation commanded or loading of new configuration Counter values are also initialized to O at power up 3x Data Area Word Type Description 208 Status PROFIBUS enable state 209 Status PROFIBUS state 210 Status PROFIBUS status register 0 211 Status PROFIBUS status register 1 212 Status Diagnostic state 213 Status PROFIBUS input counter 214 Status PROFIBUS output counter 215 Status Reserved 216 Status Reserved 217 Status Reserved 218 Status Reserved 219 Status Reserved 220 Status Reserved 221 Status Last global command 222t0250 Reserved Reserved for future use Refer to the following topics to interpret the status error codes present in the data area PROFIBUS Enable State Word 208 Indicates the initialized state of the PDPS module 0 Module is not initialized 1 Module is initialized PTQ PDPS Module State Word 209 Indicates the current state of the PTQ PDPS module 0 Normal Operation 1 Shutdown Page 78 of 92 ProSoft Technology Inc September 4 2008 Reference 2 PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module File Transfer 3 SPC3 ASIC problem 4 Notin data exchange
47. d to determine the module s operating status This data can be located in the module s database at registers at the location specified in the configuration This data is transferred to the Quantum Unity processor continuously with each read block 7 1 1 Definition of Module s Extended Diagnostics Data The Extended Diagnostic Data is reported during startup and initialization sequence when the master requests diagnostic data from the module The Extended Diagnostics is Device Related type providing status data the extended diagnostic bit 3 in standard diagnostic byte 1 is set 0 The data length is normally 14 OE bytes displayed in the following format Byte s Description HEX 0 Extended Diagnostics length normally 14 bytes OE 1to6 ASCII data for Product Version 7 to 10 ASCII data for Product Name 11 Value of Status Register 0 see Section 2 12 Value of Status Register 1 see Section 2 13 Module State see Section 2 Byte 10 Data Specific Product Code Value 34 ASCII 4 MVI4G 35 ASCII 5 MVI56 36 ASCII 6 MVI69 37 ASCII 7 MVI71 51 ASCII Q PTQ ProSoft Technology Inc Page 55 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Diagnostics and Troubleshooting PROFIBUS DP Slave Module Sample Diagnostics reported to master extended diagnostic dara OE 56 30 31 2E 30 35 50 44 53 34 41 03 04 device related diagnostic data OE 56 30 31 2E
48. duct failure between ProSoft and the Customer This allocation is recognized by both parties and is reflected in the price of the goods The Customer acknowledges that it has read this Warranty understands it and is bound by its Terms 9 3 10 Controlling Law and Severability This Warranty shall be governed by and construed in accordance with the laws of the United States and the domestic laws of the State of California without reference to its conflicts of law provisions If for any reason a court of competent jurisdiction finds any provisions of this Warranty or a portion thereof to be unenforceable that provision shall be enforced to the maximum extent permissible and the remainder of this Warranty shall remain in full force and effect Any cause of action with respect to the Product or Services must be instituted in a court of competent jurisdiction in the State of California ProSoft Technology Inc Page 89 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Support Service amp Warranty PROFIBUS DP Slave Module Page 90 of 92 ProSoft Technology Inc September 4 2008 Index Index Backplane 50 PROFIBUS SLAVE 50 3 3x Data Area 77 4 4x Data Area 78 A About the PROFIBUS Protocol 71 Add the PTQ Module to the Project 18 35 Adding a Module 47 Adding a Project 47 All Product Returns 84 Allocation of Risks 89 Backplane Data Transfer 75 Baud Rate Monitoring
49. e emen 18 24 Set up Data Memory in Project sssseseeeeeeemmeenemennn 20 2 5 Download the Project to the Processor sssssss eene 22 2 6 Verify Successful Download escai eae a EEEE emnes 25 3 Configuring the Processor with ProWORX 29 4 Configuring the Processor with UnityPro XL 33 4 1 Greate a New PrOJOGl recesi tarena deer tdi ded tb etre EE 33 4 2 Add the PTQ Module to the Project ssssseee eene 35 4 3 Build the Projects uen ete eer a dede d e AAE Eee 36 4 4 Connect Your PC to the Processor sssssssse eene 37 4 5 Download the Project to the Processor ssssssseen mene 40 5 Setting Up the ProTalk Module 41 5 1 Install the ProTalk Module in the Quantum Rack sseee 41 5 2 Connect the PC to the ProTalk Configuration Debug Port ssessssss 42 6 Modifying the Configuration File 45 6 1 ProSoft Configuration Builder sseneeene enne 45 6 2 Backplane ziri 2 oec eet tesi n ee tete d Riven 50 6 3 PROFIBUS S AVE aed decade te eese odo ase e dud 50 6 4 Set Param SAB641 5 oon detras eese had e pata e RET e TAE 51 6 5 Download the Project to the Module ssseee eem 53 ProSoft Technology Inc Page 5 of 92 September 4 2008 Contents PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 7 Diagnostics and Troubleshooting 55 7 1 Reading Status Data from the Module
50. e you saved the file for example Desktop or My Documents so you can start the installation program 5 When the download is complete locate and open the file and then follow the instructions on your screen to install the program If you do not have access to the Internet you can install ProSoft Configuration Builder from the ProSoft Solutions CD ROM included in the package with your PTQ PDPS module To install ProSoft Configuration Builder from the CD ROM 1 Insert the ProSoft Solutions CD ROM into the CD drive of your PC Wait for the startup screen to appear 2 Onthe startup screen click Product Documentation This action opens an explorer window ProSoft Technology Inc Page 11 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Start Here PROFIBUS DP Slave Module 3 Click to open the Utilities folder This folder contains all of the applications and files you will need to set up and configure your module 4 Double click the ProSoft Configuration Builder Setup program and follow the instructions on your screen to install the software on your PC Note Many of the configuration and maintenance procedures use files and other utilities on the CD ROM You may wish to copy the files from the Utilities folder on the CD ROM to a convenient location on your hard drive Page 12 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with Concept PTQ PDPS Quantum Unity Platform PROFIBUS DP
51. eceeceeeeeeeeeeaeeeeeeeseeseneeeees 45 se B ckplarie m cid iD ERE HEROS lies 50 PROFIBUS SLAVE ccccceccceeeeeeceee cece eeeeceeeeeeeeeeeeeeeeeeeeeenereneeeeaees 50 se Set Param SAP61 a e rE a rea e eak ese ES 51 Download the Project to the Module ccceeeeceeceeceeeeeeeeeteaeeeeees 53 6 1 ProSoft Configuration Builder ProSoft Configuration Builder PCB provides a quick and easy way to manage module configuration files customized to meet your application needs PCB is not only a powerful solution for new configuration files but also allows you to import information from previously installed known working configurations to new projects ProSoft Technology Inc Page 45 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Modifying the Configuration File PROFIBUS DP Slave Module 6 1 1 Set Up the Project To begin start ProSoft Configuration Builder If you have used other Windows configuration tools before you will find the screen layout familiar ProSoft Configuration Builder s window consists of a tree view on the left an information pane and a configuration pane on the right side of the window When you first start ProSoft Configuration Builder the tree view consists of folders for Default Project and Default Location with a Default Module in the Default Location folder The following illustration shows the ProSoft Configuration Builder window with a new project f
52. egram was received completely and without errors during the monitoring time the search continues with the next lowest baud rate After identifying the correct baud rate SPC3 switches to the Baud_Control state and monitors the baud rate The monitoring time can be parameterized WD_Baud_Control_ Val The watchdog works with a clock of 100 Hz 10 milliseconds The watchdog resets each telegram received with no errors to its own station address If the timer runs out SPC3 again switches to the baud search state Further explanation of Status Register 0 Word 9 Bit states Bit 0 Offline Passive idle 0 SPC3 exits offline and goes to passive idle The idle timer and Wd timer go offline 1 SPC3 exits offline and goes to passive idle The idle timer and Wd timer are started Page 64 of 92 ProSoft Technology Inc September 4 2008 Diagnostics and Troubleshooting PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Bit 4 5 10 Data Exchange State is Normal The SPC3 has a correct configuration Bits 6 7 Watchdog Timer Automatic Baud Rate Identification The SPC3 is able to identify the baud rate automatically The baud search state is located after each RESET and also after the watchdog WD timer has run out in the Baud Control state As a rule SPC3 begins the search for the set rate with the highest baud rate If no SD1 telegram SD2 telegram or SD3 telegram was received completely and without err
