Tornado Moving Light Enclosure
Contents
1. 12 5 318mm 31 5 800mm Tornado 2200 2300 Base Down 36 0 914mm 12 5 318mm 31 5 800mm 45 0 1143mm ta 4 TEMPEST lighting inc 12 5 318mm lt 2 5 63 5mm Power DMX Conduit ports 22 5mm CL 24 0 610mm 12 0 305mm Base View 12 5 318mm 2 5 63 5mm Power DMX Conduit ports 22 5mm CL 24 0 610mm 12 0 305mm Base View IMPORTANT see additional dimensions for Base up and Horizontal configurations on page 13 Tornado Enclosure User Manual page 8 ta 4 TEMPEST lighting inc Tornado 2400 Base Up or Down 42 1067mm 43 1 1095mm 34 25 870mm 56 25 1429mm 12 25 311mm Conduit Access E Y Approved Mounting Area 43 1 1092mm Tornado 2050 Base Up Down or Horizontal X R 12 0 305 35 50 902 25 00 635 Tornado Enclosure User Manual page 9 ta 4 TEMPEST lighting inc B Note Draw Latch Clearance Allow adequate clearance for all latches 3 75mm Note Marine Latches Marine Latches require a tool to open the enclosure gt jun E E Marine Latch Designs vary slightly by model Tornado Enclosure User Manual page 10 ta 4 TEMPEST lighting inc 2 Ins2. DEC3 2 Test Unit Click on Item to Activate Parameter Key Required Parameter I Show Supported Parameter Manufacturer Parameter ESTA Reserved Parameter Supported Parameters PID Parameter QUEUVED MESSAGE STATUS MESSAGES STATUS ID DESCRIPTION CLEAR STATUS ID PARAMETER DESCRIPTION DEVICE MODEL DESCRIPTION MANUFACTURER LABEL DEVICE LABEL DMx_PERSONALITY DMx_PERSONALITY_DESCRIPTION Tornado Enclosure User Manual DMx_START_ADDRESS SLOT_INFO SLOT_DESCRIPTION DEFAULT_SLOT_VALUE Hr Sensor Relative Humidity 40 0 Humidity Min Max Min 100 10 0 90 0 49 6 50 4 Normal Range r Delta Range Max J This view shows a single DEC3 2 test unit that has been correctly discovered and labeled by the GetSet software suite and a log of RDM messages This RDM interface provides a graphic view of the various sensor functions supported by DEC3 2 Important Check that your RDM interface vendor has tested his interface with Tempest enclosures and all other RDM devices you plan to use on the same network page 33 ta 4 TEMPEST lighting inc Firmware Upgrade over RDM P JESE GetSe DEC3 2 firmware File Connection Options Tools Help is field ingradesuiE 544C 0000274B DEC3 MK2 Controller using RDM A field upgrade requires a Device 54 4C 00 00 27 48 JESE RDM TRI MKT p gt Firmware Upload interface
3. Enclosure User Manual page 6 ta 4 TEMPEST lighting inc 1 Introduction Using This Manual Please read this manual in its entirety before starting work All the information contained is important and should be read carefully before proceeding Heed all warnings and advisories Terminology Enclosure Tornado Lighting Enclosure Luminaire intelligent lighting fixture that will be placed into the enclosure DMX ANSI E1 11 2008 Entertainment Technology USITT DMX512 A Asynchronous Serial Digital Data Transmission Standard for Controlling Lighting Equipment and Accessories RDM ANSI E1 20 2006 Entertainment Technology RDM Remote Device Management over DMX512 Networks Icon Key O Valuable information M Electrical Warning aa Safety Information IMPORTANT SAFETY NOTICE All safety instructions provided by the luminaire manufacturer must be followed carefully Failure to do this may void both the luminaire and the enclosure warranties When working at heights or in awkward locations it is imperative to develop a safety plan based on the information in this manual and on local conditions and safety regulations The safety plan must be approved by the site engineer safety officer as appropriate to local conditions NEVER attempt to install Tornado enclosures in high winds or when precipitation IS present or imminent Tornado Enclosure User Manual page 7 Dimensions Tornado 2000 Base Down 30 0 762mm
4. ON Split Feed optional Cut links for split feed aL amp J TEMPEST SENSOR ii ACHEATER S ACFAN S DMX RDM RS485 IN OUT IN OUT Tornado Enclosure User Manual ta 4 TEMPEST lighting inc page 20 ta 4 TEMPEST lighting inc DEC3 2 Main Functions 1 Sense current to luminaire lamp on off CON O Ul A W N Record lamp hours Monitor temperature and humidity inside Enclosure Maintain temperature at safe operating level Prevent condensation Isolate luminaire in case of unsafe temperature Report status over RDM Optional remote luminaire relay control over DMX DEC3 2 s function depends on whether the luminaire lamp is on or off Lamp ON Fans on Heater off Monitor temperature and humidity Isolate luminaire power if temperature exceeds max limit Record lamp hours Lamp OFF Monitor temperature and humidity o If temp below bottom setting run heater o If temp above top setting run fans o If temp in normal range run anti condensation routine Factory Settings Basic Mode In most applications DEC3 2 will operate correctly with its factory default settings in Basic operating mode You do not need to do anything Please skip to the Power Connections section below If your needs are more complex read on Tornado Enclosure User Manual page 21 ta 4 TEMPEST lighting inc Operating Modes DEC3 2 may operate in one of four modes set using eith
5. OVERRUN Fan will keep running after luminaire lamp is sensed to change from ON to OFF to allow the lamp to cool safely Default is 5 minutes permissible range 0 15 minutes SET LAMP ON POINT Set the threshold at which the enclosure determines that the lamp is on Range between 0 1 amp 2 0 amps in 0 1 amp steps Default is 1 0amp Tornado Enclosure User Manual page 31 ta 4 TEMPEST lighting inc RESET LAMP HOURS Reset each time you change the lamp in the fixture projector Hold OK until you hear the beep Make this a part of your relamping routine STATUS DISPLAY View current status information using the arrow keys to scroll through a Humidity relative humidity in b Air temperature in degrees C or F c PCB temperature d Current being drawn by projector light fixture in amps e Lamp Hours elapsed f Firmware version Tornado Enclosure User Manual page 32 4 TEMPEST lighting inc o RDM Monitoring and Configuration All the features accessible over the DEC3 2 control panel are also available over RDM Just how this information is displayed will depend on the RDM interface used These screen shots were taken running the GetSet program in Windows 7 and connecting to a DEC3 2 controller using a RDM TRI MK1 interface both from JESE Ltd www jese co uk Remote Device Tempest Lighting Inc DEC3 MK2 Controller _ Software Version 00 12 Root and Sub Devices Root Device
