Bulletin 1609 Uninterruptible Power Supply User Manual
Contents
1. 2 Connect the specified equipment to the UPS s output Line Neutral and Ground terminals see Figure 2 Figure 2 System Wiring EXTERNAL BATT PACK 36V dicta ited 3 Connect any additional optional accessories 1609 ENET card 1609 D Block Figure Breaker Input Backfeed p Filter Relay L AC E Output Backfeed Inverter AC to AC AC to DC DCtoDC DCto AC 10 Rockwell Automation Publication 1609 UM009A EN P January 2013 Bulletin 1609 UPS 1609 B Installation Instructions ATTENTION Disconnect the 1609 SPD before servicing due to electric shock hazard for risk of severe injury or death Battery Wiring Note Batteries are not included with the 1609 B UPS and Installation 1 To access the battery compartment remove the three screws and the battery door 2 Remove the battery container jumpers and wire harness from the battery compartment Place the battery container and batteries onto a flat surface Use the provided jumper wires to connect the batteries in series Connect the positive terminal red of the battery to the negative terminal black of another battery Connect the red wire of the harness to the positive terminal top red and the black wire of the harness to the negative terminal bottom black See photo below for details 3 Fold the battery container and seal it with tape Rockwell Automation Publication 1609 UM009A EN P January 2013 11 Bulletin 1609 UPS Ba2. If the fault persists contact Technical Support Output Over Voltage The UPS has detected that the output Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within voltage is above the UPS s output its specification specification To clear fault follow the General Clear Fault Procedure described above and if the problem persists contact Technical Support Output Under Voltage The UPS has detected that the output Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within voltage is below the UPS s output its specification specification To clear fault follow the General Clear Fault Procedure described above and if the problem persists contact Technical Support Overload The UPS has detected that the UPS s Verify that the load does not exceed the load specification output load is greater than 110 If it is remove the excess load from the UPS s output and clear the fault If the problem persists have a qualified electrician troubleshoot the UPS Load System and make the necessary corrections or select the appropriate size of UPS If the problem persists contact Technical Support Over Temperature The UPS has detected that the Have a qualified electrician check the ambient temperature to make sure that it does not exceed 40 C 1609 ambient temperature is greater than SBAT or 50 C 1609 HBAT If it is over make th
3. January 2013 Bulletin 1609 UPS Battery Wiring T no che battery remem insert the surplus wire ery into e the free space close the white connector retainer and reattach the battery and Installation cont door with the six screws torque of 8 7 1 7 lb in Mount the 1609 EXBAT The 1609 D UPS can be used with the External Battery Unit 1609 EXBAT The 1609 EXBAT unit is designed to mount to a heavy duty DIN rail see Figure 6 or the optional mounting bracket assembly 1609 BRK which allows it to mount to either the panel or floor see Figure 7 Figure 6 Heavy Duty DIN Rail Mount Rockwell Automation Publication 1609 UM009A EN P January 2013 17 Bulletin 1609 UPS Selection of Cables Table 4 DC Input Output Wiring for External Battery Cabinet Item Specification Wire Size 10 AWG Minimum temperature 75 C Wire conductor material Copper only Tightening torque for terminals 12 lb in Connect 1609 EXBAT To install the 1609 EXBAT unit with the 1609 D UPS connect the three 10 to the UPS AWG wires from the 1609 EXBAT terminals to the 1609 D UPS terminals marked as EXTERNAL BATT PACK 36V See Figure 8 Dispose of used batteries according to the battery instructions Figure 8 System Wiring EXTERNAL BATT PACK 36V 18 Rockwell Automation Publication 1609 UM009A EN P January 2013 Recommended Battery for Use with the UPS and 1609 EXBAT Dry 1 0 Contacts USB Communication Port Bulletin 160
4. The UPS is doing battery test UPS Fault The UPS has detected a fault and disabled its output Verify the type of fault from the Status Indicators or the LEDs on the UPS for further troubleshooting To clear fault follow the General Clear Fault Procedure described above and if the fault persists contact Technical Support Battery Low The UPS has detected that the batteries are low The batteries must be charged for 24 hours and re verify the battery status If the batteries still indicate to be low replace the batteries Status Indications Indication Description Solution O S Power Failed The UPS has detected that the input utility voltage Verify that the input utility voltage is within the UPS s input specification has failed If it is not make the necessary correction to the input utility power system Overheat The ambient temperature is greater than 60 C or Have a qualified electrician checked the ambient temperature to make sure that it does not exceed some internal components are over temperature 40 C 1609 SBAT or 50 C 1609 HBAT If the temperature exceeds the UPS rating make the necessary correction to the system This issue may be corrected by improving the room ambient temperature add ventilation or provide air conditioning To clear fault follow the General Clear Fault Procedure described above and if the fault persists contact Technical Support Overload The UPS has detected that output load of UPS is Verify tha
