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1. d COCOCOCOCOCOCO o 6 93 176 5 12 130 8 ka 1 97 50 o o BT m A 0 35 9 4 0 64 16 gt COCOCOCOCOCOCOCOCO COCcocococococococo COCOCOCOCOCOCOCOCO o 9 23 234 e 0 64 16 Recommended Panel Cutout 6 4 163 e A e e 6 5 165 0 187 Dia Hole A 10 Places 1 75 45 Y Y Panel 9 38 i 238 Figure A 1 PanelMate ePro PS 8 Approximate Dimensions in Inches mm Torque Requirements 5 inch Ibs for 6 32 nuts This drawing is available in dwg format on the Eaton Electrical Internet site www EatonElectrical com December 2008 PanelMate ePro PS 10 Display Models Unit Dimensions lt 12 3 312 A P N 12 305 Y N A Front View 1 48 38 C 0 28 7 o e N DOY 2009 cocco B000 oso 22 90 D a D D D D D D D a o o 0 28 7 le L gt 1 5 38 re 4 6 117 I lt 7 7 196 Le N 0 8 274 _ gt 12 02 305 Rear View E 132 le 3 9 99 Y fa 1 5 L v 38 0 7 18 A s88 T SO a 000 p OOD o e 388 dal eoo 196 L SS 226 P CA NG NIT Sse lt Optional PCI OO
2. 20 x 20x 6 10 5 C 20 x 24x6 9 5 C 20x 20 x 8 9 5 C 20x 24x8 8 C 15 Display Models Table 4 5 Enclosure Selection 15 Display Models Enclosure Size at Rated Heat Output Average Internal Temperature Rise 20x24x6 12 5 C 20x20x8 12 C 20x24x8 10 C 24x24x8 9 5 C Blind Node Models Table 4 6 Enclosure Selection Blind Node Models Average Internal Temperature Rise Enclosure Size at Rated Heat Output 16x20x4 9 5 C 16x20x6 9 C 20x20x6 6 5 C 20x24x6 6 C Notes e These tables are based on the following assumptions No additional peripherals are installed Enclosure is fabricated from cold rolled steel All sides of the enclosure are non insulated free standing December 2008 Recommended minimum clearance between the PanelMate ePro PS unit and the top and bottom of the enclosure No other heat generating equipment is installed in the enclosure Maximum CPU usage e Thetemperature rise shown represents the temperature rise in the enclosure above the outside temperature For example if the temperature outside the enclosure is 35 C and the temperature rise in the enclosure is 10 C then the average temperature inside the enclosure will be 45 C Keep in mind that there will be areas warmer than the average inside the enclosure December 2008 Serial and Ethernet Communication Cable Selection Shielding Grounding and
3. een eeunes 4 6 Table 4 7 Cable Selection RS232 0 0c ccc eens 4 7 Table 4 8 Cable Selection RS422 0 0 cc ene 4 9 Table 4 9 Cable Selection RS485 0 0 0 cc eee eens 4 10 Table 4 10 Cable Selection Ethernet 0 ccc 4 11 Table 4 11 Serial and Ethernet Cable Segregation 0 00 eee eee eens 4 12 Table 5 1 Troubleshooting s eoo KAG NA HAKA ene ee ERE eee DE ENE E REG CX RE 5 2 Table B 1 Hardware Specifications PanelMate ePro PS unnan B 3 MN04801001E vii PanelMate ePro PS Family User Manual Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below A WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Mot
4. If permanent use is required in Class I Div 2 Groups A B C D hazardous locations then UL approval must be obtained December 2008 Figure 1 2 CompactFlash and PCMCIA Slot Location CompactFlash Slot The CompactFlash slot is located on the side of the unit as shown above When installing the CompactFlash memory card into the PanelMate ePro PS unit ensure that the guides are lined up carefully and the lip on the memory card is toward the back of the unit A CAUTION Make sure to turn off and or disconnect power to the PanelMate ePro PS unit before removing or inserting the CompactFlash memory card as the CompactFlash memory card should not be hot swapped Failure to remove power before installing or removing the CompactFlash memory card can result in damage to the CompactFlash and or unit Note ScanDisk CompactFlash memory cards are recommended for use with the PS unit PCMCIA Slots The PCMCIA slots are located on the side of the unit as shown above The PCMCIA interface supports up to 2 Type Il cards or 1 Type Ill card When installing the PCMCIA card into the PanelMate ePro PS unit ensure that the guides are lined up carefully and the top on the card is toward the back of the unit A CAUTION Before hot swapping PCMCIA cards verify the card being used is specified to support hot swapping Note Although most Windows XP functionality has been included in the ePro PS operating system and many
5. December 2008 Preparing Your ePro PS for File Transfers You can transfer files to the PanelMate ePro PS and download software using the following methods e An Ethernet connection using static IP addressing using either A point to point connection direct using a shielded Cat 5 Ethernet crossover cable A network connection using a local Ethernet hub switch and a pair of shielded Cat 5 Ethernet patch cables e An Ethernet workgroup or domain on a plant local network connection with a DHCP server assigning the ePro PS s IP address e An external drive connected via USB CompactFlash or PCMCIA slot Note Canvas users transfer files using the Send to File feature which can send directly to an ePro PS unit over Ethernet or to a USB memory drive which then can be connected to an ePro PS unit for upload install PanelMate ePro PS factory settings are TCP IP protocol Computer name EATONxxxxxx Name is unique for each unit but will begin with EATON Workgroup name WORKGROUP IP Address DHCP Subnet Mask DHCP Other items to consider when communicating using Ethernet include All static IP addresses must be unique All computer names must be unique All subnet masks must match We recommend that all workgroup names match We recommend using a shielded Cat 5 cable for industrial applications December 2008 Connecting to Your ePro PS via the Ethernet When connecting your ePro PS through any of the following metho
6. 152 9 97 253 ie 97 Le 15 39 355 Recommended Panel Cutout Figure A 3 PanelMate ePro PS 12 Approximate Dimensions in Inches mm Torque Requirements 15 inch Ibs for 10 32 nuts This drawing is available in dwg format on the Eaton Electrical Internet site www E atonElectrical com December 2008 PanelMate ePro PS 15 Display Models Unit Dimensions e 18 6 s 472 I ES vi 13 5 la BEE 199 11 9 343 E 302 3 EL Optional PCI lon Module LY A k 08 L 20 3 3 9 TAE alai o e 99 16 8 254 0 9 23 5 427 23 0 5 13 y AA le e e e e EE z z LA j e E 5 n 57 B vom 171 RETETE THEO 0000000000000000000000000 4 HL B us 11 25 I j P 306 286 COE 13 LL 7 R NT 00000000000 00000000000 T 9 bt j T 1 63 55 14 41 gt 14 01 aag 2 43 62 gt T ke 432 gt 39 TB 11 68 E 297 2116 18 Le 18 06 411 gt Recommended Panel Cutout 459 Figure A 4 PanelMate ePro PS 15 Approximate Dimensions in Inches mm Torque Requirements 17 inch Ibs for 10 32 nuts This drawing is available in dwg format on the Eaton Electrical Internet site www EatonElectrical com PanelMate ePro PS Blind Node Models Unit Dimensi
7. OD EE and Classic models is given below Throughout this manual information provided about the PanelMate ePro PS family will apply to all four PS models ePro PS OD The PanelMate ePro PS OD Outdoor Series operator interface is designed for use in outdoor applications The OD models offer increased visibility as well as UV resistance Reflective films behind the display plus anti reflective anti glare and anti UV coatings in front of the screen provide superior outdoor viewability without adding active heat generating components to the unit allowing the OD models to meet high the temperature requirements of outdoor applications ePro PS EE The PanelMate ePro PS EE Enterprise Editions operator interface is designed for end users that need more memory or additional Windows XP Embedded components and services to support large Canvas applications or third party software 1 2 MN04801001E PanelMate ePro PS Family User Manual December 2008 ePro PS Classic The PanelMate ePro PS Classic operator interface is designed for use by end users that are currently using the PanelMate Power Pro software and are ready for the new PanelMate ePro PS hardware but are not quite ready to convert their PanelMate Power Pro configurations to Canvas applications Since the PanelMate ePro PS Classic Ol supports the PanelMate Power Pro and PanelMate ePro PS Runtime software the user can utilize the PanelMate ePro PS Runtime software if and when t
8. Protect Mode Save tab Commit Connect communications cable At minimum you will need the male t female 9 pin adapter which comes with the ePro PS Classic unit for a serial cable connection or you may need a new serial cable By default the PLC manufacturer s serial programming cable will work with the ePro PS Classic Go on line and debug Note the configuration should start automatically after the Protect Mode Save operation and reboot Addressing Differences between Kepware and Power Pro Drivers There are some differences between address syntax used in PanelMate Power Pro drivers and Kepware s OPC drivers The following guidelines should be considered when converting between the two e For Allen Bradley SLC 500 or PLC 5 applications if you are referencing local I O addresses you must fill out the I O Slot configuration for the PLC in the Device properties of KEPServer ePro For Allen Bradley SLC 500 or PLC 5 serial DF1 driver PanelMate always used BCC error checking Kepware allows you to choose between BCC and CRC so you should use BCC unless you make the change to the PLC using the RSLogix programming software If using non default data types that required casting operators in PanelMate Eg Modicon Floating Point values with FP any String values with ASC20 etc you must create a tag in KEPServer ePro to represent the address and assign the correct data type to the tag Then change PanelMate s address to refer to the Kepwar
9. Using a Hub Switch This method can be used to set up a local workgroup using only static IP address To set a local workgroup with dynamic only or static and dynamic combined see Setting Up a Local Ethernet Workgroup Using DHCP Server To connect to your PanelMate ePro PS unit using this method complete the following steps 1 Use patch cables 2 Power up the hub switch and connect a patch cable from both your computers and your PanelMate ePro PS unit s Ethernet port to the hub or switch Other units can be added Note Do not to use the port labeled Uplink on the hub or switch Result A green LAN Present LED indicator should appear next to the Ethernet port on each machine 3 Once you have established the physical connections the next step is to establish the correct logical connections If you are using a static IP address the computer IP address should be assigned a unique value where the first three fields match that of the ePro PS for example 192 168 0 xxx where xxx is between 0 and 255 and is not equal to any other assigned value Notes If there are multiple ePro PS units on the network you will need to make sure the Computer Name and IP address on each workgroup unit is unique You can build user accounts and passwords locally on all Windows XP systems when managing a local workgroup Refer to the Managing Accounts and Changing Passwords section for more information Point to Point Hub Switch Use Stat
10. and Running a PanelMate Power Pro Configuration pps File PanelMate Power Pro Configurations can be used with the Classic models only Once you are connected to the PanelMate ePro PS Classic unit using an Ethernet connection or external drive you can set up the unit to run your PanelMate Power Pro configuration by following these steps 1 If you are copying a pre existing PanelMate Power Pro configuration that used the KEPServer EX OPC server to the ePro PS Classic then you will need to modify the PanelMate Power Pro configuration PLC Name and Port Table The ePro PS Classic uses the KEPServer ePro OPC server As a result you will need to change the Server Name to EatonElectrical KEPServer ePro Copy the PanelMate Power Pro configuration file pps file to the D cfg of the ePro PS Classic using Windows Explorer If you are using an Ethernet connection you may initiate the copy from your development PC or from the ePro PS Classic unit assuming the configuration is located in a shared network drive or directory Modify the PMStart cmd file located under the root directory of D by changing the line set MY_CFG d cfg Myconfig ucf to match the location and name of your PanelMate Power Pro configuration file Your PanelMate Power Pro configuration will automatically launch each time your ePro PS Classic reboots To launch your PanelMate Power Pro configuration manually use the eProStart shortcut off the Windows Start menu Conver
11. and chassis while keeping the capacitor lead length as short as possible December 2008 Ethernet Communications Table 4 10 Cable Selection Ethernet Recommended Recommended Cable Distance Type Size Install in CAT 5 STP compliance with Shielded Twisted Pair IEEE 802 Standards Ethernet Shielding Recommendations Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFICANT Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality CAT 5 STP cable is recommended A CAT 5 UTP cable is not recommended because the unshielded cable and connectors may act as an antenna resulting in radiated emissions that may exceed CE specification limit Additionally STP cable provides greater ESD protection The shield should be connected directly to the chassis of the interconnected units at both ends The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be terminated as closely as possible to the connector to minimize the pigtail length Application Short or Long Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality CAT 5 STP cable is recommended The shield should be connected direc
