BCE5009 Manual - International Catering Equipment
Contents
1.2. 30 ENGLISH CHAPTER 2 CLEANING THE REFRIGERATOR Since the blast chiller will be used to store food cleaning is necessary for hygiene and health protection purposes The cleaning of the blast chiller has already been carried out at the factory It is suggested however to carry out an additional cleaning of the internal parts before use making sure that the power cord is unplugged 2 1 Cleaning the interior and exterior cabinet For this purpose the following are indicated the cleaning products water and mild non abrasive detergents DO NOT USE SOLVENTS AND THINNERS methods for cleaning wash the interior and exterior parts with warm water and mild soap or with a cloth or sponge with suitable products disinfection avoid substances that can alter the organoleptic characteristics of the food rinsing cloth or sponge soaked in warm water DO NOT USE WATER JETS frequency weekly is recommended the user can set different frequencies depending on the type of food being stored A REMARK Clean frequently the door seals Some preserved products could release some enzymes that could damage the seals causing its quick deterioration For the cleaning use only specific products for this purposes available also on request on our sales network 2 2 Cleaning the condenser The efficiency of the blast chiller is compromised by the clogging of the condenser therefore it is necessary to clean it on a month
3. The air temperature inside the room never goes below zero CHILLING Core temperature of the product 90 C Ideal for dense fat big in HARD 3 C size or packed products The air temperature inside the room rea ches 20 C FREEZING Core temperature of the product 90 C Ideal for any foodstuff that SOFT 18 C once freezed is due to be stored for many weeks or The air temperature inside the room rea months ches 0 C during the first phase and rea Soft freezing is suitable for ches even 40 C during the second phase delicate and small products needing a softer freezing process FREEZING Core temperature of the product 90 C Ideal for any foodstuff that HARD ASC once freezed is due to be stored for many weeks or The air temperature inside the room rea months ches 40 C Hard freezing is suitable for products that are big in size and are not affected by a fast temperature decrease 39 ENGLISH POSITIVE CHILLING WITH CORE PROBE SOFT Room temp setpoint 0 C Core probe temp setpoint 3 C 4 SORING CYCLE Setpoint Temp room 2 C HCARD a 1st phase Room temp setpoint 20 C Core probe temp setpoint 15 C a 2nd phase Room temp setpoint 0 C Core probe temp setpoint 3 C T STORAGE CYCLE Room temp setpoint 2 C POSITIVE TIME BASED CHILLING SOFT 100
4. in d BASIC ABF MINI BASIC ABF 03 BASIC ABF 05 E BASIC ABF 05 C Temperatura ambiente max C 32 32 32 32 Room temperature max C it di cari 5 X GN 1 1 5 X GN 1 1 Capacita diario 3 x GN 2 3 8XGN 1 1 Load capacity 5 X EN 60X40 5 X EN 60X40 Resa kg per ciclo di abbattimento 70 3 C 7 10 14 20 Output kg for blast chilling process 70 3 C Resa kg per ciclo di congelamento 70 18 C 4 5 9 12 Output kg for freezing process 70 18 C Potenza frigorifera W 23 3 C 54 4 C Refrigerating power W 23 3 C 54 4 C Sd 90 od 10 Potenza max assorbita kw 0 6 09 0 6 12 Max absorption kw Tensions alimsntazione 230 1 50 230 1 50 230 1 50 230 1 50 Voltage Fluido refrigerante Kg R404 A 0 4 0 6 09 11 Cooling gas Kg Kg Peso unitario Unit Weight Kg 53 68 93 108 Peso del materiale imballato Kg Shipping Weight Kg Kg 57 80 105 120 L P H L P H L P H L P H Dimensioni esterne L x P x H mm External Dimension L x D x H mm 410 600 750 640 700 530 760 700 850 760 700 850 Ingombri del materiale imballato Dimensions of packed material 500 740 950 730 840 730 850 840 1050 850 840 1050 58 TEMO EVERLASTING s r l Dal AME 46029 SUZZARA MN ITALY S S Cisa km 161 Tel 0376 521800 4 linee r a Telefax 0376 521794 L PROFESSIONALE 2 DAL196 hitp Wwww everlasting it E mail everlasting everlasting it
5. the refrigeration unit does not start the set temperature has been reached set new temperature defrosting in progress wait until the end of cycle turn power off and on again control panel failed contact technical support other contact technical support the refrigeration unit runs conti nuously but does not reach the set temperature location is too hot aerate more condenser is dirty clean the condenser insufficient coolant contact technical support stop the condenser fan contact technical support insufficient sealing of doors check the seals provision of goods evaporator completely frosted manual defrosting other contact technical support the refrigeration unit does not stop at the set temperature command panel failed contact technical support P1 temperature sensor failed contact technical support block of ice on the evaporator misuse see chapter 1 defrost heater fault contact technical support defrost probe P2 damaged contact technical support accumulation of water or ice in the drip tray drain clogged clean the pipette and the drain blast chiller is not level check levelling CHAPTER 7 INSTRUCTIONS FOR REQUESTING ASSISTANCE For any technical problem and any requests for assistance or service you must exclusively contact your own dealer CHAPTER 8 SAFETY AND
6. NB If the required temperature is not reached within the scheduled time positive chilling 90 min freezing 240 min the control board emits a repeated loud bleep as a warning The blast chiller keeps chilling freezing until reaching the scheduled temperature Failure to reach the temperature within the scheduled time may take place when introducing products which are bigger in size or weight compared with the standard ones E 9 2 7 SOFT FREEZING WITH CORE PROBE and subsequent storage The Sorf temperature based freezing and storage cycle consists in three phases Soft freezing cycle Room temp setpoint 0 C Core probe temp setpoint 3 C Freezing cycle Room temp setpoint 40 C Core probe temp setpoint 18 C Storage cycle Room temp setpoint 20 C After completing a phase the unit automatically switches to the next one Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out sek The o TA and HARD icon starts Press and release the ws key flashing HARD Press and release the F key the HARD icon turns off The display shows the temperature setpoint during the freezing It is possible to use the keys to modify this value 46 ENGLISH The K and AA icons remain on and a test is carried out to make sure the probe has been correctly inserted 5 If the test has a positive outcome the rel