5. accordance with the National Electric Code ANSI NFPA 70 WARNING A disconnect switch shall be provided by others for DC output Before connecting a battery pack to UPS the emergent disconnecting device shall be provided between the UPS and battery pack 1 To access the battery compartment remove the six screws and the battery door 2 Remove the battery container jumpers and wire harness from the battery compartment Place the battery container and batteries onto a flat surface Use the provided jumper wires to connect the batteries in series Connect the positive terminal red of the battery to the negative terminal black of another battery See photo below for details Rockwell Automation Publication 1609 UM009A EN P January 2013 15 Bulletin 1609 UPS Battery Wiring 3 Connect the shorter set of red and black wires of the harness to the top e terminals red to red and black to black Connect the longer set and Installation cont of red and black wires of the harness to the bottom terminals red to red and black to black and route the wires through the cut out hole See photo below for details 5 Insert the batteries into the battery compartment in the orientation as shown in the photo below Cut Out Hole Connector Retainer 6 Open the white connector retainer and connect the two cables together as shown in the photo below 16 Rockwell Automation Publication 1609 UM009A EN P
6. an overload and disabled its output The UPS has detected an over temperature ofthe heatsink and disabled its output The UPS has detected an over ambient temperature and disabled its output The UPS has detected an over voltage of the DC DC Converter and disabled its output The UPS has detected high voltage on the inverter and disabled its output The UPS has detected low voltage on the inverter and disabled its output Rockwell Automation Publication 1609 UMO09A EN P January 2013 Have a qualified electrician troubleshoot the load connected to the output to the UPS and remove the short circuit if present To clear fault follow the General Clear Fault Procedure described above If the problem persists contact Technical Support Verify the load connected to the output of the UPS Ensure that the load does not exceed the output rating of the UPS If the load exceeds the rating of the UPS please remove excess load or select the appropriate size UPS If the problem persists contact Technical Support To clear fault follow the General Clear Fault Procedure described above Have a qualified electrician checked the ambient temperature to make sure that it does not exceed 40 C 1609 SBAT or 50 C 1609 HBAT If it is over temperature make the necessary correction to the system This issue may be corrected by improving the room ambient temperature add ventilation or provide air conditioning To clear fault foll
7. then turn the UPS off and then turn UPS on again to faulted reset the fault If the fault persists contact Technical Support UPS System Off The UPS system is in the standby state If it is identified as the UPS fault shutdown then turn the UPS off Turn UPS on again to reset the fault If the fault persists contact Technical Support Awaiting Power The battery is depleted and the UPS awaits the return Apply the input utility voltage to the UPS of input utility voltage Battery Need Replace The UPS has detected that the battery is bad or Have a qualified electrician verify the battery connection for good contact and charge the opened batteries for 24 hours To clear fault follow the General Clear Fault Procedure described above If the battery status still indicates Battery Need Replace new batteries are required Battery Depleted The UPS has detected that the batteries are depleted Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24 hours To clear fault follow the General Clear Fault Procedure described above If the battery status still indicates Battery Depleted new batteries are required Rockwell Automation Publication 1609 UMO09A EN P January 2013 25 Bulletin 1609 UPS Bulletin 1609 General Clear Fault Procedure Network Management Card Press and hold the button until three beeps are heard then release immediately Troubleshooting to turn the UPS off then pres
8. 9 UPS General Information 1609 D and 1609 B UPS Units Rockwell Automation battery catalog numbers 1609 SBAT and 1609 HBAT consist of the battery manufacturers listed below B amp B Battery USA MH19884 HRLS 5 5 12 12V DC 2 75 Ah BP 5 12 12V DC 5 0 Ah HR 5 5 12 12V DC 2 75 Ah SHR7 12 12V DC 3 375 Ah GS Yuasa International Ltd 12V DC 5 0 Ah Shenzhen Center Power Tech Co Ltd 12V DC 5 0 Ah Shenzhen Ritar Power Co Ltd 12V DC 5 0 Ah CSB Battery Co Ltd 12V DC 5 25 Ah Not for use in a computer room as defined in the Standard for the Protection of Electronic Computer Data Processing Equipment ANSI NFPA 75 Y Dispose of used batteries according to the battery instructions There is one Remote Enable Disable Switch connection and 3 Dry I O Contacts available on the front of the UPS Do not apply external power to the Remote Enable Disable Switch however the 3 sets of Dry Contacts require external power supplies Contacts Rating is 1A 24V DC Each of the dry contacts is used to provide a remote status indication of the UPS as follows 1 and 2 On Battery Contact NO 8976534321 3 and 4 Low Battery Contact NO TIL IEIEIEIEL IE AL 5and6 Fault indicates UPS has faulted see trouble shooting section 7 and 8 Remote On 0 Shorted closed for ON Open for OFF 00000000 O S E The UPS supports a USB communication port for the end user to connect with a computer The user may monitor all the
