FAG Motion Guard CONCEPT6 CONTROL
Contents
1. 4 Operati Olsen dieere et einer reete even nee ees AR SEEPS EE N EEE EEES IESSE 4 Ambient conditions sessur ccayvectyetvdevevecsivacevessspelvasscehevence 5 Legal guidelines cine ee eee reno e Teens 5 Intended purpOSE c eoe etre eere tanen nente rae aera th sne red 6 Responsible persons 6 Qualified personnel a rettet te dre RR ciasna 6 Protective equipment wis orco eerte rere eee ener 6 GU 6 Mo Nting e 7 Teach In ahicul eee E 17 Malf tiCtOns eiecti erne tn 22 Technical data ur sahne ben 23 EU Declaration of Conformity eese 26 2 BA11 Schaeffler Technologies Features Scope of delivery Drive unit User manual Figure 1 Scope of delivery Note Accessories necessary Holder drilling template screws 2 Cover for LC250 8 LC250 250 cm 4 Cover for LC500 8 LC500 500 cm 6 Connection cable with plug 5mor10m Figure 2 Accessories FAG Motion Guard CONCEPT6 CONTROL The lubricator FAG Motion Guard CONCEPT6 CONTROL supplies lubricant to one lubrication point The maximum pressure is 25 bar The lubricant is provided by a replaceable lubricant cartridge LC unit This user manual must always be complete and in a legible condition Any persons using the distributor must have this user manual available and must observe the information in the manual The scope of del2. FAG Motion Guard CONCEPT6 CONTROL Automatic single point and multiple point lubrication system User manual SCHAEFFLER iK lt gt ran High product safety Definition of guidelines and symbols Warning A Caution A Note Original user manual Safety guidelines and symbols Our products correspond to the current level of research and technology If the bearing arrangement is designed correctly the products are handled and fitted correctly and as agreed and if they are maintained as instructed they do not give rise to any direct hazards The warning and hazard symbols are defined along the lines of ANSI Z535 6 2006 The meaning of the guidelines and symbols is as follows In case of non compliance death or serious injury may occur In case of non compliance minor or slight injury will occur In case of non compliance damage or malfunctions in the product or the adjacent construction will occur There follows additional or more detailed information that must be observed Numbers within a circle are item numbers This user manual is the original user manual in accordance with the Machinery Directive 2006 42 EC Schaeffler Technologies BA11 1 Features Design and safety guidelines FAG Motion Guard CONCEPT6 CONTROL Page Scope of delivers weeen e erre RTT Evene Le Fio ENE 3 Accessories NECES S oreoveseoisessssssssnsrrendsssnssrseseress resinersirenet net 3 appen m
3. BA 11 GB D
4. According to the formula the LC unit must be replaced after 10 56 months The maintenance plan must therefore be changed to show 10 months and 2 weeks 700 7 300 100 20 BA 11 Schaeffler Technologies Changing the LC unit Replace an empty LC unit immediately If the LC unit is empty the lubricator gives the signal low to the controller and the red and green LEDs flash simultaneously Figure 17 I Only new completely filled FAG LC units of the correct size should be used LC units should only be replaced in a dry environment Note Dispose of old parts in accordance with the applicable regulations E a Green LED Wo 2 uw G Red LED e LC unit empty 000168A9 Figure 17 Changing the LC unit Changing the LC unit Rotate the cover in an anti clockwise direction and remove Remove the empty LC unit the display will show LC and the red LED will flash Insert the LC unit into the cover and remove the sealing cap Figure 7 page 8 Press the LC unit into the cover until lubricant emerges from the outlet Position the LC unit and cover on the drive so that the catches lock into place and the teeth engage with each other Rotate the cover in a clockwise direction until the bayonet catch locks into place The controller in the drive unit will automatically recognise that the LC unit has been replaced The display will show if the device has been switched off or 99 Vol i
