Product Manual: Manual-PowerArc
Contents
1. UV Process Supply Inc 3 773 248 0099 e 888 UVLAMPS 1229 W Cortland St FAX 773 880 6647 e 800 99FAXUV Chicago IL 60614 4805 www uvprocess com e info uvps com 3 SPECIFICATIONS AND EQUIPMENT CLASS This curing system has been manufactured with respect to electric shock fire and mechanical hazards only in according with EN60598 1 a b c d e f g h 1 j k 1 AC supply connection 100 to 240 Volts AC 50 60 Hz Power input Max 140 watt Equipment class Type A Protection against electric shock Type A Protection against entry of liquids None Use environment This equipment would not suitable for use in the presence of a flammable material Operation There are five functions that can be selected by one mode and two direction buttons on the front panel Depressing the mode button the LCD displays in sequence Setting gt Auto gt Manual gt Life time gt Turn on times for a cycle Fuses 2 per unit T2AL250V 110VAC TYPE TIAL250V 230VAC TYPE Lamp mercury short arc Lamp 103W 12VDC Output wavelength range 300 500nm Output light intensity approximately 8000mw cm New shipment at max intensity setting Standard fiber optic light guide 3 amp 5 mm light guide for general use m Unit s overall dimensions Height 16 cm Length 33 cm Width 27 cm Unit s weight Control box 9 5 kg n Thermal safety The power supply will cut off if overheating occurs After a 3 42. f Always switch off the power before connecting or disconnecting the light guide g All internal product servicing must be done by trained personnel h Never use this curing light near a flammable liquid anesthetic oxygen or any environment full of flammable material 1 Adjust your curing time in accordance with the curing variables Some examples are an increase in the composite thickness or an increase in the distance between the end of the light guide and the materials to be cured J UV is a hazardous light do not expose yourself to UV light without proper protection AN CAUTION 1 The curing energy in this unit may possibly be higher than equipment you have previously used It is important to observe the following precautions and procedures a Do not expose this light to people b Do not stare directly at UV light c This unit shall not be used by someone who has been fitted with a heart pacemaker and or has been cautioned against the use of small electrical appliances such as hair dryers etc AN CAUTION 2 This light curing unit contains a mercury short arc lamp Like all mercury arc lamps the bulb may explode under rare circumstances Do not operate this light curing unit without the case or light guide removed 2 DESCRIPTION The POWER ARC UV100 uses a 100W mercury short arc lamp to emit light for UV curing between 300 500nm for polymerization with UV curable chemical material such as UV adhesives epoxy etc
3. 773 880 6647 e 800 99FAXUV Chicago IL 60614 4805 www uvprocess com e info uvps com check the condition of the optic probe face and light guide face to ensure that it is not the cause of reduced light output Lamp replacement may be required For a complete selection of radiometers please visit our website at www uvprocess com or give us a call at 773 248 0099 NOTE 1 For lamp replacement please contact your authorized dealer 12 OUR SUGGESTION When curing place the light guide end no closer than 10mm from the material being cured Locating the light guide end too close can cause the light guide end to become cloudy from vapors generated when curing the adhesive This cloudiness can reduce UV output up to 50 We recommend that when the operator is not using the light guide place the light guide in a safe place This can help to prevent the light guide end from getting scratched 13 CLEANING MAINTENANCE A POWER UNIT 1 The power unit should be unplugged before cleaning and disinfecting to prevent from electric shock 2 Washing or spraying the power unit with water cleanser and chemical disinfectant is not recommended and may result 1n electric shock and damage of inner circuitry If this happens please contact us for inspection 3 The case of power box is made of metal and plastic To properly clean wipe the surface lightly with a cleansing solution and soft cloth B LIGHT GUIDE 1 Do not autoclave the light guid
