USER`S MANUAL
Contents
1. 1 00 1 25 1 50 2 00 12 50 375 5 Pressure o 4 2 3 4 5 6 8 10 15 20 MPa Input and output status E as rA o a c x oO Ss s Ig E eg Sl eR on 03 T sel Q a s o 2 I ui 5 e c C olge Q Q 2e Q S 3c o S S88 8 8 8 5 8 3 5 e Lu 2 2 c 1 Sz o 3 8 s elsje glg tc tc Touch RETURN System returns to work display 4 2 8 Manual Touch Choice then pop up the number keyboard enter secret code pop up 4 selection menus touch MANAUL goes into manual display Manual Mode Heat 1 Heat 2 Heat 3 Heat 4 Heat 5 Heat 6 Heat Up Heat Dn Heat Ft Cool Up Cool Dn Cool Ft Lw Pump H H Pum C H Pum Un load STATUS RETURN a It will stop automatic circulation that shift running to manual mode it is necessary to press the start button again for doing work if return to running from manual mode b Touching keys are holding keys touch once to work touch once more to stop c To move the mould plates up by manual operation need to touch H H Pum and HeatUp simultaneously It is the same at down move At this time the plates slow up or down d Touch Heat Ft same for cool pressure the heat pressure plates will move quickly It is e Touch STATUS to shift system into select status so that observe about input information At this time from the display of select status return back it still go back2. 5 0nin 9 0 nin 9 6MPa rd 3 8 MPa 5 8 min eamin 9 6MPa athi 4 ma d 0min nin dhi 4 6 1Pa 18 0min 8 8 ain Press Level d i Press Level 1 2nd D0fPa nin nin 2nd 9 0nin 3rd 1 8 npa 1 0nin 9 9 nin 9 0MPa ed Up Down eamin 9 0MPa athi nona 10min 9 nin dini 9 0nin At any time to select Work No amend Work Para amend System Para and carry out Manual operation all of these need to touch Choice to go into the relevant display then enter secret code 2222 pop up 4 selection menus Sinclair Tek 215D Laminator Sinclair Tek 215D Laminator Sinclair Tek 215D Laminator SIMCLAIR TEK CORPORATION SINCLAIR TEK CORPORATION EHE E Choice Work Choice Work Choice Work EY Work Work maA E a EXE Sinclair Tek 215D Laminator Sinclair Tek 215D mm Sinclair Tek 215D Laminator Work 1 7 Work 1 0 MPa All of them need to return to the work selection display TATUS CURVE Choice STATUS CURVE TATUS CURVE Choice Choice Work Choice 5 Adjust maintenance and eliminate faults on machine 5 1 Adjusting of system pressure Note adjusting work of system pressure done by hydraulic engineer 5 1 1 System pressure is divided into the system pressure of high pressure and the system pressure of low pressure the adjusting of each of
3. Relay TpsNo 1 2 3 4 5 6 7 8 9 10 11 12 FU8 0 SSR E FU7 204 A Line 019 020 021 19 20 21 32 34 36 38 40 42 E FUS 204 SSR E No 8 8 FU4 20A mi Lt gt 3a z RE AE Heat Heat Heat Heat Heat Heat me Suse PES Definition Motor of low Motor of high 1 A 3 4 5 A SES T a pee n E pressure oil pump pressure oil pump doc 32 O c 38 Tips No 1 2 3 4 5 6 8 9 10 11 12 Line 54 55 56 57 X11 X12 X13 X14 24V Definition Heat up Heat down Cool up Cool down Heat pressure System discharge Heat down limit Cool down limit Heat up limit Cool up limit 7 Spares tools and material along with machine 7 1 Spares and tools along with machine Electrothermal tube 6 pcs Sealing parts 1 set Wrench 100 110 1 pc Hex wrench 14 1 pc 7 2 Material along with machine a User s manual b Certificate of quality c Packing list
4. Second floor heat pressure oil pump relay 220V45A JK4 Relay Control up electromagnet SSR3 Solid state Second floor heat of heat pressure relay 220V45A JK5 Relay Control SSRA Solid state Forth floor heat down electromagnet of relay 220V45A heat pressure JK6 Relay Control up electromagnet SSR5 Solid state Fifty floor heat of cool pressure relay 220V45A JK7 Relay Control SSR6 Solid state Sixth floor heat down electromagnet of relay 220V45A cool pressure JK8 Relay Control discharge SQl Limit Lower limit of heat electromagnet of heat switch pressure pressure JK9 Relay Control system SQ2 Limit Lower limit of cool discharge electromagnet switch pressure 1DT Electroma Up electromagnet of SBI Emergenc Emergency stop gnet heat pressure y button 2DT Electroma Down electromagnet of SB2 Reset Start of heat pressure gnet heat pressure button 3DT Electroma Up electromagnet of SB3 Reset Start of cool pressure gnet cool pressure button 4DT Electroma Down electromagnet of SB4 Hold Heating gnet cool pressure button 7TDT Electroma Discharge electromagnet Photoswitc gnet of heat pressure h 8DT Electroma System discharge Photoswitc gnet electromagnet h v7 ve COM vs v4 v3 v2 com VI vo S 100 24 J zug 24V 8 100 24 24V SR N f FSR N FSR A SR N f ABC ase V ase V ABc d 299 oq og C99 NS PT100 PT100 PT100 PT100 PT100 Sensor of cool Sensor of heat Sensor of Sensor o