9. P January 2013 Bulletin 1609 UPS Hardwire UPS Wiring of the UPS should be performed by a qualified electrician using the appropriate wire gauges Selection of Cables Table 1 AC Main Input Output Wiring for UPS Item Specification Wire Size 14 AWG Minimum temperature 75 C Wire conductor material Copper only Tightening torque for terminals 4 4 lb in Table 2 DC Input Output Wiring for External Battery Cabinet Item Specification Wire Size 10 AWG Minimum temperature 75 C Wire conductor material Copper only Tightening torque for terminals 12 lb in WARNING To reduce the risk of fire connect only to a circuit with 20 amperes maximum branch circuit overcurrent protection in accordance with the National Electric Code ANSI NFPA 70 A disconnect switch shall be provided by others for AC output circuit To reduce the risk of fire connect only to a circuit with branch circuit overcurrent protection for 20 amperes rating in accordance with the National Electric Code ANSI NFPA 70 Rockwell Automation Publication 1609 UMO09A EN P January 2013 9 Bulletin 1609 UPS Connect Power and Equipment to the UPS WARNING This UPS features Surge Protection Device SPD is located NM on the left front of the unit Disconnect all power sources before servicing due to Electric Shock Hazard for risk of severe injury or death 1 Connect the appropriate input power to the UPS s input Line Neutral and Ground terminals see Figure 2
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11. UPS status through the USB port ifthe 1609 UPS Management gt Software is installed in the computer The software is stored in the CD and can be found in the accessory bag Rockwell Automation Publication 1609 UMO09A EN P January 2013 19 Bulletin 1609 UPS Manual or Remote Enable Disable of UPS Output Selection Manual Enable Disable Self test Remote Enable Disable 20 The 1609 UPS output is designed to be manually or remotely enabled or disabled User is required to enable or disable the remote function switch on the front panel REMOTE FUNCTION DISABLE ENABLE e Selected DISABLE for Manual Enable Disable the UPS s Output e Selected ENABLE for Remote Enable Disable the UPS s Output The Power Button on the front of the UPS is used to manually enable or disable the output of the 1609 D UPS To enable the 1609 D UPS press and hold the power button until one beep is heard To disable the 1609 D UPS press and hold the power button until three beeps are heard then release immediately takes approximately 3 seconds To perform a self test press and hold the power button until two beeps are heard then release immediately The UPS must operate for at least 4 hours before executing this function An external switch connected to the Dry I O terminals 7 and 8 is required to remotely Enable or Disable the UPS output 8765432 1 HOOUOOOO OO OOOOOO To enable the UPS close the switch that i
12. User Manual BD Allen Bradley Bulletin 1609 Uninterruptible Power Supply Catalog Numbers 1609 D and 1609 8 Rockwell Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and Figures in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and Figures No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or
13. e back on Enable the UPS output to verify the fault If the Charger Failure persists contact Technical Support Schedule to have a qualified electrician replace the MOV board 1609 SPD Remove the input utility power before service on this 1609 SPD due to risk of electrical shock Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24 hours To clear fault follow the General Clear Fault Procedure described above If the battery status still indicates Missing Battery new batteries are required Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24 hours To clear fault follow the General Clear Fault Procedure described above If the battery status still indicates Replace Battery new batteries are required Rockwell Automation Publication 1609 UMO09A EN P January 2013 Bulletin 1609 UPS Bulletin 1609 UPS General Clear Fault Procedure Management Softwa re Press and hold the button until three beeps are heard then release immediately Troubleshooting to turn the UPS off then press and hold the button again until one beep is heard then release to enable the output Buzzer Alarm The UPS has detected a fault and generate a buzzer Verify the type of fault from the Status Indicators or the LEDs on the UPS for further alarm troubleshooting Test In Progress The UPS is currently in a test mode Do not interrupt the UPS testing
