SOL-2v1 User Manual.indd - Dominator Gate and Garage Door Centre
Contents
1. a zj el O OIO O 7 ava VI AVJAVAN joued JEIOS wg O SmartSolar Installation Instructions amp Owners Manual PLEASE NOTE CB 11 firmware must be v0 65 or higher for SmartSolar compatibility WARNING Do not connect the batteries until Step B5 is completed Step B4 Mount the Charger Board 1 Unplug the drive unit from mains power 2 Remove the main cover then remove the transformer EMC board if fitted and mains power cable 3 Use accessory pack 02 Mount the Charger Board inside the cover using four screws supplied in the pack 02 Fig 10 4 Plug the Charger Board s three wire harness red yellow black into the CB 11 board s SBY 3 connector Fig 11 5 Plug the Charger Board s one wire harness white into the 24vac in connector on CB 19 control board Fig 11 IMPORTANT WARNING Do not connect battery or solar panel polarity incorrectly this will result in serious damage to components Step B5 Connect the Solar Panel 1 Feed the Solar Panel s cable through black grommet which the mains power cord ran through 2 Connect the red wire to the Charger Board s SOLAR connector and the black wire to the SOLAR connector Fig 12 WARNING During Step B6 the opener will become active Step B6 Mount amp Connect the Battery 1 Mount the Battery B2. aut2matic SmartPlanet TECHNOLOGY Solutions Part number 13207 INSTALLATION INSTRUCTIONS OWNERS COPY WARNING It is vital for the safety of all persons to follow these instructions Failure to comply with the installation instructions and safety warnings may result in serious personal injury and or property damage Please save these instructions for future reference Automatic Technology Australia Pty Ltd to the extent that such may be lawfully excluded hereby expressly disclaims all conditions or warranties statutory or otherwise which may be implied by laws as conditions or warranties of purchase of an Automatic Technology Australia Pty Ltd Product Automatic Technology Australia Pty Ltd hereby further expressly excludes all or any liability for any injury damage cost expense or claim whatsoever suffered by any person as a result whether directly or indirectly from failure to install the Automatic Technology Australia Pty Ltd Product in accordance with these installation instructions O SmartSolar Installation Instructions amp Owners Manual SmartSolar Solar Power Kits For Automatic Technology Openers Important Safety Instructions SmartSolar Features Package Contents Charger Board Layout Installing the Solar Panel Swing Gate Opener Set Up Sliding Gate Opener Set Up Overhead Door Opener Set Up Roll Up Door Opener Set Up GDO 6 EasyRoller Roll Up Door Opener Set Up GDO 8
3. EasyRoller Specifications Warranty Installation Instructions amp Owners Manual SmartSolar CON AO Uf O 11 12 13 14 15 Q Important Safety Instructions WARNING It is vital for the safety of all persons to follow these instructions Failure to comply with the following safety rules may result in serious personal injury and or property damage DO NOT short the output of batteries Serious personal injury and or property damage can result from failure to follow this warning DO NOT connect battery wires incorrectly to solar charger Observe the polarity carefully DO NOT connect any other source of power to the opener if a SmartSolar kit is installed DO NOT use the SmartSolar kit to power other devices it is specifically designed for Automatic Technology door and gate openers and some accessories only DO NOT handle damaged or leaking batteries DO NOT connect the battery box directly to solar panel DO NOT bend or drop the solar panel The solar charger and battery box unit should be installed away from sprinkler systems DO NOT immerse in water or spray directly with a hose or other device Install the solar charger kit in a location where it is out of reach of children The solar charger kit contains sealed lead acid batteries that must be disposed of properly at the end of their useful life During charging and discharging cycles the lead acid batteries may release explosive gas
4. enable using the OPEN and CLOSE buttons Setup travel limits and transmitters as per the CB 19 instruction manual Press either OPEN or CLOSE buttons or use a transmitter to operate the gate Refit the Control Box s cover OOOQOQQQQQQ OOO0OQ0Q0QOQ0QQJ j OQMOQOOOOOOOOD OO0O Installation Instructions amp Owners Manual SmartSolar 908 Sliding Gate Opener Set Up ESV 24 EasySlider amp ESV 24MS EasySlider