12. drive partitions e C partition e D partition Eaton recommends that you use these drives as follows Table 2 2 Recommended Drive Use Drive Partition Recommended Use CA Use the C partition for software installations to store all of your programs and purchased software This partition is protected locked from change so you should use it to store all data on the ePro PS that needs to be protected Note All changes made to the C partition must be saved or committed so that the next time the ePro PS is restarted the new data will be available Refer to the Protect Mode Save section for additional information about saving files to the C partition DA Use the D partition to store data that changes on a regular basis such as configuration files December 2008 Installing Software Typical data transfers and software downloads may include the following e Configuration data files ucf files pps files for Classic models only e Canvas Runtime software installation e OPC driver installation There are two methods for installing authorized software on your PanelMate ePro PS unit e Ethernet connection Canvas users have the option of using the Send to File feature that manages the transfer and installation of files e An external drive connected via USB CompactFlash or PCMCIA slot Note All changes made to the C partition must be saved or committed so that the next time the ePro PS is restart
13. eee eee eens 3 3 Figure 3 3 Dimming Control 0000 eee eee eens 3 4 Figure 3 4 PenMount Control Panel 000 cece eects 3 5 Figure 4 1 Unit Mounted in Cabinet with Clearance Space 4 4 Figure A 1 PanelMate ePro PS 8 Approximate Dimensions ToM areis s laneo ECT A 2 Figure A 2 PanelMate ePro PS 10 Approximate Dimensions IN INCHESAMM zoe meos oae te gt cence ne Sz NATA haha Gu quse A A 3 Figure A 3 PanelMate ePro PS 12 Approximate Dimensions iri Inches TED areniscas Sede fadus A 4 Figure A 4 PanelMate ePro PS 15 Approximate Dimensions i docs mr xax remained E Id a ewes aati MORENO NE E ces A 5 Figure A 5 PanelMate ePro PS Blind Node Approximate Dimensions irt Inches mr o ke ox nae x cuts ERRA edes exce e aen eee ERA A 6 List of Tables Table 2 1 Serial Port Connections 0c cece eee hn 2 4 Table 2 2 Recommended Drive Use lee 2 10 Table 2 3 Troubleshooting lt ez x en EE ORAE REG be Ee to RR EGER XX on 2 16 Table 4 1 Recommended Clearance and Maximum Operating Temperature 4 5 Table 4 2 Enclosure Selection 8 Display Models cee cence eens 4 5 Table 4 3 Enclosure Selection 10 Display Models a 4 5 Table 4 4 Enclosure Selection 12 Display Models cece eee ene 4 6 Table 4 5 Enclosure Selection 15 Display Models cece eee o 4 6 Table 4 6 Enclosure Selection Blind Node Models
14. ne Sea eds 5 2 APPENDIX A UNIT DIMENSIONS serene A 1 PanelMate ePro PS 8 Display Models Unit Dimensions annnaaaann naaa A 2 PanelMate ePro PS 10 Display Models Unit Dimensions anao A 3 PanelMate ePro PS 12 Display Models Unit Dimensions naana aana nnao A 4 PanelMate ePro PS 15 Display Models Unit Dimensions naanaaaaa anao A 5 PanelMate ePro PS Blind Node Models Unit Dimensions A 6 APPENDIX B SPECIFICATIONS 000 ccc cee eee eens B 1 PanelMate ePro PS Specifications 0 0c cece eee eens B 2 APPENDIX C INDEX K RA RNK R RRR A RRR eee NAA RRR RRR A N C 1 Reader Comment Card 0 000 ccc eee eee eens C 5 Title PanelMate ePro PS Users Guide 01 00526 00 055 C 5 vi MN04801001E December 2008 PanelMate ePro PS Family User Manual List of Figures Figure 1 1 Connector Locations 0 X S 90 R X aR R ete eens 1 8 Figure 2 1 Powering Up ePro PS Unit cocccococccc ees 2 2 Figure 2 2 Setting COM1 Jumpers for RS232 RS422 RS485 or RS485 2 5 Figure 2 3 Point to Point Ethernet Connection 0c cece eee ees 2 7 Figure 2 4 Hub Switch Ethernet Connection cece eee eens 2 8 Figure 2 5 Local Ethernet Workgroup Using DHCP Server aaa 2 9 Figure 3 1 ePro PS Boot up Desktop eee eee eens 3 2 Figure 3 2 Screen Lightness Adjustment 0c ccc eee
15. the introduction of low frequency interference by high ground currents in the shield may require grounding only one end Should this approach result in unacceptable high frequency interference then an RS422 interface should be considered December 2008 RS232 Shielding Recommendations Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFICANT Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required communication wires and logic common is recommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emissions that may exceed the CE specification limit Additionally shielded cable provides greater ESD protection The shield should be connected directly to the chassis of the interconnected units at both ends The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be terminated as closely as possible to the connector to minimize the pigtail length Application Short or Long Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the re
16. 0x600 SVGA screen resolution The screen resolution can be changed using the standard Windows Display utility from the Control Panel or by clicking the icon in the Windows system tray Note The PanelMate Power Pro Runtime software requires the unit be at 640x480 VGA resolution however the PanelMate PC application is set to run in Compatibility mode at VGA resolution with 256 colors to support the required resolution and custom PanelMate color palette Therefore you can leave the ePro Classic unit at its native display resolution which will automatically switch when you are running the PanelMate PC software and return to native resolution when not running it Note If you wish to change the screen resolution to VGA 640 x 480 go to the Display utility in Control Panel select the settings tab and click on the Advanced button On the resultant dialog box choose the Adapter tab and click on the List All Modes button and select one of the 640 by 480 options Then click all the OK buttons 3 total until the Display utility closes Once you have changed the screen resolution you will need to permanently save the information to the C partition Refer to Protect Mode Save Program on Page 3 5 for additional information about saving settings December 2008 Chapter 4 Hardware Installation This chapter describes how to install your PanelMate ePro PS unit The following topics are discussed Safety Considerations Installation best prac
17. 11 for additional information Note PanelMate ePro PS models are pre licensed to run with the Kepware OPC server and drivers The Kepware OPC server is preinstalled and configured for optimum performance For Canvas applications to run correctly online it is necessary that the OPC drivers are installed or downloaded to the PS unit Refer to Installing New OPC Server and Drivers on Page 2 12 for additional information Communicating to a PLC or Controller Your PanelMate ePro PS unit can communicate to a PLC or controller via e A serial connection December 2008 e An Ethernet connection Refer to the Connecting to Your ePro PS for Data Transfer Software Downloads section for more information about setting up an Ethernet connection e An optional interface card Connecting to the Serial Ports The external serial ports may be used for communications with a PLC or controller Serial port 1 COM1 supports RS232 default RS422 RS485 and RS485 communications while serial port 2 COM2 supports RS232 only Serial port 2 COM2 is used for the touchscreen on the Blind Node models Table 2 1 Serial Port Connections 4x CAUTION Your PanelMate ePro PS unit is equipped with port isolation on serial port 1 COM1 only Check for any ground potential difference between your communication equipment and your PanelMate ePro PS unit If there is a ground potential difference communica
18. 2 x 99 mm 280 x 289 mm 4 77 Kg 12 Models 11 60 x 15 90x 3 90 in 10 12 x 14 34 in 13 0 Ibs 295 x 404 x 99 mm 257 x 364 mm 5 91Kg 15 Models 13 50 x 18 60 x 4 00 in 12 05 x 17 01 in 17 0 lbs 343 x 472 x 102 mm 306 x 432 mm 7 73 Kg Blind Node Models 9 30 x 12 00 x 3 60 in Designed for mounting ina 4 5 Ibs 236 x 305 x 91 mm cabinet 2 05 Kg Memory PS OD and Classic Models e 512MB DDR2 RAM 1GB internal CompactFlash C and D drive EE Models e 1 GB DDR2 RAM 4GB internal CompactFlash C drive 512MB external CompactFlash D drive All Models e External CompactFlash card slot USB and PCMCIA ports available for additional memory Voltage e 24V DC nominal 16 30V DC Power Consumption Heat Output e 8 Models 31 Watts 105 BTU Hour e 10 Models 33 Watts 113 BTU Hour e 12 Models 35 Watts 120 BTU Hour e 15 Models 54 Watts 184 BTU Hour e Blind Node Models 24 Watts 82 BTU Hour Current e 8 Models 1 3A e 10 Models 1 4A e 12 Models 1 5A e 15 Models 2 25A e Blind Node Models 1 0A December 2008 Peak Inrush Current e 8 Models 7 0A e 10 Models 7 0A e 12 Models 7 0A e 15 Models 8 0A e Blind Node Models 7 0A Installation Rating All ePro PS display models are approved for use in Type 4 4X 12 installations and is designed to meet IP65 when properly mounted in a correspondingly rated enclosure System Ambient Temperature All Models e Operating 32 140 F 0 60 C e Non
19. 25 nits Backlight Field replaceable 50 000 hours typical life Auto dimming 10 Display Models 10 4 inch 260 mm color TFT display 16 Million colors Resolution SVGA 800 x 600 Brightness 420 nits Backlight Field replaceable 50 000 hours typical life Auto dimming 12 Display Models 12 1 inch 307 mm color TFT display 16 Million colors Resolution SVGA 800 x 600 Brightness 450 nits OD Model 505 nits Backlight Field replaceable 50 000 hours typical life Auto dimming 15 Display Models 15 0 inch 381 mm color TFT display 16 Million colors Resolution XGA 1024 x 768 Brightness 250 nits 600 nits 15 OD Backlight Field replaceable 50 000 hours typical life Auto dimming Blind Node Models e Resolution VGA 640 x 600 SVGA 800 x 600 XGA 1024 x 768 e SXGA 1280 x 1024 UXGA 1600 x 1200 e Colors 16 Million colors SXGA amp UXGA 65K colors Operator Entry Touchscreen interface with resistive technology for gloved hand operation Pop up on screen window for alphanumeric keypad support Hardware e Single piece design for easy panel mounting except blind node Table B 1 Hardware Specifications PanelMate ePro PS Overall Dimensions Cutout Dimensions Model Number HxWxD Hx W Weight 8 Models 7 63 x 10 51 x 3 90 in 6 50 x 9 38 in 6 0 Ibs 194 x 267 x 99 mm 165 x 238 mm 2 73 Kg 10 Models 12 00 x 12 30 x 3 90 in 11 02 x 11 40 in 10 5 Ibs 305 x 31
20. C 15 TFT display e 7685ST 15C 15 TFT display stainless steel e 7600C Blind Node December 2008 PanelMate ePro PS Classic Documentation References The following manuals provide additional information regarding the use of PanelMate Power Pro Runtime software PanelMate PC Runtime Operation User s Guide Describes how to use the PanelMate PC Pro Runtime software e Provided on the PMPROSW CD ROM PanelMate Document Viewer Users Guide Describes the Document Viewer and the Application Kit Selector Important information about the PMStart cmd command file is included e Provided on the PMPROSW CD ROM PanelMate Headline Manager Users Guide Describes the Headline Manager and the Application Kit Selector Important information about the PMStart cmd command file is included e Provided on the PMPROSW CD ROM PanelMate Recipe Manager Users Guide Describes the Recipe Manager and the Application Kit Selector Important information about the PMStart cmd command file is included e Provided on the PMPROSW CD ROM December 2008 Protect Mode The PanelMate ePro PS family of products has a unique and exclusive Protect Mode feature that safeguards the integrity of files stored on the C partition of your operating system This feature ensures that data and operating system files cannot be modified by anyone or corrupted by unexpected power disruptions As a result you can be confident that the ePro PS meets your rigorous industrial
21. E Effective December 2008 PanelMate ePro PS Family Supersedes March 2008 User Manual unm e PanelMate ePro PS Family User Manual December 2008 Disclaimer of Warranties and Limitation of Liability The information recommendations descriptions and safety notations in this document are based on Eaton Electrical Inc and or Eaton Corporation s Eaton experience and judgment and may not cover all contingencies If further information is required an Eaton sales office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses i