5. LC unit Observe the maximum tightening torque the maximum length ofthe lubricant feed line and the minimum bending radius 2 Hexagon head screws M6X 25 for wall mounting on metal 2 Hexagon head screws M6X16 for lubricator and holder 3 Spacing 45 mm horizontal Spacing 141 5 mm vertical Spacing 143 mm from carrier 00016D82 Figure 8 6 DIEN Location w i Schaeffler Technologies BA11 9 Fitting the connection cable Warning A w 1 Brown not assigned 2 White fault low active negative logic 3 Blue earth Black live 15 V DCto 30 V DO G Connection cable 6 Lubricator G PLC Power pack Figure 9 Connection example FAG Motion Guard CONCEPT6 CONTROL After mechanical mounting the lubricator is connected to the controller of the machine for example PLC by means of a connection cable Connect the connection cable to the controller observing the pin assignment Figure 9 Insert the plug of the connection cable into the socket on the lubricator and screw tight Do not work on live parts of the electrical device Sparking and fire risk due to short circuit Electrical connections must only be made by skilled personnel An incorrect connection can lead to destruction of the circuit board 00016D83 10 BA 11 Schaeffler Technologies Teach In Caution A n Determining the greasing period Greasing period After mounting the gr
6. AI 130 2 18 6 4 3 17 61 3 8 8 2 112725 a5 4 18 57 9 8 3 1 9 EZ 16 5 3 8 19 54 8 7 8 1 8 109 6 5 3 6 20 52 1 7 4 dl 104 2 14 9 3 4 21 49 6 7 1 1 6 99 2 14 2 33 22 47 3 6 8 1 6 94 7 i555 3 1 23 45 3 6 5 165 90 6 12 9 3 24 43 4 6 2 1 4 86 8 12 4 2 8 25 41 7 SS ME E 26 40 1 2 80 1 27 38 6 gua Je 28 yen 74 4 29 35 9 71 8 30 34 7 69 4 5 Schaeffler Technologies BA11 11 Example LC250 LC500 Greasing Greasing volume Minimum switch off period Caution A FAG Motion Guard CONCEPT6 CONTROL The machine manufacturer indicates that greasing should be carried out using 15 cm per 100 hours of operation For a greasing period of 9 weeks the column Weeks gives a value of 16 5 cm This value is the lowest value above 15 cm If greasing is set on the lubricator enter 9 weeks in the configuration process For 10 weeks the grease quantity is 14 9 cm Since the variation from 15 cm is less than 196 ask the machine manufacturer whether this setting can be used for greasing For a greasing period of 19 weeks the column Weeks gives a value of 15 7 cm This value is the lowest value above 15 cm If greasing is seton the lubricator enter 19 weeks in the configuration process For 20 weeks the grease quantity is 14 9 cm Since the variation from 15 cm is less than 196 ask the machine manufacturer whether this setting can be used for greasing Greasin
7. LTITOP filled with other lubricant ARCANOL MULTITOP 400G Available by agreement Only FAG original accessories should be used 24 BA 11 Schaeffler Technologies LC250 LC500 G Cover for LC250 Cover for LC500 Connection cable 5 m 10 m 6 Holder drilling template screws 7 Connector straight Connector elbow 9 Reduction nipple 49 Lubricant feed line Grease cartridge Figure 19 Accessories 00016E20 Service Empty lubricators can be sent to Schaeffler Technologies AG amp Co KG for disposal of used parts in an environmentally friendly manner replacement of the LC unit setting of the required lubricant quantity Schaeffler Technologies BA11 25 FAG Motion Guard CONCEPT6 CONTROL EU Declaration of Conformity Declaration of Conformity for lubricator FAG Motion Guard sx dd ras CONCEPT6 CONTROL EU Declaration of Conformity In accordance with EG Machinery Directive 2006 42 CE and EMC Directive 2004 108 CE We hereby dec are that the product described below is in conformity with the applicable fresh and requirements of tre EU Directive in terms of is design and type and in the execution we have brought into circulation This declaration shail coase to be valid If amy modification is made to the product withogt our agreement Provtuet description A tomate tubnostor Product name FAG Motion Guard CONCEP TE OONTROL Type LCZ50 and LC500 Applicable harmonised sta