53. emo Rack 01 rmm i SAFTESTTEST Offlin cesi1420 ces CPU pm if Configuration cPu534 f Traffic Cop PTQ 1015 dM Communications in 3 Logic l Data Editors y Configuration Extensior E ASCII Messages PLC Status E Analyze Device GA Knowledge Base I Rack 02 ead 02 Distributed PTQ 1015 Quantum Series Description IEC 60870 5 101 Slave Module 3 hi Power Rating 800 m E GB Utilities Status Reaister 3x Documents EPan lt gt m Input Points 0000 1024 zl BAFTESTTEST C Edt Summary Traffic Cop T a Drop Rack Slot ProWORX 32 Tracking Help b s n ah Fy s Welcome to the Tracking Help Here you will find relevant information that directly pertains to the current instruction or I O module being accessed v REGN KS SINTESE RE SQUE RATE URS DCN SSMO se ONLY ES De ei e Short Comments r mami f Tracking Help Message Central Logged in user N A PROGRAM SAFTESTTEST Quantum 534 TCPIP 192 168 0 139 gt Offline ProSoft Technology Inc Page 31 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Configuring the Processor with ProoWORX PROFIBUS DP Slave Module Page 32 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with UnityPro XL PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 4 Configuring the Processor with UnityPro XL In This Chapter
54. en choose Programs Accessories Communications HyperTerminal 3 In the HyperTerminal window enter a connection name for example Test and then click OK This action opens the Connect To dialog box Connect To gt 3 ProSoft Module Enter details for the phone number that you want to dial Country region Area code Phone number Connect using ayy i ProSoft Technology Inc Page 43 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Setting Up the ProTalk Module PROFIBUS DP Slave Module 4 Inthe Connect Using field ensure that the com port matches the port on your PC to which you connected the Null Modem cable and then click OK This action opens the COMx Properties dialog box COM1 Properties Port Settings Bits per second 57500 Data bits 8 Parity None Stop bits 1 Flow control ESSEN v Restore Defaults OK Cancel Apply 5 Verify that the settings match those shown in the example above and then click OK If your port settings are configured correctly you will return to the HyperTerminal window 6 In the HyperTerminal window press This action opens the module s Configuration Debug menu Page 44 of 92 ProSoft Technology Inc September 4 2008 Modifying the Configuration File PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 6 Modifying the Configuration File In This Chapter ProSoft Configuration Builder ccccccece
55. ers listed above page 83 A Technical Support Engineer will request that you perform several tests in an attempt to isolate the problem If after completing these tests the Product is found to be the source of the problem we will issue an RMA C All returned Products must be shipped freight prepaid in the original shipping container or equivalent to the location specified by ProSoft and be accompanied by proof of purchase and receipt date The RMA number is to be prominently marked on the outside of the shipping box Customer agrees to insure the Product or assume the risk of loss or damage in transit Products shipped to ProSoft using a shipment method other than that specified by ProSoft or shipped without an RMA number will be returned to the Customer freight collect Contact ProSoft Technical Support for further information d A 10 restocking fee applies to all warranty credit returns whereby a Customer has an application change ordered too many does not need etc Page 84 of 92 ProSoft Technology Inc September 4 2008 Support Service amp Warranty PTQ PDPS Quantum Unity Platform 9 2 2 PROFIBUS DP Slave Module Procedures for Return of Units Under Warranty A Technical Support Engineer must approve the return of Product under ProSoft s Warranty a A replacement module will be shipped and invoiced A purchase order will b 9 2 3 a b c be required Credit for a product under warranty will
56. ess 6 DOut Len 176 1 0040 2 600F0 3 01n8 DIn Len 224 1 0250 2 0330 3 0418 Diagl Len 6 S 0508 Diag Len 6 Auxl Len 16 S 0538 Aux Len SSH Len S N A Parm Len 8 S 0548 RCfg Len 13 13 O9BS HEX FDL SAP Last Ptr 85F8 Value OxFF Comm Failure Mode 1 I 0 IMAGE DATA SWAPPING Outputs OF SF 82 OF SF 07 6F 6F 11 6F 6F 12 Station Address The configured station address set by the user DOut Len is the total number of output bytes with the S1 S2 and S3 values being pointers to the 3 output buffers in the SPC3 chip Din Lenis the total number of input bytes with the S1 S2 and S3 values being pointers to the 3 input buffers in the SPC3 chip DiagiLen should always be 6 to represent the minimal number of diagnostic bytes and S pointer in SPC3 chip to this data Diag2Len is the extended diagnostic buffer length and S is a pointer to this data in the SPC3 chip Aux1 Len see SPC3 specification and S is a pointer to this data in the SPC3 chip Aux2 Len see SPC3 specification and S is a pointer to this data in the SPC3 chip SSA Len is not used and should be 0 and its pointer S is N A Param Len is the length of the parameter data for the slave with S as the pointer in the SPC3 chip to the data Cfg Len is the configuration length for the slave with S as the pointer RCfg len is that received from the master with S as the pointer Ident is the PROFIBU
57. essages Peer Cop Disabled Message Area Size Hot Standby Disabled iar eae PLC Configuration Overview double click in window to edit sections NOT CONNECTED Page 20 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with Concept PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 2 This action opens the Specials dialog box SS xi Masimum Battery Coil Ox 1536 Timer Register 4x 1872 I Time Of Day 4x 400007 1865 Allow Duplicate Coils LL984 only First Coil Address Ox Watchdog Timeout ms 10 30 Online Editing Timeslice ms 20 OK Cancel Help Selecting the Time of Day 1 Select check the Time of Day box and then enter the value 00001 as shown in the following example This value sets the first time of day register to 400001 Sreca x Maximum J Battery Coil wf 1536 Timer Register 4x I 1872 v Time Of Day 4x 00001 400008 1865 Allow Duplicate Coils LL984 only First Coil Address Ox Watchdog Timeout ms 10 30 Online Editing Timeslice ms 20 Cancel Help 2 Click OK to save your settings and close the Specials dialog box ProSoft Technology Inc Page 21 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Saving your project Configuring the Processor with Concept 1 Inthe PLC Configuration dialog box choose File Save project as i amp Concept C CO
58. essor 5 1 Install the ProTalk Module in the Quantum Rack 1 Place the Module in the Quantum Rack The ProTalk module must be placed in the same rack as the processor 2 Tiltthe module at a 45 angle and align the pegs at the top of the module with slots on the backplane ProSoft Technology Inc Page 41 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Setting Up the ProTalk Module PROFIBUS DP Slave Module 3 Push the module into place until it seats firmly in the backplane O a D v Ti mmm Caution The PTQ module is hot swappable meaning that you can install and remove it while the rack is powered up You should not assume that this is the case for all types of modules unless the user manual for the product explicitly states that the module is hot swappable Failure to observe this precaution could result in damage to the module and any equipment connected to it 5 2 Connect the PC to the ProTalk Configuration Debug Port Make sure you have exited the Quantum programming software before performing these steps This action will avoid serial port conflict Page 42 of 92 ProSoft Technology Inc September 4 2008 Setting Up the ProTalk Module PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 1 Using the supplied Null Modem cable connect your PC or Laptop to the Configuration Debug port on the ProTalk module as shown DADA 2 Click the Windows Start button th
59. essor with Concept PROFIBUS DP Slave Module 11 In the PLC Configuration window open the Online menu and then choose animate This action opens the RDE Template dialog box with animated values in the Value field ERDE Template untitled AnimationON lolx Variable Name Data Type Address E 400003 7 i 400004 17 400005 3 400006 15 400007 400008 49 400009 400010 0 400020 24576 400021 5 400022 7 II 12 Verify that values shown are cycling starting from address 400065 on up 13 In the PLC Configuration window open the Templates menu and then choose Save Template as Name the template ptqclock and then click OK to save the template 14 In the PLC Configuration window open the Online menu and then choose Disconnect At the disconnect message click Yes to confirm your choice At this point you have successfully Created and downloaded a Quantum project to the PLC Preset values in data registers that will later be monitored in the ProTalk module You are now ready to complete the installation and setup of the ProTalk module Page 28 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with ProWORX PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 3 Configuring the Processor with PFoWORX When you use ProWORX 32 software to configure the processor use the example SaF file provided on the ProTalk Solutions CD ROM