7. To restore the standard display mode press and release the same key or do not operate for 15 seconds Once the chiling has been completed according to the scheduled duration the unit automatically switches to storage During storage the display shows the temperature detected by the probe and the T icon is on Op To stop the cycle press the 5 key amp 9 2 6 HARD TIME BASED CHILLING and subsequent storage In order to select a time based chilling cycle you just need to make sure not to insert the core probe The Soft time based and storage cycle consists in three phases 1st phase Hard chilling cycle 60 of the whole duration of the cycle Room temp setpoint 20 C 2nd phase Soft chilling cycle 40 of the whole duration of the cycle Room temp setpoint 0 C Storage cycle Room temp setpoint 2 C After completing a phase the unit automatically switches to the next one Make sure the core probe is not inserted Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out Press and release the cune key the w icon starts flashing HARD Press and release the key the HARD icon starts flashing The display shows the working setpoint during the chilling It is possible to use the A keys to modify this value p The i HARD and A icon remain on Press and release the start stop key within
8. you just need to make sure not to insert the core probe The Soft time based and storage cycle consists in two phases gt Soft chilling cycle Room temp setpoint 0 C during the whole cycle Storage phase Room temp setpoint 2 C Make sure the core probe is not inserted Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out Press and release the cw key the icon starts flashing The display shows the working setpoint during chilling Itis possible to use the A keys to modify this value and modify the values with the same keys ON OFF b Press and release the strrsrop key within 20 seconds The Ae AS icons remain on and the cycle starts rectly inserted the AA icon flashes during the whole test and turns off at the end of it If the core probe has not been correctly inserted the acoustic buzzer warns us 3 times each 10 seconds There is no need to press any keys a time based cycle will automatically begin During the chilling the display shows the temperature detected by the room probe and the and MIN icons remain on gt It is possible to modify the duration of the cycle by pressing the keys The control board carries out a one minute test to make sure the core probe has been cor 43 ENGLISH E To display the room s temperature press and release the cine
9. 20 seconds and the cycle starts The control board carries out a one minute test to make sure the core probe has been cor rectly inserted the AA icon flashes during the whole test and turns off at the end of it 44 ENGLISH If the core probe has not been correctly inserted the acoustic buzzer warns us 3 times each 10 seconds There is no need to press any keys a time based cycle will automatically begin During the chilling the display shows the time remaining before the end of the cycle The AS icon turns off while the and MIN icons remain on It is possible to modify the duration of the cycle by pressing the keys gt To display the room s temperature press and release the cine key To restore the standard display mode press and release the same key or do not operate for 15 seconds Once the Hard chilling has been completed according to the scheduled duration the unit automatically switches to chilling display shows the time remaining before the end of the chilling the E e and M N remain on Once the chilling has been completed according to the scheduled duration the unit automatically switches to storage During storage the display shows the temperature detected by the probe and the icon is on OH To stop the cycle press the 5 key E 9 2 6 HARD FREEZING WITH CORE PROBE and subsequent storage The f
10. ET Em Registration Number Tensione Operating voltage Tension Climate class Assorbimento Power consumption Absorption Electrical power Gas i Type of coolant Gaz Quantity of coolant The manufacturer declines any liability for improper use of the blast chiller as well as use that could not have been reasonably foreseen and for all operations performed on it that disregard the instructions in the manual 29 ENGLISH The main general safety standards are listed below do not use or place electrical devices inside the refrigerated compartments if they are not of the type recommended by the manufacturer do not touch the blast chiller with damp or wet hands or feet do not use the blast chiller barefoot do not insert screwdrivers or other objects between the guards or moving parts do not pull the power cord to unplug the blast chiller from the electricity network the blast chiller is not intended to be used by persons including children with physical or mental problems or lack of experience and knowledge unless they are controlled or instructed in using the unit by a person responsible for their safety Children must be supervised to ensure that they do not play with the appliance before carrying out any cleaning or maintenance disconnect the blast chiller from the mains power supply by turning off the main switch and pulling the plug in the event of failure and or malfunction of the blast chi