6. in a safe manner Tornado Enclosure User Manual page 30 ta 4 TEMPEST lighting inc SET DMX CURVE DMX Curves affect the way the fixture relay is controlled in Control Mode DMX levels are shown as Response Curve 1 default DMX level 0 25 Relay disabled open DMX level 26 75 No change to relay status DMX level 76 100 Relay enabled normally closed Response Curve 2 DMX level 0 19 No change to relay status DMX level 20 40 Relay disabled open DMX level 41 59 No change to relay status DMX level 60 80 Relay enabled normally closed DMX level 81 100 No change to relay status SET DMX RESPONSE DMX Response sets a delay time before DMX Control Mode settings are acted on Setting a response delay of a few seconds would prevent unintended fixture relay state changes in the event of a short accidental change in DMX level NOTE from firmware revision 0 00 100 DEC holds last valid DMX level if DMX is interrupted Response Delay Values are No Delay default 1 2 5 10 15 20 30 60 seconds SET TEMP UNITS Choose to display temperature values in Celsius or Fahrenheit default Celsius Note that temperature settings must be entered in Celsius SET TEMP RANGES Set three temperature trigger points for Bottom Top and Cutoff temperatures in C TEMP BOTTOM default 10 C permissible range 0 10 C TEMP TOP default 40 C permissible range 35 45 C TEMP CUTOFF default 15 C permissible range 0 15 C SET FAN
7. in the usual way In this case and in similar cases the fixture must be secured in place with the omega clamp BELOW the fixture tray 1 Remove the Fixture tray from the enclosure as shown above 2 Carefully place the fixture on its side on a flat surface and identify the mounting holes in the Fixture Tray that line up with the fixture mounting locations 3 Fit the quarter turn fasteners through the Fixture Tray into the receptacles in the fixture base 4 Mount the omega clamp into the quarter turn sockets in the fixture base through the holes provided in the fixture tray 5 Make sure that all quarter turn fasteners are fully rotated clockwise and positively locked and that the luminaire is firmly attached to the fixture tray Fixture Tray Fixture Omega Clamp 6 Replace the fixture tray fixture assembly in the enclosure and use the 5 16 bolts provided to secure firmly in place Tornado Enclosure User Manual page 39 ta 4 TEMPEST lighting inc Shorter Luminaires Requiring Bracket Standoffs In order to align the center of the luminaire correctly in the Tornado enclosure some fixtures need the Fixture tray to be raised This is done with tubular standoffs that insert between the Fixture Tray and the enclosure Base The installation procedure is the same as for any of the above except that the fixture standoffs must be inserted when the Fixture Tray is remounted If the fixture you specified when
8. ps E 24 DMA PP 24 Remote Device Management RDM occccccnccncccccconconcccncanonnccanonnonncnanennennos 25 Power CONMECIONS aereos pese 26 Common Feed operation factory default occcooncccoonnccconicononononnononoro 27 Split Feed Operation occcoccccccncconncncncconccnonoconcononcnnnnononnnnnnnnnnronnnonanrennnenanenns 28 Control Interface ceesre ie n aA AE EEE EEEE enero tea 29 RDM Monitoring and Configuration cccccsecccsseccesseeceseeeceseeseneeeeaeeesens 33 Firmware Upgrade over RDM cccscccsseecsseeceeeceeeeeeeeceneecaeeeeseesaeeeeaeetanes 34 Mounting the LUMINAIIEC ccceecceeeeeseeeeeeeceeeceeeesaeeceeetaneeeaeetagecsaeeteeeeseeeeaees 35 Tornado 2000 2200 2300 ccccccccccesceceeeeeceeeeccaeeeceesescaseeeeeeeesaeeesseeeess 36 Luminaires with Omega Clams ccccscccseeccseeceeeeceeeceeeecaeeeeseesageeeaeeeaees 37 Vari Lites and the Vari Lite Hook Bracket ccccsseeceeseeceeeeseeeeeeseeeess 38 Martin MAC lll and other tall Luminaires cooccccccnncoccnncnonnnonanccnannnenaninnon 39 Shorter Luminaires Requiring Bracket StandoffS cccooccccconocoonncnonnononoro 40 Mounting the Luminaire Tornado 2050 oocccocnccnocccocncconncnonccanncnancnnnnonons 41 Mounting the Luminaire Tornado 2400 cccccseeceseeceeeeeeeeseeeeeseeeeees 42 Closing up the Enclosure cccccesceceeeeceeeceseecseeteueeeaeeceseecaeeeegeesaeeeeaeetageesaeees 43 Deo OU PD 4
9. 00 it will be supplied with a custom fixture mounting plate that bolts directly into the fixture base Tornado Enclosure User Manual page 42 ta 4 TEMPEST lighting inc 6 Closing up the Enclosure GE6BPAGDOS 26200000 1 Check all electrical connections 2 Clear the enclosure and luminaire of all dust and debris 3 Check that the power switch on the luminaire is in the ON position 4 Complete DMX control connections following luminaire manufacturer s instructions 5 Test luminaire Y 6 Safety cable the luminaire to the Fixture Tray leg horizontal and vertical enclosures 7 Tie down cables to luminaire or mounting brackets so that they will not touch heaters or fans 8 Replace the globe assembly on the Tornado base This requires two people Tornado Enclosure User Manual page 43 ta 4 TEMPEST lighting inc Securing the Globe to the Tornado Enclosure Base l Using two people lift the globe assembly in place de As soon as the globe assembly is in place secure the four latches and insert padlocks in the locking rings if required for additional security 3 IMPORTANT The latch tension is adjustable and has been set in the factory to assure a secure and weathertight seal Check to make sure the tension is maintained Tension adjustment screw and locknut Check periodically to maintain a tight seal 4 Security use a caribiner or a pa