5. and color as original f Be sure that nobody runs the machine before turn on the power supply g Do not put anything on the control box or operating place for example water and food h Do not touch the switches of machine or any electric parts with wet hands 1 4 Prevent from seriously harm to body a Face to the machine to operate the panel in regular procedure b Do not let your hand or any parts of body stretching into the running machine when you bend down c When the motor is rotating don t let other people be close to the machine from behind or beside d When the motor is rotating don t let your hand or any parts of body reach into the domain of moving mould plate e Follow the instruction to operate and maintain machines f Do not examine and repair the mould plate when the motor is rotating and heating 9 Whenever leaving or having any adjustment of machine be sure to turn off the power supply h If the machine is in abnormal condition please inform to your chief or instructor so that doing repair 2 Specification 2 1 Appearance of machine 2 2 Major technical parameter Applicable material Laminate layout The number of mould plates Size of mould plates Interval between mould plates Material layers Max Working pressure Pressure precision Heat temperature Temp control Cylinder travel Hydraulic
6. pipes 5 between hydraulic cylinder and integrated unit if there is any oil 3 leakage then changing pipes combined gaskets or O sealing z washers that are damaged 9 2 Change hydraulic lock E 8 3 Check the position between pressure gauge and integrated unit if amp 8 there is any oil leakage make a correspondent treatment E g 4 If there is no problem on what above mentioned check inner S sealing washers of cylinder to see if damaged and make a 5 correspondent treatment 5 Hydraulic oil is unclean refilter it S 1 As appearance 1 T 5 2 Check the conjunctions of various valves and integrated unit if E E there is any leakage treat correspondently E 5 3 Check the pipe and joint between the outage of oil cylinder and amp A integrated unit if there is any leakage treat correspondently a 4 See if oil in the tank is enough and treat it correspondently 3 5 If no trouble on the appearances above mentioned then changing E hydraulic pump 3 S b Check electrothermal tubes to see if there is short or broken circuit S E s treat correspondently 5 B a 2 Check temp sensor to see if work correctly E amp 3 Check contactor and circuit treat correspondently d 1 If temp indicates 180 C or minus or deviates from indoor temp E check thermistor if damaged change it S 5 2 Check connection wire of temp transmitter o o E t 3 If transmitter is damaged change connection wire to stand by amp E contact wh
7. system pressure is to be done by adjusting the pressure regulating valve of relative system It has been done well before shipment no touch in an ordinary situation Regulate value of system pressure of high pressure is 15MPa Regulate value of system pressure of low pressure is 2 5MPa If need to adjust do it with reference to below figure NNI JT rsen m Adjust system pressure J LJ of high pressure Adjust discharge Adjust system pressure of low pressure 5 1 2 Adjust system pressure of high pressure a loose the jam nut of handle of pressure regulating valve b turn the handle of regulating valve clockwise to increase pressure turn counter clockwise to reduce pressure C be suspended for a moment on every adjustment of rising by 2 3 MPa when pressure is stable go on to adjust d adjusting to 15 MPa then tightening the jam nut adjusting is completed 5 1 3 Adjust system pressure of low pressure First adjust system pressure of high pressure to 0 then in accordance with the above mentioned steps to adjust system pressure of low pressure to 2 5MPa 5 2 Adjust discharge Discharge has been adjusted right at the factory Do not adjust in general condition If it is necessary to adjust do it refer to the above diagram Turn the