14. e necessary correction to the system This issue may be 60 C or some of the internal corrected by improving the room ambient temperature add ventilation or provide air conditioning components are over temperature Following the General Clear Fault Procedure to clear this fault Fan Abnormal The UPS has detected that the UPS s To clear fault follow the General Clear Fault Procedure described above and if the Fan Failure persists contact fan has failed Technical Support Inverter Abnormal The UPS has detected that the UPS Have a qualified electrician verify that the quality of utility voltage is within specification inverter circuit has failed To clear fault follow the General Clear Fault Procedure described above and if the Inverter Failure persists contact Technical Support Charger Abnormal The UPS has detected that the UPS Clear this fault by removing the input utility voltage and batteries Plug the batteries back in place and turn battery charger circuit has failed the input utility voltage back on Enable the UPS output to verify the fault If the Charger Failure persists contact Technical Support 26 Rockwell Automation Publication 1609 UMO09A EN P January 2013 Bulletin 1609 UPS Bul 1609 D Specifications Input Output Online On Battery Short Circuit Protection Efficiency Protection Regulatory Battery Pack Environment Mechanical Voltage Range widest online 90 145V 90 145V Current no
15. ent protection for 20 amperes rating in accordance with the National Electric Code ANSI NFPA 70 Rockwell Automation Publication 1609 UM009A EN P January 2013 13 Bulletin 1609 UPS Connect Power and Equipment to the UPS WARNING This UPS features Surge Protective Device SPD located on the top NM of the unit Please disconnect all power sources before servicing due to Electric Shock Hazard for risk of severe injury or death 1 Connect the appropriate input power to the UPS s input Line Neutral and Ground terminals see Figure 5 2 Connect the specified equipment to the UPS s output Line Neutral and Ground terminals see Figure 5 Figure 5 System Wiring Ea 3 Z B 5 g oe 3 gl iS O O 3 gt o O E ame UNINTERRUPTIBLE hD sanaaa T le Power suPPLY e ola opia 1609 8 883 Sale dW e ee p ES AC Input NS mee Output 1609 B Block Figure Input Backfeed Filter Relay L AC E Output Backfeed Inverter AC to DC Charger DC to DC DC to AC Step Wave 14 Rockwell Automation Publication 1609 UMO09A EN P January 2013 Bulletin 1609 UPS 1609 EXBAT Installation Instructions Battery Wiring Only use battery wires that have been provided with the 1609 EXBAT and Installation circuit To reduce the risk of fire connect only to a circuit with branch circuit overcurrent protection for 35 amperes rating in
16. he input utility No alarm power is not present power system and make the necessary corrections No UPS output The UPS has not been enabled Manually Enable Make sure the Remote Function selector switch is in the Disable position then press and hold the UPS Power button until one beep is heard and release immediately Remotely Enable Make sure the Remote Function selector switch is in the Enable position and verify that there is an adequate connection to the remote on off dry 1 0 connection terminals 7 8 UPS Operates on battery The system may experience high low Reduce the UPS sensitivity by using the 1609 UPS although input utility or distorted input utility voltage Management software voltage exists If the problem persists move or connect the UPS with a known good quality utility power source Input line utility power The system may have experienced an Verify that the circuit breaker is sized properly circuit breaker trip overload Verify the load connected to the output of the UPS Ensure that the load does not exceed the output rating of the UPS FAULT LED illuminates An internal fault has been detected Refer to the UPS LED Fault Indicators below to identify the specific fault that occurred and possible resolution ONLINE LED illuminates but The UPS output connection may not Disable the UPS output and have qualified electrician no UPS output is available be connected properly troubleshoot the output connection s
17. imensions A REMOTE FUNCTION 8765432 I A DISABLE ENABLE lt Qisu p e js a E UNINTERRUPTIBLE 9 200 POWER SUPPLY 8 z 1609 D al 257 A _ _ _ 187 Se E 160 JYNI qays NOLLONN4 3 LOWI UNINTERRUPTIBLE POWER SUPPLY 178 1609 B 1 00000000 Essccse E 1ZE v S9L8 Las 339 a 187 E i 170 A 160 Allen Bradley UNINTERRUPTIBLE 196 POWER SUPPLY 178 197 8 EXTERNAL BATTERY PACK 1609 EXBAT 124 o Y 00 Rockwell Automation Publication 1609 UMO09A EN P January 2013 29 AppendixA 1609 UPS Dimensions 1609 BRK Dimensions 1609 D orientation 382 302 Lado 227 a 3 Fa 7 3 y Y 4 O O y id 110 Hy 17s i i A b o E 1 O16 E a a A 1609 BRK Dimensions 1609 B orientation 30 Rockwell Automation Publication 1609 UMO09A EN P January 2013 U 125 125 d 1609 UPS Dimensions Appendix A Service Instructions If the UPS requires service do not return it to the distributor Follow these steps 1 Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away fr
18. m 8 8A 13A Capacity Frequency 50 60 Hz 3 Hz 50 60 Hz 3 Hz ee A Cp 600 VA 390 W 1000 VA 650 W 1500 VA 980 W THD lt 10 Full Linear Load On Battery Typical with resistive load 75 Overload Shutdown after 10 s gt 110 130 Overload Shutdown immediately 130 Premises branch circuit over current protection Shutdown UPS inside temperature gt 60 C UL1778 CSA 22 2 No 107 3 EN IEC62040 1 EMC FCC amp CE EN 62040 2 UL cULus FCC CE Tick gt 5 min at 25 C full R load gt 3 5 min 25 C full R load gt 2 5 min at 25 C full R load Sealed Lead Acid Battery 12V 5Ah for 0 40 C B B BP5 12 12V 5 5Ah for 0 50 CB B HRL5 5 12 Current limited constant voltage float charger Less than 8 hr to 90 capacity after discharge with full load 2 3 years at 25 C ambient temperature Operating Standard Battery 0 40 C 32 104 F Hi Temperature Battery 0 50 C 32 122 F Non operating Storage 15 45 C 5 113 F Operating 0 6600 feet 0 2000 meters Operating Storage 5 95 RH Non condensing On Line Full load 217 BTU hr On Line Full load 142BTU hr On Line Full load 176BTU hr On Line Full load Charging On Line Full load Charging On Line Full load Charging 296 BTU per hour 221 BTU per hour 256BTU per hour On Battery Full Load 1331 BTU On Battery Full Load 2218BTU On Battery Full Load 3344BTU per hour per hour per hour lt 50 dBA F