10. 5 ROUTING MAINTE NAN CG seacoiciaria lao reci ces 46 TrOUB IESO TN Usa a 48 Limited Warranty occoccccocncconccnnnonanccnnnonnncnnnnnnnnnnnnrnnnnrrnnnrnnnnrnnnrnnnnrnnnrrnnnrnnnnenanenans 49 Tempest Product SUPPOMt cccseeccsseccseeeeseecseeceeeecaeeceseesaneeeseesaneesaeeeages 50 Tornado Enclosure User Manual lt 7 TEMPEST lighting inc page 2 Declaration of Conformity This is to certify that the following products Tornado 2000 IN H V Lighting Enclosure Tornado 2200 IN H V Lighting Enclosure Tornado 2300 IN H V Lighting Enclosure are in Compliance with the following standards or specifications according to the EMC Directive 89 336 EEC EN55015 EN61000 3 4 EN61000 3 5 EN61000 4 2 EN61000 4 3 EN61000 4 4 pr EN61000 4 5 EN61000 4 6 EN61000 4 8 EN61000 4 11 and are in compliance with the following standards or specifications according to the Low Voltage Directive 73 23 EEC EN60598 1 This declaration is made by the manufacturer Tempest Lighting Inc 5401 Bevis Avenue Sherman Oaks CA 91411 USA This declaration is based on tests that were conducted on the submitted samples of the above mentioned products Detailed results can be referred to test reports CET TE200909 and LVT Te200909 Dated October 26 2009 Signature Ju oy aed Tempest Lighting Inc AZ TEMPEST lighting inc En Tornado Enclosure User Manual page 3 Declaration of Conformity This is to c
11. A TEMPEST lighting inc Heater Fan On Relay Temp DMX 0 Lamp ta TEMPEST O OY amp Tempest Lighting Inc 13110 Saticoy Street Unit C N Hollywood CA 91605 USA For the tollowing products manufactured after August 2011 Tornado 2050 Tornado 2000 Tel 1 818 787 8984 Tornado 2200 Fax 1 818 982 5510 Tornado 2300 Tornado 2400 With DEC3 2 version 0 01 001 In the r is subject to change without notice Neither Tempest Lighting Inc r ible for expense or injury arising from it February 2012 Table of Contents 2 3 4 ON O AT 5 a o Messer E RD a 7 A ND RP PNAD RAD RR OR E E E T DIMENSIONS asso paia so Poco Pisa SS tab tais asso E do isca ia bros sinta issu no tuinsE tada 8 Josue Uia e q o SOR OD eee eee 11 PET HA o EA E ES EE E E 12 MOUDONG secere ee E E 12 WRO Ano GONT O in E i 17 Conduit entry holes as assinala idade dado di aeii 17 One OF TWO Power Circuits cacecevestraceussenseetinstuspeusneeeunveatesceusentneetnpsanenenesees 18 Digital Enclosure Control DEC3 2 oo eecceccccsseeceeeeeseeceeeeeeeceeeeeseetaneesaeeeaaes 19 DECS 2 ol aa A Ann PP eer a eae 20 DECS 2 Mal FUNCOM Sra ee ee MRE roce 21 Factory Settings Basic Mode c cccccseeccseeeeseeceeeecseeceseetaeeeeseetaneeeaeeeeees 21 Operating Modes cccssccsseeceseeceeeceseeceeeceueecaeeceueetaneceueetaeeeeaeetaneesaeetaeeseas 22 DEC3 2 Control Paramete S escindida ceci EE 23 DMX CONNCCIONS
12. DMX or RDM data packet received Control Mode DMX Fail Monitor Mode No RDM information being received this is normal page 29 ta 4 TEMPEST lighting inc Control Interface Operation The Control Interface is normally LOCKED To UNLOCK hold ESC and OK together for 5 seconds k Li a Ry LU E y You are now in the CONTROL MENU Use y to scroll up and down the menu Press OK to enter a menu item Use y to set the item parameter or to scroll to the next menu level Use ESC to go BACK and OK to confirm settings To LOCK hold ESC for 5 seconds Menu will time out after ten minutes The Control Menu SET DMX OPTIONS SET DMX MODE This menu item allows the user to check and if necessary change the DMX RDM mode BASIC Standalone operation no DMX RDM factory default MONITOR Standalone plus support for RDM remote configuration and monitoring CONTROL Monitor plus use of a single DMX address to control Lamp relay SERVICE Monitor plus use of three DMX slots to control Lamp heater and fan Important Please ensure that the DEC3 2 is NOT left in Service Mode SET DMX ADDRESS in Monitor DMX or Service modes Select a DMX starting address in the range 001 to 510 1 Lamp Relay In Service Mode an addition two slots are available 2 Fan Relay 3 Heater Relay Note that the DMX control is designed using a SAFETY pile on Logic So the DMX input can only override automatic settings
13. MX512 so no additional wiring is required The user must ensure that any DMX splitters or other routing devices used are rated for RDM as well as DMX use Tempest strongly recommends working with a qualified RDM system integrator when designing an RDM network Go to www tempestlighting com for contact information RDM and RDM Integration DEC3 2 s RDM implementation allows system integrators to set up remote control and status monitoring of all attributes and sensors including e Relative Humidity e Air Temperature e PCB Temperature e Lamp Current e Elapsed Lamp Hours e Lamp Relay Status e Fan Relay Status e Heater Relay Status e DMX Status e DMX Start Address e DMX Personality RDM Mode e Device Type e Device Label e Software Version DMX RDM is an effective and powerful tool for commissioning and monitoring an installation particularly in large systems For further guidance please RDM DEC3 2 to be compliant with the RDM standard but is not an RDM systems integrator and can consult a qualified RDM system integrator Tempest Lighting warrants offer only basic guidance on RDM utilization Tornado Enclosure User Manual page 25 ta 4 TEMPEST lighting inc Power Connections IMPORTANT Tempest enclosures are supplied for either 120VAC 50 60Hz or 208 240VAC 50 60Hz operation Tempest Lighting is not liable for damage or failure to operate correctly due to connection to an inappropriate electrical s
14. ch off power to the branch circuit carefully following lockout and tag out procedures Failure to do so could cause serious injury or death 2 You will need two electrical junction boxes located within a short distance from the enclosure one for power one for DMX control Use outdoor rated flexible conduit between the box and the enclosure 3 AC and control circuits must be wired in separate conduits 120VAC or i 208VAC or 230VAC AC DMX Lighting Power Control Control Flexible Conduit Conduit entry holes as al A eee et ee es AC Power A A DMX Control how 22 2mm O 4 The conduit entry holes accept US conduit fittings and international 20 22 mm OD conduit fittings Power and DMX conduit entries Tornado Enclosure User Manual page 17 ta 4 TEMPEST lighting inc One or Two Power Circuits Single Feed Split Feed Tempest enclosures may be wired on single or double line supplies On a single feed both enclosure and luminaire are permanently on With a double line supply you can switch off the luminaire when not in use while the enclosure continues to protect it 24 7 Single Feed Enclosure and luminaire are permanently on Enclosure and Luminaire must be rated for the same voltage Supply must be rated for luminaire current plus 150 watts Supply must be permanently ON Split feed Enclosure power must be permanently ON Luminaire power may be swit