8. tank volume Power supply Power Productivity cards Dimension Weight PVC or other plastic materials 4X80r4X60r5X50r3X5 6 each of cool and heat 420X520 mm 50mm 15 1 15MPa adjustable 0 5MPa lt 160 C 1 5 C 280mm 320 litre AC380V 50 60Hz 5 phase 21kW 2400 cards per cycle at layout 4 x 8 L2300xW700xH1800mm appr 3500 kg 3 Installation 3 1 Environment of install 3 1 1 Install place The place should be far away from inflammables there is no combustible air in workshop do not stack any goods behind the machine 3 1 2 Ground requirement the machine should be installed inside a standard industry factory building The installed ground should be smooth and solid A depth of concrete pad will not be less than 200mm If an installation is at second floor or above have to be sure that the bearing of floor meets requirements 3 1 3 Environment of install the workshop should be airtight dustless and have the ventilation installation 3 1 4 The requirement of Power source Power supply is as AC380V 50Hz 5 wires in 3 phase ground wire is grounded reliably Ground resistance lt 0 12 Ground wire gt 4 mm 3 2 Load and unload machine Select lifting place based on the mark of gravity center Keep the machine in equilibrium throughout lifting When using a crane to lift need to select the suitable sling rope The rope should be pulled straight and try first to slide down Do not let the rope damage the outsi
9. to manual display not work display f Touch the system returns to work display 4 3 Operate machine 4 3 1 Automatic operation a Push down Power button power indicator is on system is electrified andan initial display is showed b Touch Choice to enter work display c Touch W Para key to enter parameter setting display separately set temperature pressure and time then touching Return key to return to work display d Select work number of heat pressure check parameter and see if correct e Heat Push down Heat button heating indicator is on and start to heat To stop heating press Heat button again heating stops a heating indicator is off Note to shorten heat time can move up plates to heat Attention only after selecting work then in a position to heat otherwise PLC alarms After PLC alarms turn power off then re electrifying f Heat pressure when temperature reaches at setting place materials push down Heating button the plates move up pressing and compensating press When setting time is up the plates automatically move down a single cycle of heat pressure is finished g Cool pressure check whether the parameters are correct Place materials press down Cooling button the mould plates move up pressing and compensating press When setting time is up the plates automatically move down A single cycle of cool pressure is finished h If on accident press Emergency stop button to exit N
10. 3 Heat press start button return button Under automatic mode press down this button for 1 second auto cycle starts automatically finishes one work cycle based on the set pressure and set time Press once again to start second cycle It is effective at automatic mode 4 Cool press start button return button Under automatic mode press down this button for 1 second cool press auto cycle starts automatically finishes one work cycle based on the set pressure and set time Press once again to start second cycle It is effective at automatic mode Note when the heat press system compensates press or heat press plates are going up down cool press action does not start until heat press action is finished When cool press is acting if heat press compensates press or up down the action of cool press will be suspended after the action of heat press is finished the action of cool press acts continuously 5 Emergency Stop button In an emergency situation can press the button to cut off heating and the motor of oil pump a If there is any abnormal status in works press this button immediately to stop the machine so that find out the reason caused the abnormal status b After eliminating fault turn the button in clockwise When the spring clicks springing back stop turning and release the button It is relieved of emergency stop self lock resets c After terminating an emergency stop press the start button to restart oper