60. f blocks transferred each second mark the numbers displayed at a specific time Then some seconds later activate the command again Subtract the previous numbers from the current numbers and divide by the quantity of seconds passed between the two readings Viewing Module Configuration Press C to view the Module Configuration screen Use this command to display the current configuration and statistics for the module Opening the Session Configuration Menu Press P from the Main Menu Menu to open the PROFIBUS Slave menu Use this command to view PROFIBUS Slave configuration information The PROFIBUS Slave Menu section has more information about the commands on this menu Receiving the Configuration File Press R to download receive the current configuration file from the module For more information on receiving and sending configuration files please see Uploading and Downloading the Configuration File Sending the Configuration File Press S to upload send an updated configuration file to the module For more information on receiving and sending configuration files please see Uploading and Downloading the Configuration File Viewing Version Information Press V to view Version information for the module Use this command to view the current version of the software for the module as well as other important values You may be asked to provide this information when calling for technical support on the product Values
61. fer Configuration from PC to Module S ransfer Configuration from Module to PC U Reset diagnostic data V Version Information W Warm Boot Module Esc Exit Program Caution Some of the commands available to you from this menu are designed for advanced debugging and system testing only and can cause the module to stop communicating with the processor or with other devices resulting in potential data loss or other failures Only use these commands if you are specifically directed to do so by ProSoft Technology Technical Support staff Some of these command keys are not listed on the menu but are active nevertheless Please be careful when pressing keys so that you do not accidentally execute an unwanted command Redisplaying the Menu Press to display the current menu Use this command when you are looking at a screen of data and want to view the menu choices available to you ProSoft Technology Inc Page 59 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Diagnostics and Troubleshooting PROFIBUS DP Slave Module Viewing Block Transfer Statistics Press B from the Main Menu to view the Block Transfer Statistics screen Use this command to display the configuration and statistics of the backplane data transfer operations between the module and the processor The information on this screen can help determine if there are communication problems between the processor and the module Tip To determine the number o
62. ff with this bit That is stop bit monitoring is not switched off Page 52 of 92 ProSoft Technology Inc September 4 2008 Modifying the Configuration File PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Byte7 Spec User Prm Byte Bit Name Significance Default State 2 WD Base This bit specifies the time base used to WD Base 0 clock the watchdog That is the time base is 10 ms WD Base 0 time base 10 ms WD Base 1 time base 1 ms 3104 Res To be parameterized with 0 0 5 Publisher_Enable DXB publisher functionality of the Publisher_Enable 0 DXB request SPC3 is activated with this bit telegrams are ignored Publisher_Enable 1 DXB request telegramme are processed 6107 Res To be parameterized with 0 0 65 Download the Project to the Module In order for the module to use the settings you configured you must download copy the updated Project file from your PC to the module To Download the Project File 1 Inthe tree view in ProSoft Configuration Builder click once to select the PTQ PDPS module 2 Open the Project menu and then choose Module Download The program will scan your PC for a valid com port this may take a few seconds When PCB has found a valid com port the following dialog box will open Download files from PC to module x Step 1 Select Port Step 2 Transfer Files Download Cancel Abort JE I 3 Choose the com port to
63. g applications please contact technical support Page 10 of 92 ProSoft Technology Inc September 4 2008 Start Here PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 1 2 Install ProSoft Configuration Builder Software You must install the ProSoft Configuration Builder PCB software in order to configure the PTQ PDPS module You can always get the newest version of ProSoft Configuration Builder from the ProSoft Technology web site To install ProSoft Configuration Builder from the ProSoft Web Site 1 Open your web browser and navigate to http www prosoft technology com pcb 2 Click the Download Here link to download the latest version of ProSoft Configuration Builder 3 Choose Save or Save File when prompted The following illustrations show the file download prompt for two of the most common web browsers Opening PCB 2 0 12 13 0054 exe x You have chosen to open t PCB_2 0 12 13 0054 exe which is a Application from http www prosoft technology com Would you like to save this file File Download Security Warning x Do you want to run or save this file r1 Name PCB 2 0 12 13 0054 exe Type Application 17 3MB From www prosoft technology com Bun se JE While files from the Intemet can be useful this file type can i potentially harm your computer If you do not trust the source do not 2 run or save this software What s the risk 4 Make a note of the location wher
64. he next section 2 1 1 Installing MDC Configuration Files 1 From a PC with Concept 2 6 installed choose Start Programs Concept ModConnect Tool ProSoft Technology Inc Page 13 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module This action opens the Concept Module Installation dialog box ii Concept Module Installation File Modules Help Installed Modules in Concept Database MDC PTO TUTM IEC608 5 101 Master IEC608 5 101 Slave IECBQ87 5 103 Master IEC6087 5 104 Server Rockwell Automation DF1 Half Duplex Master MDC PTQ DFNT Rockwell Automation Ethemet IP Module MDC PTG DNP DNP 3 0 Mas er Slave Module MDC PTQ DNPSNET DNP 3 0 Ethernet Server MDC PTQ HART HART Module MDC PTO LNG Landis and Gur Protocol Module Details Provider ProLinx Communication Gateways Version 1 00 00 Copyright Copyright 2002 2003 2 Choose File Open Installation File This action opens the Open Installation File dialog box allati 15 x File Modules Help Installed Modules in Concept Database MDC PT SIUE EIUS 21x MDC PT MDC PT File name olders OK pel c concept MEE us Sample mdc E c tees CONCEPT MDC PT ey Network MDC PT C3 Ca help E CC2CAT Module 3 Dat Provider B Dib zl Version Copyrigt List files of type Drives Module Desc mdc e EN C Configuring the Processor with Concept 3 If yo
65. ighted 4 Inthe Modules pane use the scroll bar to locate and select the ProTalk module and then click OK This action copies the description of the ProTalk module next to the assigned rack and slot number of the Local Quantum Drop dialog box Drop Module Modules 1 ASEH Port none z Bits In 0 Params Bits In 0 Bits Out 0 Bits Out 0 Status Table Prey Nest Clear Delete Cut Copy Paste Rack Slot Module Detected In Ref In End Out Ref Out End 14 12 13 E 15 16 17 18 13 110 1 11 1 12 1433 F 4 ProSoft Technology Inc Page 19 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Configuring the Processor with Concept 5 Repeat steps 3 through 5 for each ProTalk module you plan to install When you have finished installing your ProTalk modules click OK to save your settings Click Yes to confirm your settings Tip Select a module and then click the Help on Module button for help pages The Molak Q DUP Server Pirat Communicator Module OTO DNPSMET supports the ingemeetaton of He AP O Dtribuled Meteor Protood ower Ethernet alieno Quartum peocen sors 19 essi Commurscate eh host systems supporting fe preotood Te modum supports OAP Soort Level 2 features and some Level 3 estare The reium pprt DP Sas Lee 2 matures ani vmm of Dn Lowel D ares atewing the manm SCADA fy eters suporto he OP prctoccito be wtegrabad rio fue Qua
66. is actually there itis the right type of device the address which is set on the device matches the station address on the bus the formats telegram length information and bus parameters are correct and the number of configured inputs and outputs is correct 8 2 4 Backplane Data Transfer The PTQ PDPS module communicates directly over the Quantum Unity backplane Data is paged between the module and the Quantum Unity processor across the backplane using the module s input and output images This bi directional transference of data is accomplished by the module filling in data in the module s input image to send to the processor The input image for the module is set to 250 words This large data area permits fast throughput of data between the module and the processor The processor inserts data into the module s output image to transfer to the module The module s program extracts the data and places it in the module s internal database The output image for the module is set to 250 words This large data area permits fast throughput of data from the processor to the module ProSoft Technology Inc Page 75 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Reference PROFIBUS DP Slave Module The following illustration shows the data transfer method used to move data between the Quantum Unity processor the PTQ PDPS module and the PROFIBUS DP network Quantum Unity Processor PTQ PDPS Module Modu