11. of time Soft chilling Room temp setpoint 0 C STORAGE CYCLE Room temp setpoint 2 C HARD 60 of time Hard chilling Room temp setpoint 20 C 40 of time Soft chilling Room temp setpoint 0 C STORAGE CYCLE Room temp setpoint 2 C FREEZING WITH CORE PROBE SOFT a 1st phase Room temp setpoint 0 C Core probe temp setpoint 3 C a 2nd phase Room temp setpoint 40 C Core probe temp setpoint 18 C STORAGE CYCLE Room temp setpoint 20 C HARD Room temp setpoint 40 C Core probe temp setpoint 18 C da STORAGE CYCLE Room temp setpoint 20 C TIME BASED FREEZING SOFT 60 of time Soft chilling Room temp setpoint 0 C 40 of time Hard chilling Room temp setpoint 40 C STORAGE CYCLE Room temp setpoint 20 C HARD 100 of time Hard chilling Room temp setpoint 40 C STORAGE CYCLE Room temp setpoint 20 C 40 ENGLISH 9 2 4 POSITIVE SOFT CHILLING with core probe and subsequent storage The time based chilling and storage cycle consists in two phases Soft chilling cycle Room temp setpoint 0 C Core probe temp setpoint 3 C Storage Room temp setpoint 2 C Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out Press and release the ce key
12. out Remains on while precooling is being carried out and the room s temperature has reached the pre lv set parameters PRECOOLING ICON gt Flashes when precooling is being carried out and the room s temperature has not reached the pre set parameters 37 ENGLISH FAHRENHEIT F ICON Remains on when displaying a temperature mea sured in Fahrenheit degrees CELSIUS C ICON Remains on when displaying a temperature mea sured in Celsius degrees MINUTES min ICON Remains on when displaying a time lapse ex pressed in minutes e g the duration of a chilling freezing cycle ON STAND BY ICON b Remains on when the unit is in STAND BY mode 9 2 INSTRUCTION FOR USE 9 2 1 Start up Before starting up the blast chiller please make sure that the power wiring and the connection have been performed as per dispositions in chapter 15 When the control board is fed a two seconds lamp test is carried out There are 4 statuses of functioning OFF status the unit is not being fed the display is off amp Stand by status the unit is being fed and is off The display only shows the b icon coloured in red ON status the unit is being fed is on and waiting for a The display shows the room s temperature working cycle to be carried out RUN status cycle is being carried o
13. the w icon starts flashing The display shows the room s temperature setpoint It is possible to use the A keys to modify this value c and AA icons remain on and a one minute test is carried out to make sure the core probe has been correctly inserted ON OFF If the test has a positive outcome the chilling b cycle with core probe does not stop Press and release the srart stoP key within gt If the test has a negative outcome e g core 20 seconds probe not inserted the acoustic buzzer warns us 3 times each 10 seconds that the core probe has not been inserted In this case there is no need to press any keys after 30 seconds a time based cycle automatically begins During the chilling cycle the display shows the temperature detected by the core probe and the icon is on It is possible to display the room s temperature in any moment pressing and releasing the CHILLING key To restore the standard display mode press and release the same key or do not operate for 15 seconds Once the chilling cycle has been carried out the unit automatically switches to a storage cycle EE the storage the display shows the temperature detected by the room probe and the T icon is on To stop any cycle press the 7a key NB If the required temperature is not reached within the scheduled time positive chilling 90 min freezing 240 min the control boa
14. ACCIDENT PREVENTION The blast chiller has been built with suitable measures to ensure the safety and health of the user The following are the measures taken to protect against mechanical risks stability The blast chiller even with the grilles removed has been designed and built in such a way that under the intended operating conditions its stability is suitable for use without risk of overturning falling or unexpected movement surfaces edges corners the accessible parts of the blast chiller are within the limits allowed by their functions free of sharp angles and sharp edges as well as rough surfaces likely to cause injury moving parts were designed constructed and arranged to avoid risks Certain parts are equipped with fixed guards so as to prevent risks of contact which may result in injury 33 ENGLISH The following are the measures taken to protect against other risks electricity The blast chiller has been designed built and equipped so as to prevent risks from electricity in accordance with the specific legislation in force noise The blast chiller has been designed and built in such a way that risks resulting from the emission of airborne noise are reduced to the minimum level 8 1 safety devices adopted It is absolutely forbidden Fig 2 to tamper with or remove the evaporator housing casing that protects the user against the risk of being cut by the evaporator fins remove the
15. ENGLISH Thank you for choosing this product Please read the warnings contained in this manual carefully as they provide important information regarding safe operation and maintenance Make sure to keep this manual for any future reference by the various operators In some parts of the manual the AN symbol appears indicating an important warning that must be observed for safety purposes CHAPTER 1 BOUNDARY CHARACTERISTICS OF OPERATION The blast chiller has been designed and built to operate in optimal conditions at temperatures of up to 43 C with adequate air circulation In places with characteristics that are different from the requirements the stated performance cannot be guaranteed The supply voltage must be 230V 10 50Hz as standard or as indicated on the EC label The following table shows the cooling and or freezing capacity in kg Model Blast chilling 90 C 3 C Rapid freezing 90 C 18 C BASIC MINI 7 Kg 4 Kg BASIC ABF 03 10 Kg 5 Kg BASIC ABF 05 E 14 Kg 9 Kg BASIC ABF 05 C 20 Kg 12 Kg N B the times and quantities in kg above are valid for products with a maximum thickness of 4 cm The blast chiller complies with the European directives as described in detail in the Annex EC Declaration of Conformity The data are reported on the EC label placed in the blast chiller inside the engine compartment Manufacturing Company Modell Model Model Code article e