19. may be required to take additional measures gt Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Description Industrial Automation Wiring and Grounding Guidelines Provides general guidelines for installing a Rockwell publication 1770 4 1 Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details Publication Number Bulletin 1609 UPS Management Software 1609 UM007 _ EN P User Manual Publication Number Network Management Card Cat No 1609 ENET 1609 UM008 _ EN P User Manual Publication Number Bulletin 1609 D 1609 1N012 EN P Installation Instructions Publication Number Bulletin 1609 B 1609 1N013 EN P Installation Instructions Publication Number Surge Protective Device Cat No 1609 SPD 1609 1N014_ EN P Installation Instructions Publication Number Network Management Card Cat No 1609 ENET 1609 1N015 EN P Installation Instructions You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication 1609 UMO09A EN P January 2013 3 Preface Notes 4 Rockwell Automation Publication 1609 UMO09A EN P January 2013 Bul 1609 D Installati
20. om batteries 2 When replacing batteries replace with the same number of the 1609 battery packs supplied by Rockwell Automation open or mutilate the battery or batteries Released electrolytes are harmful to the skin and eyes It may be toxic A battery can present a risk of electrical shock and high short circuit current f WARNING Do not dispose of battery in a fire The battery may explode Do not 3 Review the problems discussed in the Troubleshooting section of this manual to eliminate common problems 4 Ifthe problem persists contact Rockwell Automation Customer Support at 440 646 5800 5 Pack the UPS in its original packaging Pack the UPS properly to avoid damage in transit Never use Styrofoam beads for packaging Damage sustained in transit is not covered under warranty with U S Department of Transportation DOT and IATA regulations The ATTENTION Always disconnect the battery s before shipping in compliance battery s may remain in the UPS The following precautions should be observed when working on batteries e Remove watches rings or other metal objects e Use tools with insulated handles e Do not lay tools or metal parts on top of batteries e Determine if battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are rem
21. om support americas phone_en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1609 UMO09A EN P January 2013 Copyright 2013
22. on Instructions Bul 1609 B Installation Instructions Bul 1609 EXBAT Installation Instructions General Information 1609 D and 1609 B Troubleshooting Table of Contents Battery Wiring and Installation escoria sadam sarticds 7 Mount the PS ni td 8 PAG Wie A cs aortas ncn ead Goes nera cee 9 Selectiomof C ales riders ceed ddan esta ddr 9 Connect Power and Equipment to the UPS 20 eee 10 Bul 1609 D Block Figure rosario ie 10 Battery Winne gna astala Oi 11 Mount the US errean sis peta ia a ablar ae 13 Plata Wite UPS arranca rodadas 13 Selection Or Cables rd eda dasetees 13 Connect Power and Equipment to the UPS 0 0 14 160923 BIOCk Piste sala dada persas 14 Battery Wiring and Installation taa iio 15 Mount the 1609 EX BA UL criar da ias 17 Selection of Cables ina tirascaepard 18 Connect the 1609 EXBAT to the UPS ccc ccc cc cc ce cee ees 18 Recommended Battery for use with the UPS 0 200 19 DIO Contacts toni can 19 USB Communication Port card A 19 Manual or Remote Enable Disable of UPS Output Selection 20 Manual Enable Disable Self test 00 eee eee eee eee 20 Remote Enable Disable ia ii 20 Display GED Tdci drid 21 UPSLED Fiuk lndicitots sepais tarada ada 23 Output Shore CIU pace aa 23 Output Overload sota da 23 Over Temperature from the Heatsink ooooocococcommmo o 23 Over Ambient em perature abit a 23 Over Voltage from The DC DC Conve
23. oved during installation and maintenance Rockwell Automation Publication 1609 UMO09A EN P January 2013 31 AppendixA 1609 UPS Dimensions 32 Rockwell Automation Publication 1609 UMO09A EN P January 2013 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools You can also visit our Knowledgebase at http www rockwellautomation com knowledgebase for FAQs technical information support chat and forums software updates and to sign up for product notification updates For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation c