67. isplay Menu B Block Transfer Statistics C Module Configuration D Database View R Transfer Configuration from PC to Unit S Transfer Configuration from Unit to PC U Reset diagnostic data V Version Information W Warm Boot Module Network Menu Esc Ex1t Program Com 1 v Connection pownboadConfia LoaToFile Email Log to Support Clear File Close Important The illustrations of configuration debug menus in this section are intended as a general guide and may not exactly match the configuration debug menus in your own module If there is no response from the module follow these steps 1 Verify that the null modem cable is connected properly between your computer s serial port and the module A regular serial cable will not work 2 On computers with more than one serial port verify that your communication program is connected to the same port that is connected to the module If you are still not able to establish a connection contact ProSoft Technology for assistance Navigation All of the sub menus for this module contain commands to redisplay the menu or return to the previous menu You can always return from a sub menu to the next higher menu by pressing M on your keyboard The organization of the menu structure is represented in simplified form in the following illustration Main Menu Child Menu A Child Menu C Child Menu B Child Sub Menu 1 Child Sub Menu 1 Child Sub Menu 2 Child
68. ived from the master Bit Designation Significance 0 Reserved 1 Clear_Data With this command the ASCI output data is deleted in data transfer buffer and is changed to next transfer data buffer contents Unfreeze With Unfreeze freezing input data is cancelled Freeze The ASCI input data is fetched from next transfer buffer to data transfer buffer and frozen New input data is not fetched again until the master sends the next Freeze command Unsync The Unsync command cancels the Sync command 5 Sync The ASCI output data transferred with a WRITE READ DATA telegram is changed from data transfer buffer next state buffer The following transferred output data is kept in data transfer buffer until the next Sync command is given 6 7 Reserved The Reserved designation specifies that these bits are reserved for future function expansions 8 2 5 Data Flow between PTQ PDPS and Quantum Unity Processor The following topics describe the flow of data between the two pieces of hardware Quantum Unity processor and PTQ PDPS module and the PROFIBUS DP master unit The port on the module is configured to emulate a common slave device The database used in the module is used for only one port Ladder Module PROFIBUS PROFIBUS Lagic Database Slave Master 4x State RAM Oto 199 Input Data gt Input Data 250 words Output Output 200 to 398 Data Data 3x State RAM 250 words
69. le s internal Ax AMW database Write Data To PROFIBUS Status Data ft Backplane Driver 3x AIW Read Data All data transferred between the module and the processor over the backplane is through the input and output images Module s Input Output Structure 250 registers user I O 122 123 250 0 250 Data contained in this database is paged through the input and output images by coordination of the Quantum Unity ladder logic and the PTQ PDPS module s program Up to 250 words of output data can be transferred from the module to the processor at a time Up to 250 words of data can be transferred from the processor to the module The read and write block identification codes in each data block determine the function to be performed or the content of the data block The module uses the following block numbers Page 76 of 92 ProSoft Technology Inc September 4 2008 Reference PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Block Range Descriptions 1 Null block 0 to 1 Read or write data Each image has a defined structure depending on the data content and the function of the data transfer Normal Data Transfer Normal data transfer includes Input Registers up to a maximum of 250 words and Output registers to a maximum of 250 words These registers are transferred through read input image and write output image blocks 3x Data Area These blocks of data transfer i
70. mentation for more information on installing drivers for UnityPro XL 4 4 1 Connecting to the Processor with TCPIP The next step is to download copy the project file to the processor The following steps demonstrate how to use an Ethernet cable connected from the Processor to your PC through an Ethernet hub or switch Other connection methods may also be available depending on the hardware configuration of your processor and the communication drivers installed in UnityPro XL 1 If you have not already done so connect your PC and the processor to an Ethernet hub 2 Open the PLC menu and then choose Set address Important Notice that the Set address dialog box is divided into two areas Enter the address and media type in the PLC area of the dialog box not the Simulator area 3 Enter the IP address in the address field In the Media dropdown list choose TCPIP ProSoft Technology Inc Page 39 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Configuring the Processor with UnityPro XL PROFIBUS DP Slave Module 4 Click the Test Connection button to verify that your settings are correct Set Address xj Pe m Simulator T NIS Bandwidth Addes Test Connection 192 168 2 21 LD Successfully connected to the currently selected target Media TCPIP f i OK Cancel Communication Parameters Communication Parameters Help 4 5 Download the Project to the Processor 1
71. mmands by typing the command letter from your computer keyboard in the diagnostic window in ProSoft Configuration Builder PCB The module does not respond to mouse movements or clicks The command executes as soon as you press the command letter you do not need to press Enter When you type a command letter a new screen will be displayed in your terminal application Page 56 of 92 ProSoft Technology Inc September 4 2008 Diagnostics and Troubleshooting PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Using the Diagnostic Window in ProSoft Configuration Builder To connect to the module s Configuration Debug serial port 1 Start PCB program with the application file to be tested Right click over the module icon a Default Project a Default Location g Demo Module 2 On the shortcut menu choose Diagnostics a Default Project 6 Default Location s mem Delete Rename Copy Paste Choose Module Type Gontiqure Verity View Configuration Write to Gompact Flash Export Configuration File s Load Config File Add External File Download from PC to Device Upload from Device to PC ProSoft Technology Inc Page 57 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Diagnostics and Troubleshooting PROFIBUS DP Slave Module 3 This action opens the Diagnostics dialog box Press to display the Main Menu Time 11 58 39 MODULE MENU D
72. moved from the module Take care to use a starting address that will accommodate the entire block from the module but that will not overwrite data that is used for other purposes 6 2 2 Output Start Register 1ton The Output Start Register parameter defines the starting address in the processor s 4x Quantum or iw Unity memory area to use for data being moved from the processor to the module Take care to use a starting address that does not contain data in the processor s registers that is used for other purposes 6 3 PROFIBUS SLAVE The PROFIBUS Slave section contains the data that applies to the PROFIBUS Slave parameters 6 3 1 Slave Address 0 to 125 The parameter specifies the node address on the PROFIBUS network for the slave emulated in the module Each node on the network must have a unique address Note Although valid PROFIBUS Node addresses range from 0 to 125 Node 0 is not a valid node number for a Slave module and that Nodes 0 1 and 2 are usually reserved for PROFIBUS Masters Users are advised to use Node numbers 3 125 6 3 2 Swap Input Bytes Yes or No This parameter specifies if the data in the input data area of the module is to be byte swapped If the order of the bytes in the words stored in the database is not correct use this option A value of Yes causes the module s program to swap the bytes in each word A value of No indicates no byte swapping will occur Page 50 of 92 ProSoft Technology Inc September 4 2008
73. n Builder for PROFIBUS the configuration tool for ProSoft PROFIBUS Master devices Parameter Data Description Common Parameter Data OK puse Cancel Parameter Data Ix Module ProSoft Technology Inc Page 51 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Modifying the Configuration File PROFIBUS DP Slave Module Common Parameter assignment Module data Parameter Value SPC3 User Prm Byte 0 User prm data Cancel Help Parameter Data Structure SPC3 evaluates the first seven data bytes without user prm data or the first eight data bytes with user prm data The first seven bytes are specified according to the standard The eighth byte is used for SPC3 specific communications The additional bytes are available to the application Byte Bit Position Designation 7 6 5 4 3 2 1 0 0 Lock Unio Sync Free WDon Res Res Res Station status Reg Req Req Req 1 WD_Fact_1 2 WD_Fact_2 3 MinTSDR 4 Ident_Number_High 5 Ident_Number_Low 6 7 8 Group Ident Spec User Prm Byte to 243 User Prm Data Byte7 Spec User Prm Byte Bit Name Significance Default State 0 Dis Startbit The start bit monitoring in the receiver Dis Startbit 1 is switched off with this bit That is start bit monitoring is switched off 1 Dis Stopbit Stop bit monitoring in the receiver is Dis Stopbit 0 switched o
