POWER TROWEL 4
Contents
1. GROUP S R L p w 4 gt OPERATING AND MAINTENANCE HANDBOOK POWER TROWEL 4 90 NEW gt 2 P gt pa b ATTENTION The present manual must always be available to the operator Assistance Tel 39 0423746008 Fax 39 0423746050 info tieppoluisello it www tieppoluisello it Tieppo Group srl Via Minato 26 D 31039 TREVISO Vall di Riese Pio X ITALIA The present manual includes Instructions for the utilization Maintenance regulation Spare parts Inside you will find all the necessary information for a correct utilization of this machine We invite the user to follow carefully the warning included inside and to read it in each of its parts to be able to know better our machinery and to avoid any problem caused by a wrong utilization of it On the base of the safety rules law 626 the operators must be equipped with all the individual protective devices D P I safety shoes gloves helmet glasses caps proper clothes The content of the present manual can be modified without any notice only by the producer at the purpose to improve the machinery performance already dispatched It is forbidden to reproduce and translate the present manual without the written authorization of Tieppo Group srl OROROSSO 2 SECURITY lt This manual is proposed to issue the necessary instructions to the operator for the correct use of the equipment safety Be2. VITETE12X30ZINCATA 1 __ 4COVIEIB3D 69 RONDELLA 12ZINCATA 1 _ 4COROND2 CROROSSO 19 DADO M10 AUTOBLOCCANTE ZINCATO 4CODADO102 VITE TE 8 X 20 8 8 ZINCATA 4COVTE820 VITE TE 10 X 25 8 8 ZINCATA 4COVTE1025 VITE TSPEI 6 X 16 8 8 ZINCATA 5 616 VITE TCEI 6 X 10 8 8 ZINCATA 610 80 _ MASSA FRIZIONE PAF 0105 55 OROROSSO 20 9 WARRANTY The machines sold by the company TIEPPO GROUP SRL are warranted regarding the structure and use of appropriate materials to the following conditions 1 The warranty is valid only for twelve 12 month 2 3 4 5 6 7 8 9 The Manufacturing company will repair and or replace at their discretion such parts or groups that are detected faulty Repaired and or replaced parts are covered by the same warranty as the original parts with a maturity of twelve 12 months from the date of replacement For the replacement of defective parts on the machine the producer undertakes to return the same equipment in the time needed to restore the efficency of the same All necessary expenses for the transportation of parts destined for replacement under warranty must be paid by the buyer Any repairs and work performer during the warranty period by unauthorized persons will void any warranty rights During the warranty period replaced parts become property of the manufacturer For components not manufactured by us are subject
3. 4 Clean and fill with clean fuel 5 Check filters and sparking plugs 6 Replace filter 1 Replace accelerator cable 2 Clean filter 3 4 Contact our technical support 1 Replace the lift blade cable 2 Assemble the absent hexagon nut 3 Replace lift blade fork 4 Contact our technical support 15 The power trowel moves up and down on the floor With the increase of engine revolutions rotors don t rotate OROROSSO F mA 1 Hardened concrete under crossing of blades 2 Blades not adjuste or worn out 3 Central shaft is bent 1 Worn out broken belts 2 Worn out clutch linings 1 Cleaning the blades and the crossing of blades 2 Adjust the angle of the blades 3 Contact our technical support 1 Replace belts 2 Replace clutch linings 16 17 bd EZI ee 5 74 40 2 JL a V ws 2 mee 94 Yi Z H 77 2 E E Z ATS oS OR ROSSO 8 0 SPARE PARTS ra DESCRIZIONE ARTICOLO 2 BRACCETTO 4 90 025 1275 030 ACRBRACODS __3 VITEBLOCCABRACCETTO RT 4 GOMITOXCROCERA 25 4CRGOMITOS S ______ Q25INT 33EST SP SX7 DSI TTO 4COPARO253357 6 DADOMIORIBASSATOZINCATO 1 4CODADO104 8 VITETESTATONDAQUADROSOTTOTESTA M10X40 4COVITIA 9 PALETTE 4 90 ESTERO PACCHI DA 4 PZ
4. need At the time of the loading and unloading of the same use special lifting hooks For lifting the machine use a crane or lifter appropriate of lifting the weight of the machine see technical data For the transport by truck to have the power trowel in an horizontal position with all of the finish blades on the ground and secure with appropriate cables or straps approved To change the oil engine follow any regulations of the attached manual of instruction and use of the motor OROROSSO 13 MAINTENANCE 6 MAINTENANCE For any maintenance work you have to operate with the machine stopped Before you start any maintenance clean the machine thoroughly Usury of the blades can make them extremely sharp so use protective gloves The supply or engine oil replacement are described in the manual of use and maintenance of the engine 6 1 PERIODIC MAINTENANCE The power trowel not requires special maintenance however it is good practice to follow the following guidelines 1 Make careful clearing of the machine from the working waste 2 Make occasional repairs in case of doubt contact manufacturer 3 Clean air filter see engine manual 4 Check engine oil level see engine manual 5 Check the state of wear of the blades 6 Check the tightness of screws and hex nuts those subject to vibration 7 Check for any emergency stop 6 1 WEEKLY CHECKS 1 Check tension and wear of the transmission belts 2 Clean the sparking plug of th