24. ow the General Clear Fault Procedure described above Have a qualified electrician checked the ambient temperature to make sure that it does not exceed 40 C 1609SBAT or 50 C 1609 HBAT If it is over temperature make the necessary correction to the system This issue may be corrected by improving the room ambient temperature add ventilation or provide air conditioning To clear fault follow the General Clear Fault Procedure described above Have a qualified electrician verify that the quality of utility voltage is within specification To clear the fault follow the General Clear Fault Procedure described above If the fault is still present after attempting to clear fault contact Technical Support Have a qualified electrician verify that the quality of utility voltage is within specification To clear fault follow the General Clear Fault Procedure described above If the fault is still present after attempting to clear fault contact Technical Support Have a qualified electrician verify that the quality of utility voltage is within specification To clear fault follow the General Clear Fault Procedure described above If the fault is still present after attempting to clear fault contact Technical Support 23 Bulletin 1609 UPS of AVR of AVR 0 0 0 0 0 Cal No f f 24 Under Voltage from The Output O O El KO PO 40 MO El Fat Description Over Voltage from The Output The UPS ha
25. re depleted hours To clear fault follow the General Clear Fault Procedure described above If the battery status still indicates Battery Depleted new batteries are required Battery Need Replace The UPS has detected that the battery Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24 is bad or opened hours To clear fault follow the General Clear Fault Procedure described above If the battery status still indicates Battery Need Replace new batteries are required Test In Progress The UPS is currently in a test mode Do not interrupt the UPS testing Test Fail The UPS has detected that the battery Verify that the battery is not disconnected or replace the batteries with a brand new set of batteries Ensure is bad the UPS ran for at least 4 hours before test Output Off The UPS is operating in standby mode Ifit is identified as the UPS fault shutdown then turn the UPS off and then turn UPS on again to reset the fault or fault shutdown If the fault persists contact Technical Support UPS System Off The UPS system is in the standby state If it is identified as the UPS fault shutdown then turn the UPS off and then turn UPS on again to reset the fault If the fault persists contact Technical Support UPS Shutdown The UPS was commanded to shut If it is identified as the UPS fault shutdown then turn the UPS off and then turn UPS on again to reset the down or fault shutdown fault
26. ront Side 1 Meter Approximate Dimensions L W H In mm 8 66 x 16 14 x 10 24 220 x 410 x 260 Approximate Weight lbs kg 29 7 13 5 30 1 13 7 31 14 1 Rockwell Automation Publication 1609 UMO09A EN P January 2013 27 Bulletin 1609 UPS Bul 1609 B Specifications Input Output Online On Battery Short Circuit Protection Efficiency Protection Regulatory Battery Pack Environment Mechanical 28 V nom Capacity Voltage Range default Voltage Range widest online Current nom Capacity Frequency mz T1 120V 600 VA 360 W 96 138V 96 138V 5 4A 50 60 Hz 3 Hz 1609 B600N V nom 120V Capacity 600 VA 360 W Output Voltage Range default 96 138V Output Voltage Range widest online 96 138V Transfer Point Accuracy 3 Vnom 120V step wave Frequency 50 60 Hz 1 Hz THD 47 5 step wave On Battery Typical with resistive load 80 Typical with resistive load Online Typical with resistive load excluding AVR mode 94 Typical with resistive load Surge Overload Shutdown after 10 s Overload Shutdown immediately Output Short Online Output Short Battery Thermal Protection Safety EMC Markings Run Time Type Voltage Charger Recharger Time Lifetime Temperature Altitude Humidity Heat Output Audible Noise Approximate Weight Ibs kg gt 110 130 shutdown after 5 sec 130 shutdown immediately Premises branch circuit over curren
27. rter of Inverter 23 Over Voltage from The Inverter 00 cece cece eee ee ee ees 23 Under Voltage trom Ne veterinario 23 Over Voltage from the OitPlbrmnyrapa a 24 Under Voltage from the Qutput seseuteesie atenas 24 POPE solera teeecamston sitet eueade nau aulelrneciend 24 Care Pater assesses EERTE avons tapes 24 FMOV Paute cada 24 Missing Bate A rR SEE NOSEN 24 Replace Batterie erdara obrado died 24 Rockwell Automation Publication 1609 UM009A EN P January 2013 5 Table of Contents Troubleshooting continued Specifications Dimensions Service Instructions UPS Management Software Troubleshooting ooooommo 25 UPS Network Managemenr Card Troubleshooting 26 Bul 1609 D Specification ereer enire e eTe RERA EEEE 27 Bul 1609 B Specifications 2 lt sises ar prada seauseaneaut 28 Bul 1609 D Dimensions 29 Bul 1609 B Dimensions ccc cc cceccecceccuccuceeceeeees 29 Bul 1609 EXBAT Dimensions cccceccecceccecceeeee 29 Bul 1609 BRK Dimensions 30 Service Institucions 44 isk os nnddd e BRS Soha Ba erase hee eden 30 Rockwell Automation Publication 1609 UMO09A EN P January 2013 Bulletin 1609 D Installation Instructions ATTENTION Do not service the 1609 SPD without disconnecting the power sources due to electric shock hazard for risk of severe injury or death Battery Wiring and 1 To access the battery compartment remove the three screws and