22. KEPServer ePro CD ROM Classic models only PanelMate ePro PS Family User Manual PanelMate ePro PS Models PanelMate ePro PS display models include an integrated color display A Blind Node no display model is available for applications that use external displays All display models feature a resistive touchscreen for operator input The PanelMate ePro PS models include e 7685T 8 8 TFT display e 7685T 10 10 TFT display e 7685ST 10 10 TFT display stainless steel e 7685T 12 12 TFT display e 7685ST 12 12 TFT display stainless steel e 7685T 15 15 TFT display e 7685ST 15 15 TFT display stainless steel e 7600 Blind Node The PanelMate ePro PS OD Outdoor Series models include e 7685T 80D 8 TFT display 7685T 120D 12 TFT display 7685ST 120D 12 TFT display stainless steel 7685T 150D 15 TFT display 7685ST 150D 15 TFT display stainless steel The PanelMate ePro PS EE Enterprise Edition models include e 7685T 8E 8 TFT display e 7685T 10E 10 TFT display e 7685ST 10E 10 TFT display stainless steel e 7685T 12E 12 TFT display e 7685ST 12E 12 TFT display stainless steel e 7685T 15E 15 TFT display e 7685ST 15E 15 TFT display stainless steel e 7600E Blind Node The PanelMate ePro PS Classic models include e 7685T 8C 8 TFT display e 7685T 10C 10 TFT display e 7685ST 10C 10 TFT display stainless steel e 7685T 12C 12 TFT display e 7685ST 12C 12 TFT display stainless steel e 7685T 15
23. O L y Module 1 5 38 A Side View 0 22 Dia Hole 4 Places e e e e A o a 0 22 Dia Slot 12 Places L 11 02 280 E El MA K El ler ler L Y gt 1 05 27 11 4 290 Recommended Panel Cutout Figure A 2 PanelMate ePro PS 10 Approximate Dimensions in Inches mm Torque Requirements 6 inch Ibs for 8 32 nuts This drawing is available in dwg format on the Eaton Electrical Internet site www EatonElectrical com December 2008 PanelMate ePro PS 12 Display Models Unit Dimensions 391 15 9 5 2 0 8 404 032 20 3 9 99 Y A N Y 0 8 20 A E T sa 553 11 6 S 295 SSS 200 EH SSS a Seg Optional PCI Module Y NG E d X 0 8 3 3 2 6 20 pag 84 10 OG 0 9 254 4443 Lo 09 0 22 Dia Hole 23 358 23 10 Places 0 5 034 AA e IN e e a it LL zT 1 75 45 0000000000000000000000000000 000000000 e 0000000000000000 gt 5 79 0000000000000000000000000 e lt 147 0000000000000000000000000 0000000000 i 0000000000 3 o 10 12 9 82 0000000000 257 249 0000000000 0000000000 11 07 0000000000 o 0 22 Dia Slot 281 e P 4 Places Y E gt 00000000000 o 00000000000 1 R Y Y v y ieee gt lea 17 30 14 34 1 03 1 97 50 L 97 m 364 26 Leo
24. PM December 2008 Screen Brightness and Backlight Auto Dimming PanelMate ePro PS units with 8 10 12 or 15 displays have a screen brightness utility that allows you to set the screen brightness and to configure the backlight auto dimming feature The backlight auto dimming feature allows you to reduce the brightness of the backlight when the unit is not being used which in turn will extend the life of the display backlight Notes e The PanelMate ePro PS backlight life is calculated with the Screen Brightness setting at the midpoint level e The PanelMate ePro PS Blind Node does not support the Screen Brightness nor the Backlight Auto dimming features Screen brightness will be controlled using tools provided with the display The screen brightness utility loads automatically at startup and an icon is placed in the system tray in the lower right corner by the clock of the display To set the screen brightness or to configure the auto dimming feature select the icon in the system tray You will be presented with a Screen Lightness control Move the selector to the desired lightness level Note When adjusting the Screen Lightness you may come across a setting which makes a high pitched noise or makes the screen flicker These are normal characteristics of fluorescent lighting and will not harm the unit itself Adjusting the setting up or down slightly will eliminate the flicker or noise p Screen Lightness Dark C
25. Placement 4 12 Problem Areas 4 13 Segregation 4 12 Selection 4 7 Shielding 4 7 Termination 4 7 December 2008 Serial Ports Locations 1 8 Specifications B 2 Status Bar Icons 3 2 Steps to Preparing Your ePro PS Unit for Online Use 2 3 Support Services iii Time Date Setting 3 2 Touchscreen Calibrating Blind Node Models 3 6 Calibrating Display Models 3 5 Calibration 3 5 Calibration Icon 3 2 Uninstalling Touchscreen Drivers 2 17 Troubleshooting 5 2 Uninstalling Software 2 17 Unit Dimensions 8 Display Models A 2 10 Display Models A 3 12 Display Models A 4 15 Display Models A 5 Blind Node Models A 6 Upgrade Services iv USB 1 8 Windows XP Embedded XPE 1 6
26. Pro PS unit is powered up Doing so may cause damage to the CompactFlash memory and or processor board Keep this equipment away from condensing humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall may cause damage The openings on the enclosure are for air convection cooling Protect the equipment from overheating DO NOT COVER THE OPENINGS Always install the unit in a vertical orientation for proper cooling Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Position the power cord so that people cannot step on it Do not place anything over the power cord All cautions and warnings on the equipment should be noted December 2008 12 Never pour any liquid into an opening This may cause fire electrical shock and equipment failure And avoid electrically conductive materials nuts washers metal filings etc from entering the unit through the openings in the card cage as they could cause damage to the processor board 13 Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel 14 If one of the following situations arises get the equipment checked by service personnel a b c d e f The power cord or plug is damaged Liquid has penetrated into the equipment The equipment has been exposed to moisture The equipment does not work well or y
27. Ru EUR RR wy CS 1 2 ePro PS CLASSIC 32d 8 cen ned wast LING td oe X eii hh eae 1 3 Unpacking tires erie DEPT 1 3 Packing List 2e pae EI Exeter IN e eode ee ein e a ad duos 1 3 PanelMate ePro PS Models llle nnn 1 4 PanelMate ePro PS Classic Documentation References 1 5 Protect Mode una amma a Da sa Se band eau ela Binaha LA Re ha ha 1 6 Windows XP Embedded XPE 0c cece eee eee eee Rh nn 1 6 Image LOads 52 onem eee dee ee RE ee N HR RRR Pba arte 1 7 Preloaded Software sa ecu dead a ew a RE dade wee debe e aes 1 7 PanelMate ePro PS Classic 0 0 c cece eee n 1 7 Connectors andiPortS iio cc Soa ook uo Sita Galan agre KORR d eam ciel ba a ec 1 8 CompactFlash Slot oia obere aee dk ae kts wend ae Re det Lng 1 9 PEMGIA SOIS eae isc a laa a Pn e ARRE A 1 9 iv MN04801001E PanelMate ePro PS Family User Manual December 2008 Table of Contents continued CHAPTER 2 PREPARING THE ePRO PS FOR ONLINE USE 2 1 Powering Up Your ePro PS Unit llle nn 2 2 Power and Ground Instructions 00 c cece eee eens 2 2 Preparing Your ePro PS Unit for Online Use llle 2 3 Communicating to a PLC or Controller 0 0 0 c cece eee eens 2 4 Preparing Your ePro PS for File Transfers leen 2 6 Connecting to Your ePro PS via the Ethernet cece eeees 2 7 C D Partitions ioca ek ade wie dog Be ed eel apa arate E Gre we Ske 2 10 Installing Sof
28. Switch 2 8 Connecting via the Ethernet 2 7 Domain Networks Using DHCP Server 2 10 Local Workgroups Using DHCP Server 2 9 Point to Point Direct Connection 2 7 Port Location 1 8 Shielding 4 11 Ethernet Cables Grounding 4 7 Placement 4 12 Problem Areas 4 13 Segregation 4 12 Selection 4 7 Shielding 4 7 Termination 4 7 Hardware Installation Best Practices 4 2 Icons 3 2 Image Loads 1 7 Restoring 1 7 Installation Best Practices 4 2 Installing Software 2 11 pps Files 2 14 ucf Files 2 13 OPC Drivers 2 13 OPC Server 2 12 Types of Software 2 11 Using an External Drive 2 12 Via an Ethernet Connection 2 12 Maximum Operating Temperature 4 5 OD Models 1 2 OPC Drivers Installing 2 13 OPC Server Installing 2 12 Operating Temperature Maximum 4 5 Packing List 1 3 PanelMate Power Pro Configuration pps File 2 14 Downloading and Running 2 14 Partitions 2 10 PCMCIA 1 9 Ports and Connectors 1 8 Power and Ground Instructions 2 2 Power Supply 2 2 Powering Up Your ePro PS Unit 2 2 Preloaded Software 1 7 Preparing Your ePro PS for Data Transfer Software Downloads wnloads 2 6 Protect Mode 1 6 3 5 Recommended Clearance 4 5 Repair Services iv Resolution Changing 3 7 RS232 Grounding 4 7 Shielding 4 8 RS422 Grounding 4 9 Shielding 4 9 RS485 Shielding 4 10 Safety Considerations 4 2 Screen Resolution Changing 3 7 Serial Cables Grounding 4 7
29. Termination A variety of communication interface options are available for the ePro PS unit These options include e RS232 communications COM1 COM2 e RS422 485 485 COM1 e Ethernet communications No specific communications option is recommended Your choice should be based on the requirements of your entire control system The communications option that you choose determines the precautions that you need to take when installing and connecting your PanelMate ePro PS unit For easy reference this section contains a summary of several popular communication interface options Each summary provides specific recommendations guidelines and installation tips Note Low signal level conductors Category 2 have a low tolerance for induced electrical noise Electrical noise can cause a wide range of communications problems resulting in slow or error prone PanelMate ePro PS operation Follow all of the installation recommendations for the communication option that you choose Also follow good wiring placement practices as outlined in the Serial and Ethernet Cable Segregation and Placement section RS232 Communications COM1 COM2 Table 4 7 Cable Selection RS232 Recommended Recommended Cable Distance Type Size Up to 50 feet 24 gauge shielded pair RS232 Grounding Recommendations Grounding of the communication cable shield at both ends provides the most immunity to high frequency electrical interference However
30. This balanced interface operates with common mode DC or peak AC voltage differential of 7 to 7 volts between grounds at each end of the cable In cases where the common mode voltage approaches either extreme the system may operate properly when the shield is grounded at only one end of the cable However this arrangement makes the system susceptible to high frequency interference If the systems do not operate properly due to high frequency interference and grounding the cable shield at both ends is ineffective then total isolation must be considered or ground potentials in your plant eliminated RS422 Shielding Recommendations Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFICANT Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required communication wires and logic common is recommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emissions that may exceed the CE specification limit Additionally shielded cable provides greater ESD protection The shield should be connected directly to the chassis of the interconnected units at both ends The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unless absolutely necess
31. a is showing up and Improper cable port or Check Kepware to verify you are using you are getting Kepware setup the correct serial port on the ePro PS communications errors Make sure the cable pinouts are correct see the Kepware driver help file for cable pinouts may not be the same as the Power Pro with a male female gender changer Check Kepware setup and verify all settings then test with their OPC Quick Client and verify that data quality is good for the PLC s access path System paths will always show good data If no tags are configured create tags in the Quick Client to read known good addresses If Kepware s Quick Client cannot read data from the PLC neither will PanelMate Some data is displaying Improper Slot configuration If you are trying to read local I O in an correctly but you are getting for AB PLC s AB SLC or PLC 5 you need to correctly communications errors on set up the Slot Configuration tab of the some of the addresses device properties in Kepware Non default data format PanelMate formats for non default data casting operators FP ASC types are not understood by the etc are not understood by Kepware driver You should create tags Kepware in Kepware for these addresses and define the data type in the tag then use the tag instead of the address inside of the square brackets in PanelMate Eg PLC1 tagname December 2008 Table 2 3 Troubleshooting Contin
32. ary If a pigtail is required the shield should be terminated as closely as possible to the connector to minimize the pigtail length Application Short or Long Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required communication wires and logic common is recommended The shield should be connected directly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be terminated as closely as possible to the connector to minimize the pigtail length Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required communication wires and logic common is recommended The shield should be connected directly to the chassis of one of the interconnected units and ac coupled through a 0 01 microfarad capacitor at the other end to the chassis of the second unit The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end will require some ingenuity to achieve a secure connection at both the shield and chassis while ke
