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GE 12000 SXC

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1. sid e 3LIHWOONVIS A3MS OIOMO 9 NMOYE INOYUVIN UE a3n18 ma 19 MOVIg OM3N 4 AA 1 0 VaN3931 Y c gt lt Gei e e N Wm H c5 I WOL NOEZ WZEINOEZ VE9 A0EZ I ele a la Ei Sen 2 Dram I 0 220 m I I sog I i I I 5 i 1 d5 pr 50 0 vos I o uic ST a ER O 686 qa LE o e E o O ZH0S J AOES UA 1 DO 9 MOSA 2695 SO E0 LO GuoIZezziJojne ens ezues 1210 e o opnpoudu ID OJ IAIp uoo ejueseud eyeudoud ej e IS VSON 87 a 020 522656 S00Z Z0 L N eoejode7 SO OXS 00051 39 lt yresourmmmy dyy ATWLHIN 6 06002 940 euigooejN Beg LING PXINOLL ZXNOEZ xnv gt EI 0 DI p D n Bed ed sq s __ 3LIHWOONVIS AIHO OIDINO 9 NMOMS 3NOHMHVW UA 19 MOVIZ OHAN AIM RHO 109 VUN3931 GE 12000 SXC GS ico iagram ic d CI Schema elettr Electr AS I
2. I rd ca rd ica u 7 Y 25 e O Y e e LO S MOSA D ISA spare PARTS LIST MOSA 10 0300 CF MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only gt gt The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it 1 recommended to indicate AE Europa 59 20090 CUSAGO MI ITALY Ge 3 42 90352 1 fax 39 02 90390466 1 serial number EE 2 model of welder and or generating set 3 n table 4 n position 5 quantity SJ Lac O A TAVOLA RICAMBI SPARE PARTS PIECES DE RECHANGE ERSATZTEILE 3e 16 13 13 18 17 16 20 21 22 o CZECH 1 11 21 22 23 ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 14 12 986016M31 22 03 00 R1GB 069 90 50 10 7
3. petrol in its tank no oil the engine and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT ISSTRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no accessory If you did not keep to the instructions you could damage the structure of the machine m O lt gt LO SC D CTM300 ISA G assembly CTL300 O MOSA 1 0 09 00 CE he CTL or CTM accessory cannot be removed from the machine and used separately actioned manually or ollowing vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the CTL accessory slow towing trolley can be towed up to a maximum speed of 40 Kms hour on asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing For assembling the generating set on the trolley CTL300 please keep to following instructions 1 Liftthe generating set by m
4. 10 10 02 M 1 1 GB CD CISA o ce mark 4 10 07 CF Any of our product is labelled with marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B O gt Vie Europe 59 20090 CUSAGO ITALY o MU 0 CS AN tel 39 02903521 fax 39 0290390466 Vle Europa 59 20090 CUSAGO MI ITALY http e mai info mosa t 39 02903521 fax 39 0290390466 tel 48 in VESTALY TYPE C http www mosait e mail infoemosa it i IN Vol ____ Hz ILL jJ Emi _ n Pow PC nf RPM_ Pima Furthermore on each model it is shown the noise level value the symbol used is the following Wi wi Ze d db Say Sal 10 10 02 M1 4 GB The indication is shown in a clear readable and indeleble way on a sticker EL MOSA Technical data and machine description GE 12000 SXC GS MOSA REV 2 09 09 CE The generating set GE 12000 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through a
5. 40 930150000 330100000 930300000 330200000 330400000 TCM 5D 22 SCHEMA ELETTRICO ELECTRICAL DIAGRAM ELECTRIQUE SCHEMA ELEKTRISCHES SCHEMA ELECTRISCH GEDEELTE ESQUEMA EL CTRICO 107509900 330109901 102042740 1302040 102013290 107302460 33010C060 6062050 33020C060 101091830 101091840 93015C060 259107055 307457055 930159901 COPERCHIO PER SCATOLA TCM CAPPUCCIO SPIA 12V COMMUTATORE STARTER A CHIAVE GRUPPO CAVI TC TAPPO GR CAVI TCM PULSANTE DI STOP CAPPUCCIO GRUPPO CAVI TCM STARTER A CHIAVE INTERRUTT ACCENSIONE A CHIAVE COPERCHIO PER SCATOLA TCM CASE BOTTOM HALF COVER CAP WARNING LIGHT 12V COMMUTATOR STARTER KEY TC CABLE KIT CAP TCM CABLE KIT BUTTON STOP CAP TCM CABLE KIT KEY STARTER STARTER SWITCH TCM COVER TCM5D 6 TCM22 40 TCM5 TCM5 TCM5 TCM5 TCM40 5 10 02 00
6. For shutdown under normal conditions proceed as follows 1 Position the LOCAL START REMOTE START 16 selector on LOCAL START only EAS version 2 cut off power to all utilities by opening the load switch or opening the thermal magnetic switch Z2 input lever in downward position 3 Turn and push the accelerator lever 16 in minimum position 4 allow the motor to run without any load for a few minutes 5 turn the key Q1 to the OFF position gp OF gt NB as a safety measure the On start up key must be entrusted to qualified personnel SHUT DOWN FROM REMOTE only EAS version The start up selector 16 LOCAL START RE MOTE START enables the start up and stop controls for the selected position From the REMOTE START position the start up key on the front panel is completely disabled to stop the generator use the controls on the TCM or EAS panel The unit can also be shut down by means of the TCM remote control or EAS panel 1 Check that the EAS B3 connector is connected to the cable from the TCM or EAS panel 2 Verify or position the LOCAL START REMOT START 16 selector on REMOTE START 3 SHUT DOWN with EAS The EAS panel automatically sees to controlling the motor shutdown cycle including the cooling cycle 4 SHUT DOWN with TCM Follow the same shutdown procedure described for shutdown from the front panel using the TCM key Q1 GE 12000 SXC GS GE 14000 S
7. Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where itis prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately
8. Cert 0192 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality CERTIFICATO n CERTIFICATE No BI CERTIFICA CHE IL SISTEMA DI GESTIONE PER L QUALITA WE HERESY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERA TAE UNITE Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI Unit Operative Via Valbrina 17 18 42045 Luzzara Europa 59 20080 Cusago MI haha E CONFORME ALLA HORMA IS IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE BEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES EA 18 Progettazione produzione ed assiste