16. EZING and subsequent storage In order to select a time based chilling cycle you just need to make sure not to insert the core probe The time based freezing and storage cycle consists in two phases Freezing cycle Room temp setpoint 40 C during the whole cycle Storage cycle Room temp setpoint 20 C Make sure the core probe is disabled Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out 47 ENGLISH The Oe eee and HARD icons starts Press and release the ws key flashing The display shows the working setpoint during the freezing gt It is possible to use the A keys to modify this value b O Press and release the so key within 20 The E AUR HARD ana AA icon seconds remain on and the cycle starts The control board carries out a one minute test to make sure the core probe has been cor rectly inserted The AS icon flashes during the whole test and turns off at the end of it If the core probe has not been correctly inserted the acoustic buzzer warns us 3 times each 10 seconds There is no need to press any keys a time based cycle will automatically begin During the freezing phase the display shows the time left before the end of the freezing and the i d Td e and min are on It is possible to use the keys to modify the duration of the cycle sek To display the room s t
17. KEY rreze Turns on a positive chilling cycle CHILLING KEY cuc Nb To silence the acoustic BUZZER press and release any key 36 ENGLISH Display Visualization is carried out through a display where you can see four digits once on they turn blue and twelve icons For ease of reference from now on the four digits will be designed as display and each icon will be identified singularly ICONS DIGIT Flashes while selecting a freezing cycle FREEZING ICON Remains on during the freezing cycle St Flashes while selecting a chilling cycle CHILLING ICON Remains on during the chilling cycle Flashes while selecting a Hard chilling or freezing HARD icon cycle HARD CHILLING FREEZING Remains on during the Hard chilling or freezing cycle Remains on while selecting ICONS BS A chilling cycle with core probe TEMPERATURE BASED CHILLING TEM temperature based freezing cycle PERATURE BASED FREEZING ICON Flashes during the test attesting that the core probe has been correctly inserted Remains on ICONS While selecting a time chilling cycle TIME CHILLING TIME FREEZING ICON While selecting a time freezing cycle Remains on during a storage cycle STORAGE ICON T Flashes when displaying the room s temperature DEFROSTING ICON p Remains on while defrosting is being carried
18. ach 10 seconds that the core probe has not been inserted In this case there is no need to press any keys after 30 seconds automatically begins a time based cycle ON OFF b Press and release the srarristoe key within 20 seconds During the chilling cycle the display shows the temperature detected by the core probe and the AA icon is on It is possible to display the room s temperature in any moment pressing and releasing the CHILLING key To restore the standard display mode press and release the same key or do not operate for 15 seconds Once the chilling cycle has been carried out the unit automatically switches to a storage cycle 42 ENGLISH During the storage the display shows the temperature detected by the room probe and the lt icon is on ON OFF b 9 key START STOP To stop the cycle press the NB If the required temperature is not reached within the scheduled time positive chilling 90 min freezing 240 min the control board emits a repeated loud bleep as a warning The blast chiller keeps chilling freezing until reaching the scheduled temperature Failure of reaching the temperature within the scheduled time may take place when introducing products which are bigger in size or weight compared with the standard ones E 9 2 5 SOFT TIME BASED CHILLING and subsequent storage In order to select a time based chilling cycle
19. al gas with no effect on the environment but it is flammable and therefore contained in the system in minimum quantities prescribed by regulations on flammable gas and it is hermetically sealed Before any intervention on the refrigerant system carefully read the attached INSTRUCTIONS FOR REPAIRS ON UNITS WITH R290 REFRIGERANT GAS PROPANE supplied with the use and maintenance manual The symbol indicates that this product must not be treated as household waste To prevent potential negative consequences for the environment and human health make sure that this product is properly disposed of and recycled For more information regarding the disposal and recycling of this product please contact your Distributor after sale Service or waste treatment Service 52 ENGLISH 2002 96 EC CHAPTER 14 TRANSPORT AND HANDLING A The transport and handling of the blast chiller must only be done while maintaining the vertical position observing the markings on the packaging The manufacturer disclaims any liability for problems resulting from transport performed under conditions other than those specified above The accessories of the blast chiller guides grilles trays remote condensing unit with pipes are packaged separately and placed inside the unit The blast chiller is mounted on a wooden base with screws and packaged with polyethylene carton crate or boxes Regarding the disposal of t