5. or connected m damage caused by insects n loss or damage to any property whatsoever or any loss or expense whatsoever resulting or arising there from or any consequential loss o any cost or expense arising due to manufacturer recall of any product p any cost or expense due to negligence of the approved service provider q installation of a residential garage door or gate opener in a commercial or industrial situation or a non single residential dwelling ATA s liability under this warranty is limited at ATA s absolute option to replacing or repairing the product which ATA in its unfettered opinion considers to be defective either in material and or workmanship or to credit the dealer with the price at which the product was purchased by the dealer This warranty does not extend to cover labour for installation This warranty is limited to Return to Base RTB repair and does not cover labour for on site attendance This warranty is void if the Product is not returned to the manufacturer in original or suitably secure packaging This warranty is only applicable for repairs to the product carried out within Australia This warranty does not cover consumable items including globes batteries and fuses This warranty is not transferable 13 Where the Product is retailed by any person other than ATA except for the warranty set out above such person has no authority from ATA to give any warranty or guarantee on ATA s be
6. C buttons or use a transmitter to operate the opener Roll Up Door Opener Set Up GDO 8 EasyRoller Step E4 Insert the Solar Panel s Wires ls 2 3 Unplug the drive unit from mains power Remove the controls cover and chassis enclosure then remove the transformer and EMC board Remove the mains power cable then fit a rubber gland to its hole in the chassis Feed the Solar Panel s wires through this gland Fig 22 Use accessory pack 03 Fill the transformer s screw hole by using the rubber washer metal washer and M6x10 screw supplied WARNING Do not connect the batteries until Step E5 is completed Step E5 Mount the Battery Box iF w N Drill a 12 5mm hole in the chassis enclosure at the location shown in Fig 23 Fit a rubber gland to this hole Mount the Battery Box close to the opener Feed the 2 core 18awg gauge cable supplied through the Battery Box s grommet and the 12 5mm hole in the opener s chassis DO NOT CONNECT THE WIRES to the Charger Board or battery terminals IMPORTANT WARNING Do not connect battery or solar panel polarity incorrectly this will result in serious damage to components WARNING During Step E6 the opener will become active Step E6 Mount amp Wire the Charger Board l 6 Use accessory pack 03 Secure the adhesive mounts to the Charger Board with cable ties Affix the Charger Board inside the chassis enclosure above the 12 5mm drilled
7. Without P E Beams LOUINA With P E Beams 180mA With 2 x P E Beams Average total consumption current per day Without P E Beams STan SAN With P E Beams 4 66 4 8Ah Average total consumption current per hour Without P E Beams a With P E Beams 0 194 0 2A With 2 x P E Beams Recommended storage battery capacity voltage With 2 x P E Beams 10 5Ah 24v Wire Gauge and Length from Battery to Charger board max Solar Panel Output voltage current 18V 1 19A 18AWG 3m O SmartSolar Installation Instructions amp Owners Manual O Warranty and exclusion of liability 10 TI 12 This warranty is an addition to any non excludable conditions or warranties that are implied into this contract by relevant statute including the Trade Practices Act 1974 Cwth Subject to all of the matters set out below Automatic Technology Australia Pty Ltd ATA warrants SmartSolar kit for twelve 12 months from the date of purchase specified in the sales docket receipt as free of any defects in material and workmanship This warranty applies only where the purchaser a immediately notifies ATA or the retailer of the alleged defect b returns the product to the retailer and c presents the relevant sales docket and this warranty document to the retailer to confirm the date of purchase Except for this warranty ATA gives no warranties of any kind whatsoever whether express or impli
8. ctor SOLAR is used to connect from solar panel to this charger board Connect the red wire from solar panel to this connector 03 BAT connects the from the battery box to the charger board Connect the black wire from battery box to the connector 04 BAT connects the from the battery box to the charger board Connect the red wire from battery box to the connector Red wire from solar harness connects to this terminal input 06 White wire from solar harness connects to this terminal input 07 Yellow wire from solar harness connects to this terminal input Black wire from solar harness connects to this terminal input Installation Instructions amp Owners Manual SmartSolar Q Installing the Solar Panel Latitude Panel 59 Angle a i Canberra Adelaide 350 5 50 Albany Sydney 33 5 S 48 5 Newcastle Broken Hill 5 Port Augusta Perth ile i Brisbane Oodnadatta 27 50 S 42 5 Geraldton Townsville Tennant Creek Port Herald O SmartSolar Installation Instructions amp Owners Manual Step 1 Unpack the Kit Unpack the Battery Box and the Solar Panel and inspect them for any damage in transit Step 2 Mount the Solar Panel P Step 3 Determine the Type of Opener l Determine a mounting point for the solar panel as close as possible to the intended opener The length of cable from solar panel to solar charger must not exceed 5m The solar