15. ched off Enclosure power must be rated for 1150 watts Luminaire power must be rated for the luminaire see luminaire manual Luminaire and enclosure power must be same voltage Either way the enclosure must be powered 24 7 in order to protect the luminaire inside against condensation and extremes of temperature Since the enclosure heater s never operate when the projector fixture lamp is on it is NOT necessary to rate the power service for the SUM of the enclosure and the projector light fixture Tornado Enclosure User Manual page 18 ta 4 TEMPEST lighting inc 4 Digital Enclosure Control DEC3 2 Heater Relay EZ Lamp oT j TEMPE g a E 5 O gy DEC3 2 that s Digital Enclosure Control third Generation revision 2 is the brain of your Tempest enclosure It will maintain the internal environment in a comfortable temperature and humidity range and prevent condensation the real killer of outdoor equipment DEC3 2 monitors internal temperature humidity and lamp current at all times and uses this information to control the enclosure s lamp relay fan s and heater s It can report back over the DMX cable using the RDM protocol Remote Device Management if desired Unless otherwise specified this version of the user guide refers to DEC3 2 units fitted with software version 0 1 xxx or later Tornado Enclosure User Manual page 19 DEC3 2 Schematic O Enclosure Feed always
16. dlock not supplied for additional security if desired Latch properly secured with a caribiner in place Use a padlock for greater security if preferred Congratulations Your system is now ready to check out Tornado Enclosure User Manual page 44 ta 4 TEMPEST lighting inc 7 Operation Enclosure must receive power at all times It is an active climate controlled enclosure and will not provide proper protection for the luminaire inside if it is not connected to AC power Unless the enclosure or luminaire is undergoing routine maintenance the globe should be in place and locked down at all times Only authorized personnel should open the enclosure see maintenance warnings in the next section Ifthe ambient temperature is high enough the over temperature shutdown feature may engage and temporarily cut off power to the luminaire Once the temperature reaches acceptable levels power will be automatically restored Do not routinely operate luminaire in full sun in warm weather Black luminaires absorb a significant amount of energy from the sun and may overheat in these conditions The enclosure has not been designed to protect the luminaire when running in this kind of extreme condition outside lighting is generally used at night Tornado Enclosure User Manual page 45 ta TEMPEST lighting inc 8 Routine Maintenance It is very important to perform routine maintenance on both the enclos
17. ease contact Tempest Lighting 13110 Saticoy Street North Hollywood CA 91605 USA Tel 1 818 787 8984 Fax 1 818 982 5582 info tempestlighting com Visit our web site for current information and specifications www tempestlighting com Tornado Enclosure User Manual page 50
18. ed if a The fixture inside the enclosure requires a DMX control signal b You wish to monitor the enclosure using RDM c You wish to control the enclosure lamp relay over DMX DMX Terminations Pinout 1 Ground 2 Data 3 Data DMX Connectors 1 DMX IN from network 2 DMX OUT to luminaire or to network if not controlling luminaire DMX OUT to next DMX device DMX IN from 3 DMX IN from luminaire outside world 4 DMX OUT to network If the enclosed fixture does not use DMX then connector 2 on the controller is DMX OUT for the enclosure DMX Line Terminations DMX cable runs must be terminated at the far end of the cable run with a DMX terminal Pinout Detail o 0 0 ooo ooo ooo The individual fixtures installed inside the mN MN Y 1 0 OW AKAA KAKAA KAKAA RR Tempest enclosures must NOT be terminated termination resistor as detailed in the DMX512 standard G E G 6 It is recommended that any line termination is DMX OUT DMXIN DMXOUT DMXIN done using the 3 pin terminal connector fitted LIGHT LIGHT to the DEC3 2 control circuit board Tornado Enclosure User Manual page 24 ta 4 TEMPEST lighting inc Remote Device Management RDM RDM refers to ANSI E1 20 a control protocol in the entertainment industry used for device configuration and monitoring and essentially an extension of DMX512 The use of RDM is optional and uses the same RS485 cable connection as D
19. er the Front Panel or by RDM control In all configurations the luminaire inside the enclosure may also be an RDM enabled device Basic Mode factory setting e Standard temperature settings e DMX and RDM disabled e Best for standalone operation Monitor Mode e As Basic mode plus e RDM status reporting e RDM configuration settings may be changed remotely or at the enclosure control panel e DEC3 2 does not require a DMX signal to operate Control Mode e As Basic mode plus e Enclosure functions as a 1 channel DMX device with remote control of the lamp relay o DMX level gt 75 enables normal relay operation normally ON o DMX level lt 25 disables normal relay operation relay turns OFF o This allows you to force a hard reset of the lamp relay in the event of a luminaire malfunction e Control mode is recommended for show control applications but can be risky in live show operation Service Mode e For trained service personnel only e Normal operation is suspended and the enclosure functions as a 3 channel DMX device o Lamp Relay o Fans o Heater e Service mode is ONLY for troubleshooting DO NOT use Service mode for normal operation Tornado Enclosure User Manual page 22 ta 4 TEMPEST lighting inc DEC3 2 Control Parameters Temperature Settings Lamp relay open Lamp OFF Cutoff Temp Range 0 15 C Default 15 C Top Set Range 35 45 C Default 40 C Bottom Set Range 0 10 C Defaul