20. comply with the following procedure disconnect the power cord from the power outlet the handling should be carried out as described in chapter 14 for a new placement and connection please refer to par 14 1 proceed to the possible recovery of the refrigerant gas in accordance with the regulations in force in your country REM 56 ABF MINI 03 05 E C SOLO ABF 05 ONLY ABF 05 Legenda componenti CP Compressore K1 Rel compressore RP Resistenza anticondensa VC Ventilatore condensatore SL Valvola solenoide liquido VE Ventilatore evaporatore SG Valvola solenoide sbrinamento K2 Rel ventilatore evaporatore RE Reattore lampada germicida LG Lampada germicida PR1 Sonda cella PR2 Sonda spillone PR3 Sonda evaporatore SW1 Pressostato PRB4 Sonda condensatore RC Resistenza carter config vent evap Components key CP Compressor K1 Compressor relay RP Anti condensate heater VC Condenser fan SL Liquid solenoid valve VE Evaporator fan SG Defrost solenoid valve K2 Evaporator fan relay RE Germicidal lamp reactor LG Germicidal Lamp PRB1 Cell probe PRB2 Evaporator probe PRB3 Needle probe SW1 Pressostat PRBA Condenser probe RC Housing heater 1 PE 50 Hz 230V SOLO ABF 05 ONLY ABF 05 M TABELLA 1 TABLE 1 TABLEAU 1 TABELLE 1
21. ease the srartisto key temperature based freezing cycle is activated gt If the test has a negative outcome a time based chilling cycle is activated Once the values have been modified press and ON OFF During the Soft freezing phase the display shows the temperature detected by the probe and the icon is on FE gt To display the room s temperature press and release the ws key To restore the standard display mode press and release the same key or do not operate for 15 seconds Once the Soft freezing phase has been completed the unit automatically switches to freezing During the freezing phase the display shows the temperature detected by the probe and the icon is on Once the freezing phase has been completed too the unit automatically switches to the storage Ps During the storage phase the display shows the temperature detected by the probe and the T icon is on b To stop the cycle press the az key NB If the required temperature is not reached within the scheduled time positive chilling 90 min freezing 240 min the control board emits a repeated loud bleep as a warning The blast chiller keeps chilling freezing until reaching the scheduled temperature Failure to reach the temperature within the scheduled time may take place when introducing products which are bigger in size or weight compared with the standard ones amp 9 2 8 HARD TIME BASED FRE
22. emperature press and release the rreze key To restore the standard display mode press and release the same key or do not operate for 15 seconds Once the freezing cycle has been completed the unit automatically switches to a storage cycle EUM the storage phase the display shows the temperature detected by the probe and the T icon is on Oy To stop the cycle press the Naro key E 9 2 9 SOFT TIME BASED FREEZING and subsequent storage In order to select a time based chilling cycle you just need to make sure not to insert the core probe The time based freezing and storage cycle consists in three phases 1st phase Soft freezing cycle 60 of the whole duration of the cycle Room temp setpoint 0 C 2nd phase Freezing cycle 40 of the whole duration of the cycle Room temp setpoint 40 C Storage Room temp setpoint 20 C After completing a phase the unit automatically switches to the next one Make sure the core probe is disabled Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out 48 ENGLISH ese The E Aue and HARD icon starts Press and release the ws key flashing Press and release the X39 key The HARD icon turns off The display shows the working setpoint during the freezing It is possible to use the A keys to modify the duration of the cycle b O Press a
23. ght be preceded by precooling Precooling temperature is set by default at 0 C and cannot be modified by the user Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out 49 ENGLISH gt Press the cume key for 1 second the Av icon starts flashing To stop the precooling press the cune key for 1 second or start a working cycle amp 9 2 11 Activation of a MANUAL DEFROSTING cycle Defrosting is activated manually and lasts no longer than 30 minutes The cycle ends when the evaporator probe detects a temperature of 8 C Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out Air defrosting is carried out the chiller s door must therefore be left open during the whole duration of the cycle DEFROST Press the key for 4 seconds to start the The display shows the 4X icon defrosting ali NB It is advisable to perform a defrosting cycle daily if possible at the end of the working day CHAPTER 10 ALARMS LEBEL ALLARM CAUSE SOLUTION TIME The chilling freezing Insertion of excessively Check refrigerating unit Acoustic cycles with core probe hot foodstuff Contact customer service bleep have not been carried out Refrigerating unit bre within the scheduled time akdown positive chilling 90 min freezing 240 min AH Maximum
24. he packaging it is necessary to refer to current regulations in your country A The movement of the blast chiller shall be performed using a fork lift or pallet trucks equipped with suitable forks length of at least 2 3 of the unit The dimensions and masses of the refrigerated cabinets packed are shown in Table 1 The limits of stackability and the centre of gravity are indicated on the label of the package 14 1 Positioning operations Since the incorrect positioning ofthe blast chiller can cause damage to the same jeopardizing its proper functioning and result in risk to the personnel the installer must adhere to the following general rules position the blast chiller keeping a minimum distance of 3 cm from any wall the environment must be sufficiently ventilated position the blast chiller away from heat sources avoid exposure to direct sunlight remove the polyethylene cardboard or wood packaging 53 ENGLISH A Polyethylene is dangerous for children remove any accessories with external connections Removing the wooden base tilt the blast chiller sideways and unscrew the two self tapping screws fig 4 Fig 4 Drag the blast chiller from the rear while holding it slightly backwards and remove the base from the front part A use protective gloves when handling the wooden packaging and the wooden base The presence of splinters may cause damage to your hands rem