9. ed in relation to the product and all warranties of whatsoever kind relating to the product are to the extent permissible by statute hereby excluded To the extent permissible by statute ATA disclaims any liability of whatsoever nature in respect of any claim or demand for loss or damage which arises out of a accidental damage to or normal wear and tear to the product or to the product s components b any cost relating to damage resulting from wear and tear c loss or damage due to theft fire flood rain water lightning storms or any other acts of God d maximum operating force exceeding 15kg 150N when moving the door or gate manually to the open or closed position e door surface area and or weight exceeding 16 5m and 100kg respectively f residential gate weight exceeding 400kg g door or gate not in safe and correct working order and condition h evidence of unauthorised repairs i any cost relating to damage caused by misuse negligence or failure to maintain the equipment in a proper working order as per clauses d through i j installation adjustment or use which is not in accordance with the instructions set out in installation instruction manual k attempted or complete modification or repairs to the product carried out by a person who is not authorised or has not been trained by ATA to carry out such modification or repairs faulty or unsuitable wiring of structure to which the product is fixed
10. es Ensure that the area around the batteries is well ventilated Take care not to allow any metal objects to make contact with the positive and negative terminals This will short circuit the battery causing sparks and possible damage to the battery the solar charger module or even cause an explosion Wear appropriate protective clothing and avoid touching your eyes after working with batteries O SmartSolar Installation Instructions amp Owners Manual SmartSolar Features Thank you for purchasing the SmartSolar solar power kit for Automatic Technology opener products The unique and exciting new technologies of SmartSolar makes cost effective green or remote location automation a reality Using only quality components and materials this product will provide years of smart simple and secure operation Rugged 100 solid state circuitry with a low component count for robust operation and reliability Compatible with most DC powered Automatic Technology openers The only modification for use is removal of the opener s mains transformer The specially designed charger module needs only a single solar panel to charge dual 12Vd c batteries As little as four hours of sunlight provides enough charge for normal residential operation The battery holds enough charge for night time operation and up to three days of backup power Fully weather sealed components Accessories such as P E Beams can be integrated w
11. g 19 Plug the solar shunt supplied onto the control board s J13 connector Fig 15 only if control board is CB15 Do not use this Solar Shunt on to DCB03 control board Only use black shunt to Short two pins of JP1 connector marked SOLAR on DCBO3 control board IMPORTANT WARNING Do not connect battery or solar panel polarity incorrectly this will result in serious damage to components Step D5 Connect the Solar Panel IE 2 Feed the Solar Panel s cable through black grommet on the chassis Connect the red wire to the Charger Board s SOLAR connector and the black wire to the SOLAR connector Fig 20 WARNING During Step D6 the opener will become active Step D6 Mount amp Connect the Battery he 2 2i 6 Mount the Battery Box close to the opener Feed the 2 core 18awg gauge cable supplied through the Battery Box s grommet Connect the red wire to the Battery Box s terminal and the black wire to the terminal Pigs 21 Feed the other end of the battery cable through the drive unit s black grommet Connect the red wire to the Charger Board s BAT connector and the black wire to the BAT connector Fig 20 Refit the timing cover main cover and light diffuser Step D7 Re setup and Test the Opener Ts 2 Setup travel limits and code transmitters as per the GDO 6 instruction manual Press either the OS
