User manual for the XB85
Contents
1. Coat the spit bearing rings and spit connector pipe lightly using mineral oil included 2 Wipe off any excess oil dirt or residual packaging from the rest to the parts After each use and before extended storage 1 Clean the entire spit assembly inside and out with warm soapy water rinse and dry thoroughly Coat the spit bearing rings and spit connector pipe lightly with vegetable or other food safe oil 2 Wipe down or wash other parts as needed Dry and touch up with heat safe paint if needed Store in a dry place until the next use Cover the motor assembly if possible to prevent dust and dirt accumulation Rust protection Keeping certain parts lubricated lightly coated with oil or other anti corrosive material or touching up paint scrapes or chips will prevent premature rust and corrosion 1 The spit bearing rings These are not stainless steel although they are highly polished and need to be coated after each use and cleaning to prevent rusting and pitting 2 The spit connector pipe is blackened steel and needs to be coated after each use and cleaning to prevent rusting and pitting 3 Touch up any paint chipping or scratches with high heat black paint usually made for stoves or BBQ grills Motor The XB85 motor is a well built rugged component that will last years if properly used and maintained 1 Reduce exposure to dust or dirt while in use 2 Keep it as dry as possible 3 Occasionally oil the drive shaft with some 102. Support posts 2 2 e Remote spit support bracket 1 3 e Hardware 4 e 6 hex head bolts and 6 hex nuts with serrated flange 4a e 2 support post lock pins 4b Motor assembly and hardware e Motor 5 with housing switch front motor plate spit coupler and power cord attached e Hardware attached to coupler drive shaft coupler pin and fastener Spit parts and hardware e Spit sections A amp B these parts are interchangeable 6 e Spit connector rod 7 e Spit assembly hardware 2 hex head bolts and 2 hex nuts 8 e Bronze sleeve bearings 2 8a e Spit coupler bolt and nut 1 hex bolt and 1 hex lock nut with nylon collar make sure not to confuse this part with the hex bolts for the spit connector assembly 8b 8b11l 2 8a raf X Accessories and other components The XB85 comes with a trussing hardware amp accessory package included Below is a list and illustration of the current accessory package Please check to make sure you received all items Two large clamps A 14 needle 6 needle B Cleaning brush C Dual thermometer 2 D Pulling gloves two sets E Small ball of twine F Spit pins 10 12 G Mineral oil lubricant H Small clamps I Optional Accessories In addition there are accessories and other products that you can order separately for your XB85 If you have ordered them with the XB85 they may be included in the box but not pictured
3. above or come in a separate package Rotisserie Assembly The XB85 requires some minor assembly before its first use Before you begin the assembly procedure check to make sure you have all the parts tools and necessary hardware at hand Tools needed 2 wrenches for 5 16 hex nuts Spit assembly procedure 1 Slide the spit connector rod 7 into the side of a spit section with 7 holes the incorrect end features a single isolated hole Line up the hole in the connector with the first hole from the end of the spit section 6 and secure it using one of the hex bolt and net sets Slide the other spit section onto the other end of the spit connector rod 7 and secure with the remaining hex nut and bolt set Wrench tighten both sets of hardware Note Depending on what you are cooking it may make more sense to attach the spit inside the animal if you are cooking a pig or lamb It is sometimes easier to bring in a section from each end and attach it in the middle than to try to drive the fully assembled spit through from one end 3 Set the spit assembly aside while the rest of the rotisserie is assembled Motor and motor mount assembly procedure The motor comes fully assembled with spit coupler and spit support sleeve attached Base and spit supports assembly procedure 1 Place one of the base units 1 on the ground so that the spit support bracket is facing up 2 Place one of the support posts 2 into the bracket so that
4. assembled all the screws and bolts are checked for tightness and proper adjustment the loaded spit has been attached as instructed above the fire pit has been constructed and the fire is underway simply connect a properly rated and sized extension cord we suggest a surge protector as well to the power cord of the motor When ready to turn it on flip the switch on the back of the motor 5 3 Check to see that the spit is turning smoothly and the motor is running without any unusual noises 4 To shut off the motor flip the switch to off and disconnect the power source Prepping the meat It s a good idea to hose or even scrub the meat thoroughly and dry it before you begin Then give it a good rubbing inside and out with salt If you have to store it for any longer than a few hours ice it as best you can and store in a cool safe place until ready to cook this can be done after the rigging As far as any culinary preparations there are of course endless options Some of the most common methods include injecting with a flavor solution or marinade Brining the meat will not pick up a lot of ambient flavor such as smoke or surface seasoning applied Since it s not easy to brine a large animal flavor injection is more popular You can inject up to 12 hours before cooking Stuffing We don t recommend stuffing a whole animal especially if you are attempting to cook one for the first time Many things can go wrong with stuffing and