28. s and hold the button again until one beep is heard then release to enable the output Status Indications Indication Description UPS Disconnect The communication between UPS and the 1609 ENET card has been disconnected Check the 1609 ENET LEDs for the communication status and the operation of UPS If the UPS is operating normal but the LEDs of the 1609 ENET card are not working properly make sure the cable is securely connected from the 1609 ENET card to the computer If the LEDs of the 1609 ENET card is still not working properly apply a known good 1609 ENET card to verify whether the failure is on the UPS or the 1609 ENET Buzzer Alarm The UPS has detected a fault and Please verify the type of fault from the Status Indicators or the LEDs on the UPS for further troubleshooting generated a buzzer alarm Input Out Of Range The UPS has detected that the input Verify that the input utility voltage is within the UPS s input specification utility voltage is out of range If it is not makes the necessary correction to the input utility power system Battery Low The UPS has detected that the The batteries must be charged for 24 hours After charging batteries verify the battery status If the batteries batteries are low still indicate that they are low replace the batteries Battery Depleted The UPS has detected that the Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24 batteries a
29. s connected to the Dry I O terminals 7 and 8 To Disable the UPS open the switch that is connected to the Dry I O terminals 7 and 8 Rockwell Automation Publication 1609 UMO09A EN P January 2013 Bulletin 1609 UPS Display LED Indicators Indicator LED Description The UPS is supplying utility power to the connected equipment see Troubleshooting AVRTrim O The UPS is compensating for a high utility voltage see Troubleshooting AVR Boost The UPS is compensating for a low utility voltage see Troubleshooting The UPS is supplying battery power to the connected equipment Overload The connected equipment is drawing more than the UPS power rating allows see Troubleshooting Replace Battery Disconnect The battery is disconnected or must be replaced see Troubleshooting O Applies to 1609 D only bE SER amp Pl Rockwell Automation Publication 1609 UMO09A EN P January 2013 21 Bulletin 1609 UPS Troubleshooting UPS Output Enable Press and hold the button until one beep is heard then release immediately UPS Output Disable Press and hold the button until three beeps are heard then release immediately Self Test Press and hold the button until two beeps are heard then release immediately The UPS must operate for at least 4 hours before executing this function Problem Possible Cause Solution No LED illuminates UPS output is disabled or input utility Have qualified electrician trouble shoot t
30. s detected an over voltage on the output of AVR and disabled its output The UPS has detected low voltage on the output of AVR and disabled its output The UPS has detected that the fan of the UPS has failed and disabled its output The UPS has detected that the battery charger circuit has failed however the UPS will continue running The UPS has detected that the MOV circuit has failed however the UPS will continue enabling the output The UPS has detected that the batteries are missing however the UPS will continue enabling the output The UPS has detected that the batteries are bad however the UPS will continue running Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within its specification To clear fault follow the General Clear Fault Procedure described above and if the problem persists contact Technical Support Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within its specification To clear fault follow the General Clear Fault Procedure described above and if the problem persists contact Technical Support To clear fault follow the General Clear Fault Procedure described above and if the Fan Failure persists contact Technical Support Clear this fault by removing the input utility voltage and batteries then plug the batteries back in place and turn the input utility voltag
31. software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt ee IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies WARNING This is a category C2 UPS product In a residential environment this product may cause radio interference in which case the user
32. t protection Shutdown UPS inside temperature gt 70 C UL1778 CSA 22 2 No 107 3 05 EN IEC62040 1 FCC amp CE Class A UL cULus FCC CE C Tick gt 5 min at 25 C full load 360W PF 0 6 0 75 Sealed Lead Acid Battery 12V 5Ah for 0 40 C B B BP5 12 12V 5 5 Ah for 0 50 C B B HRL5 5 12 24V Current limited constant voltage float charger 2 3 years at 25 C ambient temperature Non operating Storage 15 45 C 5 113 F Operating 0 6600 feet 0 2000 meters Operating Storage 5 95 RH Non condensing On Line Full load 107 BTU hr On Line Full load Charging 160 BTU per hour On Battery Full Load 1228 BTU per hour lt 45 dBA Front Side 1 Meter Approximate Dimensions L W H In mm 6 1x 11x 7 09 155 x 300 x 180 14 5 6 6 Rockwell Automation Publication 1609 UMO09A EN P January 2013 1609 B1000N 120V 1000 VA 600 W 8 9A 50 60 Hz 3 Hz None 1000 VA 600 W 47 6 step wave 380 Joules Total performance rated with 10 1000 y s pulse gt 2 min at 25 C full load 600W PF 0 6 0 75 Less than 12 hrs to 90 capacity after discharge with full load Operating Standard Battery 0 40 C 32 104 F Hi Temperature Battery 0 50 C 32 122 F On Line Full load 178 BTU hr On Line Full load Charging 231 BTU per hour On Battery Full Load 2047 BTU per hour 14 7 6 7 Appendix A 1609 UPS Dimensions 1609 D UPS D