9. GE_ Diesel engine USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panel s specific manual for details on installation command control and signalling operations Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Carry out the first start up in MANUAL mode Check that the generators LOCAL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information ADO 12 06 03 M37GB_1
10. H D D D D D D N ATTENTION aD Do not substitute the original tires with other types 18 09 00 M6GB w M CA Set up for operation Engine diesel 1 1 09 05 CF MOSA WW BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY TA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products __ Agip Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the ins
11. Service Department Black smoke 1 Air filter clogged 1 Clean or replace 2 Overload 2 Check the load connected and diminish 3 Injectors defective Injection pump 3 Ask for intervention of Service requires calibration Department White smoke 1 Oil level too high 1 Eliminate excess oil 2 Motor cold or in prolonged operation 2 Insertload only with motor sufficiently with little or no load hot 3 Segments and or cylinders worn out 3 Ask for intervention of Service Department Ee Too little power provided 1 Airfilter clogged 1 Clean or replace by motor 2 Insufficient fuel distribution impurities 2 Check the feed circuit clean and or water in feed circuit refill once again 3 Injectors dirty or defective 3 Ask for intervention of Service Department e e a i Low oil pressure 1 Oil level insufficient 1 Reset level Check for leaks 2 Air filter clogged 2 Replace filter 3 Oil pump defective 3 Ask for intervention of Service Department 4 Alarm malfunction 4 Check the sensor and electrical circuit High temperature 1 Overload 1 Check the load connected and diminish 2 Insufficient ventilation 2 Checkthe cooling vent and relative transmission belts 3 Insufficient coolant liquid Only for 3 Restore level Check for leaks or water cooled motors breakage in the entire cooling circuit pipes couplings etc 28 01 03 401 1500G GE CD GB 68 Troubleshooting GE REV 3 0
12. Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode VRD load 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G EI relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start
13. current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets Shunt D C inductor Welding diode bridge Arc striking resistor Arc striking circuit 110V D C 48V D C diode bridge E P 1 engine protection Engine stop solenoid Acceleration solenoid Fuel level transmitter Oil or water thermostat 48V D C socket Oil pressure switch Fuel warning light Battery charge warning light Oil pressure warning light Fuse Starter key Starter motor Battery Battery charge alternator Battery charge voltage regulator Solenoid valve control PCBT Solenoid valve Remote control switch Remote control and or wire feeder socket Remote control plug Remote control welding regulator E P 2 engine protection Fuel level gauge Ammeter Frequency meter Battery charge trasformer Battery charge PCB Voltage selector switch 48V a c socket Thermal relay Contactor G EI and circuit breaker 42V EEC socket G FI resistor TE P engine protection Solenoid control PCBT Oil level transmitter Engine stop push button 1 Engine start push buttonT C 1 24V c a socket Thermal magnetic circuit breaker S C R protection unit Remote control socket Remote control plug Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage swi
14. db A 71 db A 7m OUTPUT Declared power according to ISO 8528 1 temperature 25 C 30 relative humidity altitude 100 above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power P R P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must be over 80 of the Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a 1 P D Individual Protection Device Acoustic Noise Level LWA Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission lts value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level LWA of 95 dB A Lp a 1 met
15. subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected GE _ Diesel engine The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power In electricity generating groups equipped with monophase sockets use these
16. than 15 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents droop from no load to nominal load which is less than 5 96 static or droop while under static conditions precision is maintained within 196 Therefore for generators at 50Hz the no load frequency can be 52 52 5 Hz while for generators at 60Hz the no load frequency can be 62 5 63Hz POWER The electrical power expressed in kVA on an electricity generating group is the available output power to the reference environmental conditions and nominal values for voltage frequency power factors cos o 12 06 03 M37GB_150 L T a M CA Using the generator MOSA 1 1 09 05 CF In some motors or for special requirements the speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS 9 The power factor is a value which depends o
17. with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for second hand ones when not reparable This of course after authorization GE_ MS_ TS_ In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O1 30 03 00 M45GB MOSA MOSA REV 0 09 05 Ci Dimensioni Dimensions CF Dimensions CD Abmessungen CE Dimensiones ND GE 12000 SXC GS GE 14000 SXC GS 831 1320 01 03 05 35921 1 MOSA lt x N lt lt m O m m 9 O gt gt CD CISA o ELECTRICAL SYSTEM LEGENDE 7 10 09 CF Alternator Wire connection unit Capacitor Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding
18. 0090 Cusago MI for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 lssued on 2009 03 06 Validity date 2012 03 05 Registration Number T 3722 Foa i An P 5 d d Lett Ata gt A Ren Wasmer Glaurenza Prati President of IONET President af Iis et pariners AENOR Spain AFAQ AFNOR Froace Intemational Belum ANCE Merico Portugal CIS ja UC Chia COM China OOS Crech Republic Cro Cen DOS Germany DS Denmark ELOT Greece FC AN FONDONORMA Ieaczmela HEQAA Kong ICONTEC Colombia IMNE Inspecta C ere and RAM Argentina JOA Japos Koro MSZT Avago Nomko AS Norway NSAI fond Poland Canada Quality Asaria Austria RE Rusa Global dass SI bran SEQ Moves SIRIM CAS Inserrational SUS SRAC Soest TEST Petersbang ett Serbia KNet represented m the USA by AFAQ AFNOR ATB Vingoite International CES DOS NSAI lnc CAI and SAI Global The list af IC ei partners is valid at the time of issue of this certificate Updated information is available under www ignet certification com C 5 UNI EN ISO 9001 2000 ISO 9001 2000
19. 02460 220117130 201308039 1243020 305027105 307047250 105611890 105111530 Descr PROTEZIONE TERMICA 5A CONTAORE 230 50 2 IP65 CAPPUCCIO PROTEZIONE 1 D INTERRUTTORE MAGNETOTERMICO 2P INTERRUTTORE DIFFERENZIALE 2P GUIDA STRUM ANALOGICO A LED V Hz PRESA CEE 63A 220V 2P T PRESA CEE 220V MONOF 2P T FRONTALE DISGIUNTORE TERMICO 30A 250V COPERCH CHIUS FORO SCALDIGLIA PRESA 220V 16A COMANDO ACCELERATORE DISGIUNTORE TERMICO 15A 250V SPIA ROSSA 12V SPIA ROSSA 12V CUSTODIA PER PRESA EAS COPERCHIO PER PRESA EAS FRUTTO PRESA CONNETTORE CAPPUCCIO COMMUTATORE STARTER A CHIAVE COPERCHIO PROTEZIONE COLONNETTA GUIDA PER MORSETTIERA INTERRUTTORE DIFFERENZIALE PRESA CEE 110V 16A 2 P T COMANDO STOP FRONTALE PRESA CEE 110V 32A 2 P T Descr THERMOPROTECTION HOURMETER 230V 50Hz IP65 CAP CIRCUIT BREAKER 2POLES GFI 2 POLES FIXING GUIDE ANALOGIC INSTRUMENT V HZ EEC SOCKET 63A 220V 2P T EEC SOCKET SINGLE PH 220V 2P FRONT PANEL CIRCUIT BREAKER 30A 250V COVER EEC SOCKET 16A 220V 2P T ACCELERATOR LEVER THERMAL SWITCH 15A 250V RED WARNING LIGHT 12V RED WARNING LIGHT 12V BOX EAS SOCKET BLIND PLATE EAS SOCKET SOCKET EAS CAP COMMUTATOR STARTER KEY PROTECTION COVER CONNECTING CYLINDER TERMINAL GUIDE GROUND FAULT INTERRUPTOR EEC SOCKET 110V 16A 2 P N FRONT PANEL EEC SOCKET 32A 110V 2 P N Tabla de recambios GE 12000 SXC GS Note Fino a REV 0 09 05 Del 58 08 10 03 08 Da
20. 06 CE Diesel engine Problem Possible cause Solution The motor does not start 1 Start up switch 16 where it is 1 Check position up assembled in incorrect position 2 Emergency button L5 pressed 2 Unblock 3 Preheating where it is assembled 3 Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair 4 Engine control unit or starting key 4 Replace faulty 5 Battery low 5 Recharge or replace Check the battery charge circuit on motor and automatic panel 6 Battery cable terminals loose or Tighten and clean Replace if corroded corroded Q 7 Start up motor defective 7 Repair or replace 8 No fuel or air in feed circuit 8 Refill tank un aerate the circuit 9 Malfunction on feed circuit defective 9 Ask for intervention of Service pump injector blocked etc Department 10 Air filter or fuel filter clogged 10 Clean or replace 11 Air in the gasoil filter 11 Take the air out filling the filter with gasoil 12 Motor stopping device defective 12 Replace 13 Malfunction on electrical power circuit 13 Check and repair on generator control panel The motor does 1 Al r filter or fuel filter clogged 1 Clean or replace accelerate Inconstant 2 Malfunction on feed circuit defective 2 Ask for intervention of Service speed pump injector blocked etc Department 3 Oil level too high 3 Eliminate excess oil 4 Motor speed regulator defective 4 Ask for intervention of
21. 500G_GE CD cs 22 40 REMOTE CONTROL MOSA 1 1 02 03 gt When the TCM 22 40 is used it is not possible to connect the E A S automatic intervention unit 3 The selector LOCAL START REMOTE START 16 of the generating set must be switched on REMOTE START USE OF THE REMOTE CONTROL TCM 22 The coupling of the TCM 22 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 22 assures the following fonctions starting starting key Q1 acceleration selector 16 INSERT AND stop starting key Q1 16 01 Q1 HOOK UP indication of oil low pressure warning light O1 To stop the set move the accelerator lever 16 to the minimum position them turn the key to OFF position USE OF THE REMOTE CONTROL TCM 40 The coupling of the TCM 40 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 40 assures the following fonctions Preheat starting key Q1 Use only for the models that need such function starting starting key Q1 INSERT AND stop starting key Q1 01 01 indication of oil low pressure warning light O1 To stop the set turn the key to the position OFF 06 02 03 M38 G
22. 7 06 CF Diesel engine Problem Possible cause Solution 4 Water radiator or oil clogged where 4 Clean cooling fins on radiator is assembled 5 Water circulating pump defective Only 5 Ask for intervention of Service for water cooled motors Department 6 Injectors defective Injection pump 6 Ask for intervention of Service requires calibration Department 7 Alarm malfunction 7 Check the sensor and electrical circuit GENERATOR Absence of output voltage 1 Voltage switch in position O 1 Check position 2 Voltage switch faulty 2 Check connections and working of the switch repair or replace 3 Protection tripped due to overload 3 Check the load connected and diminish 4 Differential protection device tripped 4 Check on the entire installation Differential switch differential relay cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground 5 Protection devices defective 5 Replace 6 Alternator not sparked 6 Carry out external spark test as indicated in alternator manual Ask for intervention of Service Department 7 Alternator defective 7 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department pRE 3 No load voltage too lowor 1 Incorrect motor running speed 1 Regulate speed to its nominal