33. case sensitive The ePro PS is set up to automatically log in to the Administrator account which is why the normal Windows XP Security dialog box does not appear upon bootup If you are connecting your PanelMate ePro PS unit to a larger network you might want to modify the Administrator account name and password to protect the ePro PS unit from unauthorized access eProUserUpdate password Modifying an Account Name and Password 6148823282811 You can modify the Administrator and any other account name password from the User Accounts utility in the Control Panel Once the Administrator password has been successfully modified you must follow the How to Disable Change the Auto Logon Feature section in order to continue to automatically log in to the Administrator account at bootup Note All changes made to the C partition must be saved or committed so that the next time the ePro PS is restarted the new data will be available Refer to the Protect Mode Save section for additional information about saving files to the C partition Using the Auto Logon Feature The ePro PS Auto Logon feature is used to automatically log into a specified account name and password By default the Auto Logon feature is enabled and logs into the Administrator account using Administrator as the account name and password If you want to change the Auto Logon features refer to the descriptions below Note You must have administration privileges in order to d
34. devices have been tested and authorized not all device drivers have been included You may have to install the device drivers provided by the card manufacturer December 2008 Chapter 2 Preparing the ePro PS for Online Use This chapter describes how to get started with your ePro PS unit The following topics are discussed Powering up your ePro PS unit Preparing your ePro PS unit for online use Preparing your ePro PS for file transfers Installing software and downloading configurations Managing accounts and changing passwords December 2008 Powering Up Your ePro PS Unit In order to power up your PanelMate ePro PS unit you need to provide an isolated 4 0 amp 24 volt power source supply Your PanelMate ePro PS unit is designed to operate at 24VDC A removable three position DC power connector attaches to the unit s connector receptacle Refer to Appendix B for additional information Notes Use 18 AWG 0 82 mm copper wire for power and ground lead connections Power conditioning may be required when the PanelMate ePro PS unit is installed in areas of poor power quality The ePro PS unit is designed to operate with a peak inrush current of 8 A a maximum current of 2 25 A and a maximum power of 54 watts GND Figure 2 1 Powering Up ePro PS Unit Power and Ground Instructions The PanelMate ePro PS operator interface has been designed to withstand severe environmental conditions typical i
35. ds the unit you are connecting to should appear in the network neighborhood of a Microsoft operating system If it does not appear in the network neighborhood use the Find computer or Search computer utility to find the desired unit When searching you can search by computer name or by the unit s IP address Setting Up a Point to Point Direct Ethernet Connection To connect to your PanelMate ePro PS unit using this method complete the following steps 1 Use acrossover cable 2 Connect one end of the cable to the Ethernet port on your computer and the other end of the cable to the Ethernet port of your PanelMate ePro PS unit 3 Power up your computer and your PanelMate ePro PS unit Result A green LAN Present LED indicator should appear next to the Ethernet port Once you have established the physical connections the next step is to establish the correct logical connections between your computer and your PanelMate ePro PS unit If you are using a static IP address the computer IP address should be assigned a unique value where the first three fields match that of the ePro PS For example if the IP address of the ePro PS is 192 168 0 001 then the computer IP address would be 192 168 0 xxx where xxx is between 0 and 255 and is not equal to 001 Point to Point Direct Use Static IP Addressing Use Crossover Cable Figure 2 3 Point to Point Ethernet Connection December 2008 Setting Up an Ethernet Connection
36. e tag Eg plc1 tag Remember Kepware s address syntax requirements overrule Power Pro syntax most drivers are identical but if in doubt refer to Kepware s driver help files to make sure December 2008 Troubleshooting Communications and Startup Problems The following section describes common problems and their possible solutions when converting a Power Pro configuration to a PanelMate PC configuration using KEPServer_ePro to run on an ePro PS Classic unit Table 2 3 Troubleshooting Symptom Possible Cause s Corrective Action No data is showing up and The OPC Setup information Check that the OPC Server name is you are not getting was not entered correctly in EatonElectrical KEPServer_ePro and communications errors the PLC Name and Port Table make sure the access path is spelled correctly The File gt Export As function Re export using the File gt Export was used for the PPS file function in Power Pro software generation This strips out any OPC setup entries The OPC Server is not Check the server and driver installation installed on the ePro PS unit or the correct driver or drivers were not installed The OPC Server has the Open Kepware and verify that your OPF wrong default project file will open and that it is the default selected project and remember to do a Protect Mode Save if the default project is changed or if a the OPC server or driver is updated or installed No dat
37. ed the new data will be available Refer to the Protect Mode Save section for additional information about saving files to the C partition Types of Software That Can Be Installed You can install PanelMate ePro PS Runtime software and Kepware OPC servers drivers on your PanelMate ePro PS unit The PanelMate ePro PS EE models have a unique image load and hardware configuration designed to support the following Eaton and Cutler Hammer software packages CH Studio IProx Development Software SVX Drives Software ELCSoft Programming Software PowerNet Software Power Xpert Software Other third party software packages or OPC servers that have not been tested and verified to run on the ePro PS may not install or run properly for the following reasons Windows XP Embedded although based on XP Pro is different from the commercial open Windows XP Professional operating system Therefore some drivers services and support components that other software programs require may not be present in the PanelMate ePro PS XP Embedded operating system There may not be enough drive space non volatile flash memory to install or configure unauthorized software The ePro PS unit does not support runtime writes to the operating system C partition Therefore if a third party package routinely tried to write log files temporary files or diagnostics to that partition it would be redirected to a RAM buffer that could take up all available RAM and resu
38. eens 3 5 Calibrating Blind Node Models 00 eee cece ne eee nets 3 6 Changing Screen Resolution se ss n c s ccc eee ENEN 3 7 MN04801001E V PanelMate ePro PS Family User Manual December 2008 Table of Contents continued CHAPTER 4 HARDWARE INSTALLATION leeesl eee ees 4 1 Safety Considerations i sc X X coves ex xh ade RR ARR RR e eA ee eee S R ER N 4 2 Installation Best Practices llle 4 2 Enclosure Selection sse seo epa E ANE A RKR X XURIder 9X TITA ANA DALIN RG 4 3 Enclosure Ratlng xd uoa E Rp e e RE He See Se aie S epa 4 3 Enclosur Construction 0 ees ence Ic oe eee Ove ARE eS eu 4 3 Enclosure Sizing and Unit Positioning liliis 4 4 Recommended Clearance and Maximum Operating Temperature 4 5 Serial and Ethernet Communication Cable Selection Shielding Grounding and Termination sss ss ae a s 6 a cece eee eee eee eee 4 7 RS232 Communications COM1 COM2 cece eee ees 4 7 RS422 Communications COM1 000 cece eee eee RRR R EE 4 9 RS485 Multi Drop Communications COM eee eee eae 4 10 Ethernet Communications clle 4 11 Serial and Ethernet Cable Segregation and Placement 4 12 Cable Placement sao ee dR o GREY RR Xd Re cae ER RUE Rad 4 12 Potential Problem Areas 000 cece eee eee eee nn 4 13 CHAPTER 5 TROUBLESHOOTING 0 ccc rne 5 1 ePro PS Troubleshooting lt ico ida eae ated e RRR oe hea PA
39. environmental requirements and can be protected against all unauthorized alterations The Protect Mode is always active on your ePro PS unit As changes are made to data and files they appear to be saved but in reality they are saved in volatile memory This means that when the ePro PS is restarted all of the changes will be deleted from memory and the last information saved in the C partition will be used With this in mind all changes made that are to be stored in the C partition must be saved or committed so that the next time the ePro PS is restarted the new data will be available Types of data stored on the C partition include the ePro PS Runtime software communications drivers OPC server time date data and touchscreen calibration data Notes e The D partition is reserved for user data and is not protected by the Protect Mode feature Data and program files can be easily added modified and deleted in this storage area On the Enterprise Edition models the D partition is a separate drive located in the External CompactFlash port of the unit On all other models it is a partition on the internal flash drive along with the C partition e If extensive changes are made to the C partition without a subsequent reset or execution of the Protect Mode Save volatile memory may become full resulting in system errors Refer to Protect Mode Save Program on Page 3 5 for additional information about saving files to the C partition Wind
40. eping the capacitor lead length as short as possible December 2008 RS485 Multi Drop Communications COM1 Table 4 9 Cable Selection RS485 Recommended Recommended Cable Distance Type Size Up to 4000 feet 22 gauge shielded pair Up to 2000 feet for RS485 connected to A B Channel 0 This network is an extension of RS422 and is used for the distribution of data between multiple system components and peripherals over distances up to 4000 feet This system will tolerate common mode voltage differentials from 7 to 12 volts For more information refer to EIA RS485 Standard below RS485 Shielding Recommendations Application Short or Long Runs in LOW or HIGH Noise Environment with INSIGNIFICANT Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required communication wires and logic common is recommended An unshielded line is not recommended because the unshielded connectors may act as an antenna resulting in radiated emissions that may exceed the CE specification limit Additionally shielded cable provides greater ESD protection The shield should be connected directly to the chassis of the interconnected units at both ends The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Never connect the shield by way of a drain wire pigtail unl
41. ess absolutely necessary If a pigtail is required the shield should be terminated as closely as possible to the connector to minimize the pigtail length Application Short or Long Runs in LOW Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required communication wires and logic common is recommended The shield should be connected directly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be terminated as closely as possible to the connector to minimize the pigtail length Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required communication wires and logic common is recommended The shield should be connected directly to the chassis of one of the interconnected units and ac coupled through a 0 01 microfarad capacitor at the other end to the chassis of the second unit The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end will require some ingenuity to achieve a secure connection at both the shield
42. her heat generating equipment near the ePro PS unit If no other location is available mount the equipment beside or behind the ePro PS unit If side rear space is not available it is preferable to mount the other equipment above rather than below the ePro PS unit Be sure to maintain the recommended clearance space area between the ePro PS unit and the other equipment e Leave room for easy access to circuit boards wiring and cable connections and for regular maintenance Maintain Mini Recommeni EST 1111111111111 y MIA olaaa ta RRR a Maintain Minimum Recommended Clearance Figure 4 1 Unit Mounted in Cabinet with Clearance Space Recommended Clearance and Maximum Operating Temperature The table below provides the recommended clearance and maximum operating temperature figures for your ePro PS unit Note The clearance is the space between the ePro PS unit s electronics and the top or bottom of the enclosure Table 4 1 Recommended Clearance and Maximum Operating Temperature Maximum Operating Recommended Models Ambient Temperature Maximum Unit Heat Output Clearance All PS 60 C 31W 8 Display Model 4 minimum Models 33W 10 Display Model 35W 12 Display Model 54W 15 Display Model 24W Blind Node Model If the inside temperature of the enclosure is above the PanelMate ePro PS unit s recommended range you must use filtered fans heat exchangers or air conditioner