11. 7 Combined part Gasket 20 1 3 Combined sealing gasket JB982 77 Combined part Gasket 22 16 4 Combined sealing gasket JB982 77 Combined part Gasket 33 4 5 Combined sealing gasket JB982 77 Combined part Gasket 14 10 6 Combined sealing gasket JB982 77 Combined part Gasket 42 2 7 Combined sealing gasket JB982 77 Combined part Gasket 18 12 8 O Sealing washer GB1235 76 Rubber 20 X 2 4 6 9 O Sealing washer GB1235 76 Rubber 35 X3 1 1 10 O Sealing washer TUO Rubber 12X2 4 11 O Sealing washer GB1235 76 Rubber 16X 2 4 10 5 5 3 Sealing of pipe No Name Code Material Specification Qty 1 O Sealing washer GB1235 76 Rubber I 4 16X 2 4 8 5 5 4 Sealing of meter pipe No Name Code Material Specification Qty 1 O Sealing washer GB1235 76 Rubber I 4 6X 1 9 2 nov Fut DCV 45A rave FU3 5 10024 24V Gon UO comm ad UVWN N Dave FUR zm 83524 Trav m I DCAV 15A g Fan FP0 FPO E as VA ciy Aso E a s 6l I art AA gt 7 8 9 FUL om V rus rus rue ruz rFus rue wl n 18 E x2 JK KA JKSN K geo N N pr SSR SSRA SSR SSR ssr ssm o m n xu xw wr 207 30r 357 wr wr Ril gm ory ord ons Re Heating 1 Heating 3 Heating 5 Motor of Motorof Heat Heat Cool Cool Heat System Heating 2 Heating 4 Heating 6 um lm quini aere pressure pressure ese e
12. YCY 215D LAMINATOR USER S MANUAL 2006 BEIJING YC DIGITTECH LTD NOVEMBER 2006 WITH gratitude We thank you for your choice of YCY 215D Laminator and you are our client who will achieve all round and good service from us Attention Before you carry out installing adjusting and operating please take some time to read the user s manual carefully It will let you feel more easer and also to be sure that machine runs normally YCY 215D Laminator control system BYCD YCY 215D V1 00 2003 1999 2003 BYCD BEIJING CHINA Contents 1 Safety directions 1 1 Safety prompt 1 2 Safety points before machine in operation 1 3 Safety points for operating machine 1 4 Prevent from seriously harm to body 2 Specification 2 1 Appearance of machine 2 2 Major technical parameter 3 Installation 3 1 Environment of install 3 2 Load and unload machine 3 3 Unpack and lay down machine 3 4 Connection between machine and main power supply 3 5 Connect motor and electromagnet with control cabinet 4 Operation 4 1 Directions of operation panel 4 2 Touch screen display and function select 4 3 Operate machine 5 Adjust maintenance and eliminate faults on machine 5 1 Adjusting of system pressure 5 2 Adjust discharge 5 3 Maintenance of machine 5 4 Eliminate faults 5 5 List of sealing parts of hydraulic system 6 Electrical material 6 1 Main circuit diagram 6 2 I O control diagram 6 3 Data collect 6 4 List of electric deta
13. ard then enter secret code pop up a menu of 4 selections touch sPara hto enter into a display of system amendment System Parameters System Parameters Heat Pressure Parameters Cool Pressure Parameters 8 0 1 0 MPa 6 66 8 1 9 0 MPa 6 68 9 6 1 6 MPa 1 00 8 1 9 0 MPa 0 00 1 1 2 0 MPa 6 66 9 1 10 0 MPa 0 080 1 1 2 0 MPa 9 00 9 1 10 0 MPa 0 00 2 1 3 0 MPa 0 00 16 1 11 6 MPa 0 00 2 1 3 0 MPa 9 00 10 1 11 0 MPa 6 660 3 1 4 0 MPa 0 600 11 1 12 0 MPa 0 00 3 1 4 0 MPa 8 08 11 1 12 8 MPa 86 68 4 1 5 0 MPa 8 00 12 1 13 0 MPa 0 00 4 1 5 0 MPa 6 00 12 1 13 0 MPa 6 60 5 1 6 0 MPa 1 00 13 1 14 0 MPa 6 68 5 1 6 0 MPa 8 00 13 1 14 0 MPa 6 66 6 1 7 0 MPa 2 00 14 1 15 0 MPa 6 00 6 1 7 0 MPa 1 00 14 1 15 0 MPa 0 00 7 1 8 0 MPa 1 00 15 1 16 0 MPa 0 00 7 1 8 0 MPa 0 00 15 1 16 0 MPa 6 00 Pressure Precision 0 0 MPa Pressure Precision 8 8 MPa RETURN a To amend pressure parameter eliminate an appearance of pressure overdoing by amending pressure parameter normally set this parameter among 0 80 1 00 the increased or decreased value of each amending is not bigger than 0 02 This value is already set at factory and do not change it rashly If the value is bigger pressure may overdo otherwise if smaller pressure may not reach to the setting value It is ordinary better to adjust pressure by 0 3MPa higher than setting Note pressure parameter range is 0 80 1 00 b To amend
14. ating 4 2 Touch screen display and function select 4 2 1 Initial display Turn the power switch after power supply is on a display is showed as below Sinclair Tek 215D Laminator SINCLAIR TEK CORPORATION Touch Choice to pop up a number keyboard enter secret code 2222 then popping up 4 selection menus Sinclair Tek 215D Laminator Sinclair Tek 215D Laminator z SINCL RATION SINCLAIR TEK CORPORATION Choice Touch Choice Work lto show a selection work display 4 2 2 Selection work display Choice Work Choice Touch Work 1 to go into the work 1 display 4 2 3 Work display Sinclair Tek 215D Laminator Work 1 100 0 100 0 100 0 100 0 SETTING DETECT Heat Press Level 4 Press ist 1 0 TPa 10 0nin 0 0 nin 2nd 2 0 Pa 5 min 0 0 nin 3rd 3 0 MPa 5 min 9 0nin 6MPa 4th 4 0TPa 10 0min 0 0 min Press Level 1 Cool Press ist 10 0MPa 20 0min 9 0 min 2nd 1 0MPa 1 0min 0 0 min 3rd 1 0 MPa 1 0 min o o min Q MPa 4th 1 0 MPa 1 0 nin 9 0 nin ISTATUS CURVE choice 4 2 4 Amend work parameter Work parameters include heat temperature the number of pressure level pressure and holding time of each pressure level Touch Choice to open the number keyboard then after entering the secret code pop up 4 selection menus Touch to go into the display of amend work parameter Sinclair Tek 215D Larne Sinclair Tek 215D La