23. B ENGINE PROTECTION ES EV ENGINE PROTECTION ES EV The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature The system consist of electronic card of control and check and of an engine stop device solenoid ElettroStop electrovalve ElettroValvola The device enter in operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil pressure In case of low oil pressure check the level and if it is correct call the Service Station In case of high temperature make sure that there are no leaves and or pieces of material obstructing the air ducts gt N B if the unit is used as a generator in hot climates and with loads near to the maximum the protection device can be triggered off please reduce the load of the engine Once the cause of the problem is removed to reset the protection it is enough to report the ignition key Q1 on OFF position and start the engine again IF J M k lai High temperature e 4 SZ Low oil pressure THE ENGINE PROTECTIONS DO NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHANGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 07 05 01 M39GB D CA Troubleshooting GE REV 3 07
24. ECAUTIONS M 2 5 INSTALLATION AND ADVICE BEFORE USE M 2 6 INSTALLATIONS AND ADVICE M 2 7 INSTALLATION M 3 PACKING M 4 TRANSPORT AND DISPLACEMENTS M 6 ASSEMBLY CT M 20 SETTING UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STOPPING THE ENGINE GASOLINE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 34 USE AS WELDER M 35 USE AS AN ENGINE STARTER M 36 USE AS A BATTERY CHARGE 37 USEASA GENERATOR 38 USE OF THE REMOTE CONTROL 39 USE OF THE ENGINE PROTECTION M 40 TROUBLE SHOOTING M 43 MAINTENANCE M 45 STORAGE M 46 CAST OFF 53 DIMENSIONS M 55 RECOMMENDED ELECTRODES M 60 ELECTRICAL SYSTEM LEGENDE M 61 ELECTRICAL SYSTEM 1 SPARE PARTS LIST SPARE PARTS ACCESSORIES 11 01 01 M1 GB MOSA 2 MOSA 1 0 10 02 N ATTENTION This use and maintenance manual is an Important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine GB Copyright CE We advise you to pay attention to the pages concerning the security see page M1 1 MOSA O All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All othe
25. GE 12000 SXC GS 359219003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 01 03 05 35921M00 preparato da UPT approvato da DITE MOS GS DESCRIPTION oF THE MACHINE GE 12000 SXC GS MOSA 0 09 09 Main Characteristics of the unit e Single phase electric power 13 5 kVA 230 V 50 Hz e Diesel engine LOMBARDINI 12LD 477 2 e Asynchronous alternator brushless e Tank of 23 with autonomy of 8 2 h e Dimensions weight 1320x790x750 297 Kg e Noise level at 7m 71dBA e Prepared for automatic start unit e Prepared for remote start stop CONNECTOR FOR EAS OR REMOTE START ATTERY MUFFLER The unit is composed of a structured base which includes a tank an engine alternator unit fixed on the base by 3 elastic dampers a roll bar with hook for an easy and sure lifting a chest hinged to the base for a quick access to the engine to the air filter and to the battery The set is completed by a frontal panel where the sockets the protections and the measur ing instruments are mounted all this protected by a same sized cover a CA GB Quality system MOSA REV 3 02 09 CF THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IQiNet and its partner CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI Operative Units Via Valbrina 17 19 1 42045 Luzzara RE Viale Europa 58 2
26. GNETE ARRESTO MOTORE ELETTROMAGNETE ARRESTO MOTORE FILTRO GASOLIO TUBO COMBUSTIBILE TUBO COMBUSTIBILE FILTRO NAFTA TUBO COMBUSTIBILE ELETTROVALVOLA VALVOLA NON RITORNO VITE FORATA ALTERNATORE COPERCHIO ALTERNATORE FASCETTA STR TUBO 38 50 ACC ZN TUBO DI SCARICO TUBO FLESSIBILE FINITO MOTORE LOMBARDINI 12LD477 2 TUBO FLESSIBILE MT 1 PROTEZIONE ANTIVIBRANTE TRAVERSA SUPPORTO MOTORE RONDELLA PER ANTIVIB 10 5X52 ANTIVIBRANTE SUPPORTO ALTERNATORE DISTANZIALE FISSAGGIO VENTOLA VENTOLA Descr ACCELERATOR SOLENOID ACCELERATOR SOLENOID TERMINAL WIRE RING NUT LEVER SPACER TIE ROD STOP SOLENOID STOP SOLENOID FUEL FILTER PIPE FUEL PIPE FUEL FILTER FUEL PIPE FUEL SOLENOID VALVE NON RETURN VALVE SCREW DRILLED ALTERNATOR ALTERNATOR COVER CLAMP EXHAUST PIPE FLEXIBLE PIPE LOMBARDINI ENGINE 12LD477 2 FLEXIBLE PIPE MT 1 PROTECTION VIBRATION DAMPER ENGINE SUPPORT CROSSBAR WASHER X VIBRATION DAMPER VIBRATION DAMPER ALTERNATOR SUPPORT FIXING FAN SPACER FAN Note EAS VERSION Fino a REV 0 09 05 Del 176 07 25 07 07 Da REV 0 09 05 Del 176 07 25 07 07 EAS VERSION EAS VERSION EAS VERSION EAS VERSION EAS VERSION EAS VERSION EAS VERSION Fino a REV 0 09 05 Del 176 07 25 07 07 Da REV 1 09 09 Del 46 08 26 02 08 GB VERSION GB VERSION GB VERSION Note EAS VERSION Up to REV 0 09 05 Del 176 07 25 07 07 From REV 0 09 05 Del 176 07 25 07 07 EAS VERSION EAS VER
27. NOISH3A 89 ce 1200 sits B o e 93 D N 0 ADD jam 2 d SI 1 Ke e WE No Z yey Le 4 ANS REv 0 0905 CF Pi ces de rechange ND 2 6 Pia 2 N d N Nu nae Sa pr Soc aa CD Ricambi M CA Spare parts MOSA CD Ricambi Spare parts D Ersatzteile CE Tabla de recambios Pi ces de rechange ND GE 12000 SXC GS MOSA REV 1 09 09 Pos Cod P ob 219869050 264149050 107302860 319869056 319862244 209812230 209509057 209509056 219869055 274009055 256602228 209702203 209712205 102011190 209712206 309409060 309409061 309402225 359203100 359253024 6087740 219932070 309502077 209502200 1229810 307012037 209812035 307012038 105112020 359253101 359253039 210016020 Cod 219869050 264149050 319862244 319869056 107302860 209812230 209509057 209509056 219869055 274009055 256602228 209702203 209712205 102011190 209712206 309409060 309409061 309402225 359203100 359253024 6087740 219932070 309502077 209502200 1229810 307012037 209812035 307012038 105112020 359253101 359253039 210016020 Descr ELETTROMAGNETE ECONOMIZZATORE ELETTROMAGNETE ECONOMIZZATORE GHIERA FUNE COMANDO ELETTROMAGNETE MORSETTO PER FUNE LEVA DISTANZIALE TIRANTE ELETTROMA