43. hey are ready The ePro PS Classic Ol is based on the PanelMate ePro PS hardware models with the addition of software and licenses that allow users to run the PanelMate Power Pro Runtime software in addition to the three application kits Document Viewer Headline Manager and Recipe Manager The ePro PS Classic OI can be thought of as a combination of the PanelMate ePro PS and the PanelMate ePro with the XE without Trending and the OPC options One difference is in the area of drivers the ePro PS Classic Ol running PanelMate Power Pro configurations does not support native non OPC communication drivers but does support up to three OPC drivers simultaneously Unpacking Carefully remove all equipment from the packing cartons and inspect all parts for damage in shipment Check packing cartons for all items shown on the packing list Keep the cartons and packing materials for future shipment If there is equipment damage due to shipment report the damage to the carrier who delivered the equipment Note The Interstate Commerce Commission has a time limit on reporting concealed damage Packing List The PanelMate ePro PS units includes the following 1 Qty 1 PanelMate ePro PS unit 2 Oty 1 Accessory kit which includes a Qty 1 Panel mounting hardware kit Display models only b Oty 1 3 pin power connector c Oty 1 PanelMate ePro PS support CD Qty 3 Spare jumpers used to configure serial ports e Oty 1
44. ic IP Addressing Use Patch Cables Figure 2 4 Hub Switch Ethernet Connection December 2008 Setting Up a Local Ethernet Workgroup Using DHCP Server Use a DHCP server to set up a local Ethernet workgroup if you are setting up a local network using a hub or switch that will not be connected to a larger plant network To connect to your PanelMate ePro PS unit using this method complete the following steps 1 Use patch cables 2 A DHCP router must be used to provide IP addresses to any units that are set up for automatic IP addressing If any units on the local workgroup are set up for static addressing the DHCP router must support this as well In most cases the router must be powered up first before any of the units so the router can provide any addressing needs Powering the router up after any units are powered on may result in a unit not receiving an IP address Connect the patch cables from the units to the router Result A green LAN Present LED indicator should appear next to the Ethernet port on each machine 3 Once you have established the physical connections the next step is to establish the correct logical connections If you are using a static IP address all other IP addresses should be assigned a unique value where the first three fields match that of the ePro PS for example 192 168 0 xxx where xxx is between 0 and 255 and is not equal to any other assigned value Notes If there are multiple ePro PS uni
45. ied to support hot swapping CAUTION Your PanelMate ePro PS unit is equipped with port isolation on serial port 1 COM1 only Check for any ground potential difference between your communication equipment and your PanelMate ePro PS unit If there is a ground potential difference your communication equipment will need to be isolated CAUTION The CompactFlash card and any PCMCIA card must be removed before removing the back cover of the unit CAUTION Explosion hazard Substitution of components may impair suitability for Class I Division 2 A ADVERTISSMENT Risque d explosion La substitution de composants puet rendre ce material inacceptable pour les emplacements de Classe I Division 2 A WARNING Explosion hazard Do not replace components unless power has been switched off or area is known to be non hazardous A ADVERTISSMENT Risque d explosion Couper le courant ou s assurer que l emplacement es designe non dangereux avant de replacer le composants MN04801001E December 2008 Chapter 1 Getting Started with the PanelMate ePro PS This chapter provides getting started information The following topics are discussed Introduction Unpacking ePro PS models Windows XP Embedded XPE Protect Mode Connectors and Ports PanelMate ePro PS Family User Manual December 2008 Introduction The PanelMate ePro PS family is made up of high performance yet cost effective operat
46. iple devices add an external power supply specifically for the PanelMate ePro PS unit A separate external power supply will better protect against system transients and ground potential issues If used in a Class I Div 2 environment the external power supply must be appropriately rated Use a Current Limiting Power Supply The external power supply should not be able to source more than five amps If used in a Class I Div 2 environment the external power supply must be appropriately rated Add Circuit Breakers Install circuit breakers Cutler Hammer Catalog Number WMS2C04 on both the supply and return paths between the PanelMate and the external power supply to protect against current swells on the return path The circuit breakers should be rated for ten amps Preparing Your ePro PS Unit for Online Use You may find it useful during the initial preparation of the ePro PS unit to connect both a USB keyboard and mouse to the unit After powering up the ePro PS user interface you can connect to it in order to do one or more of the following e Install the latest Canvas Runtime software included on the Canvas Software CD ROM e Install an OPC driver included on the Canvas Software CD ROM e Download a Canvas configuration created using Canvas software e Download a PanelMate Power Pro configuration PanelMate ePro PS Classic users only Refer to Preparing Your ePro PS for File Transfers on Page 2 6 and Installing Software on Page 2
47. isable change the Auto Logon feature December 2008 How to Disable Change the Auto Logon Feature To disable or change the Windows XP Auto Logon feature you will need to know how to edit the Windows XP registry using Regedit Extreme care should be exercised when making changes to the Windows XP registry If you are not familiar or comfortable making changes to the registry contact your local system or network administrator The following entries in the Windows XP registry can be modified to change the account password and domain used by the Auto Logon Feature HKEY_LOCAL_MACHINE SOFTWARE Microsoft Windows NT CurrentVersion Winlogon DefaultUserName HKEY_LOCAL_MACHINE SOFTWARE Microsoft Windows NT CurrentVersion Winlogon DefaultPassword HKEY_LOCAL_MACHINE SOFTWARE Microsoft Windows NT CurrentVersion Winlogon DefaultDomain To enable disable the Auto Logon Feature set the following registry entry to 1 or 0 HKEY_LOCAL_MACHINE SOFTWARE Microsoft Windows NT CurrentVersion Winlogon AutoAdminLogin Setting Up PanelMate ePro PS on a Domain Network PanelMate ePro PS can function on domain networks as either a workgroup member or as a domain member If PanelMate ePro PS is configured as a workgroup member default setting it can share information with other units of the same workgroup or other workgroups as long as none of the units are logged on to a domain As a workgroup member PanelMate ePro PS can connect to domain resource
48. libration Figure 3 4 PenMount Control Panel December 2008 While in your normal operating position select the Standard Calibration button on the Calibrate tab and then proceed to touch the red squares as directed The squares will appear at the top right bottom left and central area of the screen Note The red square at the bottom of the screen will not be visible but the arrow will be partially drawn this is normal operation Select a point closest to the end of the arrow If the calibration is acceptable select the OK button or the exit shortcut button X at the top of the window to temporarily save the new calibration If the calibration is not correct reselect Standard Calibration and repeat the operation until satisfied If desired you can select the Advanced Calibration button This feature will let you select the number of calibration points and provide a display of the calibration data for increased accuracy Calibrating Blind Node Models PanelMate ePro PS Blind Nodes include an ELO touchscreen driver that loads automatically at startup If for some reason you find it necessary to re calibrate the touchscreen you can do so by selecting Start gt Settings gt Control Panel and then selecting the ELO Touchscreen program Doing so launches the ELO Touchscreen Properties dialog box Select Calibrate in the General tab to start the calibration process Note On the General tab the Touchscreen Port will have a defa
49. ll get rid of the flicker or noise PanelMate ePro PS P e Screen liahtnece Screen Lightness 1 OK Dark Bright Serf E mi Restore Timer 1 E Idle time wait 0 d Configure start C Dimming Control Soft EE S3 7 46PM Figure 3 3 Dimming Control Note All changes made to the C partition must be saved or committed so that the next time the ePro PS is restarted the new data will be available Refer to the Protect Mode Save section for additional information about saving files to the C partition Note When the screen goes into auto dimming mode any mouse or touchscreen activity will restore the screen to its nominal brightness with no action taken from the mouse click or touch make break by the Canvas application So you don t need to worry that an operator will accidentally start or stop something or change pages when the screen is in the auto dimming mode December 2008 Protect Mode Save Program The PanelMate ePro PS unit is always in Protect Mode which means that the unit is protected against unwanted changes to data stored on the C partition In order to save desired data changes to the C partition the Protect Mode Save function must be utilized It is good practice to shutdown and restart the ePro PS in preparation to making permanent changes to the C partition This step will ensure that all data stored in volatile memory is cleared so that no unexpected corruption or changes will take place on you
50. lt in unstable system operation The ePro PS flash and RAM memory have been sized for those software packages that have been qualified for the unit and have validated their runtime integrity Based on the reasons stated above Eaton recommends that the user thoroughly test any other software If you choose to install untested software you will be assuming responsibility for overall system integrity and reliability December 2008 Installing Software Using an Ethernet Connection Using Ethernet you can connect your ePro PS unit directly to a PC using either a standard Patch 5 crossover cable or through a standalone Ethernet hub or switch You can also connect your ePro PS unit to your company s Ethernet network you may need the assistance of company IT personnel to establish your ePro PS unit s IP address if you are not using DHCP See the section that addresses Ethernet connections on Page 2 8 In either case to install software using Ethernet you need to e Share a network drive for which your ePro PS unit has access rights e Browse to that shared drive from the ePro PS unit using Explorer e Run the appropriate software installation setup executable Canvas users also have the following option for installing application files ucf ePro PS Runtime software and Kepware OPC drivers e Configure file transfer options using the Destination tab of the Units Properties dialog box e Select Send to File Installing Software Usi
51. md file NET USE PERSISTENT NO NET USE M D NET USE M NMKESVRTYEPRO ARCH USER NASA E0011987 CKm2 548 6L PanelMate ePro PS is factory set as a workgroup member but may be configured to a domain network through the System icon in Control Panel or My Computer Properties If the unit is a domain member then security and share access is managed by the domain s administrator and the ePro can automatically receive share privileges when it logs on to the domain December 2008 Chapter 3 Software Tools Utilities and Programs This chapter describes how to use a variety of system software tools utilities and programs that make the hardware perform as desired The following topics are discussed e Screen Brightness and Backlight Auto Dimming e Protect Mode Save Program e Calibrating the Touchscreen e Changing the Screen Resolution December 2008 Introduction The PanelMate ePro PS operator interface has several software tools utilities and programs to help keep the system running smoothly 7 met meg iem Figure 3 1 ePro PS Boot up Desktop Status Bar Icons There are several icons that show up in the status bar ET 3 14 PM E Tap this icon to change the Screen Brightness and Backlight Auto Dimming Tap this icon to bring up a menu which will allow you to set the color and screen resolution of the display or to open display properties Double tap the time date values to access the Time Date program 8 11