25. i i Coe gt m i Do not place the trays too far away from the evaporator MIDI CX in C Do not concentrate the trays in one area of the blast chiller in case the load is not complete distribute its height evenly NO OK DoD DI ESS In case of interruption or failure of the power supply circuit prevent the opening of the doors in order to maintain a uniform temperature inside the blast chiller Ifthe problem persists longer than a few hours it is recommended to move the material to a suitable place 35 ENGLISH CHAPTER 9 CONTROLS 9 1 Description of the controls and of the keys Fig 3 The control panel is a digital thermoregulator for cold and it is provided with 6 keys with specific functions DEFROST ON OFF DIO CHILLING FREEZING Fig 3 The control keys of the blast chiller are ON OFF b Turns the blast chiller on or off START STOP KEY zo Pressing the key for 1 second Reduces a value DOWN KEY Increases a value A When control board is in ON mode it activates UP KEY a manual defrosting cycle pressing the key for 4 seconds HARD SOFT KEY For selecting a Hard or Soft chilling cycle FE Turns on a freezing cycle FREEZING
26. l attention to critical points such as the joints and magnetic gaskets as indicated in Chapter 2 leave the door partly open to prevent air stagnation and residual humidity CHAPTER 4 PREVENTIVE MAINTENANCE 4 1 Restarting after a long period of inactivity Restarting after long inactivity is an event that requires preventive maintenance It is necessary to perform a thorough cleaning as described in chapter 2 4 2 Control of the warning and control devices We recommend that you contact your dealer for a service or maintenance contract that includes cleaning of the condenser verification of the coolant load verification of the full cycle operation electrical safety AN CHAPTER 5 EXTRAORDINARY MAINTENANCE AND REPAIR All maintenance activities that have not been described in previous chapters are considered Extraordinary Maintenance Extraordinary maintenance and repair are tasks reserved exclusively to the specialist personnel authorized by the manufacturer No liability is accepted for actions carried out by the user by unauthorized personnel or with the use of non original replacement parts 32 ENGLISH CHAPTER 6 TROUBLESHOOTING Problems may occur in the blast chiller identified as shown in the table TROUBLE DESCRIPTION POSSIBLE CAUSES HOW TO REPAIR IT the blast chiller does not turn on no power supply check the plug socket fuses line other contact technical support
27. labels applied at the inner edge of the engine compartment showing the technical specifications 1 and the instructions for grounding 2 remove the label applied on the evaporator guard and near the electrical wiring inside the engine compartment which warns the user to turn off the power supply before working on the unit 3 to remove the labels applied inside the engine compartment indicating grounding 4 to remove the label applied on the power cord indicating the type of power supply 5 The manufacturer declines any responsibility for the safety of the blast chiller if this were to happen Fig 2 8 2 Indications for optimal operation do not block the air vents of the engine compartment place the foodstuffs on the appropriate shelves or containers Do not place them directly on the bottom or leaning against the walls doors or fixed guards close the doors carefully always keep the defrost water drain hole clear of obstructions limit to the extent possible the frequency and duration of door opening Each opening causes a change in the internal temperature perform periodically current maintenance see chapter 3 34 ENGLISH AVOID overloading the blast chiller beyond the set limits shown in the table NO OK OEF Do not place the trays too close to each other so as to avoid uneven air circulation inside the blast chiller NO OK E CONES a a E nr
28. ller turn it off and to refrain from any attempt to repair or intervene directly It is necessary to exclusively contact a qualified technician The blast chiller is composed of a modular monocoque coated with different materials and insulated with polyurethane foam of density 42 kg m3 In the design and construction all measures have been adopted to ensure a blast chiller that complies with safety and hygiene requirements such as rounded interior corners deep drawing with drain on the outside for the condensate liquids no rough surfaces fixed guards on moving or dangerous parts The products must be stored in observance of the load limits given in the table in order to ensure an efficient circulation of air inside the blast chiller Load capacity BASIC MINI BASIC ABF 03 BASIC ABF 05 E BASIC ABF 05 C 3 x GN 2 3 3 x GN 1 1 5 x GN 1 1 5 x GN 1 1 5 x EN 60x40 5 x EN 60x40 i 6x Wy 6x SI Dez installation must be performed exclusively by a qualified technician 1 1 It is prohibited to remove the guards and safety devices t is absolutely forbidden to remove safety guards The manufacturer disclaims any liability for accidents due to failure to comply with this obligation 1 2 Information on emergency operations in the event of fire disconnect the blast chiller from the electrical outlet or cut off the main power supply do not use water jets use dry chemical or CO2 extinguishers