74. n mode that is Fault or PGM backplane communications will halt between processor and module but not on the PDPS network When the processor is returned to a running state the module will resume communication with the Processor ProSoft Technology Inc Page 73 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Reference PROFIBUS DP Slave Module 8 2 3 PROFIBUS DP Architecture The PROFIBUS network supports multiple master systems with several slaves The following table shows the most important features of PROFIBUS Standard EIN 501 70 DIN 19245 Transmission Equipment Physical EIA RS 485 IEC 1158 2 through link or coupler Fiber Optic Cable not available Transfer Procedure Half duplex Bus Topology Linear bus with active bus termination Bus Cable Type Shielded twisted pair conductors Connector 9 pin D Sub Number of nodes on the bus Max 32 with no repeaters Max 125 with 3 repeaters in 4 segments Bus Access Two different bus access procedures handle the various communication requirements for the PROFIBUS topology Token Passing Polling Token Passing Token passing ring is the basis for communication between the more complex active stations All stations have the same rights in that a token is passed from station to station in a logical ring The token is passed to each station with a maximum definable token cycle time A station is given transmission rights for the duratio
75. n of time that it has the token Master Slave Polling Master Slave polling guarantees a cyclic real time based data exchange between the station with transmission rights active station and its subordinates passive stations In this case the master is able to pass data to the slave and or receive data The services in layer 2 field bus data link in ISO OSI reference model organize this communication Communication Types In addition to point to point data transfer the PROFIBUS protocol can also handle the following types of communication Broadcast communication An active node sends an unacknowledged message to all other nodes master and slaves Multicast communication control instructions An active node sends an unacknowledged message to a group of nodes Master and Slaves Page 74 of 92 ProSoft Technology Inc September 4 2008 Reference PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Master Slave Communication Phases The communication between the Master and the Slaves takes place in the following phases Parameterization and configuration phase Usable data transfer phase Before a DP Slave can be integrated into the usable data transfer phase the parameterization and configuration phase runs a device identification test that verifies that the planned configuration matches the actual device configuration for each slave in the PROFIBUS network The test verifies that the device
76. nformation from the module to the Quantum Unity processor and transfer output control data sent to the module from the remote master unit The structure of the input image used to transfer this data is shown in the following table Word Type Description 1 PROFIBUS First word of PROFIBUS data received from master 122 PROFIBUS Last potential word to be received from master 123to 202 Reserved Reserved for future use 203 Status Program scan counter 204 Status Block read counter 205 Status Block write counter 206 Status Block parse counter 207 Status Block error counter 208 Status PROFIBUS enable state 209 Status PROFIBUS state 210 Status PROFIBUS status register 0 211 Status PROFIBUS status register 1 212 Status Diagnostic state 213 Status PROFIBUS input counter 214 Status PROFIBUS output counter 215 Status Reserved 216 Status Reserved 217 Status Reserved 218 Status Reserved 219 Status Reserved 220 Status Reserved 221 Status Last global command 222 to 250 Reserved Reserved for future use ProSoft Technology Inc Page 77 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Reference PROFIBUS DP Slave Module 4x Data Area Word Type Description 1 PROFIBUS First word of PROFIBUS data to be sent to master 122 PROFIBUS Last potential word to be sent to master 123 to 250 Reserved Reserved for future use PROFIBUS Slave Error and Status D
77. ntum Unity Platform Support Service amp Warranty PROFIBUS DP Slave Module 9 2 North America Latin America excluding Brasil location in California 1 661 716 5100 support prosoft technology com mailto support prosoft technology com Languages spoken include English Spanish For technical support calls within the United States an after hours answering system allows pager access to one of our qualified technical and or application support engineers at any time to answer your questions Brasil location in Sao Paulo 55 11 5084 5178 eduardo prosoft technology com mailto eduardo prosoft technology com Languages spoken include Portuguese English Return Material Authorization RMA Policies and Conditions The following RMA Policies and Conditions collectively RMA Policies apply to any returned Product These RMA Policies are subject to change by ProSoft without notice For warranty information see Limited Warranty In the event of any inconsistency between the RMA Policies and the Warranty the Warranty shall govern 9 2 1 All Product Returns a In order to return a Product for repair exchange or otherwise the Customer must obtain a Returned Material Authorization RMA number from ProSoft and comply with ProSoft shipping instructions b In the event that the Customer experiences a problem with the Product for any reason Customer should contact ProSoft Technical Support at one of the telephone numb
78. ntum piion The module act as s gateway between the OAP neteco and the Quartum processor The date banete trom te Quantum processor i amyncheanogs from fre actions on fe DAP nemen ntabases ore user detinied and stored i he module fo hokd fee date regured by Te protocol The PTQONPSNET module amp amp powert communication Phertace tor Qutbum glattunm processors Developed under loa trom creo DICC DA moule PONPES popraewey Dackgeane teonnoiogy Tet antes pow Gate access 10 the Quum g oceseor maa em stuns 2 4 Setup Data Memory in Project 1 In the list of options on the left side of the PLC Configuration dialog box double click Specials i amp Concept C CONCEPT TESTPR untitled File Configure Project Online Options Window Help Cot otal eS Fe aa 5 ea 8 amp amp ee amp z gu 7 95 95 B Sal loxi r PLC E Type 140 CPU 534 14 Available Logic Area 65535 PLC Memory Partition Be Enabled Else eso 900 E Loadables PLC Memory Partition Loadables Specials NN Coils 000001 001536 Number installed 0 Config Extensions Discrete Inputs 100001 100512 B 1 0 Map Input Registers 300001 300512 B Segment Scheduler Holding Registe400001 401872 El Modbus Port Settings Specials Segment Scheduler Battery Coil Segments 32 Timer Register Time of Day 400007 Config Extensions r ASUII Data Protection Disabled Number of M
79. oes not cover the failure of the Product to perform specified functions or any other non conformance defects losses or damages caused by or attributable to any of the following i shipping ii improper installation or other failure of Customer to adhere to ProSoft s specifications or instructions iii unauthorized repair or maintenance iv attachments equipment options parts software or user created programming including but not limited to programs developed with any IEC 61131 3 C or any variant of C programming languages not furnished by ProSoft v use of the Product for purposes other than those for which it was designed vi any other abuse misapplication neglect or misuse by the Customer vii accident improper testing or causes external to the Product such as but not limited to exposure to extremes of temperature or humidity power failure or power surges or viii disasters such as fire flood earthquake wind and lightning c The information in this Agreement is subject to change without notice ProSoft shall not be liable for technical or editorial errors or omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material The user guide included with your original product purchase from ProSoft contains information protected by copyright No part of the guide may be duplicated or reproduced in any form without prior written consent from ProSof
80. on Parameters button in the PLC area of the dialog box This action opens the PLC Communication Parameters dialog box PLC Communication Parameters xi Request failure recovery Number of tries E d Timenut ris 3000 F Speediat 175 KBds Driver Settings Cancel Help Page 38 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with UnityPro XL PTQ PDPS Quantum Unity Platform 4 5 PROFIBUS DP Slave Module Click the Driver Settings button to open the SCHNEIDER Drivers management Properties dialog box MODBUS SERIAL Driver MODBUSTest XWAYTest DRIVERS Manager PLC USB Driver Drivers Manager V2 1 IE14 E Drives i pe 2 installed drivers Windows NT 5 1 Build 2600 m Extended info Service Pack 2 Winsock V2 2 Install update DLLsXWwAY V5 1 23 5 Uninstall this driver Nethccess V1 0 8 14 Click the Install update button to specify the location of the Setup exe file containing the drivers to use You will need your UnityPro XL installation disks for this step Driver installation update EI Insert the driver installation disk in the selected OK device then click OK ook Cancel Install the driver from A setup exe Browse Click the Browse button to locate the Setup exe file to execute and then execute the setup program After the installation restart your PC if you are prompted to do so Refer to your Schneider Electric docu