52. n industrial installations However certain extreme conditions such as serious ground faults have the potential to damage the PanelMate ePro PS operator interface or cause other damage In all cases the end user must ensure that the installation is protected from these extreme conditions and follows local codes and electrical standards and regulations The following advice is intended to help protect the PanelMate ePro PS unit from damage due to current swells ground faults or ground potential differentials that can occur in electrical system installations e Use an isolated power supply e Use single point grounding e Install a power supply solely for the PanelMate ePro PS e Use a current limiting power supply e Add circuit breakers December 2008 Use an Isolated Power Supply AC to DC power supplies are typically isolated while DC to DC power supplies are often non isolated Check the power supply specifications to ensure that the power supply is fully isolated If used in a Class I Div 2 environment then the external power supply must be appropriately rated Use Single Point Grounding The external power supply and the PanelMate ePro PS unit should be grounded to the same point Single point grounding should be practiced even when the devices are located in separate enclosures to help prevent ground loop issues Install a Power Supply Solely for the PanelMate ePro PS If the current external power supply is used for mult
53. n the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice Cover Photo PanelMate ePro PS Family PanelMate ePro PS Family User Manual E T N December 2008 Table of Contents Preface es ai a a EU CR a LR ii Restricted Rights Legend ccc cece eee eee eee ee ii Support Services llic iii Website aa ann DINA hha ak AA BA an iii EatonCare Customer Support Center eee eee iii Technical Resource Center 00 c cece eee eee ee n iii European PanelMate Support Center 0 00 e ee eee eee iv Repair and Upgrade Service ccc cece cece eee eee eens iv LIST OF FIGURES Sou wa ERU Rua el n Eo d ac dE i a ad eas viii LIST OF TABLES ek ius eda o vec eem adole Grac Roa Gd a ar e XD RC AG viii SAFETY issue sirenita pi aoia EEs EE iO e E NE e aa a Da a a AE E ix Definitions and Symbols s aK a eere cee eee ene eens ix Hazardous High Voltage a cee ee ix Warnings and Cautions 0 0 ccc teen T eens x CHAPTER 1 GETTING STARTED WITH THE PANELMATE ePROPS 1 1 INTrOQUCLON e duties di NANG ANG Me cedro Ce Rode e Bae Goa Edo fe a een or ees 1 2 ePro PS OD ic dem ace x d ANN AG da RC ad c C e ee ecd Ra Ms 1 2 ePro PS EE kou goce xx eR Onus goa piede AC Re a xo al
54. ng an External Drive To install software using an external drive 1 Copy any installation files from the installation CD to external drive using a desktop PC that has both CD and the external drive support Power down the ePro PS unit when installing or removing a CompactFlash card Connect the external drive to your ePro PS unit Power up your ePro PS unit if necessary You should see the external drive listed as a Removable Disk in Explorer D gu d w N Browse to the drive from your ePro PS unit using Explorer and run the appropriate installation setup executable Installing New OPC Server and Drivers All units come with the basic KEPServer_ePro OPC server components installed and preset for optimum use The only time you will need to install a new OPC server is if you need to upgrade the software This may be done with a standard install procedure running setup exe or it can be done using Canvas s Send to File function Once you are connected to the PanelMate ePro PS unit using an Ethernet connection or external drive you can install the OPC server by navigating to the setup exe file on the KEPServer ePro CD ROM Follow the InstallShield Wizard prompts Select the Modify option so that the preset server settings are maintained You should also install the necessary OPC drivers at this time by selecting and expanding the Drivers folder in the component selection dialog box and checking off only the drivers desired Note For Canvas a
55. onfigurd SI KK 3 14 PM Figure 3 2 Screen Lightness Adjustment December 2008 To configure the backlight auto dimming feature select the Configure button You will see the LCD Dimming Configuration dialog box as shown on the following figure First configure the idle time wait period specified in seconds as desired When the idle time wait period is set to 0 the backlight auto dimming feature will not be activated and the display will stay at a constant brightness Otherwise when the unit has been idle no mouse keyboard or touchscreen input the designated amount of time the screen brightness will change to the configured setting Once there is input from a mouse keyboard or the touchscreen the display brightness will be immediately reset to the default setting Next slide the selector box or if a USB keyboard is attached use the left and right cursor keys on the keyboard to set the desired screen lightness level to be used after the idle time has been reached It is recommended that the lightness be reduced to a level that allows the operator to see at least a faint image of the information on the screen Then hit the OK button Note When adjusting the screen lightness for the backlight auto dimming feature you may come across a setting which makes a high pitch noise or makes the screen flicker These are normal characteristics of fluorescent lighting and will not harm the unit itself Adjusting the setting up or down slightly wi
56. ons December 2008 o e E ee oO OO 200000 SS ooo DO eo 8 ooo ooo E G G G G G GEG co G C C C C C D G coc 0 34 9 a O ea Co 000 O e o COCOCOCOC O OOQ OO a gt DO DO O0 59 S oO oc O oc o o 1 25 gt Cocococococococococo Te Te Te Te e Tes COCOCOCOCOCOCOCOCOCO oc NG JO Jn 1 7 43 Y v 000000000000000000000 0 34 9 Ka L 0 7 18 0 7 18 0 3 8 7 6 See 193 y 236 CH pi Side View 11 32 288 Recommended Panel Mounting Layout Figure A 5 PanelMate ePro PS Blind Node Approximate Dimensions in Inches mm This drawing is available in dwg format on the Eaton Electrical Internet site www EatonElectrical com December 2008 Appendix B Specifications This chapter describes the product specifications December 2008 PanelMate ePro PS Specifications 8 Display Models e 8 4 inch 213 mm color TFT display 16 Million colors Resolution SVGA 800 x 600 Brightness 400 nits OD Model 4
57. operating 13 158 F 25 70 C System Vibration e Operating 1G from 5 500 Hz e Non operating 1G from 5 500 Hz System Shock All Models e Operating 100 G e Non operating 100 G Relative Humidity e Operating 20 95 non condensing e Non operating 20 95 non condensing Altitude e Operating 10 000 ft Above Sea Level 3 048 m e Non operating 40 000 ft Above Sea Level 12 192 m Emissions e CISPR 11 Class A Radiated and Conducted Noise Immunity e IEC 61000 4 2 3 4 5 6 8 11 Agency Certifications e RoHS e CE Mark e UL cUL and CSA Class I Div 2 Groups A B C D Appendix C Index Accounts and Passwords 2 18 Auto Logon Feature 2 18 How to Disable Change 2 19 Auto dimming 3 3 Icon 3 2 Backlight 3 3 C D Partitions 2 10 Canvas Configuration ucf File Downloading and Running 2 13 Catalog Numbers 1 4 Classic Models 1 3 Documentation 1 5 Preloaded Software 1 7 COM1 1 8 Jumpers for RS232 or RS422 485 2 5 COM2 1 8 Communicating to a PLC or Controller 2 4 CompactFlash 1 9 Connecting to the Serial Ports 2 4 Connectors and Ports 1 8 Documentation ePro PS Classic 1 5 EE Models 1 2 Enclosure Construction 4 3 Rating 4 3 Selection 4 3 Sizing 4 4 Unit Positioning 4 4 Enclosure Size 8 Display Models 4 5 10 Display Models 4 5 12 Display Models 4 6 15 Display Models 4 6 Blind Node Models 4 6 ePro PS Classic 1 3 Ethernet Connecting using a Hub
58. or interface Ol products The ePro PS family carries on the PanelMate tradition of performance in balance with ease of use The ePro PS family sets the standard for hybrid Ol systems by combining the flexibility of Microsoft s Windows XP Embedded operating with the stability and reliability achieved through the solid state hardware design and exclusive Protect Mode that provides protection for the operating system and software The ePro PS family provides the performance and flexibility of PC based operator interfaces without the associated complexity of a PC on the plant floor With integrated high speed Ethernet serial ports USB ports removable CompactFlash and PCMCIA slots the ePro PS models can be adapted for a wide variety of user requirements The ePro PS family of products are configured with the Canvas editing software The Canvas editor supports a modern suite of graphical templates called controls for replacing hardwired panel devices such as pushbuttons indicator lights bars readouts message displays etc Whether replacing hard wired pilot devices and pushbuttons or providing machine control and even SCADA functions the ePro PS family of products will fit from both a form and functional standpoint The PanelMate ePro PS family of products includes e PanelMate ePro PS e PanelMate ePro PS OD Outdoor Series e PanelMate ePro PS EE Enterprise Edition e PanelMate ePro PS Classic A brief description of the
59. or control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery December 2008 viii MN04801001E December 2008 PanelMate ePro PS Family User Manual Warnings and Cautions CAUTION The USB ports are to be used for corrective maintenance only and not for permanent use in Class I Div 2 Groups A B C D locations If permanent use is required in Class l Div 2 Groups A B C D hazardous locations then UL approval must be obtained 4x CAUTION Make sure to turn off and or disconnect power to the PanelMate ePro PS unit before removing or inserting the CompactFlash memory card as the CompactFlash memory card should not be hot swapped Failure to remove power before installing or removing the CompactFlash memory card can result in damage to the CompactFlash and or unit CAUTION Before hot swapping PCMCIA cards verify the card being used is specif
60. ou cannot get it to work according to the user s manual The equipment has been dropped and damaged The equipment has obvious signs of breakage Enclosure Selection Enclosure Rating The front panels of PanelMate ePro PS units provide a Type 4 4X 12 and IP65 installation rating when mounted in a correspondingly rated enclosure Make sure the enclosure that you choose meets or exceeds your application s rating requirement Enclosure Construction It is recommended that the enclosure is constructed of cold rolled steel This type of enclosure helps guard your unit against electromagnetic interference and provides proper structural support and good heat dissipation December 2008 Enclosure Sizing and Unit Positioning Careful enclosure sizing is important for proper heat dissipation and easy installation and maintenance For efficient convection cooling clearance space is needed around the ePro PS unit and the unit should be mounted in a vertical position Convection cooling draws a vertical column of air upward over internal circuitry through the vents in the unit In all installations the cooling air must not exceed the maximum specified ambient temperature This determination must be made for the maximum expected plant temperature maximum temperature of the air surrounding the enclosure e Maintain recommended clearance space above and below the ePro PS unit refer to the following table for details e Avoid mounting ot
61. ows XP Embedded XPE PanelMate ePro PS uses Windows XPE which is a subset of Windows XP Professional XPE enables PanelMate ePro PS unit s operating system OS to be customized As a result unneeded OS components have been eliminated resulting in a smaller streamlined and efficient system Because XPE allows us to protect the OS from unwanted software changes we can make your ePro PS unit reliable for industrial applications whereas an open XP operating system is susceptible to lockups from OS file corruption The Enterprise Edition models include virtually all Windows XP services and features so that it is compatible with virtually all 3rd party software packages December 2008 Image Loads Each PanelMate ePro PS model has an image load that is installed prior to shipment The image load contains the OS and other files dependent on the model type If desired the image load can be restored to the current factory image load by using a Restore Kit accessory The image load for Enterprise Edition models is different from the one used for Standard Outdoor and Classic models When restoring an image load it is important that the correct load is installed to maintain the integrity of the hardware Restore Kits include the following e 76MLPS Image Load for PanelMate ePro PS Outdoor and Classic models e 76MLEE Image Load for PanelMate ePro PS Enterprise Edition models Preloaded Software The ePro PS models all come with preloaded Eaton
62. pplications to run correctly online it is necessary that the OPC server and drivers installed on the PS unit are the same version as the server and drivers installed on the Canvas development PC For this reason it is recommended that Canvas s Send to File function is used for updating the server or drivers December 2008 Installing OPC Drivers Once you are connected to the PanelMate ePro PS unit using an Ethernet connection or external drive you can install the OPC drivers of your choice by navigating to the setup exe file on the KEPServer_ePro CD ROM included with the ePro Software Suite or with the PanelMate ePro PS Classic unit Follow the InstallShield Wizard prompts It is recommended that you keep the number of files installed to a minimum by selecting the Modify option then expanding the Drivers folder in the component selection dialog and checking off only the drivers desired Using Canvas software the user has the option of transferring driver files to the PanelMate ePro PS unit using the Send to File feature Downloading and Running a Canvas Configuration ucf File Once you are connected to the PanelMate ePro PS unit using an Ethernet connection or external drive you can set up the unit to run your Canvas application by using the following steps 1 Copy your Canvas configuration file ucf file to the shared application directory D cfg of the ePro PS using Explorer If you are using an Ethernet connection you may ini