29. ly basis Before carrying out this operation switch off the blast chiller unplug the power cord and proceed as follows With the aid of a jet of air or dry brush eliminate in a vertical movement Fig 1 the dust and lint deposited on the fins In the case of greasy deposits we recommend using a brush moistened with special cleaning agents For models with hinged front loosen the locking screw and rotate the front panel on the hinges located at the top At this point proceed to clean as done with the models with fixed front panel When the operation is completed restart the blast chiller A During this operation use the following personal protective equipment goggles respiratory protection mask chemically resistant gloves gasoline alcohol 31 ENGLISH CHAPTER 3 PERIODIC CHECKS TO BE CARRIED OUT The following are the points or units of the blast chiller that require periodic checks integrity and efficiency of door seals integrity of the grilles in contact with food integrity of the fixing hinges of the doors integrity of the power cord 3 1 PRECAUTIONS IN CASE OF LONG PERIODS OF INACTIVITY A long period of inactivity is defined as a stoppage of more than 15 days It is necessary to proceed as follows switch off the blast chiller and disconnect it from the power supply carry out a thorough cleaning of the interior cabinet shelves trays guides and supports paying specia
30. nd release the starr stoe key within 20 The cis AUR and A icons remain on seconds and the cycle starts The control board carries out a one minute test to make sure the core probe has been cor rectly inserted The AS icon flashes during the whole test and turns off at the end of it If the core probe has not been correctly inserted the acoustic buzzer warns us 3 times each 10 se conds There is no need to press any keys a time based cycle will automatically begin During the Soft freezing phase the display shows the time left before the end of the cycle and the Ei WU O and M N are on It is possible to use the keys to modify the duration of the cycle To display the room s temperature press and release the ws key To restore the standard display mode press and release the same key or do not operate for 15 seconds Once the first freezing phase has been completed the unit automatically moves to the second phase During the freezing phase the display shows the time left before the end of the cycle and the Ae AUR and min icons are on Once the freezing phase has been completed the unit automatically moves to the storage phase During the storage phase the display shows the temperature detected by the core probe and the d T icon is on b To stop the cycle press the 5 key amp 9 2 10 Activation of a PRECOOLING CYCLE Each cooling cycle mi
31. ove the PVC film applied as a protection to the outer surfaces of the blast chiller position the blast chiller using a level with possible adjustment of the feet of the metal base Fig 5 Fig 5 position the grille holding guide fails in the holes of the racks Fig 6 ULLA LN Fig 6 insert the grilles for food in the special guides insert the condensate water drain pan into the special guide rails already fixed under the blast chiller if provided 54 ENGLISH 14 2 REM Blast chillers Fig 7 Fig 7 position the blast chiller as described above Fig 5 N B the system is pressurized by the manufacturer with refrigerant prepare the two pipes that protrude from the temperature blast chiller for the connection to the respective pipes connect the pipes of the condensing unit to the pipes of the blast chiller create a vacuum and then carry out the loading of the refrigerant make the electrical connection of the blast chiller to the condensing unit CHAPTER 15 ELECTRICAL WIRING AND CONNECTIONS The electrical system and connection must be carried out by qualified personnel Before installation measure the impedance of the network the impedance value for the connection to the network must not exceed 0 075 ohm For safety reasons you must follow these guidelines verify that the sizing of the electrical system is suitable for the
32. power consumption of the blast chiller and that it provides for a differential switch circuit breaker in case of incompatibility between the outlet and the plug of the blast chiller replace the outlet with another of a suitable type provided that it is in accordance with regulations do not insert adapters and or reductions Fig 8 i Fig 8 A The power cord has the connection type Y and it can be replaced exclusively by the manufacturer or authorized technical service It is essential to correctly connect the blast chiller to an efficient earthing system carried out as specified by the applicable provisions of law 55 ENGLISH CHAPTER 16 INSTALLATION OPERATIONS It is important in order to prevent errors and accidents to perform a series of checks before starting up the blast chiller in order to identify any damage incurred during transport handling and connection Checks to be performed check the integrity of the power cord it must not have suffered abrasions or cuts check the solidity of the legs door hinges shelf supports check the integrity of the internal and external parts pipes heating elements fans electrical components etc and their fixing check that the seals of the doors and drawers have not been damaged cuts or abrasions and close with an airtight seal check the integrity of the pipes and fittings REM CHAPTER 17 REINSTALLATION It is necessary to
33. rd emits a repeated loud bleep as a warning The blast chiller keeps chilling freezing until reaching the scheduled temperature Failure to reach the temperature within the scheduled time may take place when introducing products which are bigger in size or weight compared with the standard ones 41 ENGLISH E 9 2 5 POSITIVE HARD CHILLING WITH CORE PROBE and subsequent storage The chilling cycle with core probe and subsequent storage consists in three phases Hard chilling cycle Room temp setpoint 20 C Core probe temp setpoint 15 C Soft chilling cycle Room temp setpoint 0 C Core probe temp setpoint 3 C Storage Room temp setpoint 2 C After completing a phase the unit automatically switches to the next one Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out Press and release the cw key the Ae icon starts flashing HARD Press and release the key the HARD and Ae icon flash The display shows the working setpoint during the chilling It is possible to use the keys to modify this value the SM HARD and 2 icon remain on and a one minute test is carried out to make sure the core probe has been correctly inserted If the test has a positive outcome the chilling cycle with core probe starts If the test has a negative outcome e g core probe not inserted the acoustic buzzer warns us 3 times e