20. ertify that the following product Tornado 2400 IN Lighting Enclosure is in Compliance with the following standards or specifications according to the EMC Directive 89 336 EEC EN55015 EN61000 3 4 EN61000 3 5 EN61000 4 2 EN61000 4 3 EN61000 4 4 pr EN61000 4 5 EN61000 4 6 EN61000 4 8 EN61000 4 11 and are in compliance with the following standards or specifications according to the Low Voltage Directive 73 23 EEC EN60598 1 This declaration is made by the manufacturer Tempest Lighting Inc 5401 Bevis Avenue Sherman Oaks CA 91411 USA This declaration is based on tests that were conducted on the submitted Samples of the above mentioned products Detailed results can be referred to test reports CET TE200909 and LVT Te200909 Dated May 4th 2010 Signature Ji os Ml ere Tempest Lighting Inc gt TEMPEST lighting inc E a Tornado Enclosure User Manual page 4 Declaration of Conformity This is to certify that the following product Tornado 2050 IN Lighting Enclosure is in Compliance with the following standards or specifications according to the EMC Directive 89 336 EEC EN55015 EN61000 3 4 EN61000 3 5 EN61000 4 2 EN61000 4 3 EN61000 4 4 pr EN61000 4 5 EN61000 4 6 EN61000 4 8 EN61000 4 11 and are in compliance with the following standards or specifications according to the Low Voltage Directive 73 23 EEC EN60598 1 This declaration is made by the manufacturer Tempest Ligh
21. h see over temperature note above or luminaire may have internal problem Luminaire does not respond to DMX signal Make sure that luminaire has power If so check DMX wiring If not see above Fans are not spinning Fan cords may have become disconnected Check connections between fan and cord Fans may be obstructed Shut off power to enclosure and check for obstructions Turn power back on to see if fans will start spinning If fans do not turn and display on temperature controller is lit contact technical support If fans do not turn display is not lit then enclosure is not receiving power Turn off all power and check wiring If the wiring is correct contact technical support Excessive debris in unit Filter may not be fully pushed into groove Make sure that it is in place around the whole unit Excessive water in enclosure Weep drain holes may be clogged Clear them Latches do not latch properly Closure of globe may be obstructed Check to make sure seals are clear before replacing globe Tornado Enclosure User Manual page 48 ta 4 TEMPEST lighting inc 10 Limited Warranty INSPECTION WARRANTY RETURNS A Customer at its sole expense shall inspect all Goods promptly upon receipt and accept all Goods that conform to the specifications or catalog All claims for any alleged defect in or failure of the Goods or Seller s performance to conform to the Contract capable of discovery upon reasonable inspection
22. ite YOU MUST USE THE APPROPRIATE TAPERED DRILL BIT OBTAINABLE FREE OF CHARGE FROM TEMPEST LIGHTING A standard drill bit may crack the plexiglass globe Tempest Lighting will not be responsible for such damage Go Go in ea a Horizontal Enclosures be sure to replace the globe with the drainage hole at the lowest point after relamping Tornado Enclosure User Manual page 15 ta 4 TEMPEST lighting inc Installation above public Spaces If the Tornado enclosure is to be installed above an area accessible to the public eg a street or an auditorium some jurisdictions require a safety bond to be installed A stainless steel eyebolt is included with base up and horizontal versions and should be installed as follows 1 Remove one of the four bolts holding the Unistrut onto the enclosure base 2 Replace it with the eye bolt washer and nut supplied and screw down tight Remove this bolt replace it with this and ane Safety Bond Use a suitably rated steel wire rope threaded through the eyebolt and attach securely to a structural member in accordance with local safety regulations Tornado Enclosure User Manual page 16 ta 4 TEMPEST lighting inc 3 Wiring and Control N Al electrical work must be carried out by a properly licensed electrician in compliance with local electrical standards Failure to observe this point will void the factory warranty for the Tempest Enclosure 1 Swit
23. lies to most luminaire types 1 Remove the Fixture tray from the enclosure as shown above 2 Mount the Omega clamps securely onto the fixture base Make sure that the fasteners lock positively in place 3 Bolt the clamps to the fixture tray using the Omega Clamp Spacers if needed and the bolts provided CHECK THAT THE FIXTURE IS CENTERED ON THE FIXTURE TRAY 4 Replace the fixture tray fixture assembly in the enclosure and bolt firmly in place Diagram Mounting with Omega Clamps and Clamp Spacers Omega clamp i orientation may Clamp i i i vary Spacer L Fixture Tray Bolt clamp in Fixture Tray Bolts LU place from i below Tornado Enclosure User Manual page 37 ta 4 TEMPEST lighting inc Vari Lites and the Vari Lite Hook Bracket Vari Lites are provided with a Hook Bracket in place of an Omega Clamp 1 Attach the Hook Bracket to the VL fixture feet following instructions provided by Vari Lite 5 Remove the Fixture tray from the enclosure as shown above 6 Bolt the Hook Brackets to the fixture tray using the bolts provided CHECK THAT THE FIXTURE IS CENTERED ON THE FIXTURE TRAY Replace the fixture tray fixture assembly in the enclosure and bolt firmly in place Tornado Enclosure User Manual page 38 ta 4 TEMPEST lighting inc Martin MAC III and other tall Luminaires The MACIII is too tall to use in a Tornado 2300 with Omega Clamps installed