15. correct The motor of high pressure oil pump is counter clockwise rotation the motor of low pressure pump rotates clockwise Caution Be sure never let the motor rotate on incorrect direction more than one minute 4 Operation 4 1 Directions of operation panel 4 1 1 Illustration of operation panel EMERGENCY OWER STO EU XE N HEATING HEAT PRESS Touch Screen INDICATION STAR 4 1 2 Function of push buttons 1 Power switch knob switch Power switch is mounted on the right side of control cabinet When the switch points at the position 1 the power supply is connected through the system is power on and the power indictor lights points at the position 0 to cut off power the indicator off a When power is on all of electrical equipments and hydraulic system are in a state of stand by b When need to stop the machine usually just turn the knob to the position 0 if no work for a long time pull off the power plug c Only this switch is at the position 1 all of electrical equipment and hydraulic system are able to work 2 Heating button self lock button Press the button the heat press plates start heating and the heating indictor is lighting press again reset to stop heating and the heating indictor light is off Auto man all are effective Note it can heat only in selecting work otherwise PLC alarms If PLC alarms cut off power then restarting
16. de and any parts of the machine 3 3 Unpack and lay down machine 3 3 1 Check on the outer package of machine if there is any damage please inform supplier Otherwise unpack the package 3 3 2 Level off body of machine with a level If a floor is not smooth try to put some pads until making the machine level 3 3 3 Open a cap of oil tank then fully pouring oil Using a hydraulic wear oil of 46 Note Hydraulic oil must be accorded with the standards and make sure that the oil is clean An improper use or unclean oil could speed up the wear of oil tank and hydraulic system 3 4 Connection between machine and main power supply Caution Only qualified technician can make a connection of main power supply A voltage of power supply for machine is as AC380V if get an electric shock it would cause some damages of machine or might lead to injuries and deaths on people Must be in accordance to a circuit diagram to connect a power supply of machine on an assigned wiring position The machine must be in safety grounding Ground wire U red V red W red Zero N blue Electrical board 1 2 3 N Caution never share a single ground wire by two machines or more 3 5 Connect motor and electromagnet with control cabinet Caution Only qualified technician can make a connection of main power supply A voltage of power supply for machine is as AC380V if get an electric shock it would cause some damage
17. en changing connection care about the contact of sensor lt must be correct output tip of transmitter are changed 5 correspondently A 3 Change the transmitter 5 5 List of sealing parts of hydraulic system 5 5 1 Sealing of hydraulic pressure cylinder 6 Electrical material 6 1 Main circuit diagram No Name Code Material Specification Qty 1 Supportring GB1235 76 poly formaldehyde D 220X2 5X25 2 2 Support ring GB 1235 76 poly formaldehyde D 165X2 5X25 2 3 O Sealing washer GB 1235 76 Rubber I 4 120 X5 7 1 4 OSealing washer GB 1235 76 Rubber I 4 220X5 7 1 5 Piston sealing OK0220 00701 polyurethane 220X199 X8 1 6 Dust ring A5G030 N3587 polyurethane 160 X 199X8 1 7 Rod sealing OD1600 polyurethane 160X 175 5X 6 3 1 8 Rod sealing BSG085 P5008 polyurethane 160X 185 X 18 2 1 5 5 2 Hydraulic station No Name Code Material Specification Qty 1 Combined sealing gasket JB982 77 Combined part Gasket 16 2 2 Combined sealing gasket JB982 7