8. R Ecc 0 Activate outlet 2 a Oe Oe Det Change PIN first digit for initial configuration or u following PIN reset only 42 Change PIN second digit T T for initial configuration or following PIN reset only 12 De Ot Oe 3 Configuration complete Figure 12 3 Configuration menu 00016DD2 Schaeffler Technologies BA 11 15 Switching on the lubricator Green LED 2 Residual volume 8 Red LED 4 Error code Figure 13 Lubricator switched on FAG Motion Guard CONCEPT6 CONTROL The controller switches on the lubricator Carry out the first four steps only when using pulse operation Apply voltage 15 V to 30 V Wait at least 1 minute at least 14 minutes if the distributor is connected Detach from the voltage supply Wait at least 20 seconds When setting greasing on the lubricator only carry out the following three steps when using pulse operation carry out these steps as well Apply voltage 15 V to 30 V Initiate additional greasing see page 18 Check whether the lubricator is giving the signal high the green LED on the lubricator is lit or flashing and the residual volume is displayed Figure 13 If the red LED is lit or flashing there is an error see page 22 00016D84 At initial operation the pump system in the drive unit is filled with approx 5 cm universal grease After approximately ten lubrication pulses the pump system will be filled wit
9. age 20 This can be carried out using the software FAG Motion Guard Select Manager www schaeffler iam de Additional greasing is only possible at an ambient temperature of more than 0 C The remaining running time which has been shortened as a result of the additional greasing must be taken into consideration in the lubrication and maintenance plan 18 BA11 Schaeffler Technologies Conversion Low temperature deactivation Note Flashing ice crystal indicates 0 C to 19 C Figure 16 Low temperature display Reactivation The lubricator can be converted from 250 cm to 500 cm or vice versa The drive unit itself is identical for both sizes The two sizes differ only in terms of the cover and the LC unit see table page 24 After conversion reconfigure the lubricator and indicate the new volume If the temperature falls to a value between 0 C and 19 C the ice crystal symbol will flash Figure 16 Additional greasing is not possible below 0 C T XO If the temperature falls below 20 C the lubricator switches itself off The ice crystal symbol appears permanently the remaining quantity is still displayed The lubrication point is not greased below 20 C Damage may occur if appropriate measures are not taken 000168A8 The lubricator switches itself back on automatically as soon as the temperature rises above 20 C Schaeffler Technologies BA11 19 Remaining ru
10. cant fill date The information in this manual corresponded to the most recent status at the close of editing The illustrations and descriptions cannot be used as grounds for any claims relating to lubricators that have already been delivered Schaeffler Technologies AG amp Co KG accepts no liability for any damage or malfunctions if the lubricator or LC unit has been modified or used in an inappropriate manner Schaeffler Technologies BA11 5 Design and safety guidelines Intended purpose Responsible persons Qualified personnel Protective equipment Caution A Failure Caution A Warning A FAG Motion Guard CONCEPT6 CONTROL The lubricator greases one lubrication point and gives feedback to the machine controller on whether it is operating without malfunctions Typical areas of application include the lubrication points on rolling and plain bearings drive and conveyor chains guidance systems open gearboxes and seals The operator and safety co ordinator are defined as responsible persons The operator is the natural or juristic person that uses the lubricator or on whose instruction the lubricator is used The lubricator must only be used by qualified personnel A person defined as qualified personnel is authorised to use the lubricator by the safety co ordinator has all the necessary knowledge is familiar with the safety guidelines has read and understood this manual Protective equipment is intended t