24. luminaire and is not a substitute for regular maintenance Tornado Enclosure User Manual page 47 ta 4 TEMPEST lighting inc 9 Troubleshooting This is a guide to the general symptoms problems and solutions that may occur during the lifetime of your enclosure However it is important to remember that problems may occur within the luminaire itself and these must also be considered Luminaire does not have power Check power switch of luminaire Note the following actions should be performed by a licensed electrician If power is on check wiring including metering supply voltages enclosure must receive 200 240VAC to operate properly If LEDs on the DEC3 control panel controller are lit check the Lamp Relay LED If it is on meter power in receptacle If no power is present at the receptacle contact technical support In case of over temperature the power disconnection is an intended function of the enclosure and is for the protection of the luminaire which is not meant to operate in extreme conditions In this case the problem will only continue until temperature drops to acceptable levels It is possible that the air intake or exhaust has become clogged leading to higher temperatures inside the enclosure Make sure that these areas are clear the filters are clean and the fans are working properly Luminaire turns on and off repeatedly Check that vent areas and airways are clear If so ambient temperature may be too hig
25. must be set forth in a written rejection notice detailing the alleged non conformity and be received by Seller within thirty 30 calendar days of Customer s receipt of the Goods Failure by Customer to notify Seller of the alleged non conformity within thirty 30 days will be conclusive proof that the Goods have been received by Customer without defects or damage and in the quantities specified on the bill of lading and shall constitute an irrevocable acceptance of the Goods and a waiver of any such claim in connection with the Goods B Seller warrants to Customer only that the Goods will be free from defects in material and workmanship at the time of delivery and subject to the exceptions and conditions set forth below for the following period the Warranty Period twelve 12 months from the date of shipment by Seller Seller may provide additional years of warranty coverage beyond 12 month at the rate of 2 5 of the net sale price per year up to a total of four additional years coverage beyond the standard 12 month warranty period Seller will remedy a defect as set forth in paragraph 7 D below the Warranty The Warranty is subject to each of the following exceptions and conditions 1 Customer must promptly and in all events within the Warranty Period notify Seller of any alleged defect in a written notice the Notice which shall set forth the quantity catalog number finish original purchase order number Seller s invoice n
26. ncoming LUMINAIRE power to the E L N E L N terminals labeled SPLIT Luminaire Enclosure Power Power E Earth Ground L Live N Neutral on fod T Tornado Enclosure User Manual page 28 Control Interface LED Indicators Heater Fan Lamp On Lamp Relay Temp DMX SHORT PULSES green EHEHEHE E E ON Green E OFF PULSES green Ei E ON Green EE B ON Green EE OFF ON Green Es ns OFF ON Green ON Red FLASHING Red BEB eee OFF ON GREEN ESSES ON RED Tornado Enclosure User Manual ta 4 TEMPEST lighting inc pel UN LLJ a Rm 2 LL Rh y Lamp is off Temperature is normal Heater is pulsing to prevent condensation Temperature is LOW Heater is ON Lamp is on Temperature is normal Lamp is off Temperature is normal Fan is moving small amount of air to prevent condensation Lamp is ON or Temperature is HIGH Fan is cooling enclosure Current sensing shows lamp is ON Lamp hour counter is running Current sensing shows lamp is OFF Lamp hour counter is not running Lamp relay is closed normal Luminaire power receptacle is energized Lamp relay open due to overtemp or DMX control Luminaire is electrically isolated Temperature is in normal range Temperature is above Top setting or below bottom setting Temperature is above Cutoff level Luminaire power is isolated DEC3 2 is in BASIC Mode DMX not used Good
27. ornado enclosure Tornado Enclosure User Manual page 12 ta 4 TEMPEST lighting inc Mounting plate Guidelines Use 4 6mm or greater aluminum or stainless steel plate Do not obstruct wiring access Tornado 2050 Mounting Hole Pattern a N D Y 4 25 108mm O D e Ne J k gt Mounting holes 4 25 9 16 13mm 108mm Tornado 2000 2200 2300 Mounting Hole Pattern Wiring Access opening 5 x 5 125 x 125mm 10 0 254mm Mounting holes 12 5 9 16 13mm 317 5mm Tornado 2400 Mounting Hole Pattern A E 7 ON NY uy A e e e e c c a 00 mM mM S 2 Ln o N o N o A A an LD y NU Su he A y lt gt 12 25 311mm lt gt 15 00 381mm Tornado Enclosure User Manual page 13 ta 4 TEMPEST lighting inc Orientation Tornado 2050 xx Tornado 2060 xx Tornado 2050 xxH Tornado 2060 xxH E Tornado 2000 xx Tornado 2200 xx Tornado 2300 xx Tornado 2000 xxH Tornado 2200 xxH Tornado 2300 xxH Tornado 2000 xxV Tornado 2200 xxV Tornado 2300 xxV Tornado Enclosure User Manual page 14 ta 4 TEMPEST lighting inc Drainage For base up globe down or horizontal operation a small drainage hole will be drilled in the globe to permit any water draining through the enclosure to exit harmlessly This will normally be done at the factory but if done on s
28. ot be cracked Fans should be moving it will be necessary to have the power on to check this with corresponding indicator status Except for the last two items concerning globe and fan problems with any of these things can be easily remedied Contact technical support for problems with the last two items Tornado Enclosure User Manual page 46 ta 4 TEMPEST lighting inc Air Filters Every Three 3 Months The air filters all around the base should be removed and cleaned on a regular basis To remove filters pull them directly out of their grooves The filters can be cleaned by running water from a hose and do not require any special solution To reinstall push filter back into place between the top and bottom base covers Case and Globe As Needed The outside of the case and globe should be cleaned as needed Outside inspection should give you a good idea of when this is necessary The case should be cleaned with a wet cloth and mild detergent if necessary Do not use a direct spray from a hose to clean the case The globe can be cleaned with any mild cleaner It is also acceptable to treat globe with a product that keeps rain from adhering to its surface DO NOT USE hydrocarbon based cleaners on the globe under any circumstances They can severely damage the globe material Luminaire Review the manufacturer s instructions for proper maintenance of your luminaire Remember the enclosure simply protects the