63. ptom Possible Cause s Corrective Action Changes made were lost after reboot Protect Mode Save was not run after system changes were made Make sure that Protect Mode Save is run after system changes are made The mouse does not work The ePro PS displays a DISK BOOT FAILURE INSERT SYSTEM DISK AND PRESS ENTER message The mouse Is not plugged in s disabled Conducted and radiated electrical noise is causing the mouse to malfunction when online Make sure that the mouse is plugged in Remove or isolate noise source Call technical support During bootup and subsequent bootups a blue screen displays Call technical support A domain error is received when powering up PanelMate ePro PS Domain configured incorrectly Check Domain and Network settings Screen is flickering Readjust the Screen Brightness or Backlight Auto Dimming Unit is making a high pitch noise Readjust the Screen Brightness or Backlight Auto Dimming Recommended ScanDisk CompactFlash configured as a bootable device does not boot Call technical support December 2008 Appendix A Unit Dimensions This chapter describes the unit dimensions PanelMate ePro PS 8 Display Models Unit Dimensions December 2008 10 51 267 fa XS 7 63 194 9 81 8 16 249 1 65 42 gt 0 35 9 gt
64. quired communication wires and logic common is recommended The shield should be connected directly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be terminated as closely as possible to the connector to minimize the pigtail length Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality shielded cable consisting of twisted pairs for the required communication wires and logic common is recommended The shield should be connected directly to the chassis of one of the interconnected units and ac coupled through a 0 01 microfarad capacitor at the other end to the chassis of the second unit The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end requires some ingenuity to achieve a secure connection at both the shield and chassis while keeping the capacitor lead length as short as possible December 2008 RS422 Communications COM1 Table 4 8 Cable Selection RS422 Recommended Recommended Cable Distance Type Size Up to 4000 feet 22 gauge shielded pair Up to 2000 feet for RS422 connected to A B Channel 0 RS422 Grounding Recommendations
65. r C partition Once the ePro PS has been restarted make your changes and then save the changes by selecting Start ePro Manager go to the Protect Mode Save tab and click on Commit Once the Protect Mode Save program has been launched the changes that affect the C partition will be saved and then the ePro PS unit will automatically shutdown and restart in Protect Mode Calibrating the Touchscreen The PanelMate ePro PS units are always in Protect Mode This means that new calibration values will NOT be saved but will be in effect only until the unit is restarted In order to save new calibration values you must run the Protect Mode Save program If you do not perform this step the ePro PS will revert back to the last saved calibration settings when restarted Refer to the Protect Mode section above for additional information Calibrating Display Models PanelMate ePro PS units with 8 10 12 or 15 displays include a PenMount touchscreen driver that loads automatically at startup If you need to re calibrate the touchscreen you can do so by going to Start Programs PenMount USB Utilities Touchscreen Control Panel to launch the calibration program Once it launches you will see the following PenMount Control Panel dialog box after you select the Calibrate tab PanelMate ePro PS D lolas 7 Calibrate oraw About a Advanced Mode IE Blot calibration data Standard Calibration Advanced Ca
66. regation Category Description Examples Category 1 High Power Conductors These conductors can cause electrical noise AC power lines in Category 2 conductors when in close High power digital AC and DC lines proximity Are more tolerant of electrical noise than Category 2 Typically these conductors are used to Connect hard contact switches relays Reference NEC article 725 class 1 solenoids motors generators and arc Reference IEEE level 3 and 4 welders Category 2 Low Signal Level Conductors These conductors are less tolerant of Communication cables Ethernet PLC electrical noise however they causeless networks etc noise in adjacent conductors Low power digital AC and DC I O lines Reference NEC article 725 class 2 class 2 Typically these conductors are used to Reference IEEE level 1 and level 2 Connect PLC s and related modules with PanelMate ePro PS s Cable Placement The following guidelines should be used when installing your communication cables All Category 2 cables should be shielded and routed in a separate conduit or raceway from Category 1 cables Route Category 2 cables at least one foot from 120V AC power lines Route Category 2 cables at least two feet from 240V AC power lines Route Category 2 cables at least three feet from 480V AC power lines Route Category 2 cables at least five feet from high voltage enclosures If a Category 2 cable must cross Category 1 cables i
67. s or map shared network drives on the domain by having the user supply a valid domain name user id and password these are provided by the network administrator This procedure will create a connection to the domain resource that will last as long as it is not manually removed or power is lost or the connection to a connected device does not occur If a connection to a domain resource is required at all times such as after a system restart and you don t want to have to re enter a user name and password each time the following lines can be added to the eProStart cmd file located on the ePro s D partition Add these lines to create an automatic connection that is not assigned a drive letter NET USE PERSISTENT NO NET USE WBIGSERVER USER MYPLANT JAMESB agent007 Add these lines to create an automatic connection that is assigned a drive letter NET USE PERSISTENT NO NET USE X D NET USE X BIGSERVER SECRETS USER MYPLANT JAMESB agent007 Where December 2008 X Desired drive letter to be assigned BIGSERVER Domain resource being connected to SECRETS Folder on domain resource to connect to MYPLANT Domain name JAMESB User ID agent007 Password For a second example where M Desired drive letter to be assigned MKESVR1 Domain resource being connected to EPRO ARCH Folder on domain resource to connect to NASA Domain name E0011987 User ID CKm2_548 6L Password Then the following lines would be added to the eProStart c
68. s to lower the temperature Because hot air rises to the top of an enclosure the temperature inside can vary greatly from bottom to top A fan can be used to circulate air within the enclosure to maintain a more uniform temperature Note If an air purged enclosure is used it is recommended that the inside outside pressure differential not exceed 0 5 PSI The following sizing table is offered as an aid in the selection of enclosures to be used with the PanelMate ePro PS unit Eaton offers no guarantee or warranty to the specific applicability of this table as actual conditions may vary and methods of the use of our products are beyond our control For specific information about enclosure selection and cooling methods contact your enclosure vendor Refer to Appendix A for details about the unit and cutout dimensions 8 Display Models Table 4 2 Enclosure Selection 8 Display Models Average Internal Temperature Rise Enclosure Size at Rated Heat Output 16x20x6 11 5 C 20 x 20x 6 9C 20x24x6 8 C 20x24x8 6 5 C 10 Display Models Table 4 3 Enclosure Selection 10 Display Models Average Internal Temperature Rise Enclosure Size at Rated Heat Output 20x20x6 9 5 C 20x24x6 8 5 C 20x20x8 8 C 20x24x8 TE 12 Display Models Table 4 4 Enclosure Selection 12 Display Models Enclosure Size at Rated Heat Output Average Internal Temperature Rise
69. software and software licensing All ePro PS models come with the following e PanelMate ePro PS Runtime software Not installed Pre licensed e KEPServer_ePro OPC Server Pre installed Pre licensed e KEPServer ePro OPC Drivers Not installed Pre licensed Oty 3 e Data Archiving License Pre licensed e Recipe Management License Pre licensed In order to run a Canvas Runtime application on a new unit or one that has been re imaged refer to Installing Software on Page 2 11 of this manual PanelMate ePro PS Classic The ePro PS Classic includes additional files that support PanelMate Power Pro applications The ePro PS Classic models include the following e PanelMate PC Runtime software Pre installed Pre licensed e Document Viewer Not installed Pre licensed e Headline Manager Not installed Pre licensed e Recipe Manager Not installed Pre licensed e PMStart cmd command file Pre installed No licensing required Notes The unit is shipped so that when powering up for the first time the PanelMate Power Pro Document Viewer demo configuration DVDemo pps will be launched via the PMStart cmd command file The ePro PS Classic has been pre configured so that the PanelMate PC Runtime software runs in 256 colors compatibility mode so that regardless of the native color resolution of the unit PanelMate s 256 color palette will still function properly If you decide to use the PanelMate ePro PS Classic hardware for PanelMate ePro PS Runtime applications yo
70. t should cross at a right angle No parallel runs If Category 2 cable is enclosed in metal conduit or a metal raceway electrical continuity must be maintained along the entire length of the conduit raceway installation including entry into the enclosure Best Practice When products that require a supply voltage of 220V AC or Higher are mounted within the ePro PS enclosure the use of a grounded metal divider for isolation is recommended December 2008 Potential Problem Areas The following are potential problem areas that might be encountered when installing your communication cables e High and low power conductors routed in the same conduit or raceway e Conduit with low power conductors routed in close parallel proximity to conduit containing high power conductors e Cable or PanelMate ePro PS unit located too close to devices generating high levels of magnetic or electrical interference e Lack of continuous electrical continuity along the length of the conduit installation December 2008 Chapter 5 Troubleshooting This chapter describes PanelMate ePro PS troubleshooting The following topics are discussed e System errors e Checking user configuration compatibility e Saving your PanelMate ePro PS system changes ePro PS Troubleshooting December 2008 The following table provides issues possible causes and corrective actions for ePro PS troubleshooting Table 5 1 Troubleshooting Sym
71. t you can t see that it is running properly or a hardware failure requires the unit be repaired Remove all devices and try re booting Hook up an external monitor to ePro s VGA port to determine if it is only a backlight failure then contact Eaton Electrical s service and repair department at 920 262 3645 Note Backlights are field replaceable with the proper kit from service Uninstalling Software All software should be removed using the Add or Remove Programs utility located in the Control Panel Note All changes made to the C partition must be saved or committed so that the next time the ePro PS is restarted the new data will be available Refer to the Protect Mode Save section for additional information about saving files to the C partition Uninstalling Touchscreen Drivers PanelMate ePro PS Blind Nodes include an ELO touchscreen driver assigned to COM2 by default that loads automatically at startup If your attached monitor uses something other than an ELO touchscreen driver you will need to uninstall its driver using the Add or Remove Programs utility located in the Control Panel December 2008 Managing Accounts and Changing Passwords There is an account set up on your PanelMate ePro PS unit when it was shipped from the factory the Administrator account The password for the Administrator account is Administrator Notes e ePro PS passwords are case sensitive e ePro PS account names are not
72. tiate the copy from your development PC or from the ePro PS unit assuming the configuration is located in a shared network drive or directory OR Using Canvas software the user may transfer files over an Ethernet connection using the Send to File feature When using Send to File a modified eProStart cmd file is automatically transferred to the D folder 2 Ifthe Copy method was used in Step 1 above you will need to modify the eProStart cmd file located under the root directory of D by changing the line set MY_CFG d cfg Myconfig ucf to match the location and name of your Canvas configuration filename 3 Your Canvas application will automatically launch each time your ePro PS reboots To launch your Canvas application manually use the eProStart shortcut off the Windows Start menu Note If you decide to use your PanelMate ePro PS Classic hardware to run PanelMate ePro PS applications it is recommended that you change the value that launches D PMStart cmd in the registry key HKEY_LOCAL_MACHINE Software Microsoft Windows CurrentVersion Run to launch the D eProStart cmd command file instead You will also want to change the shortcut in the Windows Start menu to point to the eProStart cmd command file instead of PMStart cmd The eProStart shortcut is located at C Documents and Settings Administrator Start Menu Open the properties of the shortcut and change the Target to D eProStart cmd December 2008 Downloading