5. it can ruin the whole event Rigging Attaching the meat to the spit Note this process can take up to two hours Try to have someone helping you and plan the timing accordingly Remember it will take one hour to cook each 10 lbs so you may want to consider rigging the night before if you plan an all day cook Just as there is no standard way to cook a whole animal there is no standard way to rig the meat for cooking and there are probably as many variations as there are cooks For use with this machine we recommend a specific method of securing the meat to the spit that will keep the meat from loosening during cooking Instead of using forks at each end this technique is more practical for solid pieces of meat such as a roast we recommend lashing the backbone of the meat directly to the spit by stitching it with butcher s twine and a special trussing needle Trussing and binding Keep the animal intact until the end of cooking is crucial to a successful event Because of the size of the animal the larger the meat the bigger this problem the prolonged cooking times and the condition of the meat when fully cooked some parts of the meat may come loose toward the end of cooking As the meat softens some shrinkage occurs connective tissue is broken down and the meat loses it s structural integrity Unless properly held together parts of the animal can become dislodged and fall off To address this some people wrap the meat i
6. the 3 bolt holes line up with the holes in the base bracket 3 Place 3 bolts 4a through the holes so that the bolt head is on the outside 4 Fasten the bolts with serrated flange hex nuts and wrench tighten all 3 Repeat this procedure with the other base and spit support set Place the remote spit support bracket 3 on one of the base support post assemblies Secure it at the second hole from the top of the post with one of the support post lock pins 4b This is an arbitrary selection You may adjust the height to your specific needs although we caution against using the highest setting if you have a large unbalanced load NSM Final assembly procedure requires assistance 1 Attach the motor assembly C to the remaining base support post assembly and attach the bracket A using the same procedure as step 6 and 7 above making sure that it is set at the same height 2 You should now have e abase support post assembly with a remote spit support bracket 3 e abase support post assembly with the motor assembly 5 attached and the assembled spit or unassembled if that is what you have chosen for your rigging Note The next step is rigging the meat to the spit Please refer to the related documents for instructions on how to do this Once the meat is securely fastened to the spit you can proceed with the final assembly We suggest using the support assemblies to help in the rigging procedure It s much easier to wo
7. RODUCT EVEN IF THE COMPANY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES IN ANY CASE THE COMPANY S AND ITS SUPPLIERS ENTIRE LIABILITY UNDER ANY PROVISION OF THIS AGREEMENT SHALL BE LIMITED TO THE AMOUNT ACTUALLY PAID BY YOU FOR THE PRODUCT BECAUSE SOME JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES THE ABOVE LIMITATION MAY NOT APPLY TO YOU SpitJack 2012 All rights reserved 10
8. TOMER REMEDIES The Company s and its suppliers entire liability and your exclusive remedy shall be at the Company s option either a return of the price paid for the Product or b repair or replacement of the Product that does not meet this Limited Warranty and which is returned to the Company with a copy of your receipt This Limited Warranty is void if failure of the Product has resulted from accident abuse or misapplication Any replacement Product will be warranted for the remainder of the original warranty period or thirty 30 days whichever is longer NO OTHER WARRANTIES TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW THE COMPANY AND ITS SUPPLIERS DISCLAIM ALL OTHER WARRANTIES EITHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH REGARD TO THE PRODUCT AND ANY RELATED OR ACCOMPANYING WRITTEN MATERIALS THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM JURISDICTION TO JURISDICTION NO LIABILITY FOR DAMAGES TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW IN NO EVENT SHALL THE COMPANY OR ITS SUPPLIERS BE LIABLE FOR ANY DAMAGES WHATSOEVER INCLUDING WITHOUT LIMITATION SPECIAL INCIDENTAL CONSEQUENTIAL OR INDIRECT DAMAGES FOR PERSONAL INJURY LOSS OF BUSINESS PROFITS BUSINESS INTERRUPTION LOSS OF BUSINESS INFORMATION OR ANY OTHER PECUNIARY LOSS ARISING OUT OF THE USE OF OR INABILITY TO USE THIS P
