Service Data Tool for JUMBO Care_2
Contents
1. Actions taken detects wear or damage Notes Od Achats 3 replaced Description made in this box will be read out when the report is saved Choose up to 4 notes after the service visit Messages for the sondcovish 001i Manaset pieced next service visit will be stored and readable at the next visit Nore Nore matos 003 Actusor 3 replaced 3 Up to 4 notes readable from the previous service visit This service visit CO4 Haruiset replaced Check the lift extra well on the marked spots Action is recommended in case of noteworthy observations Page 12 of 16 When the lift has been checked and the information completed press save to save as html or a comma separated file Relevant actuator statistics and system data will be included in the report BATTERY Resetting the service counters Days since last service Cycles since last service Resetting of service is made by pressing 2 buttons on the hand control or the control box at the same time for 5 seconds The reset buttons are predefined as lifting arm up and lifting arm down An audio signal will indicate that the timer has been reset Page 13 of 16 Advanced settings Please note This section is only intended for trained and authorised service technicians SP JumbeCare_2gen Linak Service Data Tool 2 Ver 2 5 0 build 0 Summary Achsoters Controle Cortscis Irgat Opra Repext Adv2. ia T a control box is exchanged In this way you maintain the Cutot Lie in 107 a 0 statistical service data information on the actuators Ovetioads Ox d D o Remember to update cut off limit out and cut off limit in Smak L 4 J 8 and all other figures if an actuator is replaced Work Out A A i 0 D Work In 4 o 0 J Total Cycles p a Page 14 of 16 Get retrieve data from the control box When entering new data the data will be visible with bold script Get data from CB undo changes and retrieve existing bata data from the control box Remember to save report with existing data before ae changing settings Save new settings This will reset the above information with the new data filled in Resetting of service interval after service has been carried out Resetting of service is done by pressing 2 buttons lifting arm up and lifting arm down on the hand control or on the control box at the same time for 5 seconds Buttons that need to be pressed might differ depending on hand control type or control box After pressing the buttons for 5 seconds you will receive an audio signal indicating that the timer has been reset The timer will reset the diodes clear the display for service symbol and start counting a new service period Resetting of service interval al Ui aN U Ta R 79 4 HB80 Info Site The lift manufacturer can add one information site per sec
3. Page 5 of 16 Read out service data on a JUMBO Care with display When you have a JUMBO Care with display it is possible to have some basic service data on the display To get this information on the display press the lifting arm up button on your LINAK hand control or control box short press 72 second The information that appears on the display is J QT U i UMAK iini EE HB80 HB70 Total cycles made by the lifting actuator channel 1 1257000 Total work made by the lifting actuator channel 1 7 Total number of overloads channel 1 90 360 Days since last service days between services 12034 Page 6 of 16 Before getting started with reading out service data on a laptop Equipment needed to read out service data When reading out service information on a laptop you need e Service Data Tool 2 version 2 5 0 or a newer version installed on the laptop The software will be provided from your local LINAK sales representative e An OpenBus programming and data readout box item number IB300001 e A service readout cable LINAK item number 0964478 e One USB A B cable How to connect the equipment and get started A First of all make sure that Service Data Tool drivers and the Service Data Tool 2 software version 2 5 0 or higher for JUMBO Care 2 generation is installed on your laptop If Service Data Tool drivers and the Service Data Tool software are not installed please see the SDT2 user manual B Connec