34. rd is not locked and that no procedures are being carried out Press the key for 1 second Select Pb 2 label with the keys the display shows the temperature detected by Press and release the cus key the probe x To exit press and release the cmne key or do not oprate for 15 seconds Once the display shows the Pb 2 label press and release the or key to restore the stand by mode SI ENGLISH E 11 3 Lock unlock keyboard Make sure the keyboard is not locked and that no procedures are being carried out Lock keyboard ON OFF b Loc Press simultaneously the and keys until the label is displayed START STOP Unlock keyboard ON OFF 5 UnL Press simultaneously the and Cy keys until the label is displayed CHAPTER 12 NOISE LEVEL The noise threshold of the blast chiller is lower than 70 dB A CHAPTER 13 MATERIALS AND FLUIDS USED The materials in contact or which may come into contact with foodstuffs comply with the relevant directives The blast chiller has been designed and built in such a way that these materials can be cleaned before each use The refrigerants used R404A R290 conform to the relevant provisions of law see Table 1 R404A is a fluorinated gas covered by the Kyoto Protocol with a GWP potential of 3300 A For Blast chillers containing R290 R290 Propane is a natur
35. reezing time based and storage cycle consists in two phases Hard chilling cycle Room temp setpoint 40 C Core probe temp setpoint 18 C Storage cycle Room temp setpoint 20 C Make sure the unit is in ON mode that the keyboard is not locked and that no procedures are being carried out sek The A OUR and HARD icons starts Press and release the ws key flashing The display shows the temperature setpoint during the chilling It is possible to use the keys to modify this value l a The E AS a HARD and AM icon Press and release the strstr key within 20 remain on seconds 45 ENGLISH If the test has a positive outcome the A test is carried out to make sure the core storing cycle with core probe is activated probe has been correctly inserted If the test has a negative outcome a time based chilling cycle is activated During freezing the display shows the temperature detected by the probe and the 3 icon is on EE gt To display the room s temperature press and release the rreze key To restore the standard display mode press and release the same key or do not operate for 15 seconds Once the freezing has been completed the unit automatically switches to storage During storage the display shows the temperature detected by the probe and the T icon is on OH To stop the cycle press the s ao key
36. temperature gt Refrigerating circuit out Check room temperature alarm of gas Contact customer service Compressor breakdown Control board breakdown HP High pressure alarm Dirty condenser Check the conditions of the Only for Insertion of excessively high pressure input ABF hot foodstuff Contact customer service 05 E C Condenser fan bre models akdown Pb1 Room probe error Room probe breakdown Contact customer service Pb2 Core probe error Core probe not inserted Contact customer service Core probe breakdown 50 ENGLISH CAPITOLO 11 VISUALIZATIONS KEYBOARD LOCK While the unit is in ON mode the display shows a series of data for instance the room s temperature and the temperature detected by the core probe 11 1 Visualization of the room s temperature Make sure the keyboard is not locked and that no procedures are being carried out Press the key for 1 second Select the first label available Pb 1 using the keys e Press and release the cune key the display shows the room s temperature ON OFF To go back to menu press the aue key to exit press the 9 key or do not operate for 15 seconds START STOP Once the display shows the Pb 1 label press and release the or key to restore the stand by mode E 11 2 Visualizzazione detected by the core probe Make sure the keyboa
37. ut gt the unit is being fed is on and a working The display shows the following information if a chilling or freezing cycle with core probe is being carried out the display shows the temperature detected by the probe ifachilling cycle oratime based freezingis being carried out the display shows the time remaining before the end of the current cycle ifastorage cycle is being carried out the display shows the room s temperature 38 ENGLISH 9 2 2 Turn on off Make sure the keyboard is not locked and that no procedures are being carried out Press the START STOP key for 1 second to turn on and off the unit The icon b turns on or off 9 2 3 Operation The blast chiller carries out chilling or freezing cycles which can be Hard and Soft time based set ting the duration of the cycle and temperature based checking the core temperature of the product via core probe Before each working cycle a precooling may be carried out Par 9 2 10 Before each cycle with a core probe a test is carried out to make sure the probe has been correctly inserted if it is not inserted time based cycles will start in a time based mode Each chilling freezing cycle is followed by a storage cycle CHILLING TEMPERATURE SUGGESTED TYPE RANGE PRODUCTS CHILLING Core temperature of the product 90 C Delicate thin or small pro SOFT 3 C ducts such as vegetables rice and fried products
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