4. minute cool down process it resets and normal usage may resume o Wide range intensity adjusting Light intensity can be adjusted from 30 to 100 4 OPERATIONAL ENVIRONMENT Ambient temperature 10 C 40 C Relative humidity 30 75 Atmospheric pressure 700hPa 1060hPa 5 TRANSPORTATION AND STORAGE ENVIRONMENT Ambient temperature 10 C 70 C Relative humidity 10 90 Atmospheric pressure 500hPa 1060hPa 6 LAMP REPLACEMENT a CAUTION Before attempting to replace the lamp turn the master power switch to OFF on the back side of the power box and disconnect the curing light unit from the AC outlet Allow the lamp to cool completely b Open the cover of the power box c Replace with a 103W 12VDC mercury short arc Lamp To maintain proper functionality UV Process Supply Inc 4 773 248 0099 e 888 UVLAMPS 1229 W Cortland St FAX 773 880 6647 e 800 99FAXUV Chicago IL 60614 4805 www uvprocess com e info uvps com use only an appropriate bulb available from the distributor An incorrect bulb type may cause the entire unit to break down NOTE do not touch the bulb or the inside of the reflector d Reassemble the case CAUTION The positive and negative pole of the lamp should not be reversed as the replacement is processing The lamp will be damaged if the electrodes are reversed 7 TROUBLESHOOTING GUIDE PROBLEM SERVICE PROCEDURE 1 Curing lamp 1s on and fan does not operate Un
5. 0099 e 888 UVLAMPS 1229 W Cortland St FAX 773 880 6647 e 800 99FAXUV Chicago IL 60614 4805 www uvprocess com e info uvps com LCD displays Auto _ S This is automatically set at the same number as the Setting time Now the LCD displays Auto S During this period the shutter will remain closed until the footswitch is depressed When the footswitch is depressed the LCD will display a countdown and a beeper will sound when the time 1s up in order to remind the user to stop curing If you want stop anytime during the curing process just depress the footswitch once again and the curing lamp will shut off The LCD will reset to original preset time for the next curing cycle f the Manual function 1s selected the user must depress the footswitch once then the shutter will remain open and the LCD will display manual S As long as the unit 1s curing a beeper sounds every 10 seconds The curing process won t stop unless the footswitch is depressed once again It is not necessary for operator to hold down the footswitch during manual curing The Lamp function records the accumulated lamp usage time The LCD displays Life J f LJ P hr min sec NOTE this display cannot be reset or changed The Turn on function records the number of times the unit has been powered on off The system should be optimally operated at least 4 hours per each use If a lesser time o
6. ING SWITCH SETTING gt AUTO MANUAL gt BULB LIFE TURN ON gt SETTING POWER SWITCH located at the rear side of power box to control power on off and reset the built in program INTENSITY KNOB located at front panel of power box for output light intensity adjustment 9 ASSEMBLY CONNECTION The shipping box contains Power cord 1 set UV curing unit Ipc 5mm x Im liquid light guide single Ipc Foot switch Ipc Protective eye goggle Ipc Option 3mm 5mm WITH DUAL LIGHT GUIDE ARE AVAILABLE 3nm 5mm WITH QUADRIC LIGHT GUIDE ARE ALSO AVAILABLE 10 OPERATION a Light guide Insert light guide into light emitting slot and push firmly in to assure it 1s fully seated Access the screw from the hole on the side of front panel and fasten the head screw to secure the light guide b Electric plug See electric information plate at bottom of power unit first and plug the power cord into appropriate AC outlet c Power unit Depress the power switch at rear of power box to start the unit Then the LCD will flicker as it warms up d Curing mode setting Once the system is ready to use the LCD displays Setting S for operators to select the mode they want A detailed explanation 1s listed below The Setting function is used to preset the shutter time for Auto function Once the Setting function has been set press the Mode button one time then the UV Process Supply Inc 6 773 248
7. OVE THESE REMEDIES ARE THE BUYER S EXCLUSIVE REMEDIES UNDER NO CIRCUMSTANCES SHALL THE MANUFACTURER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES 16 OPTIONAL ACCESSORIES 3mm 5mm with dual or quadric light guide UV Process Supply Inc 9 773 248 0099 e 888 UVLAMPS 1229 W Cortland St FAX 773 880 6647 e 800 99FAXUV Chicago IL 60614 4805 www uvprocess com e info uvps com
8. POWER ARC UV 100 HIGH INTENSITY SPOT CURE SYSTEM USER MANUAL UV Process Supply Inc 1 773 248 0099 e 888 UVLAMPS 1229 W Cortland St FAX 773 880 6647 e 800 99FAXUV Chicago IL 60614 4805 www uvprocess com e info uvps com TECHNICAL DESCRIPTION SAFETY PRECAUTIONS DESCRIPTION SPECIFICATIONS AND EQUIPMENT CLASS OPERATIONAL ENVIRONMENT TRANSPORTATION AND STORAGE ENVIRONMENT LAMP REPLACEMENT TROUBLESHOOTING GUIDE SYN NN BWN k INSTRUCTIONS FOR USE 8 SYMBOLS PARTS 9 ASSEMBLY CONNECTION 10 OPERATION 11 LIGHT INTENSITY TEST 12 OUR SUGGESTION 13 CLEANING MAINTENANCE 14 LIABILITY 15 WARRANTY 16 OPTIONAL ACCESSORIES UV Process Supply Inc 2 773 248 0099 e 888 UVLAMPS 1229 W Cortland St FAX 773 880 6647 e 800 99FAXUV Chicago IL 60614 4805 www uvprocess com e info uvps com TECHNICAL DESCRIPTION 1 SAFETY PRECAUTIONS a Before operation you must read the user manual carefully b Refer to Section 13 CLEANING MAINTENANCE for cleaning instructions c To prolong lamp life if the lamp is on the fan must be on as well If not please switch off the lamp and contact us for repair service d To protect the light guide it should always be placed 1n its holder after each curing procedure 1s completed e To keep the operation safe we suggest that you check your local AC power supply voltage before you use this product internationally or buy it from an international company