11. connector for lubricator Figure 18 I E Lubricator Schaeffler Technologies BA 11 23 Accessories Components and ordering designation Caution A FAG Motion Guard CONCEPT6 CONTROL Accessories see table and Figure 19 page 25 Component Ordering designation LC250 with 250 cm Arcanol MULTITOP ARCALUB C6 LC250 MULTITOP LC250 with 250 cm other lubricant Available by agreement LC500 with 500 cm Arcanol MULTITOP ARCALUB C6 LC500 MULTITOP LC500 with 500 cm other lubricant Available by agreement Cover for LC250 made from transparent plastic ARCALUB C6 CAP 250 Cover for LC250 made from aluminium for lubricants containing ester Available by agreement Cover for LC500 made from transparent plastic ARCALUB C6 CAP 500 Cover for LC500 made from aluminium for lubricants containing ester Available by agreement Connection cable 5 m ARCALUB C6 CABLE CONTROL 5M Connection cable 10 m ARCALUB C6 CABLE CONTROL 10M Holder ARCALUB C6 HOLDER Straight connector G1 8 6 pieces including closing plug 4 pieces ARCALUB C6 JOINT MP 0 SET Angled connector G1 8 6 pieces including closing plug 4 pieces ARCALUB C6 JOINT MP 90 SET Reduction nipple ARCALUB C6 NIPPLE G3 8 G1 4 Lubricant feed line 5 m 8X1 5 mm inside diameter 5 mm ARCALUB C6 TUBE 5M Grease cartridge 400 g for prelubrication filled with Arcanol MU
12. cover until lubricant emerges from the outlet Loosen the stopper and remove the cover disk Position the LC unit and cover on the drive so that the catches lock into place and the teeth engage with each other Rotate the cover in a clockwise direction until the bayonet catch locks into place 00016D81 8 BA11 Schaeffler Technologies Location Ifthe lubricator cannot be located directly on the lubrication point locate the lubricator on the carrier and connect it to the lubrication point using a lubricant feed line Grease the lubrication point and the lubricant feed line Screw the holder to the lubrication system using support washers and hexagon head screws M6X16 Maximum torque 3 Nm Make holes for the three fixing screws using the drilling template supplied Locate the lubricator and holder to a carrier on the machine Figure 8 Screw the connector G1 8 accessory into the grease outlet on the lubricator Maximum torque 2 Nm Connect the lubricator to the lubricant feed line 8x 1 5 mm maximum length Figure 6 page 7 Lay the lubricant feed line to the lubrication point minimum bending radius 40 mm Screw the connector into the lubrication point Connect the lubricant feed line to the connector Note The connector for the lubrication point is not supplied by Schaeffler Technologies AG amp Co KG It Grease the lubrication point and lubricant feed line with the same lubricant as contained in the
13. easing period is determined and the lubricator is then set It is only at this stage that the lubricator is supplied with voltage and initial greasing carried out The lubricator is thus ready for operation Before initial operation ensure that the lubricator is not damaged Ensure that the lubricator and where necessary the connectors and lubricant feed line are correctly fitted and that the connection cable is free of voltage The greasing period depends on the lubricant quantity required atthe lubrication point Determine the greasing period according to the table or use the soft ware FAG Motion Guard SELECT MANAGER www schaeffler iam com Mean lubricant quantity in cm stated in each case for 100 hours of operation for the relevant LC unit Greasing LC250 250 cm LC500 500 cm period Days Weeks Months Days Weeks Months 1 1041 7 148 8 34 3 2083 3 297 6 68 5 2 520 8 74 4 17 1041 7 148 8 34 3 3 347 2 49 6 11 4 694 4 99 2 22 8 4 260 4 37 2 8 6 520 8 74 4 irl 5 208 3 29 8 6 9 416 7 59 5 13 7 6 173 6 24 8 5 7 347 2 49 6 11 4 7 148 8 2163 4 9 297 6 42 5 9 8 8 130 2 18 6 4 3 260 4 37 2 8 6 9 115 7 16 5 3 8 231 5 331 7 6 10 104 2 14 9 3 4 208 3 29 8 6 9 11 94 7 1135 3 1 189 4 DIN 6 2 12 86 6 12 4 2 9 173 6 24 8 57 13 80 1 11 4 2 6 160 3 22 9 5 3 14 74 4 10 6 2 4 148 8 21 3 4 9 15 69 4 9 9 253 138 9 19 8 4 6 16 65 1 9 3 D