5. to the terms of the original manufactures warranty any claims will therefore be transferred to the purchaser Only the original purchaser can benefit from this warranty our liability on the warranty is voided when a The original owner sold the property of the machine b Changes have been made to the machine without written permission of the manufacturer c Have been added to the machine parts and or devices not manufactured by us not authorized with written permission from the manufacturer 10 The Company will not accept any responsability for damages caused by the machine on work about the malfunction of the same 11 The warranty does not cover any damage caused by excessive stress of the OzOROSSO machine for example use of the machine despite the finding of anomalies from extended use without maintenance by the use of unsuitable operating materials or from not following the instructions contained in the user manual 21 12 The engine warranty is valid to the original conditions of suppliers 13 The warranty conditions are binding on all sellers of our product with the exception to a written agreement with our company 14 The manufacturer does not accept any responsibility in case you have difficulties in the resale or for abroad use due to the provisions of the protection of property in the country where the machine was sold WARNING If it is necessary to use the warranty we ask you to specify the following info
6. 6 MANOPOLA GOMMA 22 PER STADIA OROROSSO 18 38 VOLANTINO A 6 LOBI 99 44 art 74511 LAVORATO SCOVOLEL3 39 SPINACIUNDRICA8X 40 1 4 5 8 40 CHAVETA10X8X10 4OTCHIAI08100 42 CUSCINETTO RONDELLE SPALLAMENTO ALZAPALE AS 1528 __ 4COCURAP 43 7 CUSCINETTOREGGISPINTA ALZAPALE AXK 1528 ACOCURAP1 A4 77 SUPPORTOBARRAFILETTATAALZAPAIE 2 45 6 45 777 SUPPORTOCORDAAZAPAE d4EU8 46 7 SUPPORTOCARRUCOLAALZAPAE 48 7 CARRUCOLACORDAAUAPALE _ 4LECARCAPL 49 7 5 6 1 ACOSPINELGSO0 50 PIASTRA SUPPORTO FORCELLA 4 120 VERNICIATA _ 4LESUPFORCG 52 PERNO FORCELLA 12 L 245mm ZINCATO PER SINGOLE CON NRVPO90 4COPERNO32 53 7 DEFLETTORE SCARICO HONDA 5000000 4MODEFLETI 54 BARRA FILETTATA M8 Lunghezza 130mm ZINCATA 4OTBARF8 __ 55 VITETE8X708 8 ZINCATA 1 4COVTE870 56 RONDELLA MAGGIORATA 0 8 24 ZINCATA ACORONDMAGS 58 CHIAVETTA8X7X35 59 CHIAVETTAA BARRE 1 4 6 3 4OTCHAS A 60 12 308 8 ZINCATA 4COVICEI230 62 RONDELA B8ZINCATA __ 4COROND 63 RONDELLAGROVERDiam 8 MAGGIORATA ZINCATA 4CORONDGRB 64 7 VITETSPEI10X258 827INCATA 4COVTSPEHODS 65 VITE TE UNF 5 16 L 1 25 4mm 8 8 BRUNITA 68
7. RB 0614F CB 3COPALE490E 10 RONDELLA FERMA CROCERA ACRROND3 1 CHAVETA10X8X35 1 4OTCHIA10835 12 7 CAMPANAALZAPALEFORO 35 4LECAMPSS __ 14 7 CUSCINETTOREGGISPINTA2065FEDERALMOGUL 4COCUR2065 ___ 15 CERCHIO DI PROTEZIONE 4 90 NEW PER NRVPO9OZINCATO 4CACERCA2 ___ 16 ANTIVIBRANTE GOMMINO XFRATTAZZATRICISINGOLE NRSO ShA d 25 8 h 10 142mm_ _ 20 CARTER PROTEZIONE CINGHIA 4 120 4 90 4CACARTERO 22 ___________ 5 1610 024 1 _ 4OTTB161000 23 CERNIERA ZAMA 50 50 4 FORI 06 3 RONO78 4COCERNIERA2 24 __ GANCIOSOLLEVAMENTO 4 90 4 120 IN LAMIERA NEW VERNICIATO 4COGANCSOLS 25 CINGHIAA26ROFLEX 1 40 6 26 ________ 5 GOMMATO 8 FORO 85 1 4COPASCAVOBB 28 ALBEROLENTOFRATTAZZATRICE 4 90 4 120 PER RIDUTTORE NRVPO90 4OTALBEROSA 29 BOCCOLA FISSAGGIO ALBERO LENTO RIDUTTORENRVPOSOTLI7S ZINCATA 40 30 7 FORCELAALZAPALE490 4 120FINITA 31 MOTORHONDAHPS 11 13 J 32 MANICO NUDO FRATTAZZATRICE 90 4 120 CORTO NEW PERNAVPOOZINCATO 4LEMANIFRCN 33 _ACCELERATORE A LEVA IN METALLO CON PERNO M6 144 art 00311 4COACCPALL 34 CAVOACCELERATORE2360mm TESTACILT 5 7 4COCAVO2360 35 LEVASTOPNUOVOTIPO 022 CON CAVO ELETTRICO 4COLEVA223 3