28. O ASPIRAZ ALTERNATORE Descr Note CAP TANK SR CAP FUEL TANK FLOAT PIPE BREATHER L MT1 qm PIPE qm PIPE FUEL BATTERY 12V 45Ah without maintenance BRACKET BATTERY FIXING TIE ROD BATTERY HOLDER BATTERY MUFFLER EXHAUST GASKET FUEL TANK CAP BOX EXHAUST ALTERNATOR INTAKE BOX GE 12000 SXC GS GE 14000 SXC GS 01 03 05 35921 1 Ricambi Ersatzteile MOSA 58 Spare parts Tabla de recambios GE 12000 SXC GS REV0 0905 Pi ces de rechange ND GE 14000 SXC GS Ricambi M D CA Spare parts D Ersatzteile Tabla de recambios MOSA 1 0909 CF Pi ces de rechange ND GE 12000 SXC GS GE 14000 SXC GS Pos Rev Cod Descr Note 1 209748100 COPERCHIO FRONTALE 2 209818270 PERNO PER CERNIERA 3 373008005 CARENATURA COMPL 4 209718070 COPERCHIETTO 5 105112270 GUARNIZIONE L MT 1 gm 6 209718073 TIRANTE 7 102042870 MOLLA 8 107300180 CHIUSURA COMPL A LEVA 9 343339601 MANIGLIA 10 209508115 PISTONE SOSTEGNO 11 219828230 GRIGLIA ASPIRAZIONE ARIA 12 105112270 GUARNIZIONE L MT 1 13 219828200 PARATIA ASPIRAZ MOTORE 14 209711100 ROLL BAR 15 319930501 BASAMENTO VERS SX C 16 359258218 PARATIA INF ASP ALTERNATORE 17 359258121 COPERTURA APP ELETTRICHE 18 359256010 CONVOGLIATORE ARIA ALTERNATORE 19 209718024 PERNO DI CERNIERA 20 359258217 PARATIA SUP ASP ALTERNATORE 22 209808065 GRIGLIA USCITA ARIA 100 219938280 GR CARENAT
29. REV 1 09 09 Del 58 08 10 03 08 GB VERSION GB VERSION GB VERSION GB VERSION GB VERSION GB VERSION GB VERSION GB VERSION Note Fino a REV 0 09 05 Del 58 08 10 03 08 Da REV 1 09 09 Del 58 08 10 03 08 GB VERSION GB VERSION GB VERSION GB VERSION GB VERSION GB VERSION GB VERSION 01 03 05 35921 1 MOSA Ricambi Ersatzteile MOSA B Spare parts de recambios Rev 0 0905 Pi ces de rechange D GE 12000 SXC GS GE 14000 SXC GS 01 03 05 35921 1 MOSA MOSA Pos N O A La O O Pos N Oa Go ll dd N O CD Ricambi Spare parts D Ersatzteile Tabla de recambios REv 0 0905 CF Pi ces de rechange ND Rev Cod Rev 317802026 342202026 305719875 107301890 107502208 209702203 359259150 209509152 105611270 102042380 309702050 308102023 308101262 319930515 309708200 Cod 317802026 342202026 305719875 107301890 107502208 209702203 359259150 209509152 105611270 102042380 309702050 308102023 308101262 319930515 309708200 Descr Note TAPPO SERBATOIO CON CHIAVE SR TAPPO SERBATOIO GALLEGGIANTE TUBO GOMMA qm TUBETTO RITORNO GASOLIO qm TUBO COMBUSTIBILE BATTERIA 12V 45Ah senza manut TRAVERSA FISSAGGIO BATTERIA TIRANTE PER BATTERIA VASCHETTA BATTERIA SILENZIATORE DI SCARICO GUARNIZIONE TAPPO SCARICO SERBATOIO CASSONETTO SCARICO CASSONETT
30. SION EAS VERSION EAS VERSION EAS VERSION EAS VERSION EAS VERSION Up to REV 0 09 05 Del 176 07 25 07 07 From REV 1 09 09 Del 46 08 26 02 08 GB VERSION GB VERSION GB VERSION 01 03 05 35921 l 069 90 50 10 Y c gt lt Gei e e e N Wm H c5 TE bg Tabla de recambios D Ersatzteile CD Ricambi 68 Spare parts Mosa REv0 0905 CF Pi ces de rechange ND GB VERSION MOSA MOSA Pos c OO Y O WIN N N N N N N N N N N SB Ad LA CN ON 0 0 Oz O Pos CO OO O O1 WIN G N N N N N N N N N lt do do CON OO rd O O CD Ricambi Spare parts Ersatzteile REV 09 09 Pi ces de rechange ND Rev Rev Cod 352007109 105511810 232027130 107669705 359207105 232027036 359207300 305767240 105111520 359207020 873407107 359257032 307017240 209719105 155307107 1302040 1302500 105191550 105191570 105191560 102042740 102013290 107302460 220117130 201308039 1243020 305027105 307047250 105611890 359227020 105111530 Cod 352007109 105511810 232027130 107669705 359207105 232027036 359207300 305767240 105111520 359207020 873407107 359257032 307017240 209719105 155307107 1302040 1302500 105191550 105191570 105191560 102042740 102013290 1073
31. URA COMPL RICAMBI 1 9 22 Pos Rev Cod Descr Note 1 209748100 FRONT COVER 2 209818270 HINGE PIN 3 373008005 COVER COMPL 4 209718070 COVER 5 105112270 STRIP SEALING L MT 1 gm 6 209718073 TIE ROD 7 102042870 SPRING 8 107300180 LATCH 9 343339601 KNOB 10 209508115 SUPPORT AIR INLET WALL 11 219828230 ENGINE INTAKE GRATE 12 105112270 STRIP SEALING L MT 1 13 219828200 ENGINE INTAKE COVER 14 209711100 ROLL BAR 15 319930501 CRANKASE VERS SX C 16 359258218 ALTERNATOR INTAKE UNDERWALL 17 359258121 COVER ELEVTRICAL BOX 18 359256010 ALTERNATOR AIR CONVEYOR 19 209718024 HINGE PIN 20 359258217 ENGINE AIR INTAKE EXHAUST SITE 22 209808065 SCREEN AIR OUTLET 100 219938280 COVER UNIT 01 03 05 35921 l CD CTM 300 68 219930130 MOSA 1 10 09 CF coa pese noe 0000219930131 GR TIMONE PIEDE x TRAINO LENTO KIT SITE TOW 102012560 PARAPOLVERE COVER DUST 0000219930132 GR ASSALE RUOTE TRAINO LENTO KIT SITE TOW 209711160 ASSALE 209711170 RUOTA 08 01 04 KA lt 68 CTL 300 219930140 MOSA REV 1 10 09 CF Pos Rev cod pse noe 0000219930141 102351750 209701150 0000219930142 209701160 105112770 GR TIMONE PIEDE X TRAINO LENTO KIT SITE TOW PIEDE DI STAZIONAMENTO PARKING STAND TIMONE TOW BAR GR ASSALE RUOTE TRAINO LENTO KIT SITE TOW ASSALE RUOTA 06 11 03 KA TCM 5 50 6 22
32. VALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB CD Es GS maintenance MOSA 100905 N ATTENTION Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode m Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY MONTH AND OR AFTER INTERVENTION ON 1 TEST or AUTOMATIC TEST cycle to keep the generating set constantly operative 2 Check all levels engine oil level battery electrolyte necessary top it up Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 M43GB D STORAGE 1 0 06 00 CE In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather ch
33. XC GS EMERGENCY SHUTDOWN Turn the key Q1 to the OFF position 11 10 05 35921 GB CD Comandi D M OSA Controls CE Mandos GE 12000 SXC GS omosa 09 05 Commandes 4 Q1 59A D Z2 T7 GB VERSION Descrizione Description Description Descripci n 15 Presa di corrente in c a A C socket Prises de courant en c a Toma de corriente en c a Comando acceler puls marcia Accelerator lever Filtro aria motore Engine air filter Filtre air moteur Filtro aire motor Asta livello olio motore Oil level dipstick Jauge niveau huile moteur Aguja nivel aceite motor Tappo caricamento olio motore Engine oil reservoir cap Bouchon remplissage huile moteur Tap n llenado aceite motor Tappo serbatoio Fuel tank cap Bouchon r servoir Tap n dep sito Comando stop otop control Commande stop Mando stop Protezione termica motore Engine thermal switch Protection thermique moteur Protecci n t rmica motor Protezione termica corrente aux Aux current thermal switch Protection thermique courant aux Protecci n t rmica corr aux Connettore EAS EAS connector Connecteur EAS Conector E A S Interruttore differenziale 30mA Interrupteur diff rentiel Interruptor diferencial 30 mA Spia alta temperatura Warning light high temperature Voyant haute temp rature Piloto alta temperatura Selettore Start Local Remote Start Local Remote selector Selecteur Start Local Remote Selector Start Local Remote Contaore Hour counter Compte heures Cue