73. tices Enclosure selection Serial communication cable selection shielding grounding and termination Serial cable segregation and placement December 2008 Safety Considerations This equipment is suitable for Class I Division 2 Groups A B C D or non hazardous locations only CAUTION Explosion hazard Substitution of components may impair suitability for Class I Division 2 ADVERTISSMENT Risque d explosion La substitution de composants puet rendre ce material inacceptable pour les emplacements de Classe I Division 2 A WARNING Explosion hazard Do not replace components unless power has been switched off or area is known to be non hazardous A ADVERTISSMENT Risque d explosion Couper le courant ou s assurer que l emplacement es designe non dangereux avant de replacer le composants Installation Best Practices 1 10 11 Never use foreign objects to activate the touchscreen Use a hand gloved hand or stylus Foreign objects such as a screwdriver may cause damage to the touchscreen or scratch the front panel reducing visibility of the display Use a light touch to activate the touchscreen Touchscreen activation does not require the same force necessary to activate a mechanical switch Disconnect this equipment from the power outlet before cleaning Use a damp cloth Do not use liquid or spray detergents for cleaning Do not remove or insert the CompactFlash memory card while the PanelMate e
74. ting a Power Pro Configuration and Running on the ePro PS Classic The following is a step by step process for converting a Power Pro configuration to a PanelMate PC configuration and getting it to run on the ePro PS Classic ile 2 3 mcs gro Import the PPS file to PanelMate Power Pro editor File Import Convert the Model to PanelMate PC Pro File Convert Convert communications setup from PanelMate s native driver in the PLC Name amp Port Table to OPC Server and change the Server Name property of the PLC device to EatonElectrical KEPServer ePro and add the access path ChannelName DeviceName Note See following section on Addressing Differences between Kepware and Power Pro Drivers Export to new PPS file name File Export Note Do not use File Export As Copy new PPS and OPF files to the ePro PS unit to DACfg directory Edit DAPMStart cmd and point MyCfg to the path and name of the PPS file Install KEPServer_ePro on the ePro PS unit choose Modify from Upgrade Modify Remove selection and select the correct driver from the driver list to install copy the install CD to USB memory stick or browse to a shared drive with the install files over Ethernet December 2008 10 11 Open KEPServer_ePro and set the Default project to the new OPF file Tools gt Options General Tab Default Project property then close KEPServer_ePro Perform a Protect Mode Save operation Start gt ePro Manager
75. tion equipment will need to be isolated Pin RS232 RS422 RS485 RS485 1 DCD Data carrier detect TX DATA DATA 2 RXD Receive data TX DATA DATA 3 TXD Transmit data RX Do not connect Do not connect 4 DTR Data terminal ready RX Do not connect Do not connect 5 Signal Ground Signal Ground Signal Ground Signal Ground 6 DSR Data set ready Do not connect Donotconnect Do not connect 7 RTS Request to send Do not connect Do not connect Do not connect 8 CTS Clear to send Do not connect Do not connect Do not connect 9 RI Ring Indicator Do not connect Do notconnect Do not connect your December 2008 Setting COM1 Jumpers for RS232 RS422 RS485 or RS485 Serial port 1 COMI can be configured to support RS232 default RS422 RS485 or RS485 communications by configuring the jumper settings on the board The board can be accessed by removing the back cover of the unit The location of the jumpers and their proper settings are shown below 2 IU D O6 sea RSS rx N Rs 232 RS 422 RS 485 RS 485 JP4 BE 35 44 35 44 2100 DIS 5 6 JPS 110 D DIS 13 24 13 24 3545 ype IBID O Oo Figure 2 2 Setting COM1 Jumpers for RS232 RS422 RS485 or RS485 CAUTION The CompactFlash card and any PCMCIA card must be removed before removing the back cover of the unit Note Jumpers are included in the Accessory Kit that is provided with each ePro PS unit
76. tly to the chassis of one of the interconnected units one end only Never connect the shield by way of a drain wire pigtail unless absolutely necessary If a pigtail is required the shield should be terminated as closely as possible to the connector to minimize the pigtail length Application Short or Long Runs in HIGH Noise Environment with HIGH Levels of Low Frequency Ground Differential Voltage Between Connected Units A good quality CAT 5 STP cable is recommended The shield should be connected directly to the chassis of one of the interconnected units and ac coupled through a 0 01 microfarad capacitor at the other end to the chassis of the second unit The connector housing should contact the cable shield uniformly around the entire 360 degree periphery of the housing cable entry opening Attaching the capacitor at the ac coupled end will require some ingenuity to achieve a secure connection at both the shield and chassis while keeping the capacitor lead length as short as possible December 2008 Serial and Ethernet Cable Segregation and Placement Serial and Ethernet Cable Segregation The low power cabling used for PLC and PC based control systems is very susceptible to electrical noise generated by high power conductors Even when protected by conduit noise can interfere with your communication lines and networks Therefore it is important to segregate conductors according to their type Table 4 11 Serial and Ethernet Cable Seg
77. ts on the network you will need to make sure the computer name and IP address on each workgroup unit is unique You can build user accounts and passwords locally on all Windows XP PC s when managing a local workgroup Refer to the Managing Accounts and Changing Passwords section for more information Local Network Local Network Dynamic Addressing Only Static and Dynamic Addressing Only Use a DHCP Router Use a DHCP Router Capable of Static addresses Units Set for Automatic IP Address Units Set for Automatic IP Address Use Patch Cables Use Patch Cables Figure 2 5 Local Ethernet Workgroup Using DHCP Server December 2008 Setting Up PanelMate ePro PS on a Domain Network Using DHCP Server Working on domain networks is the same as working in a local workgroup You can use static or dynamic addressing DHCP to establish a connection to the network PanelMate ePro PS can share information with other units of the same workgroup or other workgroups as long as none of the units are logged on to a domain PanelMate ePro PS can connect to resources logged on to a domain by the user supplying a valid domain name user id and password these are provided by the network administrator This procedure will create a connection to the domain resource that will last as long as itis not manually removed or a loss of power to any of the connected devices does not occur C D Partitions Your ePro PS unit comes with two
78. tware A S ccc ce eee teen RRR RR R R 2 11 Types of Software That Can Be Installed llle 2 11 Installing New OPC Server and Drivers llle 2 12 Installing OPC Drivers hn 2 13 Downloading and Running a Canvas Configuration ucf File 2 13 Downloading and Running a PanelMate Power Pro Configuration pps File cues e m er mno xD cdo a n Ue ee 2 14 Converting a Power Pro Configuration and Running on the ePro PS ClASSIC s incre eae ee dan lee ag o tef e codo id 2 14 Addressing Differences between Kepware and Power Pro Drivers 2 15 Troubleshooting Communications and Startup Problems 2 16 Uninstalling Software cea X Sra 0 6 9 R e SER REAR A A RR ehh hr 2 17 Uninstalling Touchscreen Drivers cece cece eee eee eee 2 17 Managing Accounts and Changing Passwords 000 cence cence eee 2 18 Modifying an Account Name and Password lille es 2 18 Using the Auto Logon Feature sees 2 18 CHAPTER 3 SOFTWARE TOOLS UTILITIES AND PROGRAMS 3 1 Introduction dE a e ERR X hee eee eue Reb CX WORDEN VUE RO 3 2 Status Bar Cols 9 ara d a T valde wu ee Cane de emm a mE cune a xe Eee 3 2 Screen Brightness and Backlight Auto Dimming 000ce eee en ees 3 3 Protect Mode Save Program cece eee tee ehe 3 5 Calibrating the TouCHSCreen a e Ra R ee eee eee 3 5 Calibrating Display Models 0 00 cece eee eee eee
79. u will not have to change the color resolution of the unit The PanelMate PC Runtime software is also set for VGA compatibility so that when the PanelMate PC application launches the displays convert to run full screen at 640x480 resolution and return to native resolution when it closes All ePro PS Classic models have a minimum resolution of 800x600 so that when used to run Canvas runtime applications instead of PanelMate PC runtime applications they may run at their higher native resolution without the need to alter the display properties December 2008 Connectors and Ports The location of the connectors and ports is shown in Figures 1 1 and 1 2 The Ethernet port supports 10 100 communications All of the USB ports are V2 0 compliant and independent so that slow data rate devices such as keyboards and mice will run at their V1 1 speeds without impacting the speed of V2 0 devices on other ports Note All installed peripherals i e USB devices PCMCIA devices etc on the ePro PS unit should not consume more than 5 additional watts Consuming more than this will reduce the specified operating temperature of the ePro PS unit 24V DC In Socket GND Video Out VGA COM1 RS232 422 485 USB 2 0 x4 COM2 RS232 LAN Ethernet Figure 1 1 Connector Locations CAUTION The USB ports are to be used for corrective maintenance only and not for permanent use in Class Div 2 Groups A B C D locations
80. ued Symptom Possible Cause s Corrective Action The demo application or some other application is starting instead of the one you want or no application starts and it boots into the ePro s desktop The PMStart cmd file isn t configured to run the correct PPS file or you copied the wrong PPS file to the ePro or the PMStart cmd file was deleted Edit the PMStart cmd file on the D drive and verify that MyCfg is set to the correct file name Copy the PPS file back to your PC and import it into the PanelMate editor to see if you have the correct file on the ePro unit If the PMStart cmd file does not exist you must reload it The ePro PS unit does not boot up to Windows The power supply is insufficient for the ePro PS white or black screen The Operating System has become corrupted A device is installed in a USB port PCMCIA slot or external CompactFlash drive that is affecting proper startup The 8 requires 1 3 amps the 10 1 4 amps the 12 1 5 amps the 15 2 25 amps and the blind node 1 0 amps The peak inrush is 7 0 amps for all except the 15 which is 8 0 amps Losing power during a Protect Mode Save or performing a Protect Mode Save after installing bad software or being exposed to a virus or other malware could corrupt the OS If this happens a Restore to Factory Image procedure needs to be performed The display or backlight has failed so tha
81. ult value of COM2 While COM1 is normally recommended for serial PLC communications because it is optically isolated and selectable between RS 232 422 485 if you are not using it for a serial communications driver you may choose to use it as the touchscreen port If so select COM for the touchscreen Once you start the calibration process a crosshair on a red and white target appears in the upper left corner of the display While in your normal operating position touch the crosshairs in the middle of the target The crosshairs will move to the lower right corner of the display Touch the crosshairs again and the crosshairs will move to the upper right corner of the display After touching the upper right crosshairs a Check Calibration dialog box will appear informing you that you have 30 seconds to confirm the calibration Touch points on the screen to confirm the arrow cursor is tracking as desired and then select YES if the calibration does not look correct then select NO and re calibrate the screen until you are satisfied Once you select YES you are returned to the ELO Touchscreen Properties dialog box Close the ELO Touchscreen Properties dialog box by selecting the OK button The calibration settings will be temporarily saved at this time Close the Control Panel window by selecting the exit shortcut button X at the top of the window December 2008 Changing Screen Resolution PanelMate ePro PS Blind Node models are preset for 80

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