81. one In no event may that notification be received by ProSoft later than 39 months Within a reasonable time after notification ProSoft will correct any failure of the Product to conform to specifications or any defect in material or workmanship of the Product with either new or used replacement parts Such repair including both parts and labor will be performed at ProSoft s expense All warranty service will be performed at service centers designated by ProSoft b Warranty On Services Materials and labor performed by ProSoft to repair a verified malfunction or defect are warranteed in the terms specified above for new Product provided said warranty will be for the period remaining on the original new equipment warranty or if the original warranty is no longer in effect for a period of 90 days from the date of repair 9 3 2 What Is Not Covered By This Warranty a ProSoft makes no representation or warranty expressed or implied that the operation of software purchased from ProSoft will be uninterrupted or error free or that the functions contained in the software will meet or satisfy the purchaser s intended use or requirements the Customer assumes complete responsibility for decisions made or actions taken based on information obtained using ProSoft software Page 86 of 92 ProSoft Technology Inc September 4 2008 Support Service amp Warranty PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module b This Warranty d
82. ors during the monitoring time the search continues with the next lowest baud rate After identifying the correct baud rate SPC3 switches to the Baud Control state and monitors the baud rate The monitoring time can be parameterized WD Baud Control Val The watchdog works with a clock of 100 Hz 10 milliseconds The watchdog resets each telegram received with no errors to its own station address If the timer runs out SPC3 again switches to the baud search state Baud Rate Monitoring The located baud rate is constantly monitored in Baud Control The watchdog is reset for each error free telegram to its own station address The monitoring time results from multiplying both WD Baud Control Val user sets the parameters by the time base 10 ms If the monitoring time runs out WD SM again goes to Baud Search If the user carries out the DP protocol DP Mode 1 see Mode register 0 with SPC3 the watchdog is used for the DP Control state after a Set Param telegram was received with an enabled response time monitoring WD_On 1 The watchdog timer remains in the baud rate monitoring state when there is a switched off WD On 0 master monitoring The PROFIBUS DP state machine is also not reset when the timer runs out That is the slave remains in the DATA Exchange state for example Response Time Monitoring The DP Control state serves response time monitoring of the DP master Master Add The set monitoring times results f
83. ouble click O Map This action opens the I O Map dialog box x Expansion Size 144 1 gt Insert Delete Go To Local Remote Head Slot Cut Copy Paste Click Here Dep Type Holdup x100 ms LL U 1 Quantum 170 3 C 0 eos Select this row when inserting at end of list Head Setup Cancel Help 2 Click the Edit button to open the Local Quantum Drop dialog box This dialog box is where you identify rack and slot locations x Drop Module Modules 0 ASCII Port f none d Bits In 0 Params Bits In 0 Bits Dut 0 Bits Qut 0 Status Table Prey Next Clear Delete Cut Copy Paste Rack Slot Module Detected InRef In End Out Ref Dut End s 11 La emm me c cen m a as as Ee Tr 4 OK Carcel Help T Pal Page 18 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with Concept PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 3 Click the Module button next to the rack slot position where the ProTalk module will be installed This action opens the I O Module Selection dialog box local Quantum Drop x Drop Module Modules 0 ASCII Port none z Bits Inc 0 PS 509 ast 1EC6087 5 101 Slave IECE087 5 103 Master 1EC6087 5 104 Server S Rockwell Automat if Duple Select your ProTalk Q module here Leave lt all gt highl
84. r 2 When you are satisfied that you are ready to download the project open the Build menu and then choose Rebuild all Project This action builds compiles the project into a form that the processor can use to execute the instructions in the project file This task may take several minutes depending on the complexity of the project and the resources available on your PC Page 36 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with UnityPro XL PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 3 Asthe project is built Unity Pro XL reports its process in a Progress dialog box with details appearing in a pane at the bottom of the window The following illustration shows the build process under way gd 1 e oa VAs g S H BAB BH BG LT e sn DUBIE Loca Bus SIMAN SF Local Bus FE Quantum Dr Station Ne boca D u B 1 mo xer 09600 mM Ending address status table v Al Drop hold up tme 100ms 3 ADN 7 Rebuild All Project ADOUT 0 ACT N ACYCUCVRTEOUT ALA Y ai amen 4 H i Analg caon E Counting a Ew E Moli S Rad Sort aaa F ret PMVI DFB pe o were MN RP MAST 1 Ready Het Ryw mode OFFLINE MOCEUSO1 1 nor sunt KY After the build process is completed successfully the next step is to download the compiled project to the processor 4 4 Connect Your PC to the Processor
85. roSoft Technology Inc Page 9 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Start Here PROFIBUS DP Slave Module Profalk Solutions c 1454 9F DB 9 Female to 9 Pos Screw Terminal ProSoft Solutions CD adapter Serial protocol modules only Note The DB 9 Female to 5 Pos Screw Terminal adapter is not required on Ethernet modules and is therefore not included in the carton with these types of modules 1 1 2 Quantum Unity Hardware This guide assumes that you are familiar with the installation and setup of the Quantum Unity hardware The following should be installed configured and powered up before proceeding Quantum or Unity Processor Quantum rack Quantum power supply Quantum Modbus Plus Network Option Module NOM Module optional Quantum to PC programming hardware NOM Ethernet or Serial connection to PC 1 1 3 PC and PC Software Windows based PC with at least one COM port Quantum programming software installed on machine or Concept PLC Programming Software version 2 6 or ProWORX PLC Programming Software or UnityPro XL PLC Programming Software HyperTerminal used in this guide This is a communication program that is included with Microsoft Windows You can normally find it in Start Programs accessories Communications Note ProTalk modules are compatible with common Quantum Unity programming applications including Concept and UnityPro XL For all other programmin
86. rom multiplying both watchdog factors and multiplying the result with the momentarily valid time base 1 ms or 10 ms TWD 1 ms or 10 ms WD Fact 1 WD Fact 2 See byte 7 of the parameter setting telegram The user can load the two watchdog factors WD Fact 1 and WD Fact 2 and the time base that represents a measurement for the monitoring time via the Set Param telegram with any value between 1 and 255 EXCEPTION The WD Fact 12WD Fact 2 1 setting is not permissible The circuit does not check this setting ProSoft Technology Inc Page 65 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Diagnostics and Troubleshooting PROFIBUS DP Slave Module Monitoring times between 2 ms and 650 s independent of the baud rate can be implemented with the permissible watchdog factors If the monitoring time runs out the SPC3 goes again to Baud Control and the SPC3 generates the WD DP Control Timeout Interrupt In addition the DP State machine is reset that is generates the reset states of the buffer management If another master accepts SPC3 then there is either a switch to Baud Control WD On 0 or there is a delay in DP Control WD On 1 depending on the enabled response time monitoring WD On 0 Status Register 1 SPC3 ASIC slave status information provided to the master Bits Baud rate 0 to 3 The baud rates SPC3 found 0000 12 MBaud 0001 6 MBaud 0010 3 MBaud 0011 1 5 MBaud 0
87. rview The PROFIBUS slave protocol driver may exist in a single port implementation The driver can be configured as a slave interface with other PROFIBUS devices The PROFIBUS slave port can be used to continuously interface with other PROFIBUS devices over a PROFIBUS serial communication network 8 2 1 About the PROFIBUS Protocol PROFIBUS Process Field Bus is a widely used open standards protocol created by a consortium of European factory automation suppliers in 1989 The PTQ PDPS module acts as an input output module between devices on a PROFIBUS network and the Schneider Electric backplane The module uses an internal database to pass data between the processor and the master device on the PROFIBUS network PROFIBUS supports a variety of network types The network type supported by the PTQ PDPS module is PROFIBUS DP Device Bus which is designed for remote I O systems motor control centers and variable speed drives 8 2 2 General Concepts The following discussion explains several concepts that are important for understanding the operation of the PTQ PDPS module Data Transfer The current version of the PTQ PDPS backplane driver version 2 0 uses a Large I O model which differs from previous versions of the backplane driver in that it transfers all of the data in the input and output databases between the module and the processor on every scan The Backplane Configuration section of the configuration file defines the s