29. t 10 C Humidity DMX Address Fan Overrun Temp C F Lamp Hours Notes 1 The Cutoff Temperature is an incremental temperature range above the Top Set temperature So the default 15 C cutoff and 40 C Top Set means that the lamp relay will open when a temperature of 55 C is reached 2 In moving light enclosures the temperature sensor is located in the exhaust airflow Temperatures shown may be higher than those around the luminaire 3 We recommend using the factory default settings for several weeks or months before making any changes In most cases they will not be necessary Range 50 90 Default 80 The threshold at which incoming air is more aggressively heated to remove moisture Range 001 510 Default 001 Sets the DMX address for the lamp relay control Range 1 15 minutes Default 5 minutes Time that the enclosure fan s will run after the fixture projector lamp is turned off Display Degrees Celsius or Fahrenheit Default Celsius Note that temperature settings must always be Celsius Default 0000 Counts lamp hours you must reset to zero when changing lamps Tornado Enclosure User Manual page 23 ta 4 TEMPEST lighting inc DMX Connections DMX refers to USITT DMX512 a commonly used control protocol in the entertainment industry running over RS485 Consult USITT DMX installation guidelines when laying out a system or employ a qualified DMX system integrator A DMX network will be requir
30. tallation Safety and Warnings skd Read the Manual before installing the enclosure skd Read the manual before opening or servicing the enclosure skd Never leave the enclosure unattended when open akd Ensure all bolts and terminals are tight and clean skd Do not touch the heater unless you can be sure that it is cool dl Observe all warning labels in the enclosure itself M Do not open any electrical boxes until power is off M Do not open the enclosure in wet weather Never move the enclosure with the luminaire inside Never handle the enclosure by the globe Always lift from under the base Tornado Enclosure User Manual page 11 ta 4 TEMPEST lighting inc Planning Snow clearance MINIMUM 24 60cm Enclosure must be powered 24 7 365 d Warning This installation cannot be safely completed by 1 person Mounting Each Enclosure must be mounted with FOUR points Tempest Lighting recommends only stainless steel mounting hardware The bolts attaching the enclosure to its shipping pallet are mounting bolts Do not Discard All mountings must be made using the two Unistrut channels on the base of the enclosure Pipe Mounting Pipe Clamps 4900 MCT Pipe clamp for pipes 1 5 38mm to 2 50mm OD Order four per enclosure 4925 MCT Pipe clamp for pipes 2 50mm to 2 5 64mm OD Order four per enclosure Ola Y Lal E Note These parts are supplied with the T
31. ting Inc 5401 Bevis Avenue Sherman Oaks CA 91411 USA This declaration is based on tests that were conducted on the submitted samples of the above mentioned products Detailed results can be referred to test reports CET TE200909 and LVT Te200909 Dated August V6 2010 Signature Joyal ive wees Tempest Lighting Inc lt TEMPEST lighting inc a Tornado Enclosure User Manual page 5 ERTE El LISTED C US This is to certify that the following products Tornado 2000 US H V Lighting Enclosure Tornado 2050 US Lighting Enclosure Tornado 2000 US H V Lighting Enclosure Tornado 2200 US H V Lighting Enclosure Tornado 2300 US H V Lighting Enclosure Tornado 2400 US Lighting Enclosure Have been tested and approved to standards UL 508 electrical and UL 50 environmental as NEMA 3R enclosures for use in the United States and Canada This declaration is made by the manufacturer Tempest Lighting Inc 13110 Saticoy Street Unit C North Hollywood CA 91605 USA This declaration is based on tests that were conducted on the submitted samples of the above mentioned products Listing Report No 3198609LAX 001a refers Dated Decelmbber fi 2th 2010 Signature lin o Ud A Tempest Lighting Inc Tempest Lighting Inc 13110 Saticoy Street North Hollywood CA 91605 USA E TEMPEST www tempestlighting com info tempestlighting com q t 1 818 787 8984 lighting inc f 1 818 982 5582 Tornado
32. to be gt Remote Device connected to the Tools Manufacturer DMX network on a DEC3 MK2 Controller a Software Version which the DEC3 2 00 12 is located and the File Select use of JESE GetSet software Select a file to upload 0 O K 1 Device discovered in 0 3 secom O aa ee Tornado Enclosure User Manual page 34 ta 4 TEMPEST lighting inc 5 Mounting the Luminaire d Do not attempt to mount the luminaire with only a single person e 1 Remove the globe and place it in a safe location o Zs 2 Follow the instructions below for different luminaire types 3 Plug the luminaire into the power receptacle in the enclosure and then connect the DMX cables to the luminaire 4 Tie down cables to the luminaire or enclosure base so that they will not come into contact with the heater or fans at any point Tornado Enclosure User Manual page 35 J TEMPEST lighting inc S Tornado 2000 2200 2300 Fixture Tray Use the keyholes to mount Robe fixtures without Omega Clamps Use either the vertical or horizontal slots for Omega Clamp and VL clamp bracket fixings Use the obrounds to mount Martin MAC3 direct to the Fixture Tray Remove the Fixture Tray by removing the four 5 16 mounting bolts Tornado Enclosure User Manual page 36 ta 4 TEMPEST lighting inc Luminaires with Omega Clamps This app
33. turned to Seller freight prepaid but only upon Customer s receipt of Seller s written return material authorization RMA and shipping instructions The RMA shall be void if the Goods are not received within 45 days after issuance of the RMA No deduction or credit in respect of any rejected or returned Goods shall be taken until Customer has received Seller s further written deduction or credit authorization following Seller s inspection to confirm nonconformity or defect Seller will charge to Customer any and all costs incurred by Seller in connection with the handling shipping inspection and disposition of any returned Goods that are determined by Seller not to have been nonconforming upon Delivery or as to which the warranty hereunder is not applicable D UPON ANY PROPER RETURN PURSUANT TO PARAGRAPH C ABOVE WHETHER IN CONNECTION WITH A REJECTION OF GOODS OR AN ALLEGED BREACH OF WARRANTY AND BASED UPON THE CONDITIONS SET FORTH IN THIS PARAGRAPH 7 SELLER AGREES THAT IT WILL AS THE SOLE AND EXCLUSIVE REMEDY UNDER THE CONTRACT OR OTHERWISE FOR ANY NONCONFORMITY OR BREACH OF WARRANTY AND AT SELLER S SOLE ELECTION i REPAIR SUCH GOODS OR ii REPLACE SUCH GOODS Tornado Enclosure User Manual page 49 ta 4 TEMPEST lighting inc Tempest Product Support Step 1 Step 2 First contact your local Dealer for support Your dealer is best placed to respond quickly to your needs If your dealer is unable to answer your questions pl