14. f it was switched on before replacement When it is switched on the lubricator will continue working with the existing settings m Never fit a partially empty LC unit The fill level of an LC unit is not detected by the device When an LC unit is fitted the controller is programmed such that the display always shows 99 Vol If a partially empty LC unit is fitted the fill level displayed will be incorrect Schaeffler Technologies BA11 21 Malfunction Eliminating the malfunction Error messages Error cause remedy FAG Motion Guard CONCEPT6 CONTROL Errors are communicated to the controller ofthe machine via the connection cable and shown on the display The lubricator will shut itself down until the error has been eliminated and the error message has been cleared If the error message EO E2 E3 or E5 is shown a distributor is connected see BA 12 FAG Motion Guard C6 MP DISTRIBUTOR If an error is present the red LED will flash Read off the error code and compare with the table Localise the error Eliminate the error Clear the error message by pressing the key SELECT t gt 4 s Localise and eliminate possible error sources using the table Code Error Possible cause Remedy in display E1 Lubricator Pressure too high Remove the blockage has been leading to excessive and clearthe error switched off motor current by pressing the outlet is blocked key SELECT t gt 4 s E4 Lubrica
15. g can be initiated by the connected controller pulse operation or by the lubricator In both cases the lubricator is connected to the machine controller viathe connection cable and indicates whetherit is working correctly or an error is present The grease volume dispensed by the device in one lubrication pulse is always 0 5 cm If a larger grease quantity is to be provided the device carries out several lubrication pulses The shortest switch off period between two lubrication pulses is 20 seconds pulse operation 30 seconds setting of greasing directly on the lubricator If the waiting period between one lubrication pulse and the following lubrication pulse is not long enough the pressure in the lubrication system can rise above the permissible pressure In pulse operation ensure that the waiting period is not less than the minimum switch off period of 20 seconds 12 BA11 Schaeffler Technologies Configuration MODE SAVE SELECT Dt 4 s Selection t lt 4s Change values t gt 4s Jump to next item store values t gt 4 s Back to previous item delete last change Figure 10 Keys Time limit In the configuration process it is defined whether the lubricator will work using pulse operation Figure 11 page 14 or the greasing period will be set directly on the lubricator Figure 12 page 15 The lubricator is configured using the keys MODE SAVE and SELECT Figure 10 After switching on the c
16. h grease from the LC unit If universal grease is not suitable for the lubrication point initiate a lubrication pulse ten times before initial operation and dispose of the universal grease 16 BA 11 Schaeffler Technologies Operation Switching on Switching off Display Switched on 2 Switched off Figure 14 Operating mode LED Description Check the lubricator regularly during operation and if necessary initiate additional greasing The controller of the machine switches on the lubricator Apply voltage 15 V to 30 V Check whether the lubricator is giving the signal high The controller of the machine switches off the lubricator Switch off the lubricator so that it is free of voltage Check whether the lubricator is giving the signal low After switching off all the settings are saved After switching on greasing will be continued at the point where it was stopped The display shows whether the lubricator is switched on or off Figure 14 If the lubricator is switched on the display shows settings and operating mode or error messages X There are two LEDs on the front of the lubricator 00016DD3 LED Signal Description Green Flashing No error Green Continuously lit Greasing Red Flashing Error Green and red Flashing Replace LC unit immediately Schaeffler Technologies BA 11 17 Inspection Additional greasing CD Lubricator
17. isplay Key MODE SAVE 3 Key SELECT G Green LED Red LED Figure 4 Displays operation 4 BA11 Schaeffler Technologies Ambient conditions Operating temperature Storage Storage life of drive unit Stopper Cover disk 3 Drive unit Figure 5 Drive unit Storage life of LC unit Legal guidelines If the cover has been fitted correctly the lubricator is resistant to dust and spray water The sealing rings and plastics may be attacked by ambient media Uniform dispensing of lubricant and pressure build up to a maximum of 25 bar can only be ensured at operating temperature Protect the distributor against chemically aggressive environments Lubricators can be used in the temperature range from 20 C to 60 C Store the lubricator in dry dust