88. s register for target scan time Invoke constant sweep Invoke single sweep Set clock Invoke optimized solve target scan time ms freerunning scan time ms m Single sweep settings single sweep time base ms Flash program Set PLE password Close sweep trigger count Help 2 Click the Set Clock button to open the Set Controller s Time of Day Clock dialog box Online Control Panel Set Controller s Time of Day Clock Stop cor Day of week CERTES Month 1 12 Day 1 31 Invoke const Year Invoke sing Hour 0 23 Setel Minute 0 59 Second 0 53 Invoke optir Fash or Write Panel gt PLC 7 15 2003 16 06 08 et PLE p Cancel Help ProSoft Technology Inc September 4 2008 Page 25 of 92 PTQ PDPS Quantum Unity Platform Configuring the Processor with Concept PROFIBUS DP Slave Module 3 Click the Write Panel button This action updates the date and time fields in this dialog box Click OK to close this dialog box and return to the previous window 4 Click Close to close the Online Control Panel dialog box 5 In the PLC Configuration window open the Online menu and then choose Reference Data Editor This action opens the Reference Data Editor dialog box On this dialog box you will add preset values to data registers that will later be monitored in the ProTalk module 6 Place the cursor over the first address field as
89. s Functional Overview Reference page 69 Functional Overview page 71 Product Specifications page 69 These sections contain general references associated with this product Specifications and the Functional Overview Warranty Index Support Service and Support Service and Warranty page 83 This section contains Support Service and Warranty information Index of chapters ProSoft Technology Inc September 4 2008 Page 7 of 92 PTQ PDPS Quantum Unity Platform Start Here PROFIBUS DP Slave Module Page 8 of 92 ProSoft Technology Inc September 4 2008 Start Here PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 1 Start Here In This Chapter Hardware and Software Requirements sse 9 Install ProSoft Configuration Builder Software sssss 11 This guide is intended to guide you through the ProTalk module setup process from removing the module from the box to exchanging data with the processor In doing this you will learn how to Set up the processor environment for the PTQ module View how the PTQ module exchanges data with the processor Edit and download configuration files from your PC to the PTQ module Monitor the operation of the PTQ module 1 4 Hardware and Software Requirements 1 1 1 ProTalk Module Carton Contents ProTalk Module Null Modem Serial Cable P
90. s and or changes in this manual or the product may be made at any time These changes will be made periodically to correct technical inaccuracies or typographical errors PTQ Installation and Operating Instructions The statement power input and output I O wiring must be in accordance with Class I Division 2 wiring methods Article 501 10 b of the National Electrical Code NFPA 70 for installations in the U S or as specified in section 18 1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction The following or equivalent warnings shall be included A Warning Explosion Hazard Substitution of components may Impair Suitability for Class Division 2 B Warning Explosion Hazard When in Hazardous Locations Turn off Power before replacing Wiring Modules and C Warning Explosion Hazard Do not Disconnect Equipment unless Power has been switched Off or the Area is known to be Nonhazardous D Caution The Cell used in this Device may Present a Fire or Chemical Burn Hazard if Mistreated Do not Disassemble Heat above 100 C 212 F or Incinerate Important Notice CAUTION THE CELL USED IN THIS DEVICE MAY PRESENT A FIRE OR CHEMICAL BURN HAZARD IF MISTREATED DO NOT DISASSEMBLE HEAT ABOVE 100 C 212 F OR INCINERATE Maximum battery load 200 pA Maximum battery charge voltage 3 4 VDC Maximum battery charge current 500 pA Maximum battery
91. s the Sync command 5 Sync The ASCI output data transferred with a WRITE READ DATA telegram is changed from data transfer buffer next state buffer The following transferred output data is kept in data transfer buffer until the next Sync command is given 6 7 Reserved The Reserved designation specifies that these bits are reserved for future function expansions 7 2 LED Indicators Troubleshooting the operation of the PROFIBUS Slave ports can be performed using several methods The first and quickest is to scan the LEDs on the module to determine the existence and possibly the cause of a problem This section provides insight into the operation of the PROFIBUS Slave Port status LEDs Information on the module s other LEDs can be found in the ProTalk Startup Guide 7 2 1 Module Status Indicators Indicator Color Status Indication CFG Green On Configuration Debug Port is active Off Configuration Debug Port is inactive P1 Not Used P2 Not Used APP Amber On The PTQ PDPS module program has recognized a STATUS communication error on one of its ports Off Normal operation BP ACT Amber On The LED is on when the module is able to communicate over the backplane Off The LED is off when the module is unable to communicate with the processor The processor is either absent or not running BATT Red Off The battery voltage is OK and running ProSoft Technology Inc September 4 2008 Page 67 of 92
92. seseeeee 83 Return Material Authorization RMA Policies and Conditions 84 LIMITED WARRANTY essseeeeene eem eene errem enne nns 86 ProSoft Technology Inc ProSoft is committed to providing the most efficient and effective support possible Before calling please gather the following information to assist in expediting this process 1 Product Version Number 2 System architecture 3 Network details If the issue is hardware related we will also need information regarding 1 Module configuration and contents of file o Module Operation o Configuration Debug status information o LED patterns 2 Information about the processor and user data files as viewed through and LED patterns on the processor 3 Details about the serial devices interfaced if any How to Contact Us Technical Support Internet Web Site http www prosoft technology com support http www prosoft technology com support E mail address support prosoft technology com mailto support prosoft technology com Asia Pacific 603 7724 2080 support asia prosoft technology com mailto support asia prosoft technology com Languages spoken include Chinese English Europe location in Toulouse France 33 0 5 34 36 87 20 support EMEA prosoft technology com mailto support emea prosoft technology com Languages spoken include French English ProSoft Technology Inc Page 83 of 92 September 4 2008 PTQ PDPS Qua
93. shown in the following illustration Hre Template untitled Animation ON N m Oo X Variable Name Data Type Address Value Set Value mie 7 Inthe PLC Configuration window open the Templates menu and then choose Insert addresses This action opens the Insert addresses dialog box 8 Onthe Insert addresses dialog box enter the values shown in the following illustration and then click OK x First Reference To Insert 400001 Last Reference To Insert 400010 Number of References to Insert id Display Format Dec Y e e Page 26 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with Concept PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 9 Notice that the template populates the address range as shown in the following illustration Place your cursor as shown in the first blank address field below the addresses you just entered Place cursor here ERDE Template untitled Animation OFF IBI x Variable Name Address 400002 400003 400004 400005 400006 400007 400008 400009 EE 10 Repeat steps 6 through 9 using the values in the following illustration x First Reference To Insert 400020 Last Reference To Insert 400029 Number of References to Insert io Display Format Dec m OK Cancel Help ProSoft Technology Inc Page 27 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Configuring the Proc
94. t 9 3 3 Disclaimer Regarding High Risk Activities Product manufactured or supplied by ProSoft is not fault tolerant and is not designed manufactured or intended for use in hazardous environments requiring fail safe performance including and without limitation the operation of nuclear facilities aircraft navigation of communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly or indirectly to death personal injury or severe physical or environmental damage collectively high risk activities ProSoft specifically disclaims any express or implied warranty of fitness for high risk activities 9 3 4 Intellectual Property Indemnity Buyer shall indemnify and hold harmless ProSoft and its employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim investigation litigation or proceeding whether or not ProSoft is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless ProSoft and defend or settle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party ProSoft makes no warranty that the prod