33. t the load does not exceed the load specification If it is remove the excess load from the greater than 110 UPS s output and clear its fault If the problem persists have a qualified electrician troubleshoot the UPS Load System and make the necessary corrections or select the appropriate size of UPS If the problem persists contact Technical Support Load Warning The output load over the warning threshold Verify the output load If it is close to 100 load remove the excess load or select the appropriate size of UPS Load Severity The output load over the severity threshold Verify the output load If it is actually at 100 load remove some of the non essential load or select the appropriate size of UPS UPS Disconnect The UPS has detected a communication loss between Please check the USB cable between computer and UPS for secure connection or replace the cable the UPS and the computer with a known good cable If communication is established re open the UPS Management software If the problem persists contact Technical Support Output Abnormal To indicate the output voltage is abnormal Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within its specification To clear fault follow the General Clear Fault Procedure described above and if the problem persists contact Technical Support Output Off The UPS is operating in standby mode or UPS is If it is identified as the UPS fault shutdown
34. the Installation battery door UNINTERRUPTIBLE POWER SUPPLY 2 1608 0 2 Remove the battery container jumpers and wire harness from the battery compartment Place the battery container and batteries onto a flat surface Use the provided jumper wires to connect the batteries in series Connect the positive terminal red of the battery to the negative terminal black of another battery See photo below for details 3 Connect the red wire of the harness to the positive terminal top red and the black wire of the harness to the negative terminal bottom black See photo below for details Rockwell Automation Publication 1609 UM009A EN P January 2013 7 Bulletin 1609 UPS Battery Wiring and 4 Fold the battery container and seal it with tape Installation cont 5 Toconnect the batteries to the UPS insert the batteries into the battery compartment open the white connector retainer and connect the two cables together as shown in the photo below 6 Tocomplete the battery installation close the white connector retainer and reattach the battery door with the three screws torque of 8 7 1 7 lb in Mount the UPS The UPS D is designed to mount on the back of the panel or to the floor of the enclosure The UPS mounts to a bracket assembly 1609 BRK that allows it to mount to either the panel or floor see Figure 1 below Figure 1 Mounting the UPS 8 Rockwell Automation Publication 1609 UM009A EN
35. ttery Wiring 4 Toconnect the batteries to the UPS insert the batteries into the battery and Installation cont compartment open the white connector retainer and connect the two cables together as shown in the photo below 5 To complete the battery installation close the white connector retainer and reattach the battery door with the three screws torque of 8 7 1 7 lb in 12 Rockwell Automation Publication 1609 UM009A EN P January 2013 Bulletin 1609 UPS Mount the UPS The 1609 B UPS products are designed to mount to a heavy duty DIN rail see Figure 3 below The 1609 B UPS products are also designed with an optional bracket assembly Cat 1609 BRK that allows it to mount to either the panel or floor see Figure 4 below Figure 3 Standard DIN Rail Mount Hardwire UPS Wiring of the UPS should be performed by a qualified electrician using the appropriate wire gauges Selection of Cables Table 3 AC Main Input Output Wiring for UPS Item Specification Wire Size 14 AWG Minimum Temperature 75 C Wire Conductor Material Copper only Tightening Torque for Terminals 4 4 lb in WARNING To reduce the risk of fire connect only to a circuit with 20 amperes maximum branch circuit overcurrent protection in accordance with the National Electric Code ANSI NFPA 70 A disconnect switch shall be provided by others for AC output circuit To reduce the risk of fire connect only to a circuit with branch circuit overcurr
36. ystem and make the necessary corrections The battery did not provide The batteries might be weak orthe Charge the batteries for 8 hours and retest the runtime expected runtime lifespan is due If the runtime is still less than expected after charging replace the batteries even if the Replace Battery LED doesn t illuminate No communication Wrong cable Verify cable used between the UPS and your PC The connection cable is not firmly Reconnect the communication cable firmly connected PC Communication Port may have Check if there is other software or service accessing the been used by another process oris Communication Port on your PC or connect it to a different defective communication port There is interference on the Lay the cable differently or away from other cables and connection cable reconnect the cable 22 Rockwell Automation Publication 1609 UMO09A EN P January 2013 UPS LED Fault Indicators Output Short Circuit Over Temperature from the Heatsink Over Voltage from The DC DC Converter of Inverter Bulletin 1609 UPS General Clear Fault Procedure Press and hold the button until three beeps are heard then release immediately to turn the UPS off then press and hold the button again until one beep is heard then release to enable the output Fault Description The UPS has detected a short circuit on the Output ofthe UPS and disabled its output The UPS has detected
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