4. be reset by exchanging the actuator through Service Data Tool actuator menu Channels 2 and 3 If a buffer actuator is used the amount of overloads is an expression of how many times the actuator has run into end stop and been overloaded Total work CH1 A S Work indicator for the actuator on channel 1 measures via ampere usage seconds in use The work indicator gives a very good indication of how worn the actuator is Typical minimum lifetime performance without abuse of the actuator LA23 10 000 cycles in life test equa LA31 10 000 cycles in life test equa LA34 10 000 cycles in life test equa s 1 500 000 A S s 2 900 000 A S s 4 200 000 A S LA43 10 000 cycles in life test equals 3 750 000 A S LA44 10 000 cycles in life test equals 5 600 000 A S The indicator can only be reset by exchanging the actuator through Service Data Tool Advanced Settings menu Please contact the lift manufacturer in order to decide when it is appropriate to consider exchanging the actuator Total cycles The total number of cycles made by the actuator on channel 1 One cycle is defined as Driving with load the actuator draws more than 1 5 Amps Driving direction up for a minimum of 5 seconds several activations are allowed followed by driving down for a minimum of 2 seconds The indicator can only be reset by exchanging the actuator through Service Data Tool Advanced Settings menu or by pressing the up and down button
5. 2472 66 35 E mail irul linak com tr www linak com tr UNITED KINGDOM LINAK UK Limited Phone 44 0 121 544 2211 Fax 44 0 121 544 2552 E mail sales linak co uk www linak co uk The user is responsible for determining the suitability of LINAK products for specific application LINAK takes great care in providing accurate and up to date information on its products However due to continuous development in order to improve its products LINAK products are subject to frequent modifications and changes without prior notice Therefore LINAK cannot guarantee the correct and actual status of said information on its products While LINAK uses its best efforts to fulfil orders LINAK cannot for the same reasons as mentioned above guarantee the availability of any particular product Therefore LINAK reserves the right to discontinue the sale of any product displayed on its website or listed in its catalogues or other written material drawn up by LINAK All sales are subject to the Standard Terms of Sale and Delivery for LINAK For a copy hereof please contact LINAK LINAK LINAK AVS reserves the right to make technical alterations Copyright LINAK 2012 12 MA M9 02 440 A WE IMPROVE YOUR LIFE
6. IG HI7 HIG HIS HW H21 OO0000 Openbus A Frame Leod s AD Al A AD M AS e0000 0 Openbus A Frame Input A12 AIS Ald AIS AIG AI AIG AIS A2 eo000000 AN AB AQ AQS AH AT AB 00000009 P WE IMPROVE YOUR LIFE If a diode or hand control button is activated one of the coded buttons will light up as the example above shows Codes Code explanation CBIC keys Up and down buttons on the CBJC control box 1y 10 2U 20 e000 HB40 like signals Openbus H Frame Input OpenBus signals HO H H2 B H4 HS He H H H HIO HN HI2 HIS H14 HIS oooo0oo0oo0oo0oo0o0o0000000 HIG H17 HIB HIS HOO M21 H22 H23 H24 H25 H26 H27 H29 HOS HW HOt eo0000000 00000 000 Aponia KENNS tere OpenBus Diode signals AO AD RAS A AS AB OAT A OAD AIO AT e0000 0000000 Oponbus A Framo Input OpenBus button signals A12 A13 Ald AIS AIG Al AIS AIS AD AQT oo000 00000 AQ AIS AJ AIS AIG AIT AJ A29 AMD AIT A AQ A2 0000000000 Page 11 of 16 Connection info COME v100 1 7 1 Opendus0k Devices Device SOT View 7 App Su 1000003 version 1 2 SS LINAK JUMBO CARE Report view Service Data System Data Date LINAK is not liable for any damace or accidents caused by misuse of Service Data Tool Recommended procedure and explanation D eget 2002 30 Days 0000 Cycles AZHRTZEADWKTIIE These data are filled in automatically Fill in these data
