CROSSBAR KIT Part Number - Sparks Toyota
Contents
1. TOYOTA Preparation RAV4 2013 CROSSBAR KIT Part Number PT278 42130 Kit Contents Quantity Reqd Crossbar Assembly Front long Crossbar Assembly Rear short Recommended Sequence of Application a T Hardware Bag Contents 6 l4 Lever Assembly with tbolt_ i rr eee Additional Items Required For Installation l 2 2o o o 2 o ee Conflicts Po Recommended Tools Personal amp Vehicle Notes Protection Safety Glasses ne Safety Gloves re Vehicle Protection Wrist amp Belt Buckle Protection Special Tools C Installation Tools N Non Intrusive Infrared Temp Probe Gun Heat Gun Special Chemicals Approved Cleaner General Applicability Issue C 1 25 2013 Mandatory Vehicle Service Parts may be required for reassembly STOP Damage to the vehicle may occur Do not proceed until process has been complied with OPERATOR SAFETY Use caution to avoid risk of injury CAUTION A process that must be carefully observed in order to reduce the risk of damage to the accessory vehicle and to ensure a quality installation TOOLS amp EQUIPMENT Used in Figures calls out the specific tools and equipment recommended for this process REVISION MARK This mark highlights a change in installation with respect to previous issue SAFETY TORQUE This mark indicates that torque is elated to safety Page 1 of 4 pages TOYOTA RAV4 2013 CROSSBAR KIT Procedure Care mus2. anual Se A a Place Crossbar User s Manual and lever key in the vehicle s glove box LOCKED Issue C 1 25 2013 Page 3 of 4 pages TOYOTA RAV4 2013 CROSSBAR KIT Checklist these points MUST be checked to ensure a quality installation Check Accessory Function Checks _ Ensure crossbars are secure and in correct position Crossbar User s Manual Lever Key Crossbar Gaps Crossbar Orientation Vehicle Function Checks D O Vehicle Appearance Check After accessory installation and removal of protective cover s perform a visual inspection Issue C 1 25 2013 Look For A Front crossbar should not be forward of warning label User s Manual Installation Instructions and Lever Key inside vehicle glove box Ensure crossbars are fully clamped with no gaps around the end supports Ensure the crossbars FORWARD arrow is facing the front of the vehicle Ensure no damage including scuffs and scratches was caused during the installation process For PPO installations refer to TMS Accessory Quality Shipping Standard Page 4 of 4 pages
3. t of the crossbar touches the line on forward limit warning label 2 places Fig 2 1 c Load rear crossbar shorter so that the rear of the crossbar is 50mm 2 in from the front of the rear rail cover 2 places Fig 2 1 A NOTE DO NOT POSITION FRONT d If necessary adjust the width of the crossbar by sliding the R H end support so that there is a secure fit on the side rail Fig 2 2c Issue C 1 25 2013 Page 2 of 4 pages TOYOTA RAV4 2013 CROSSBAR KIT Procedure 3 Install Lower Clamps A a Verify proper clamps prior to installation by looking for position markings on top of clamp 4 places Fig 3 1 b Carefully position clamp underneath side rail under cross bar support Use vehicle Front of ee ae Vehicle DB WU protection to avoid contact with surface While positioning the clamp insert the lever through the hole on the support and into the clamp Make sure lever screw engages and bottom support is flush with upper support Tighten lever handle until handle bottoms out on support 4 places Fig 3 1 c After lever is tight back off one turn line the lever up with the opening in the support and close lever 4 places Fig 3 2 NOTE ENSURE THE CROSSBAR IS SECURELY FASTENED TO THE SIDE RAILS mes Be careful to avoid pinching d Using the supplied key turn lock in lever to lock the crossbar in position 4 places Fig 3 3 UNLOCKED 4 Install User s M
4. t be taken when installing this accessory to ensure damage does not occur to the vehicle The installation of this accessory should follow approved guidelines to ensure a quality installation These guidelines can be found in the Accessory Installation Practices document This document covers such items as Vehicle Protection use of covers and blankets cleaning chemicals etc Safety eye protection rechecking torque procedure etc Vehicle Disassembly Reassembly panel removal part storage etc Electrical Component Disassembly Reassembly battery disconnection connector removal etc Please see your Toyota dealer for a copy of this document 1 Affix front crossbar Forward Limit a 395 Front of warning labels to side rails 3 25 a W Vehicle 83mm between 60 F and 110 F a Clean the area on the front LH side rail Stor a The side rail surface temperature must be b Using a ruler measure 83mm 3 25 in back from front of side rail A c Remove adhesive backing from label and Fig 2 1 position so that the triangle on the label is p TD pointing to the rear of the vehicle Label Stabe should be 83mm back from back of the front K rail cover Fig 1 1 a d Repeat for RH side rail 2 Install Crossbars Fig 2 1 A a Make sure FORWARD arrows on crossbar end supports are pointing toward the front of the vehicle Fig 2 1 b Load front crossbar longer so that the fron
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