12. half in addition to the warranty set out above Installation Instructions amp Owners Manual SmartSolar O 15 September 2007 Automatic Technology Australia Pty Ltd All rights reserved SecuraCode EasyRoller EasySlider SecuraLift SecureSwing SecureSwing S SmartSolar SmartPlanet and Elite are trademarks and registered trademarks of Automatic Technology Australia Pty Ltd No part of this document may be reproduced without prior permission In an ongoing commitment to product quality we reserve the right to change specification without notice E amp OE GARAGEN ORO ENER autQ2matic Automatic Technololgy Australia Pty Ltd ABN 11 007 125 368 6 8 Fiveways Boulevard Keysborough Victoria 3173 Australia P 1300 133 944 smart simple secure 509199799 5600 nenin ures E sales ata aust com au an alesco company WwWW ata aust com au cot Crees Rete CORTEO Ae Soar iS
13. hole Unscrew and remove the four wire harness from the Charger Board Replace with the two wire red yellow harness connecting wires as shown Fig 24 Plug the two wire red yellow harness into the control board s 24vac supply connector Connect the red wire to the Charger Board s SOLAR connector and the black wire to the SOLAR connector Fig 24 Connect the red wire to the Battery Box s terminal and the black wire to the terminal Fig 25 Refit covers and chassis enclosures to the opener Step E7 Re setup and Test the Opener I zA Setup travel limits and code transmitters as per the GDO 8 instruction manual Press either the OSC buttons or use a transmitter to operate the opener SOLAR PANEL NOT TO SCALE RED YELLOW CONTROL BOARD BLACK RED BATTERIES Installation Instructions amp Owners Manual SmartSolar O 13 14 Specifications SmartSolar Technical Specifications Load Voltage 24 Load Continuous Current 3 5A Number of Cycles per Day 10 Number Of Non Illumination Backup Working Days N D 0 U1 90 seconds 12Ah 24v 18AWG 3m 18V 175A Solar panel average rated output generation time per day winter months Average Cycle Time Opening and Closing 40 seconds 4 hours Max Standby Current
14. ith the opener for improved safety or convenience The charger module has an integrated diode to prevent reverse current down if the batteries voltage drops below 19V Batteries are charged with a maximum of one ampere to prevent overheating The SmartSolar comes with sealed non spill lead acid batteries e A limiting system only allows a trickle voltage to be fed to the batteries when at full charge The charger module will not overcharge the batteries and to extend the life of batteries the unit will shut Technology s SmartPlanet Solutions our latest O SmartPlanet seco aipee Eoc ega innovations that make environmentally conscious So ut O nN S automation a possibility Installation Instructions amp Owners Manual SmartSolar O o Package Contents SmartSolar Installation Instructions amp Owners Manual Solar Kit Southern amp Central Fig 01 Solar Panel 20 Watt STPO20 12 CB Battery Pack 2 X 12Ah Charger Board with harness 2 5 metre two core cable Accessory pack Instruction amp Installation Manual Solar Kit Gate Fig 02 Solar Panel 30 Watt STPO30 12 Lb Battery Pack 2 X 12Ah Charger Board with harness 2 5 meter two core cable Accessory pack Instruction amp Installation Manual O Charger Board Layout 01 SOLAR is used to connect from solar panel to this charger board Connect the black wire from solar panel to this conne
15. k into the control board s SBY 3 connector Fig 15 6 Plug the Charger Board s one wire harness white into the control board s 24vac in connector on Fig 15 7 Plug the solar shunt supplied onto the control board s J13 connector Fig 15 only if control board is CB15 Do not use this Solar Shunt on to DCB0O3 control board Only use black shunt to Short two pins of JP1 connector marked SOLAR on DCBO3 control board A IMPORTANT WARNING Do not connect battery or solar panel polarity incorrectly this will result in serious damage to components Step C5 Connect the Solar Panel 1 Feed the Solar Panel s cable through black grommet located on the top of the plastic drive unit cover 2 Connect the red wire to the Charger Board s SOLAR connector and the black wire to the SOLAR connector Fig 16 WARNING During Step C6 the opener will become active Step C6 Mount amp Connect the Battery 1 Mount the Battery Box close to the opener 2 Feed the 2 core 18awg gauge cable supplied through the Battery Box s grommet 3 Connect the red wire to the Battery Box s terminal and the black wire to the terminal Fig 17 4 Feed the other end of the battery cable through the drive unit s black grommet 5 Connect the red wire to the Charger Board s BAT connector and the black wire to the BAT connector Fig 16 6 Refit the