34. ZL OL Lb S O O TAOD 9071 T E y W VOLIAOSZ IVNOI LdO A E _ rP ico jm gt D o s y e gt I Y Electr AJA HILUVIS I I I 6 0 ga I I a r 2 D c Y B N e a cu gt LU CC MOSA MOSA LC6SE 40 60 10 OLO S CC6S 0022071 Jresou WWWJI dyu nU x x JeuBiseq 01 OSVSND 06002 eJoyeubDesiq Bed 012 ba euorzeuiuoueg bed Y e 26 Y is e e N qe t5 r J o 525 mmm summ e SEG Ei mmm I 0 YN Y A A O dio 106 ol 2205 EK 9 LU d lt O 9692 90 50 10 QUOPEZZIONE ens ezues ma e i ili o OJ IAID uoo ouBesip eyueseud eyeudoud Ip IS VSON EI N eoeJode S9 OXS 00021 39 lt pesou maw dy leuBiseq ATVLI IN 6 06002 eJopeubasig Beg SES Bid 12698 exwoez xnv V VG 0 up D n gd ee _
35. anges or anything which can cause rust corrosion or damages to the machine MOSA MOSA gt Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place GE MS TS In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring dama
36. aused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple pP P PP P P P kt SYMBOLS AND SAFETY PRECAUTIONS GE 5 TS PROHIBITIONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing gt It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use to
37. definitions are listed in the manual s TECHNICAL SPECIFICATIONS page gt During the use of the electricity generating group NEVER EXCEED the power indications paying careful attention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precision of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 4 Particularly with resistive loads cos 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 a value which in any case is halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less than 10 the voltage returns to its nominal value within O 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the voltage precision is maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less
38. e coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 8009 16 07 03 M20 R A GB OX D MUSA Start up REV 0 10 05 CF MOSA check before each start up NETE START UP FROM FRONT PANEL 1 Position the LOCAL START REMOTE START 16 selector LOCAL START only EAS version 2 check to ensure the emergency stop button is unblocked where it is assembled 3 make sure the load plugs are disconnected or the thermal magnetic switch Z2 is not inserted intervention insertion lever facing down so as to ensure the motor s start up without any loads inserted 4 Make sure that the accelerator lever or the switch 16 is at its minimum setting 5 Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor see page M37 6 Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts and or the push button 32 models a on without key leaving it as soon as the x engine starts dp NB for safety reason the ke must be kept by qualified personel lt 20 C to 20 10 C to 10 from 5 25 C 7 Once the engine has started leave it running ata reduced speed for some minutes 8 Accelerate
39. eans of suitable hook 2 Slightly fix the jaw 3 of the parking foot to the bar with the M10x20 screws the M10 nuts and the washers so as to let the foot sprag go through 3 Split unscrewing them the two parts of the foot 45 41 to be able later to assemble them on the jaw 4 Introduce into the jaw 3 the upper part 4 of the foot and screw again the lower part 41 then tighten the screws 4V of the jaw to the towbar and block momentaneously with the lever 4L the whole foot 5 Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers see fig page M6 4 6 the axle 7 to the base of the machine see fig page M6 4 with the 8x20 screws and relative washers two per part so that their supports coincide 7 Introduce on the axle the antidust ring 7A with folded edges turned toward the machine 8 Insert the wheel 9 on the axle paying attention to the spacer 8D which is between the two bearings then insert the selfblocking nut 8A and finally as semble the shutting cap 8 9 Pumpthe tyre 9 bringing the pressure to three atms 10 Lower the machine to the ground and place the parking foot definitively regulating at the best height RSA S ee 505 064 G i 00 D i Ka Zei ste 509 Zei ei 90 Vote Gei ete De e 554 9509 ee Ka Dod ele 4 d gt gt mum NG iN 7 RL H
40. ect contacts due to malfunction currents towards the ground When the device detects a malfunction current that is higher than the nominal current or the set current it RESET intervenes by cutting off GH power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities connected r Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole s gt i PRESS Do not keep the central pole on the thermic protection forcefully pressed to prevent its intervention
41. efore using the machine SYMBOLS AND SAFETY PRECAUTIONS GE MS_ TS SAFETY PRECAUTIONS A DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things A CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things A A ATTENTION IMPORTANT NOTE These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB D MUSA 1 1 04 03 SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be c
42. ems Check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements Connect the electric devices to be powered to the AC sockets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch 22 is in the OFF position input lever in downward position Start up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering the utilities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages are the same s In the absence of a load the values for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS Diesel engine There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their