free conditions protected against sunlight and in the temperature range from 15 C to 25 C The storage life of the drive unit is restricted by the life of the back up battery The back up battery will be discharged through running down after approx 10 years and must then be replaced by the manufacturer The internal back up battery will run down even more quickly if the stopper and cover disk are removed from the drive unit Figure 5 Leave the stopper and cover disk on the drive unit during storage and only remove immediately before mounting 00016D80 The maximum storage life of an LC unit is 2 years the controlling factor is the lubri
18. ivery is shown in Figure 1 0001688D Check the delivery and report any damage in transit as a complaint to the carrier Any defects must be reported promptly to Schaeffler Technologies AG amp Co KG Schaeffler Technologies AG amp Co KG accepts no liability for any defects that are the subject of retrospective complaints Accessories to be ordered separately Figure 2 QD _ E gt 00016D96 Schaeffler Technologies BA11 3 FAG Motion Guard CONCEPT6 CONTROL Connectors The grease outlet of the lubricator has an external and internal thread and can thus be screwed directly to the lubrication point or into the distributor Information on the distributor see BA 12 FAG Motion Guard C6 MP DISTRIBUTOR Connection via connectors and lubricant feed lines is also possible Figure 3 The lubricator is connected to the controller of the machine using the socket and connection cable 00016D7E Grease outlet 2 External thread 3 Internal thread G Lubrication point Connector 6 Lubricant feed line G Distributor Socket Figure 3 Connectors Operation The operating period and lubricant quantity are set on the lubricator using two keys Figure 4 The lubricator can however be operated completely under machine control pulse operation The settings are visible on the LC display Whether the lubricator is operating correctly or not is indicated by a green or red LED 00016D7F LC d
19. ndards EN 150 12100 12003 Safety of machinery Basic concepts general prnciples tor design Pet Cem mn a ewe EN ISO 12100 22003 Safety of mactinery Base concepts genera peoples for design Pan 2 Techescal ptncgtes En 60794 1 2008 mantas orne of owes Sonden Ne inatia Atamani FIS D 97421 Scherer EM A oe ih dukat d c Owi ina Armin aa Vice Preadert Senicom not Aternatet Product Manager Schaefer Group Indusal FIS Lubticaben Products Que Schwenturt 1603 2010 Mn mann M wae te tees A A Figure 20 The nalen poisina Pe sm carus mai be diner 00018012 26 BA11 Schaeffler Technologies Schaeffler Technologies BA11 27 28 BA11 Schaeffler Technologies MATNR 033034710 0000 BA 11 01 GB D 2012081 Printed in Germany by hofmann Schaeffler Technologies AG amp Co KG Postfach 1260 97419 Schweinfurt Germany Georg Sch fer Stra e 30 97421 Schweinfurt Germany Phone 49 2407 9149 99 Fax 49 2407 9149 59 E Mail support is schaeffler com Internet www schaeffler com services Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the right to make technical changes Schaeffler Technologies AG amp Co KG Issued 2012 August This publication or parts thereof may not be reproduced without our permission
20. nning time Determination of remaining running time Remaining running time Calculation example FAG Motion Guard CONCEPT6 CONTROL After additional greasing or extended downtime determine or calculate the remaining running time and enter this in the main tenance plan The greasing period is set to 8 months The machine is temporarily shut down after 2 months the display shows a residual quantity of 75 After 25 of the greasing period 2596 of the grease has been used up so there is no need to use a formula for calculation here After putting into operation record in the maintenance plan that the LC unit is to be replaced 6 months later The remaining running time can be calculated For pulse operation calculation is based on the residual quantity and the settings on the controller of the machine If greasing is set on the lubricator the remaining running time can be calculated using the following formula OSLRV 260 R z Days weeks months as a function of SZ Remaining running time SZ Days weeks months Greasing period set on the lubricator RV 96 vol Residual quantity The lubrication point is greased each 100 hours with 1 6 cm The lubricator with LC250 is set to a greasing period of 22 months After 11 months and at a residual volume of 4896 the machine and therefore also the lubricator is shut down for several weeks Once the machine has been reactivated when should the LC unit be replaced