9. W 40 Hardware specifications If you need to order hardware for your XB85 either ask for the following at your local parts dealer or online at McMaster Carr com or BoltDepot com Call us if you have trouble finding parts Motor specifications Voltage 110V Motor type 60W RPM 6 Phase 1 Operating temperature range 40 175F Overall Dimensions Base units 14 1 2 x 20 Length fully assembled base to base 78 end of spit or manual wheel to end of motor 74 Spit height adjustable from 11 to 19 from middle of spit to ground Spit length 66 total 54 usable between base legs Safety precautions The SpitJack XB85 is a powerful machine with electrical components that will be used outdoors in conjunction with live fire and high heat and safety awareness and proper safety procedures should be followed at all times while in use Electrical hazard Make sure any extension cord you use is properly grounded rated for this use and in sound condition Keep all electric cordage whether the cord or plug from the XB85 motor or any extension that is connected away from the direct heat source fire hot coals or any part that has gotten very hot Keep all electric cordage whether the cord or plug from the XB85 motor or any extension that is connected away from water Make sure any extension cords are not in any collected water Do not operate the XB85 in rain or snow unless all parts and connections are kep
10. dy for emergency use Take care when handling any part of the XB85 or anything that has been close to the heat source Mechanical hazard The XB85 is a very powerful machine and can cause bodily harm or injury unless used safely and according to instructions 1 2 3 Make sure the power is disconnected before assembly disassembly or maintenance Some of the components of the XB85 are heavy Use proper lifting and transport procedure while handling Do not overload the motor This machine is rated and tested at no more than 100 lbs on the spit Any additional weight may case excess wear on the motor or motor malfunction LIMITED WARRANTY Rasa Incorporated d b a SpitJack the Company warrants that a its SpitJack XB85 the Product will perform substantially in accordance with the accompanying written materials for a period of one year from the date of receipt and b that the components of the Product is contained will be free from defects in materials and workmanship under normal use and service for a period of one 1 year In the event applicable law imposes any implied warranties the implied warranty period is limited to one year 365 days from the date of receipt Some jurisdictions do not allow such limitations on duration of an implied warranty so the above limitation may not apply to you This warranty is valid only for Product s purchased directly from SpitJack or from one of its authorized dealers CUS
11. genre SpitJack XB85 Rotisserie User Manual Version 4 26 12 Check http spitjack com MANUALS html for updates Thank you for purchasing the SpitJack XB85 Rotisserie All of our products are designed and constructed to give you years of reliable service if used properly and kept adequately maintained Please read over the material below before assembling or using the product There are some important notes tips and safety cautions mixed in that will help you in using the XB85 safely and effectively List of parts Base assembly parts and hardware Motor assembly and hardware Spit parts and hardware Accessories and other components Rotisserie Assembly Spit assembly procedure Motor and motor mount assembly procedure Base and spit supports assembly procedure Final assembly procedure requires assistance Attaching the Manual Operation Crank Operating the Rotisserie Prepping the meat Stuffing Riggin Attaching the meat to the spit Trussing and binding Setting up the fire pit The indirect cooking method Maintenance Cleaning Rust protection Motor Hardware specifications Safety precautions List of parts The XB85 is packed in a single box Please check that the box has not been damaged and that all the parts listed below are accounted for The numbers after each item bold in brackets refer to the illustration below Base assembly parts and hardware e Base units X style 2 1 e
12. n chicken wire to form a crude cage tightening the apparatus as needed during cooking This can be cumbersome and even unhealthy as most chicken wire is treated with a poisonous zinc compound SpitJack suggests both trussing the whole length of the meat at intervals with butcher s twine and using over sized worm gear hose clamps available at http spitjack com on the fore and hindquarters as a backup It s also a good idea to sew up the belly even if it s empty to make the cooking easier For a detailed illustrated tutorial on rigging your meat see the related documents Securing a Whole Animal to the SpitJack XB85 Spit and Setting up the fire pit There are many different ways to configure a pit for use with this rotisserie The method below is one that we have tested successfully and which addresses most issues that come when cooking a whole animal in this way 6 This machine is designed to be used directly on the ground or floor surface Make sure you have a level hard non flammable surface at least 10 x 4 to use for the operation If there is anything you want to protect in this space such as patio tiles or a lawn we suggest laying down sheet metal and a layer of pavers or bricks as a protective base see the related document Fire pit Layout for SpitJack XB85 Rotisserie System The indirect cooking method Although it may seem illogical it is best not to cook the meat directly over the fire The main reason for this i