8. TO TRASPORTARE PERSONE ABSOLUTELY forbidden to carry or at least pick up the personnel on the machine when it is in motion or at work with the exclusion of the operator where it is expected OBBLIGATORIO PROTEGGERE INDOSSARELE OBBLIGATORIO OBBLIGATORIO USARE GUANTI L UDITO SCARPE PROTETTIVE USAREGLIOCCHIAL USARE LA MASCHERA Is require to work with the machine described in this manual the use of all personal protective equipment gloves ear muffs booth or shoes with steel tip safety glasses and respiratory protection mask VIETATO SOSTARE SOTTO LE FORCHE ATTENTION during the lifting of the machine doesn t stand under it and don t permit anyone else does it 3 s OROROSSO p USE INTRODUCTION The machine described in this manual of use and maintenance is a power trowel with one rotor suitable for smoothing of industrial floors sidewalks chute etc This work is made possible by the rotation of the blades that go to smoothen the surface being machined The movement of the same is made by a internal combustion engine petrol or diesel and transmitted by means of pulleys belts and gearbox to cruise where the blades are attached The operator to manage the machine is positioned on the side of the handle and grips the handle strongly WARNING in working environment MUST be guaranteed a value of average lighting of 50 lux according to European standard in force All component
9. all of this machine should be placed on a stable and horizontal surface Unpack the upper and lower side and lifting the same with a mechanical arm attached to the appropriate lifting hook not disperse the packaging in the habitat comply with the regulations in force in the country of use use cables and or straps approved for the type of load to be lifted The power trowel is delivered completely assembled On receipt of the machine check that it is ok in all its parts If you find any abnormalities immediately contact the retailer or manufacturer See act of purchasing 4 2 PRELIMINARY CHECKS Before operating the machine must make the following checks 1 check the engine oil level and provide for topping up if necessary for the type of oil see Manual of use and maintenance of the engine 2 check the fuel level in the tank if necessary provide for refueling 3 make sure that the thickness of the floor is appropriate for support the weight of the machine NOTE MAKE SURE THAT THERE IS NO WATER IN THE FUEL THE OPERATION OF SUPPLY MUST BE DONE IN SUFFICIENT VENTILATED PLACE AND AWAY FROM HEAT SOURCES AND OR FLAMES FREE 4 3 STARTER For the operation of the machine proceed as follows 1 Take command of the machine from the side of the handle 2 Close the air lever 3 Release the accelerator into the minimum position 4 Keep closer the stop lever OROROSSO H 5 Pull the starter and start the engine 6 When t
10. e engine see engine manual 6 REPLACEMENT OF BELTS For replacement of belts the operator must 1 Open the door placed in the protection circle unscrewing the appropriate screws 2 Remove the protective cover unscrewing the appropriate fixing screws 3 Pull the loose or damage belts by turning pulley 4 Set the new belts 5 Relocate the protective cover 6 Clouse the door placed in the protection circle and relocate the appropriate screws gt OROROSSO 14 Ps A 7 0 PROBLEMS AND REMEDY Before carrying out any maintenance work the operator must 1 Make sure that the machine is turned off 2 Findthe problem and solve it PROBLEMS CAUSES SOLUTIONS Oil spilling from the machine Machine will not start No increase in engine revolutions The blades don t get up OROROSSO 1 Too much oil in the reducer 2 Screw of reducer caps are loosen 3 Defective gaskets 4 Reducer oil seals are worn out 1 Lack of fuel 2 Air lever is open 3 Fuel cock is closed 4 Dirty fuel 5 Defective power suppli 6 Dirty fuel filter 1 Accelerator cable is broken 2 Dirty air filter 3 Problems with the engine 4 Dirty carburator 1 The lift blade cable is broken 2 Absent locking hexagon nut for rope of lift blade 3 Broken lift blade fork 4 Arms locked 1 Unscrew oil cap 2 Tighten screws 3 4 Contact our technical support 1 Fill up 2 Close air lever 3 Open fuel cock
11. ened and or torn and everything not suitable for processing The workplace must be adequately illuminated with a value of average illumination of 50 lux so that the operator always has an excellent visibility according to European regulations The workplace must be sufficiently ventilated to disperse the exhaust gases of the machine MAKE SURE THE FUEL IS THAT INDICATED IN THE OWNER S MANUAL ENGINE INSTALLED When working on construction sites with wells formed on the smooth floor they must be properly marked with appropriate barriers and or guardrails with a minimum height of 1 m above the floor in question in order to avoid dangerous situations To prevent loss of control of the machine in the starting phase the operator must be always stay in the driving seat before starting the machine itself or in the side of the handle USING THE MACHINE MUST BE PERFORMED BY A PROPERLY INFORMED ADULT PERSON ON THE USE OF THE SAME Store the machine in a place sheltered from the rain and closed to avoid unauthorized persons from coming into contact with it In the phase of transport of the machine and in the process of loading and unloading keep the safety distance from the ray of rotation of the crane or by the lifting device suitable used OROROSSO STARTING AND MOVEMENT 4 1 INSTALLATION The machine is delivered appropriately packed and suitable for the transport Download the same with a lift truck suitable to lifted the weight