21. o protect personnel against health risks Always wear safety goggles when working with the lubricator Connect the lubricator to the controller using the connection cable Pay attention to any malfunction of the lubricator and take appropriate measures to prevent possible damage to property Do not modify the lubricator Keep grease away from eyes skin and clothing Observe the safety data sheets for the greases When working on machinery and plant observe the safety guidelines and user manuals of the manufacturer 6 BA 11 Schaeffler Technologies Mounting Long lubricant feed line 1 Operating range standard grease 2 Operating range low temperature grease 3 Impermissible outside specification Figure 6 Operating temperature length of lubricant feed line Examples Operating temperature of grease If the lubricator is not mounted directly on the lubrication point the maximum length of the lubricant feed line must be calculated and then the mounting location selected accordingly The maximum length of the lubricant feed line is dependent on the grease used the ambient temperature 60 140 oc 507 I pun mern 0001689A Determining the maximum length ofthe lubricant feed line Figure 6 The operating temperature is 5 C Working from 5 C to the right gives a maximum length of 3 m for standard grease and a maximum length of 5 m for low temperature grease Calculating
22. onfiguration menu is activated by pressing the key MODE SAVE t gt 4 s When working in the configuration menu the response depends on how long the key is pressed for Figure 10 Short press shorter than 4 seconds Select this configuration item Long press longer than 4 seconds Store values go to next configuration item In the configuration menu the response depends on how long the key is pressed for Figure 10 Short press shorter than 4 seconds Change value Long press longer than 4 seconds Do not store values return to previous configuration item wet x MODE MODE SAVE nec er 000168A4 If a key is not pressed for 3 minutes during configuration the configuration mode is terminated Any changes made up to this point are implemented Schaeffler Technologies BA 11 13 Setting pulse operation Lubricator switched off 2 Display of time setting and PIN reset 3 PIN entry first digit PIN entry second digit s Select LC unit volume 6 Set 00 days here 7 Change PIN first digit for initial configuration or following PIN reset only Change PIN second digit for initial configuration or following PIN reset only 9 Configuration complete Figure 11 Setting pulse operation FAG Motion Guard CONCEPT6 CONTROL If greasing is to be initiated by the controller switch the lubricator to pulse operation Pulse operation is set on the lubricator The display is fed b
23. switched on 2 Press both keys simultaneously Figure 15 Additional greasing Remaining running time FAG Motion Guard CONCEPT6 CONTROL Check the following regularly the integrity and condition of the lubricator connectors and feed lines the residual volume of lubricant the position and secure location of all components If the supply voltage is connected to the lubricator additional greasing can be initiated manually For each additional greasing operation a greasing pulse is initiated and the lubrication point is greased with 0 5 cm of lubricant Check whether the green LED is continuously lit No additional greasing is possible at this time If the green LED is flashing additional greasing is possible In order to initiate this press both keys simultaneously for at least 4 seconds Figure 15 In most cases additional greasing is initiated immediately One exception is when the lubricator initiates several lubrication pulses almost immediately after one another If both keys are pressed simultaneously for at least 4 seconds during a greasing pause this is stored by the lubricator At the end of the pause an additional lubrication pulse is then initiated as often as was activated but no more than five times gen gi ac dl f ucee V 9 iN oy 4 D OS gI He BEL A _ 000168A7 After additional greasing or extended machine downtime weekends plant shutdowns recalculate the remaining running time see p