7. J System can onty run actuator 1 inwards Battery State Orange Battery empty incl audio signal when the hand control is activated Limited actuator function Good battery behaviour is charging the battery at all times when it is not in use Deep discharging of the battery can cause damage of the battery Since last reset Number of times the control box has detected a critical battery level If Battery tow cinica level batteries are switched between lifts it does not say anything about the battery condition SONUN pe It is only an indication of the battery behaviour The Battery low critical level counter will be reset after each service reset but it will be saved if making a report Total Number of times the control box has detected a critical battery level If batteries are switched between lifts it does not say anything about the battery condition It is only an indication of the battery behaviour The number of critical battery levels will not be valid if the emergency stop button is used as an on off power button and not for emergency situations only a Page 10 of Controls JumboCare_2gan Linak Service Data Tool 2 Var 2 4 3 build 0 WE IMPROVE YOU Connection Info Sumenany Achates Corteo Controle_input Dupa Hepat AdvancedSettiegs coma iv1001 7 1 Operducd LINAK JUMBO CARE Input Output view 100 Dewees CBIC keys 1U 10 270 20 ooo Openbus H Frame Input 45 Oo H
8. MEDLINE CARELINE IMPROVING EFFICIENCY IMPROVING EFFICIENCY Service readout and Service Data Tool with JUMBO Care 2 generation LI NAK To learn more about LINAK please visit WE IMPROVE YOUR LIFE Page 1 of 16 Page 2 of 16 Contents Pr face careo r E E dcven estan A I EE E E a NE E AEE EN 4 Service intervals What is the service interval presetting cccccecceeceeeeeseeeeeseeeeeeseeseceeeeneceeeeaesaecseesaeseeeeesaeeeeeeseeeeesesaeeneeeeeees 5 How do see on the control box that it is time for service cee When does the service time start COUNTING cccccceeceeeeeeeeteetettees How to change to another service interval ccccccceseeceeeeeeeeeseeseeeeeeaeeeeeseecaeeeeeseeseseesaeeseeeeesesneeeeeeneeteeeeees 5 Read out service data on a JUMBO Care with display 0 0cccccccceeeseeceeceeseeeeeeeeseeeeceeteaeeeeeeeeeeneeeeees 6 Before getting started with read out service data on a laptop Equipment needed to read out service data How to connect the equipment and get started Read out service data On a laptop ce eccccccececee cee eeeeeeeeeeeeeseceeceeecaesaeeseeeaeseceeecaeeeeeaeeaeeeeeeaesneeeseeneeneeeeees Actuators What to do if there is an overload situation Description of work indicator cycles and cutoff limit How to conclude on the service informati n roie iie a aar EEEa Control box How to know when battery needs chargin
9. al LINAK representative who will be able to help you LINAK A S Page 4 of 16 Service Intervals What is the service interval presetting A standard JUMBO Care control box will be pre set with a service interval of 12 months 8000 cycles whichever comes first How do I see on the control box that it is time for service The notice about service need depends upon the JUMBO Care version e No indicators on the front cover one single beep telling that it is time for service e Diodes on the front cover The service diode will light up and one single beep will tell that it is time for service e Display The display will show the service symbol and one single beep will tell that it is time for service When does the service time start counting The service time will start to count down from the day the control box is produced How to change to another service interval The service interval can be changed via a special LINAK handset Item number HB8646V2010 71 To change the service interval you simply plug in the handset in the JUMBO Care and press the button You can choose from a number of months or cycles between services You can also choose NO months or NO cycles E g Push M 24 Push 10000 The JUMBO Care is now set to indicate service need every 24 month or at 10000 cycles whichever comes first After having set a different service interval the control box will provide an audio sound as a receipt
10. anced tings COM4 001 71 Sporto LINAK JUMBO CARE Advanced Setings 100 Devices Control Box Serial muniber 4294967295 424967295 100809 Last change of settings 0 Days ago Peeri Service Settings Cycles between senices Actuator Statistics Cutoff Limit out Cute Limit in Overloads Out 5 Overloads In EA Work Out Work in A Total Cycles t 4 w WE IMPROVE YOUR LIFE Data Recommended procedure and explanation Control box serial number This number is unique and can eee ere enTEn Ameer be found on the label of the control box It will be updated Last change of settings 0 Days ago automatically if the control box is replaced and cannot be changed Last change of settings The date