13. rk with when the meat is off the ground and supported Once the meat is secured on the spit we can proceed with the assembly It is recommended you assemble and test the XB85 at least once before your event Place the other bearing on the bearing saddle E on the motor plate B While having someone hold up the other end of the spit carefully insert one end of the spit through the bearing and into the motor coupler D Slide one bronze sleeve bearing 8a onto the remote non motor end of the spit and place the other end of the spit onto the remote spit support bracket 3 seating the bearing in the saddle Don t slide the spit more than 3 past the bronze sleeve bearings on the remote spit support bracket Plug the motor 5 to a 110V power source or inverter and turn it on to spin the coupler until the holes for the spit and coupler align if necessary Place the spit coupler bolt through the holes and wrench fasten with the white spit coupler nut with the nylon collar The rotisserie is now fully assembled and ready to use A Check to make sure all connections are tight and secure before proceeding Attaching the Manual Operation Crank An optional accessory not included in the standard package 1 2 Remove the spit coupler bolt Insert the crank into the remote end of the spit align the holes and fasten with the hardware provided with the t crank Operating the Rotisserie Once the rotisserie has been fully
14. s that when fat starts rendering and dripping onto a hot coal it may cause a flare up It is also possible for fat to heat up to a high temperature without dripping out and a flare up can cause the whole meat to ignite Either way unwanted flare ups are to be avoided if possible The best way to accomplish this is by not cooking directly over the heat source On the other hand you want to get as close as possible to the heat or else the meat will take too long to cook We recommend a drip pan directly under the animal to catch drippings of fat and juices and a fire of charcoal or hot hardwood embers as close as possible to the turning meat This will be different with every pit configuration but the principal is the same Consider the drippings and the danger of flare ups Have a drip pan or sand pile directly underneath the meat to catch the drippings Have the fire as close to meat as possible while still considering the above Have the meat as close to the heat as possible by adjusting the height of the spit WN Using these guidelines we have cooked a meat in 40 degree F ambient temperature on a windy day to 195 degrees in normal cooking time Maintenance Care of the SpitJack XB85 is simple and inexpensive but should be done regularly to insure maximizing the product life Cleaning Before the first use and after extended storage 1 Clean the entire spit assembly inside and out with warm soapy water rinse and dry thoroughly
15. t dry Do not attempt to modify or repair the motor while it is running Disconnect the power immediately if any unusual sound or odors or smoke are coming from the motor Fire heat and burn hazard Since you will need a large heat source to use the XB85 special precautions must be taken to prevent harm to yourself other people the environment property and the equipment 1 g Make sure you have properly prepared your pit area where the fuel will be burned There should be not be any easily combustible material either directly under the burning area or in nearby proximity Keep all combustible material a safe distance from the fire at all times Use only appropriate fuel sources wood logs natural or other charcoal products for your heat source Use only approved starter fluid or other methods to start the fire only Do not add starter fluid gasoline or any other highly flammable material to the fire once it has started Tend the fire continuously and carefully Never leave sight of the live fire Do not add more fuel than needed Be aware of fat dripping from the cooking meat Hot fat can easily ignite if it comes in contact with a live flame If you have a fat collection device or system make sure collected or excess fat is removed periodically and not let to sit hot by the heat Do not wear very loose fitted clothing such as a long dress or robe while tending the fire Keep a properly rated and sized fire extinguisher han
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