18. f Sensor of Sensor of Sensor of Sensor of pressure pressure temperature 6 temperature 5 temperature 4 temperature 3 temperature 2 temperature 1 0 5V 0 5V 0 5V 0 5V 0 5V 0 5V 0 5V 0 5V 6 4 List of electric detail Code Name Use Code Name Use MI Motor Motor of high pressure FU2 Fuse Control circuit oil pump 24V3A M2 Motor Motor of low pressure FU3 Fuse Detect circuit 24V3A oil pump QF1 Air switch Control main power FU4 Fuse Firs floor heat 220V20A QF2 Air switch Control power of oil FUS Fuse Second floor heat pump motor 220V20A QS Turning Control main power FU6 Fuse Third floor heat switch 220V20A KMI Contactor Control start of oil pump FU7 Fuse Forth floor heat motor 220V20A KM2 Contactor Control start of oil pump FU8 Fuse Fifth floor heat motor 220V20A RF Thermal Control oil pump motor FU9 Fuse Sixth floor heat relay 220V20A FUI Fuse Control and detect circuit 220V6A 6 5 Table of tips definition 6 6 Position diagram of electric parts Tips No 1 2 3 4 Line No 1 2 3 N 2 Filter SSR ere FPO A80 Definition U V WwW N is SSR FPO C32T N E Relay DES ae SSR nn
19. handle in the direction indicated by fig on it After finishing adjust tighten the jam nut 5 3 Maintenance of machine 5 4 Eliminate faults Item Substance and manner of maintenance Period 1 Machine must keep clean and dry regularly clear and ik clean various positions of mechanism It is necessary to clear and lubricate various movable 2 1 wk parts various guide pillars regularly Check electrothermic tubes whether have some 3 damage for this to survey the value of resistance at side 1 wk of contactor If abnormal change Check various screws and nuts of connecting and tight 4 to see if loosed in the light of conditions to tighten or 1 2wks change Check various connection of wires to see if loosen or 5 1 month cracked then reconnecting or changing wires Overall check all of hold down bolts see their conditions 6 j 1 6months to tighten or change Environment around the machine must be clean dry 7 Long term and no pollution Often observe the altitude of surface of hydraulic oil 8 Often when lower than 3 4 fill up promptly 9 Often observe the temperature of hydraulic oil it should Often not be higher than 60 C 10 After the machine runs for 1 year should change dudar hydraulic oil which grade is as 46 wear hydraulic oil y Appearance Elimination ways of faults l Check various positions of oil pipes and connectors of
20. il 6 5 Table of tips definition 6 6 Position diagram of electric parts 7 Spares tools and material along with machine 7 1 Spares and tools along with machine 7 2 Material along with machine 1 Safety directions 1 1 Safety prompt Design of the machine is in accord with safety rules for factory the safety units installed are in a position to protect the operators of machine and prevent any danger by accident from machine itself The operators should not just count on these safety units and also have to read and understand the safety preventive measures mentioned in the safety chapters of manual then can start to run machine Note unsuitable operation might harm to people and other equipments around the machine 1 2 Safety points before machine in operation 1 2 1Confirmation before turn on power supply a Make sure to do routine inspection well as required in the safety chapters of manual b Make sure that all safety doors of machine have been closed completely c Make sure that all operating switches of machine are at correct operating position 1 2 2 Turn on power supply a Make sure that the rotation of the motor of oil pump is in a correct direction Look into it from the rear of the motor of low pressure oil pump a clockwise rotation is correct Look into it from the rear of the motor of high pressure oil pump a counter clockwise rotation is correct b Make sure that the indicate lights are normal c Make sure tha
21. mber keyboard Confirm ENT touch ENT to confirm entered number the keyboard is closed Move keyboard at first touch top of board then touching a position moved to the keyboard is going to be moved to the position second touched b To amend the number of pressure level touch value 4 of pressure level to pop up the number keyboard then touch relevant number last touch ENT to confirm input the keyboard is closed Note the number of pressure level range is among 1 4 c To amend pressure setting touch value 1 0 of pressure setting to pop up the number keyboard then touch relevant number at last touch ENT to confirm input meanwhile the keyboard is closed Note pressure setting range is 0 0 15 0 as well as 1 pressure level lt 2 pressure level lt 3 pressure level lt 4 pressure level 1 pressure level gt pressure precision 40 3 d To amend time setting touch value 10 0 of time setting to pop up the number keyboard next touch relevant number then touching ENT to confirm input the keyboard is closed Note time setting range is as 0 0 99 9 e After finishing amend and confirm it is correct then touching RETURN to go back the work selection display Note the work parameters are only effective at this work 4 2 5 Amend system parameters The system parameters include pressure coefficient pressure precision and temperature control parameter Touch Choice to pop up the number keybo