of the last programming is shown and cannot be changed it will be reset when pressing Save new settings It will also be reset when service settings are changed via the special LINAK HB Santan Daing Service settings The settings are automatically shown but they can be changed via the drop down menu It is also possible to insert days and cycles in service settings j x which are not available on the drop down list Only requirement is the setting of days must be dividable with 30 to calculate the months Days between sernces IEO Gaye 12 marthe x Cycles between sernces 8000 eyes v Actuator Statistics A om d Actuator info Remember to update actuator info if the PRETEN
11. ed for trained and authorised service technicians only For change of service settings and update of actuator info if the control box is replaced to maintain service data For update of information when replacing the actuator For further help and recommendations on each section please press the help icon or see next page Page 8 of 16 Actuators JumboCare_2gan Linak Service Data Too 2 Var 2 4 3 build O LINAK WE IMPROVE YOUR LIFE Connection irio Sumenony Achusters CortelBion Contos ingat Oulpad Report AdvercedSelings COMA 1001 71 perdu LINAK JUMBO CARE Actuators view 10 0 Devcer Cycles nomen Ace Duration L ts eS sab sAt nw mt y Ssh Hist P t J oads Acc Duration h Our h Out To yAt we mit LINAKG 7 WE IMPROVE YOUR LIFE Statue 3 2 2 Cutott tent m 1A Acc Duration h by Reading Lxtended operbus device 4 regster 6 Service data description and recommendations If the overload symbol is shown next to the actuator there is currently an overload situation Reduce the load on the actuator If a buffer actuator is used the amount of overloads is an expression of how many times the actuator has run into end stop and been overloaded Total overloads CH1 Counts the number of times the actuator on channel 1 has been overloaded If the actuator has been overloaded we recommend lifting equipment with higher load capacity The indicator can only
12. g cccccecceceeeceeeeeseeeeeeeeeseeseeeeeaecaeceeeceeeeeseeseeeeeeseeneeneees 10 Controls Description of hand control code Report How to fill in Service Report cecceceeceeeeeeeeeeeneeeeeeeeneeeseeeeeees How to save Service Report How to reset service counters after SOIVICE A E Advanced settings How to change Service imnt rval Z ant aee en EE TE E EEEREN TEREE 14 How to exchange the control box and maintain service data How to exchange an actuator Resetting of service interval after service has been carried Out ceccccceeeeceeeceeseeseeeeeeeeeeeeeeeeeeeteeeeeteeneeeee 15 UKOT AAEE PEE dea hts sv Cashier cus eng aaa Ss ARS Sss cc tund tag aaa ia EE 15 Addresses Page 3 of 16 Preface We are delighted that you have chosen a product from LINAK Your new JUMBO Care control box has a microprocessor inside making it possible to read out service data via the Service Data Tool and via the display if available on your control box In this manual you can read about how to use the service function and get the full benefit of it in your JUMBO Care If no drivers are installed on your laptop if you never have used service data tool on your laptop before please contact your local sales representative to get access to the IB300001 user manual in which this procedure is explained If you experience any problems with your new JUMBO Care you are always welcome to contact your loc
13. k MEXICO ILSA S A de C V Phone 52 55 53 88 39 60 Fax 52 55 53 88 39 66 E mail linak ilsamexico com www ilsamexico com PERU Percy Martin Del Aguila Ubillus Phone 51 99 88 39 879 RUSSIAN FEDERATION 000 FAM Phone 7 81 23 31 93 33 Fax 7 81 23 27 1454 E mail purchase fam drive ru www fam drive ru SINGAPORE Servo Dynamics Pte Ltd Phone 65 68 44 02 88 Fax 65 68 44 00 70 E mail servodynamics servo com sg www servo com sg SOUTH AFRICA Industrial Specialised Applications CC Phone 27 11 3122 292 or 27 11 20 77 600 Fax 27 113156 999 E mail gartht isagroup co za www isaza co za UNITED ARAB EMIRATES Mechatronics Phone 971 4 26 74 311 Fax 971 426 74 312 E mail mechtron emirates net ae www mechatronics ae SLOVAKIA LINAK Slovakia s r o Phone 421 51 75 63 414 Fax 4215175 63 410 E mail jp linak sk www linak com ITALY LINAK Italia S r l Phone 39 02 48 46 33 66 Fax 39 02 48 46 82 52 E mail info linak it www linak it JAPAN LINAK K K Phone 81 45 53 30 802 Fax 81 45 53 30 803 E mail linak linak jp www linak jp MALAYSIA LINAK Actuators Sdn Bhd Phone 60 42 10 65 00 Fax 60 42 26 8901 E mail info linak asia com www linak my NETHERLANDS LINAK Actuator Systems B V Phone 31 765 42 44 40 Fax 3176 5426110 E mail info linak nl www linak nl NEW ZEALAND LINAK New Zealand Ltd Phone 64 95 80 20 71 Fax 64 95 80 20 72 E mail n