9. e 2 The light guide sheathing should be cleaned with the same precautions and procedures of the power unit 3 Clean the light guide end monthly or as required Use alcohol and a clean cloth remove heavy coating of cured adhesive with a blade and then clean with alcohol 14 LIABILITY The manufacturer will be responsible for the safety reliability and performance of this product only if e Assembly operations extensions re adjustments modifications or repairs are carried out by persons authorized by UV Process Supply e The electrical installation in the room complies with requirements e The equipment is used in accordance with these instructions for use UV Process Supply Inc 8 773 248 0099 e 888 UVLAMPS 1229 W Cortland St FAX 773 880 6647 e 800 99FAXUV Chicago IL 60614 4805 www uvprocess com e info uvps com 15 WARRANTY The manufacturer hereby guarantees that for a period of one year from the date of purchase this instrument shall be free from defects in material and workmanship and will perform satisfactorily under normal conditions of use and service THE WARRANTY STATED HEREIN IS THE SOLE WARRANTY APPLICABLE TO POWERARC UV100 PRODUCTS THE MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES AS TO MERCHANDISABILITY OR FITNESS FOR A PARTICULAR USE THE MANUFACTURER S LIABILITY WITH RESPECT TO ITS PRODUCTS IS EXPRESSLY LIMITED TO THE REMEDIES SET FORTH AB
10. f curing is employed the lamp life may be shortened The Intensity adjustment function allows the output intensity to be controlled by adjusting the mechanical knob NOTE 1 The microprocessor needs a very stable power source Although the built in circuit is designed to stabilize the power source any large power surge may scramble the preset program If this occurs the operator can switch the power off and back on again to reset the built in program and the unit should work normally again As well we suggest the operator turn off the power if the unit will be idle for more than one hour 2 If the lamp remains activated for an extended period a safety thermostat will cut off power to prevent the unit from overheating Operation can be restored by simply allowing the fan to run for 3 4 minutes Normal usage may then be resumed 3 Protect the light guide from tight bending do not bend tighter than a 3 inch radius or crushing Do not autoclave the light guide 4 Never immerse any part of unit in water 5 Do not cover or block the slots in the bottom and back of the instrument Doing so will not allow adequate airflow around the system for proper cooling 11 LIGHT INTENSITY TEST We recommend the use of a UV radiometer At normal condition the reading should exceed 3 000 mW cm at max intensity setting If the reading is lower than this please UV Process Supply Inc 7 773 248 0099 e 888 UVLAMPS 1229 W Cortland St FAX
11. it must be shut off immediately contact seller for repair 2 Curing lamp does not switch on the fan does not Check to ensure power cord is operate and no message is shown on the screen plugged in Check fuses Ensure that the top case is properly seated If you are not certain what else could be wrong contact seller for repair 3 Curing lamp does not light but the fan is working Allow the lamp to cool for about 5 minutes Try again If this does not help check to see that the Lamp cord is plugged in Lamp has not burned out If not certain what has happened contact seller for repair 4 UV output low reading from a radiometer O Light guide aged or bent Light guide end is scratched or dirty Lamp has aged 5 Chemical compound 1s not cure completely Adhesive is not compatible with UV light UV output low see above NOTE We and our authorized distributors will make available on request circuit diagrams component part lists and other information to assist the user s appropriate technical personnel to repair any units that are designated by us as repairable UV Process Supply Inc 5 773 248 0099 e 888 UVLAMPS 1229 W Cortland St FAX 773 880 6647 e 800 99FAXUV Chicago IL 60614 4805 www uvprocess com e info uvps com INSTRUCTIONS FOR USE 8 SYMBOLS A TIME SET depress this button to preset the curing time gt SHIFT BUTTON shift the cursor to preset the curing period MODE SETT
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