34. umber on which Goods were originally billed and a statement of the alleged defect along with digital photographs showing such defects where feasible 2 The Warranty shall not apply i to any claimed defect that was capable of discovery upon reasonable inspection and deemed to be waived under paragraph A above ii to any Goods that have been subject to misuse abnormal service or handling or altered or modified in design or construction iii to any Goods repaired or serviced by any person other than Seller s authorized service personnel or to Goods installed other than according to installation instructions or iv with respect to normal wear and tear 3 Seller makes no Warranty with respect to parts or components that are not the product of Seller and specifically makes no warranty whatsoever for equipment housed inside enclosure products manufactured by Seller 4 The Warranty is Seller s exclusive warranty with respect to the Goods Seller makes no warranties guarantees or representations express or implied to Customer except as set forth in this section ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR USE OR FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED AND DISCLAIMED C Seller will accept the return of Goods properly rejected under paragraph A above or as to which Notice of an alleged breach of Warranty has been timely given and such Goods may be re
35. upply ALL ELECTRICAL CONNECTIONS MUST BE UNDERTAKEN BY A QUALIFIED ELECTRICIAN IN COMPLIANCE WITH LOCAL NORMS AND STANDARDS WM GS0010 Cut here for split supply operation ne SSSCOSSOSOOOTORS N Cy Fan1 Proj rojector Fan receptacle Heater s Projector Supply Enclosure Supply split mode 100 250VAC 50 60Hz Note wire colors may differ depending on applicable electrical standards European wire colors are shown here IMPORTANT MAKE SURE THAT TERMINAL SCREWS ARE FULLY BACKED OUT BEFORE INSERTING WIRES Tornado Enclosure User Manual page 26 ta 4 TEMPEST lighting inc Common Feed operation factory default Enclosure and luminaire share the same electrical circuit Circuit must be powered ON 24 7 Connect incoming power to the terminals labeled MAINS E Earth Ground L Live N Neutral S 090020 Tornado Enclosure User Manual page 27 ta 4 TEMPEST lighting inc Split Feed Operation Enclosure and luminaire have separate electrical feeds The enclosure circuit must be powered ON 24 7 When splitting the feeders both circuits should be on the same phase and at the same supply voltage SA ASAS as 1 Use a wire cutter to cut the copper links on the DEC3 2 board in four places 2 Connect incoming ENCLOSURE power to the Ay o 6 F G Ej E3 to O terminals labeled MAINS This supply MUST be maintained 24 7 E Earth Ground L Live N Neutral 3 Connect i
36. ure and the luminaire within Failure to do so may reduce lifetime for both the enclosure and the luminaire Note Maintenance schedules depend on location and environment The times given here are general guidelines for you to use It is up to you to judge whether maintenance should be done more often We do advise doing these tasks no less often than mentioned here Safety Et Although maintenance can be performed while the enclosure is powered it is safer to carry it out with the power disconnected with proper lockout and tag out procedures followed Be aware that once the enclosure has had power applied to it the heater will get hot and the fans will start to turn Make sure that your hands are clear of these areas before applying power to the enclosure Only authorized personnel should perform maintenance on the enclosure or luminaire Do not service the unit in the rain or other adverse weather conditions snow sleet high winds etc Be aware that the globe is a large object that can be awkward to handle especially when standing on a ladder or scaffolding Inspection Checklist Every Three 3 Months EA O GO eal eh eg All weep drain holes should be clear All vents should be free of debris Enclosure should be free of debris both inside and out Bolts should be tight All safety cable should be in good condition Lid seal should be in good condition Check seal inside and out for gaps Globe should n
37. you ordered your Tornado enclosure requires bracket standoffs they will have been supplied If none are supplied your fixture does not require them Diagram Fixture Tray Standoffs Use longer bolt provided to fix down to enclosure Fixture Tray ase Tubular Standoff Tornado Enclosure User Manual page 40 Mounting the Luminaire Tornado 2050 ta 4 TEMPEST lighting inc The Tornado 2050 is designed for most moving head luminaires up to 300W using one or two omega clamps supplied with the luminaire to install Mounting bolt Omega Clamp 1 Mounting Bracket 2 3 4 Insert mounting bolts spring washers and flat washers to omega clamps Mount Omega Clamp s to fixture Set fixture on mounting bracket and attach flat washer and nut below Tighten securely in place Tornado Enclosure User Manual page 41 ta 4 TEMPEST lighting inc Mounting the Luminaire Tornado 2400 The Tornado 2400 is designed to house the Barco High End Systems Showgun Showbeam Showpix and DL3 luminaires all of which have the same base The Tornado 2400 is supplied with two heavy duty mounting brackets which bolt to the extruded clamps supplied with the Showgun Showbeam DL3 fixture Mount the clamps to the enclosure brackets then set the fixture on the clamps and secure using the quarter turn fasteners provided Note DML1200 Fixture When the Tornado 2400 is specified for the Barco DML12
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