14. level O a Since tast rotat 100 0 r Jj System can onty run actuator 1 inwards Actuator Info Cycles Wok Overload 3 1 4 A o L ye A Smr 60 0 Sus idie De ection out 0 ipi o LINAK E WE IMPROVE YOUR LIPE It is possible to switch between service data tool views for Jumbo care 1 and 2 generation by pressing the menu Jumbo Care_2gen The text will vary depending on the last activated view LINAK WE IMPROVE YOUR LIPE dumbecare_agen_Adwanced change eux JombeCare_Igen JumboCare_2gen JumbeCare_2gen Advanced Please notice that Service data tool version Jumbo Care_2gen can be used for systems with CBJ Care 2gen control boxes JumboCare_2gen Service data tool can also work with CBJ Care 1 gen control boxes produced after July 2013 see production date on the product label The Service Data Tool for Jumbo Care 2 generation is divided into sections rr te coto Gems eum Ree Atvwensitey Section Used for Summary For quick and easy overview of service indicator battery status and actuator statistics Actuators For detailed information about the actuators statistical service data Control box For detailed information about the control box and battery state Controls_InputOutput For detailed information about hand control signals and codes Report For service reporting and resetting of service counters via hand control after saving report Advanced settings Intend
15. on channel 1 for 5 seconds Cutoff limit In A 40 Cut off limit To ensure that the lift will stop if the current draw exceeds the preset limits The best way to set the cut off limit is via learn mode Page 9 of 16 How to conclude on the service information Total cycles and total work Please contact the lift manufacturer in order to decide when it is appropriate to consider exchanging the actuator Overload If overload has occurred it is recommended to consider stronger lifting equipment with higher working load for the particular patients institution Control box JumbeCare_2gan Linak Service Data Tool 2 Ver 2 4 3 build O LINAK WE IMPROVE YOUR LIFE Connection indo h Co m Controls ingat Ouest Repat AdvencedSetirgs com 001 7 1 Operbunbr LINAK JUMBO CARE Control Box view 100 cut Activations inc Activations Out 1000003 os Battery State Battery bow critical level O acini 100 os J System can onty nun actuator 1 inwards o LINAK 5 WE IMPROVE YOUR LIFE Reading Lxtended operbus device 5 regatert2 Symbol Data description and recommendations cnt Read out how many times a hand control button or the button on the control box has Activations ic Activations Ow ES Ts been activated on CH1 Battery state Green battery fully charged approx 100 50 capacity remaining Co ma Yellow battery approx half charged approx 50 25 capacity remaining 100 0
16. t the equipment as shown below JUMBO Care Cable number 0964478 The service readout cable item number 0964478 0964198 has to be connected via the HB port It is also possible to use a T cable item number 0015412 A for connection of hand control and Service Data Tool 2 at the same time Please note The T cable is needed if you do not have an activation button on the JUMBO Care control box When connection is observed the red LED Supply 8V Missing in the current laptop window changes to green C Wake the control box by pressing a button on the hand control or a button on the CB for operation of lifting lowering D Enter the Start menu on your laptop Stat and choose the LINAK program to open the Service Data Tool Page 7 of 16 Reading out service data on a laptop Ensure that the JUMBO Care view is initiated by pressing the menu shown Please contact your local LINAK supplier for support if this is not the case JumbeCare_2gen Linak Service Data Tool 2 Ver 2 4 3 build O LINAK WE IMPROVE YOUR LIFE Jumbotare 29en change Conhpuriticn Icke Connecton Into Summary Actuators Cortraies Contecis_Ingnt Odpad Regart AchrancecSettings COM4 1001 71 Opertaxor LINAK JUMBO CARE Summary view 1 0 0 Device Service Counters KS 0 Days Mamnber of resets Days since 2nd bast reset 1 NIA 1000003 0 8800 0 Days mn 0 cycles ae 0 Cries Battery State Bamery tow crical