16. light diffuser and main cover a a ae O O O C W VEVEY V Installation Instructions amp Owners Manual SmartSolar O 11 Roll Up Door Opener Set Up GDO 6 EasyRoller Q BERRES nanne o SmartSolar Installation Instructions amp Owners Manual WARNING Do not connect the batteries until Step D5 is completed Step D4 Mount the Charger Board Unplug the drive unit from mains power Disengage motor using manual release cord Remove the main cover timing cover and light diffuser then remove the transformer EMC board and mains power cable Use accessory pack 02 Fix the Charger Board under the timing cover using four M4x8 screws Fig 18 Feed the four wire cable through the opening then connect the three wire harness red yellow black into the control board s SBY 3 connector Fig 19 Plug the one wire harness white into the control board s 24vac in connector on Fi
17. ox close to the opener 2 Feed the 2 core 18awg gauge cable supplied through the Battery Box s grommet 3 Connect the red wire to the Battery Box s terminal and the black wire to the terminal Fig 13 4 Feed the other end of the battery cable through the drive unit s black grommet 5 Connect the red wire to the Charger Board s BAT connector and the black wire to the BAT connector Fig 12 Step B7 Re setup and Test the Opener 1 Select Menu 7 on the control board press SET select Sub Menu 7 Battery Solar and enable using the OPEN and CLOSE buttons 2 Setup travel limits and transmitters as per the CB 19 instruction manual 3 Press either OPEN or CLOSE buttons or use a transmitter to operate the gate Overhead Door Opener Set Up GDO 9 SecuraLift PLEASE NOTE Control board firmware must be v1 32 or higher for SmartSolar compatibility WARNING Do not connect the batteries until Step C5 is completed Step C4 Mount the Charger Board 1 Unplug the drive unit from mains power 2 Remove the screws and swing open the main cover and remove the light diffuser 3 Remove the transformer EMC board if fitted and mains power cable 4 Use accessory pack 01 Fix the Charger Board C under the timing assembly using three M4x8 screws Fig 14 at the location marked S 5 Plug the Charger Board s three wire harness red yellow blac
18. panel should be faced to the North for maximum effect a Solar panel output is directly proportional to the amount of sunlight to which it is exposed Thus the panel should be positioned to the north due to Australia s southern location The angle to tilt the solar panel for maximum exposure to the sun is determined by the following equation Fig 04 a L 15 Where a is panel s tilt angle from the horizontal and L is the latitude of the mounting location See Fig 05 for a list of pre calculated panel angles for major centres in Australia Use the protractor on the last page to adjust the solar panel s angle If connecting to a swing gate opener proceed to page 9 If connecting to a EasySlider sliding gate opener proceed to Page 10 If connecting to a GDO 9 SecuraLift overhead door opener proceed to Page 11 If connecting to a GDO 6 EasyRoller roll up door opener proceed to Page 12 If connecting to a GDO 8 EasyRoller roll up door opener Swing Gate Opener Set Up SGO 1 Elite SGO 4 SecureSwing amp SGO 4 SecureSwing S WARNING Do not connect the batteries until Step A5 is completed Step A4 Mount the Charger Board l 2 A in se Unplug the Control Box from mains power Remove the Control Box s cover then remove the transformer EMC board if fitted and mains power cable Mount the Charger Board C on the Con
19. trol Box s base B using four brass spacers and eight M4x8 screws marked S supplied with cb19 solar box part number 00606 See Fig 06 Plug the Charger Board s three wire harness red yellow black into the CB 19 board s SBY 3 connector Fig 07 Plug the Charger Board s one wire harness white into the 24vac in connector on CB 19 control board Fig 07 MPORTANT WARNING Do not connect battery or solar panel polarity incorrectly this will result rious damage to components Step A5 Connect the Solar Panel P 2 Feed the Solar Panel s cable through the Control Box s grommet Connect the red wire to the Charger Board s SOLAR connector and the black wire to the SOLAR connector Fig 08 WARNING During Step A6 the opener will become active Step A6 Mount amp Connect the Battery l 2 3 Mount the Battery Box close to the opener Feed the 2 core 18awg gauge cable supplied through the Battery Box s grommet Connect the red wire to the Battery Box s terminal and the black wire to the terminal Fig 9 Feed the other end of the battery cable through the Control Box s grommet Connect the red wire to the Charger Board s BAT connector and the black wire to the BAT connector Fig 08 Step A7 Re setup and Test the Opener l Select Menu 7 on the CB 19 control board press SET select Sub Menu 7 Battery Solar and
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