43. er 95 dB A 8 dB A 87 dB A Lp a 4 meters 95 dB A 20 dB A 75 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol according to 2000 14 CE directive when with acoustic noise values indicates that the device respects noise emission limits 11 10 05 35921 GB D MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety gt The information contained in the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired b
44. from the operator DO NOT fit the machine in locations with high risk of flood Please do not use the machine in weather conditions which are beyond IP protection shown both in the data plate and on page named technical data in this same manual 26 11 99 M2 6GB 069 90 50 10 1 4 LU Y Y 22 ecc gt lt gt o N 6 ese 6 N lt SS M1 4 Instalaci n QD CD Installazione Luftzirkulation Installation REV 0 09 05 Installation Li B MOSA CD LISA GS unpacking GE MS TS MOSA 1 1 02 04 CE Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with its packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country Gol _ _ e 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual 2 Read the user s manual the plates fixed on
45. ge to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O6 30 00 00 M45GB gt Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions
46. gs or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place AA e Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTER
47. hine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or thin
48. ide of the motor DRY AIR FILTER TS_GE Air cooled systems OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing employing the TN or TT distribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices th
49. n alternator 5 meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data GE 12000 SXC GS A C GENERATOR Stand by single phase power P R P single phase power Stand by single phase power P R P single phase power 13 5 KVA 12 1 kW 230 V 58 7 12 10 8 kW 230 V 52 5 13 5 kVA 12 1 kW 115 V 117 4 A 12 KVA 10 8 kW 115 V 104 3 A Frequency 90 Hz Cos o 0 9 ALTERNATOR Type synchronous single phase self excited self regulated brushless Insulating class H ENGINE Mark Model LOMBARDINI 12LD 477 2 Type Cooling system Diesel 4 Stroke air Cylinders Displacement 2 954 cm Stand by output 14 9 kW 20 3 HP P R P output 13 5 kW 18 4 HP Speed 3000 rpm Fuel consumption 75 of P R P 2 8 l h Engine oil capacity 3 Starter Electric GENERAL SPECIFICATIONS Tank capacity 23 Running time 75 of P R P 8 2 h Protection IP 23 Dimensions max Lxwxh mm 1320 790 750 Weight on base 297 Kg Measured acoustic power LwA pressure LpA Garanteed acoustic power LwA pressure LpA Dimensions and weight are inclusive of all parts 96 db A 71 db A 7m 96
50. n the load s electrical specifications it indicates the ratio between the Active Power KW and Apparent Power kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power supplied by the alternator The nominal value for the power factor is cos 0 8 for different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power KW so as to not overload the electricity generating group motor the apparent power kVA will diminish proportionally to the increase of cos q For cos values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures in the case of a start up of several motors
51. no too high load value 2 Voltage regulating device where itis 2 Adjust regulator device as indicated assembled defective or requires in alternator manual or replace calibration 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Corrected no load voltage 1 Incorrect motor running speed due to 1 Check the load connected and too low with load overload diminish 2 Load with cos less than 0 8 2 Reduce or rephase load 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department C Unstable tension 1 Contacts malfunctioning 1 Check electrical connections and tighten 2 Irregular rotation of motor 2 Ask for intervention of Service 5 Department e 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator 5 manual 5 Repair or replace e Ask for intervention of Service Department 8 OSA 68 MAINTENANCE 1 0 09 05 CF e Have qualified personnel maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the mac
52. ntahoras Spia livello combustibile Warning level light Voyant niveau carburant Piloto nivel combustible Spia carica batteria Battery charge warning light Voyantcharge batterie Piloto carga bateria Spia lumin press olio oil alert Oil press warning light oil alert Voyant lumin press huile oil alert Indic lum pres aceite oil alert Chiave di avviamento Starter key Cl de d marrage Llave de arranque strumento analogico V Hz Analogic instrument V Hz Instrument analogique Instrumento anal gico V Hz Interruttore magnetotermico Thermal magnetic circ breaker Interrupteur magn tothermique Interruptor magnetot rmico 01 03 05 35921 l D CA Using the generator 1 1 09 05 CE It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Access forbidden to area adjacent to electricity generating group for all non authorized personnel The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TT and TN syst
53. nza di tratton macchine per agricoltura e manutenzione del verde motosaldalnc e gruppi elettrogeni Design production and servicing of tractors agricultura and green maintenance machines engine divan welders and generating sels erri 8 Marsa dela Quant pe eg abi des agunt dla orca 1550 OX LADDER Lr rp E m ul Laren Lei de regolamento pi is onec arua de Lien di pavone pavia posta dele arene rm d El Far OB Set ay De rt Eu Fal Ho 2 Dente Of ste re The advantages for MOSA clients are e Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions e Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB D INDEX GE 5 TS EAS REV 1 10 07 CE M 01 QUALITY SYSTEM M1 01 COPYRIGHT M 1 1 NOTES M 1 4 CE MARK M 1 5 TECHNICAL DATA M 1 6 TECHNICAL DATA ENGINE DRIVEN WELDER M2 2 1 SYMBOLS AND SAFETY PR