24. the operating temperature The length of the lubricant feed line is 4 m Working from 4 m upwards gives a minimum operating temperature of 10 C for standard grease and a minimum operating temperature of 5 C for low temperature grease With a lubricant feed line length of 5 m the following greases can be used Standard grease 415 C to 60 C Low temperature grease 0 C to 15 C Schaeffler Technologies AG amp Co KG accepts no liability for applications which fall outside the specifications Figure 6 Ifthe application does fall outside the specifications it is absolutely vital that Schaeffler Customer Service is contacted before initial operation Schaeffler Technologies BA 11 7 Material required Assembly Cover 2 Catch 4 pieces LC unit Sealing cap G Outlet Stopper Cover disk 8 Teeth 9 Drive unit Figure 7 Assembly FAG Motion Guard CONCEPT6 CONTROL The following material is required for mounting connectors lubricant feed line connection cable holder grease cartridge 400 g for pregreasing of the lubricant feed line drive unit LC unit cover Order accessories as necessary see table page 24 Do not use LC units and lubricant feed lines other than those from Schaeffler Technologies AG amp Co KG Always use a new LC unit Assemble the lubricator as follows Insert the LC unit into the cover and remove the sealing cap Figure 7 Press the LC unit into the
25. tion system Drive unit Replace drive unit has been is defective switched off LC Lubrication system LC unit missing Fit new LC unit does not detect an LC unit Ifthe error cannot be eliminated please contact Customer Service at Schaeffler Technologies AG amp Co KG 22 BA11 Schaeffler Technologies Technical data Technical data for lubricator see table Accessories see table page 24 and Figure 19 page 25 Lubricator Designation CONCEPT6 CONTROL 250 CONCEPT6 CONTROL 500 Volume of LC unit 250 cm 500 cm Length 210 mm 260 mm Diameter 92 mm 92 mm Mass approx 1 3 kg approx 1 4 kg Mass including LC unit approx 1 5 kg approx 1 8 kg Operating period 1 day to 24 months Lubricant quantity 0 5 cm per lubrication pulse Operating pressure max 25 bar Lubricants Greases up to consistency class NLGI 2 Operating temperature 20 C to 60 C Power supply 15 V DC to 30 V DC Current consumption 120 mA typical Switching current max 1 A for malfunction output Connection cable 4 pin length 5 m or 10 m Threaded connector G3 8 external G1 8 internal for lubricator Diameter of lubricant 8X1 5 mm inside diameter 5 mm feed line Length of lubricant max 5 m feed line 1 A combination of these maximum values is only possible at temperatures gt 20 C Figure 6 page 7 i ii NS 3 Diameter SS gt 2 Length 3 G Threaded
26. y the internal battery the connection cable must be free from voltage Perform all steps according to Figure 11 2 PIN reset to 00 by the following key combination 2x MODE SAVE gt 2x SELECT gt MODE SAVE The display disappears briefly and then reappears 6 Set 00 days here el OF OF e OHO 2 s x 5 4 Me Me Oe Oe S cJ e 00016087 14 BA 11 Schaeffler Technologies Setting greasing The greasing period is set using two keys on the lubricator onthe lubricator The display is fed by the internal battery the connection cable must be free from voltage Perform all steps according to Figure 12 2 PIN reset to 00 by the following key combination 2x MODE SAVE 2x SELECT MODE SAVE The display disappears briefly and then reappears 6 Set the greasing period see table Greasing period page 11 8 9 and 49 These settings are only effective when the distributor is connected see BA 12 FAG Motion Guard C6 MP DISTRIBUTOR i 4 m Do Tm Me Ma T MN gt x bi x 705 Lubricator switched off 1 1 az 2 Display of time setting and PIN reset 4 ay 8 PIN entry first digit 8 E c3 4 PIN entry second digit 1 G Select LC unit volume gt 6 Set month weeks or days D4 7 Change to days or weeks Set outputs 9 Activate outlet 1 10 G
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