22. minator TenpCc 1 2 SETTING 190 0 100 0 100 0 100 0 100 0 100 0 DETECT aee 29 8 29 6 29 9 29 7 29 7 SETTING DETECT Press Level 4 Ist 1 MPa 10 0min 9 0nin nd Z0mPa 5 0nin 9 6 nin 0 6MP 2nd Z06 Pa 5 0 min 9 0nin a S i eni Su 2 0 Pa 5 0 nin 9 0nin 4fPa 10 nin 9 6 nin dt 4 0 Pa 16 0 nin 9 0nin ana 1 anin B o nin 3d QOTPo 1 nin 9 0nin Mhi nOTPa 1 0nin 9 6 nin Mhi LOTPa 1 8 min 9 0nin choice Work Parameters Work 1 Templ 100 0 C Temp4 100 0 C Temp2 100 0 C Temp5 100 0 C Temp3 100 0 C Temp6 100 0 C Press Level 4 Heat Press ist 1 0 MPa 10 0 min 2nd 2 0 MPa 5 0 min 3rd 3 0 MPa 5 0 min 4th 4 0 MPa 10 0 min Press Level 1 Cool Press Ist 10 0 MPa 20 0 nin 2nd 1 0 MPa 1 0 min 3rd 1 0 MPa 1 0 min 4th 1 0 MPa 1 0 min EN Work 2 ET work 4 Mork 5 ETE RETURN Select work No first when amending parameters work 1 is selected as above display then doing as below procedure a To amend temperature setting after touching temperature value 100 0 pop up the number keyboard as below fig NN Touch relevant number then touching ENT to confirm input and the number keyboard is closed Note temperature range is as 0 0 160 0 Operation of number keyboard Amend CR touch CR to delete entered number Cancel ES touch ES to close the nu
23. ote Before starting lamination should adjust a position of photoswitch When the mould plates move up at this position the move speed will slow down to ensure slowly pressing It is better to normally adjust a gap between the material on top layer and plate above it to 5 mm If materials depth is changed need to readjust the position of photoswitch Cool press and heat press are the same 4 3 2 Manual operation 1 When doing machine adjustment all of start stop of motor of oil pump the mould plates up the mould plates down start stop of motor of water pump and heating of plate of each level are able to operate independently Above actions can be done through Manual interface 2 When the machine is running heat press is in working if need to manually operate plates to move up or down can touch or area to pop up the up or down button so that achieve the plates up or down through manual operation Sinclair Tek 215D Laminator Sinclair Tek 215D Laminator Work 1 Work 1 Teeco 3 2 3 4 5 n Tewo 3 2 3 4 5 6 sem o 19 0 100 0 100 0 sertinc 100 0 100 0 100 0 100 0 100 0 100 0 verd e 9 ze 297 verect see 298 296 299 wel 297 BBN Bley a DETECT SETTING DETECT Heat posse oes Heat Press Level 4 pM is nomme 10 0nin 0nin 7M is nere 10 omin oonin 2a 2 01Pa S nin nin ws 2 01Pa Somin donin 3rd 3 8 Pa
24. pressure precision to determine the pressure at starting compensating pressure by amend pressure precision ordinary set the value as 0 3 0 5 For example set pressure to 5 0MPa and pressure precision as 0 3 when pressure is down to 4 7MPa the hydraulic system will automatically concentrate pressure to 5 0MPa The hydraulic system will be easy to vibrate when this value is smaller than 0 3 Recommend to set the value as 0 3 Note pressure precision range as 0 3 0 5 c To amend temperature control parameter to change rising speed and control precision of temperature by amending temperature control parameter Touch T Para to enter into the display of amending temperature control parameter Temperature control parameters have Kp Ti and Td Kp affect speed of temperature rising Ti affect temperature precision and Td affect time of taking by temperature curve approaching setting value Increase Kp decrease Ti and Td will quicken response otherwise decrease Kp increase Ti and Td will slow down response It should be around 1096 by each adjusting then making amendment according to curve variation Kp Ti Td have been set at factory do not amend it without PID experience Maintenance person must take Kp Ti and Td on record Note do not amend temperature control parameters rashly System Parameters Temperature Control Parameters e After amending and confirm it is correct then touching to go back the