54. ols adapted to the various maintenance works Use only with safety protections specifically suitable It is advisable to use protections suitable for A the different welding works Use only with safety protections d is advisable to use protections suitable for the different daily checking works Pus 24 y 4 Va WA 1 RK 27 Use only with safety protections is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or maintenance 26 11 99 M2 1GB D MOS A amp INSTALLATION AND ADVICE BEFORE USE GE MS TS_ MOSA 1 0 06 00 CE A The installation and the general advice concerning the operations are finalized to the correct use of the machine the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin static electricity can demage the p arts on the circuit Do not fill tank completely Wipe up spilled fuel before
55. r possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS_ TS_ EAS 10 10 02 M1 01 GB GE MS TS EAS INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention gt gt In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA par
56. socket Transfer fuel pump control Ammeter selector switch 400V 230V 115V commutator 50 60 Hz switch Cold start advance with temp switch START STOP switch Polarity inverter two way switch Engine protection EP7 AUTOIDLE switch AUTOIDLE PCB A4E2 ECM engine PCB Remote emergency stop connector V A digital instruments and led VRD PCB Water in fuel Battery disconnect switch Inverter Overload led Main IT TN selector NATO socket 12V Diesel pressure switch Remote control PCB Pressure turbo protection 26 07 04 M60GB 2692 90 50 10 euoizezzuojne ens ezues 1719 e o ip uoo ouesip ajuasaud Siaudod Ip e EAIASII IS VSON EI N S9 9XS 0001 39 lt l esourwww dilu 3910890 BUYON AWLI IIN 6 06000 IN 910 06981 See A auoizeuuouat p I Jddy 9120 IE SI md con Oy N 9002 0L 90 ap ns ojueureBej oo 3 E TN 1200082 13 La I39 uoo neuBeuioggeje niinsos I TN 890022002 13 ezues ojjepo uoo dois 5 GE 12000 SXC GS GE 14000 SXC GS aay 1 SR T 1109 TINA 109 b O Q Q LL ZUM N33 i L
57. sockets for connecting the loads In other cases always use the phase and Neutral ELECTRIC PROTECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch Z2 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model c models with adjustable operating current do not modify the settings since doing so can compromise the installation s protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 C so that each variation of 10 roughly corresponds to a variation of 596 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current ADO 12 06 03 M37GB_1500G_GE ID M CA Using the generator MOSA 1 1 09 05 CF DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indir
58. starting engine a hut off fuel of tank when moving machine where it is assembled An electric shock can Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours Www 3 FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas CHECKING BOARD or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the TL to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone a gt person involved gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the
59. surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH EXPLOSIVE ATMOSPHERE 10 06 00 2 D INSTALLATION AND ADVICE REV 1 06 07 CE MOSA MOSA INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES m Usein open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants X Maximum leaning of the machine in case of dislevel LL 20 max 10 Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature gt Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE US At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE A ATTENTION For a safer use
60. tch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 min solenoid valve Hydraulic oil pressure switch oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EP5 Pre heat push button Accelerator solenoid PCB Oil pressure switch
61. the machine the data plate 30 03 00 M3GB CD LISA TRANSPORT AND DISPLACEMENTS COVERED UNITS GE MS TS MOSA 1 0 03 00 CF A NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION ITIS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine Cp 68 SUPER SILENCED LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER ADOA 30 03 00 M4GB CD 5 TRANSPORT AND DISPLACEMENTS COVERED UNITS GE MS TS_ MOSA 1 0 01 01 CE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has
62. the engine at max set lever on maximum position and then take up load GE 12000 SXC GS GE 14000 SXC GS c In case of unsuccessful start up do not insist for longer than 5 seconds Wait 10 15 seconds before attempting another start up REMOTE START Only EAS version The unit can also be started by means of the remo te TCM control device or through the EAS automatic intervention panel 1 Position the LOCAL START REMOTE START 16 selector on REMOTE START 2 check that the emergency stop button is unblocked where it is assembled 3 Connect to the EAS B3 connector the TCM or the EAS panel 4 Start up with EAS The EAS panel automatically sees to controlling the motor s start up cycle is The preheating time on the EAS panel is normally set at 10 seconds for low temperatures it may be necessary to increase it to 15 or 20 seconds to ensure start up Contact an authorized Service Centre or our Technical Service Department directly to modify this setting 5 Start up with TCM Perform the same procedure for start up from the front panel using the TCM start up key Q1 RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual 11 10 05 35921 GB sr MUSA Shutting down the motor MOSA REV 1 09 05 CF SHUT DOWN FROM FRONT PANEL
63. ts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established gt gt The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use

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