95. t of any substitute equipment facilities or services downtime the claims of third parties including customers of the Purchaser and injury to property Some areas do not allow time limitations on an implied warranty or allow the exclusion or limitation of incidental or consequential damages In such areas the above limitations may not apply This Warranty gives you specific legal rights and you may also have other rights which vary from place to place Page 88 of 92 ProSoft Technology Inc September 4 2008 Support Service amp Warranty PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module 9 3 7 Time Limit for Bringing Suit Any action for breach of warranty must be commenced within 39 months following shipment of the Product 9 3 8 No Other Warranties Unless modified in writing and signed by both parties this Warranty is understood to be the complete and exclusive agreement between the parties suspending all oral or written prior agreements and all other communications between the parties relating to the subject matter of this Warranty including statements made by salesperson No employee of ProSoft or any other party is authorized to make any warranty in addition to those made in this Warranty The Customer is warned therefore to check this Warranty carefully to see that it correctly reflects those terms that are important to the Customer 9 3 9 Allocation of Risks This Warranty allocates the risk of pro
96. tarting register for input and output as well as the number of registers to read and write PTO PDPS PROFIBUS Processor Input Output Master Register Saf Bh Read Only Output Data 4x EM Write Data Input Data ProSoft Technology Inc Page 71 of 92 September 4 2008 PTQ P DPS Quantum Unity Platform Reference PROFIBUS DP Slave Module Inp Out PRO 000 00 00 00 00 00 00 00 00 00 C CX 0 0 OO OQ 2 PR 00 00 00 00 00 00 00 00 00 00 O OO GO OC OO C D 65 The following lines in the Backplane section of the configuration file define the starting registers for Input and Output data 122 words of data will be transferred between the module and the processor during every scan ut Start Register 1 3x word offset where data is placed by module put Start Register 1 4x word offset where data is read by module Use the PROFIBUS configuration tool to set the number of words to be transferred on the PROFIBUS master The appearance of the View Inputs and View Outputs screens on the Configuration Debug menu depend on the configured size of the Input and Output registers For example if the PROFIBUS configuration tool configured 100 words for both inputs and outputs the PROFIBUS Slave inputs and outputs screens would resemble the following illustrations
97. the Processor with UnityPro XL PROFIBUS DP Slave Module 2 Next add a power supply to the project In the Project Browser expand the Configuration folder and then double click the 1 LocalBus icon This action opens a graphical window showing the arrangement of devices in your Quantum rack Unity Pro XL PTQ_DNP _ of x File Edit View Services Tools Build PLC Debug Window Help lasas esam es Ole enaa ae aame troma amn Eee J Project Browser Tg Structural view illii Local Bus y Station Bus J 1 140 CPU 65160 02 00 x Eig Configuration HX iiLocalBus l Derived Data Types Derived FB Types EGY Variables amp FB instances Elementary Variables Derived Variables IO Derived Variables Elementary FB Instances Derived FB Instances ommunication C Timer Events Q WOEvents 5 Animation Tables l Operator Screens lf Documentation a V z AAN Rebuild Al Project A imoonexoor J User rors A Sesrcermecisce J Ready Het RAW mode OFFLINE uss sys Worse Q 7 3 Select the rack position for the power supply and then click the right mouse button to open a shortcut menu On the shortcut menu choose New Device illii Local Bus Mm Ei Bus 1 140 CPU 651 60 02 00 z Page 34 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with UnityPro XL PTQ PDPS Quantum Unity Platform P
98. titled File Configure Project Online Options Window Help 10 x olehala 192 wal 9 Sf ele mle valga lz el lol xl a FPLC ourmmaIarn 3 B PLC Selection sabre e ed Bi Config Extensions Available Logic Area 65535 B ASCII PLC Memory Partitiorr Coils 000001 000001 Discrete Inputs 100001 100001 Input Registers 300001 300001 Holding Registe400001 400001 Loadables Number installed Specials Battery Coil Timer Register Time of Day 400007 r Segment Scheduler Segments M Config Extensions Data Protection Peer Cop Hot Standby Disabled Disabled Disabled El Open Dialog r ASCII Number of Messages Message rea Size Mm ar ab Darba PLE Configuration Overview double click in window to edit sections NOT CONNECTED ProSoft Technology Inc September 4 2008 Page 15 of 92 PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module Configuring the Processor with Concept 3 In the list of options on the left side of this dialog box double click the PLC Selection folder This action opens the PLC Selection dialog box File Configure Project Online Options Wi D ota eife aa 55 nal B Summary EB Config Extensions B ASCII PLE Type IEC PLC Coils Diser Input Holdi D Pt Selection i Concept CA CONCEPT TESTPR J untitled PLC Family
99. u are using a Quantum processor you will need the MDC files In the Open Installation File dialog box navigate to the MDC Files directory on the ProTalk CD 4 Choose the MDC file and help file for your version of Concept o Concept 2 6 users select PTQO 2 60 mdc and PTQMDC hlp o Concept 2 5 users select PTQ 2 50 mdc and PTOMDC hlp Select the files that go with the Concept version you are using and then click OK This action opens the add New Modules dialog box Page 14 of 92 ProSoft Technology Inc September 4 2008 Configuring the Processor with Concept PTQ PDPS Quantum Unity Platform PROFIBUS DP Slave Module iif Concept Module Installation File Modules Help Installed pa ul Available Modules in a ptq 2 amp 0 mdc Provide Versior Copyric Add New Modules 5 Click the add all button A series of message boxes may appear during this process Click Yes or OK for each message that appears 6 When the process is complete open the File menu and choose Exit to save your changes 2 2 Create a New Project This phase of the setup procedure must be performed on a computer that has the Concept configuration software installed 1 From your computer choose Start Programs Concept V2 6 XL EN Concept This action opens the Concept window 2 Open the File menu and then choose New Project This action opens the PLC Configuration dialog box 2 Concept C CONCEPT TESTPR I un
100. uct is or will be delivered free of any person s claiming of patent trademark or similar infringement The Buyer assumes all risks including the risk of suit that the product or any use of the product will infringe existing or subsequently issued patents trademarks or copyrights ProSoft Technology Inc Page 87 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Support Service amp Warranty PROFIBUS DP Slave Module a Any documentation included with Product purchased from ProSoft is protected by copyright and may not be duplicated or reproduced in any form without prior written consent from ProSoft b ProSoft s technical specifications and documentation that are included with the Product are subject to editing and modification without notice c Transfer of title shall not operate to convey to Customer any right to make or have made any Product supplied by ProSoft d Customer is granted no right or license to use any software or other intellectual property in any manner or for any purpose not expressly permitted by any license agreement accompanying such software or other intellectual property e Customer agrees that it shall not and shall not authorize others to copy software provided by ProSoft except as expressly permitted in any license agreement accompanying such software transfer software to a third party separately from the Product modify alter translate decode decompile disassemble reverse engineer
101. use from the dropdown list and then click the Download button ProSoft Technology Inc Page 53 of 92 September 4 2008 PTQ PDPS Quantum Unity Platform Modifying the Configuration File PROFIBUS DP Slave Module The module will perform a platform check to read and load its new settings When the platform check is complete the status bar in ProSoft Configuration Builder will be updated with the message Module Running Download files from PC to module x Module Running m Step 1 Select Port Com 1 W F Use Default IP Address Step 2 Transfer Files Page 54 of 92 ProSoft Technology Inc September 4 2008 Diagnostics and Troubleshooting PTQ PDPS Quantum Unity Platform 7 1 PROFIBUS DP Slave Module Diagnostics and Troubleshooting In This Chapter Reading Status Data from the Module ccccseceeceeeeeeeesetteeeeees 55 6 EED Indicators zeit eth eR Rte ors 67 The module provides information on diagnostics and troubleshooting in the following forms Status data values are transferred from the module to the processor Data contained in the module can be viewed through the Configuration Debug port attached to a terminal emulator LED status indicators on the front of the module provide information on the module s status Reading Status Data from the Module The PTQ PDPS module returns a 20 word Status Data block that can be use
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