25. s of machine or might lead to injuries and deaths on people 3 5 1Connect motor and electromagnet with control cabinet according to below diagram discharge Heat down Cool down fF lA e isi ye SN E P wb 4 9 es l System discharge UN cH DT NE 4 m di w P NN Cool up F u M i M Lo et e Motor of high pressure N Motor of low pressure oil pump oil pump Zer Motor of low Motor of high o a o9 EE o pressure oil pressure oil S 2 8 soa oc wire pump pump 3128518 5l TES 25 I o S 29 59 Oo 5 KS 8 N U VIW U V W L L LIL L L blue red red red red red red o N 019 020 021 19 20 21 54 55 56 5 7 a 1 2 3 4 5 6 1 2 3 4 E 3 5 2 After connecting motor and electromagnet with control cabinet then checking a rotation of motor of oil pump the rotary direction should be as the same direction as the arrow point The way to check the rotary direction of motor Press the start button of pump then pressing the stop button at once See if the rotary direction is correct if it is not swap the places of 2 input power wires of AC380V Repeat doing as indicated above Make sure that the rotary direction of motor is
26. se 6 2 I O control diagram S 100 24 24V Emergency stop SBI xo x AC P Start of heat pressure x8 x9 nm m sql Lower limit of Start of cool pressure SP3 3 xo x3 PSM Heating _ XA xp LS0L heat pressure X Indicator light for heating X4 X5 Ldwer limit of cool pressure 582 xc XD Photoswitch for L heat pressure X6 X7 Photoswitch for cool pressure XE XF HJ Indicator light for heating COM COM COM COM OUTPUT Down electromagnet Up electromagnet of JK4 5 z JK5 SSR2 E SSR3 heat pressure 1DT 0 y1 UD pressure Bat Y8 Y9 H Heat 3 Up electromagnet of JK6 JK Heat 4 SSR4 k n SSR5 H v Y3 HH HH YA ps a cool pressure 3DT Pa aa rogn B HP hea 5 prae saad SSR6 2 Motor of high press Ya Y5 4DT Heat6 H Ye w Lg M piss gh p Motor of low press JKl SSRI n Jks Heat press discharge Y YT YE Y oil pump i 6 FI Heat 1 E F I DT 0 G JK9 Heat press discharge i 8DT S 100 24 24V 6 3 Data colle ct Code Name Use Code Name Use JK1 Relay Control start of motor of low SSR1 Solid state First floor heat pressure oil pump relay 220V45A JK2 Relay Control start of motor of high SSR2 Solid state
27. t all safety units of machine for example the protectors a switch of safety door an emergency stop button and grounding wires all are set correctly 1 3 Safety points for operating machine The machine contains some heating parts hydraulic press parts and high voltage therefore if the operator does not follow the safety points below the machine might have some potential dangerous situations 1 3 1Operators have to be trained and carefully read the safety points below as well as make sure to be acquainted with all means of operation a The operator has to know about means of operation of the machine well b Do not take off the safety units protectors emergency stop button and grounding wires of the machine c Must know that how to stop machine in an emergency d Do not try to stop the running machine with an article or your hands in particular heating parts e More than 2 people together run the machine at the same time to be definitely prohibited 1 3 2 Only the qualified technician can do maintenance of electric system hydraulic system and mechanical system a Turn off the power supply before opening the door of electric cabinet b Make sure that all of power sources are off before taking off and changing the electric parts c Use the insulation tools in working d Neither using a fuse that is beyond designed limit nor other metal wires e When changing any wire be sure to use as the same specification
28. work selection display Note system parameters are effective on all of works 4 2 6 Curve Touch to show the immediate pressure and temperature system detected in the form of curve Temperature 1 Curve Heat Pressure Curve 16 Pa D 30nin SESS EE pe mtem 160 Abscissas show time ordinates show pressure or temperature data in last 30 minutes are held Touch to return to work display 4 2 7 Detect status Touch STATUS by system Templ 60 83 U Temp4 0 83 V Heat Press Heat Start Heat Suitch Heat Doun Heat Fast Heat 1 Heat 4 H High Pump H Photo SH Detect Status Temp2 0 82 Temps 8 82 9 15 U Cool Press 9 Cool Start 9 Cool Suitch 9 Cool Up 9 Cool Fast 9 Heat 2 9 Heat 5 9 C High Pump 9 C Photo SH U y 0 00 U e e e 9 e Temp3 0 82 V Temp6 0 82 V Emergency 1 Heat 9 Heat Up 9 Cool Doun 9 Lou Pr Pump 6 Heat 3 L Heat 6 9 Unload 9 JRETURN Correspondence relation between voltage and temperature to display the status and data of input and output detected Voltage v 9 2 28 3 31 33 36 38 39 42 5 Temp C g 72 100 108 110 120 130 135 140 150 180 Correspondence relation between voltage and pressure Voltage v o 0 25 0 50 0 75
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