17. tion and it is accessible via the icon The information site may include further information e g service checklist for the service technician to follow Lift guidance by lift type etc Page 15 of 16 FACTORIES CHINA LINAK Shenzhen Actuator Systems Ltd Phone 86 75 58 61 06 656 Fax 86 75 58 61 06 990 E mail sales linak cn www linak cn SUBSIDIARIES AUSTRALIA LINAK Australia Pty Ltd Phone 61 38 79 69 777 Fax 61 38 79 69 778 E mail sales linak com au www linak com au AUSTRIA LINAK Reprasentanz sterreich Wien Phone 43 1 890 74 46 Fax 43 1 890 74 46 15 E mail info linak de www linak at BELGIUM amp LUXEMBOURG LINAK Actuator Systems NV SA Phone 32 0 92 30 01 09 Fax 32 0 92 30 88 80 E mail info linak be www linak be BRAZIL LINAK Do Brasil Com rcio De Atuadores Ltda Phone 55 11 28 32 70 70 Fax 55 11 28 32 70 60 E mail info linak com br www linak com br CANADA LINAK Canada Inc Phone 1 50 22 53 55 95 Fax 141 62 55 77 20 E mail info linak ca www linak us com CZECH REPUBLIC LINAK C amp S S R O Phone 420 58 17 41 814 Fax 420 58 17 02 452 E mail ponizil linak cz www linak z DISTRIBUTORS ARGENTINA Novotec Argentina SRL Phone 54 11 4303 8900 89 Fax 54 11 4032 0184 E mail info novotecargentina com www novotecargentina com AUSTRALIA Ballarat Industrial Supplies www ballind com au BL Shipways amp Co www blshipway com a
18. u Gas Strut Marine and Industrial www gasstrutmarine com au Prime Motion amp Control www primehyd com au West Vic Industrial Supplies www westvicindustrial com au COLOMBIA MEM Ltda Phone 57 1 334 7666 Fax 57 1 282 1684 E mail servicioalcliente memltda com co www memltda com co INDONESIA Pt Himalaya Everest Jaya Phone 62 21 54 48 956 65 Fax 6221 61 94 658 1925 E mail hejplastic div centrin net id www hej co id IRAN Bod Inc Phone 98 21 88 99 86 35 6 Fax 98 21 88 95 44 81 E mail info bod ir www bod ir DENMARK LINAK A S Group Headquarters Guderup Phone 45 73 15 15 15 Fax 45 74 45 80 48 Fax Sales 45 73 15 16 13 E mail info linak com www linak com DENMARK LINAK Danmark A S Phone 45 86 80 36 11 Fax 45 86 82 90 51 E mail linak linak silkeborg dk www linak dk FINLAND LINAK OY Phone 358 10 84 18 700 Fax 358 10 84 18 729 E mail linak linak fi www linak fi FRANCE LINAK France E U R L Phone 33 0 2 41 36 34 34 Fax 33 0 2 41 36 35 00 E mail linak linak fr www linak fr GERMANY LINAK GmbH Phone 49 60 43 96 55 0 Fax 49 60 43 96 55 60 E mail info linak de www linak de INDIA LINAK A S India Liaison Office Phone 91 12 04 39 33 35 Fax 91 12 04 27 37 08 E mail info linak in www linak in IRELAND LINAK UK Limited Ireland Phone 44 0 121 544 2211 Fax 44 0 121 544 2552 E mail sales linak co uk www linak co u
19. zsales linak com au www linak co nz NORWAY LINAK Norge AS Phone 47 32 82 90 90 Fax 47 32 82 90 98 E mail info linak no www linak no For contact details on other countries please visit www linak com or contact LINAK INTERNATIONAL Phone 45 73 15 15 15 Fax 45 74 45 90 10 E mail info linak com www linak com Page 16 of 16 USA LINAK U S Inc North and South American Headquarters Phone 1 50 22 53 55 95 Fax 1 50 22 53 55 96 E mail info linak us com www linak us com POLAND LINAK Polska Phone 48 22 500 28 74 Fax 48 22 500 28 75 E mail dkreh linak dk www linak pl RUSSIAN FEDERATION 000 LINAK Phone 7 49 52 80 14 26 Fax 7 49 56 87 14 26 E mail info linak ru www linak ru SOUTH KOREA LINAK Korea Ltd Phone 82 0 2 6231 1515 Fax 82 0 2 6231 1516 E mail scully linak kr www linak kr SPAIN LINAK Actuadores S L u Phone 34 93 58 82 777 Fax 34 93 58 82 785 E mail linakact linak es www linak es SWEDEN LINAK Scandinavia AB Phone 46 87 32 20 00 Fax 46 87 32 2050 E mail info linak se www linak se SWITZERLAND LINAK AG Phone 41 43 38 83 188 Fax 41 43 38 83 187 E mail info linak ch www linak ch Terms of use TAIWAN LINAK A S Taiwan Representative Office Phone 886 22 72 90 068 Fax 886 98 92 92 100 E mail michael chen linak com tw www linak com tw TURKEY LINAK Turkey Representative Office Phone 90 31 24 72 63 38 Fax 9031
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