12. fore using the equipment be sure to read every parts of this manual and perform all the indications given During operation of the machine at all times observe the safety instructions in this manual Failure to read and follow the instructions for use may endanger the safety of the user and the people near the machine The manufacturer assumes no responsibility for any accidents caused by changes to the machine Any unauthorized modification of the machine will void all warranties Any changes should be made only by the manufacturer which shall check that the machine complies with current safety standards PERICOLO During operation the engine produces carbon monoxide a toxic gas that can cause death if inhaled NEVER USE this machine in environments with limited space or closed structures that don t allow a good air This machine CAN T BE USED by minors During operation the engine produces carbon monoxide a toxic gas that can cause death if inhaled OROROSSO 3 NEVER USE this machine in environments with limited space or closed structures that don t allow a good air This machine CAN BE USED ONLY by personnel instructed in advance on its use DO NOT USE this machine for different purposes from those descrive in this manual DO NOT USE this machine in case of illness given to tiredness or in case of taking medications NEVER USE this machine under the influence of alcohol and or drugs SURE that
13. gh pulleys and belts protected by appropriate protection 3 2 WORKING RULES FOR THE OPERATOR In the case of people present in the workplace of the machine it is recommended to keep a safety distance to avoid inadvertent and or random contact with the motion machine or with tailings in place splinters of cement residues of the cutting disk due to break of the same Before the use of the machine inspect the same in every part and pay attention to any malfunctions bolts loose damaged or improperly attached verify the correct operation of levers circuits and anything else needed for the good operation of the same IMPORTANT MAKE THE SUPPLY OF FUEL IN A SUFFICIENT VENTILATED PLACE WITH ENGINE OFF IN THE ABSENCE OF AN OPEN FLAME AND OR SPARKS OROROSSO 9 You wear always personal protective equipment gloves safety shoes headphones helmet goggles clothing according to the legal provisions in force concerning safety in the workplace IMPORTANT For requirements of stability of the machine we recommend the use of the same in flat surfaces or on slopes not superior of 3 Eventual or ordinary repair and extraordinary maintenance must be made with the engine off The wear of the blades can make the fragile structure of the same so always wear protective gloves and Always be special attention during the exercise of the above operations Always wear appropriate clothing to work in progress dont EVER wear clothes unfast
14. he machine is started open the air lever 7 The engine starting is at low speeds 4 4 END OF WORK To stop power trowel bring the throttle setting at idle release the stop lever so as to reach the engine from stalling Close the fuel valve Move the machine to deposit or appropriate place for parking 5 GENERAL RULES FOR USE OF THE MACHINE Preparation of the action area Wear personal protective equipment Cleaning the surface of materials which can interfere with the processing of smoothing of the floor Illuminate your work surface with special headlights if there are problems with visibility Prepare ventilated the workplace for the disposal of exhaust gases 5 1 CLEANING OF THE MACHINE Clean the machine at the end of each working day when you can remove the dust After cleaning with brush or compressed air moisten the exposed parts with oil disarming never with fuel oil avoid oiling the rubber parts During this operation verify the functionality of the parts subject to wear and tear using the appropriate personal protective equipment gloves glasses ect 5 2 TRANSPORT To transport the machine inside the yard use lifter Don t use the lifter for transport on street For the correct transport the operator must 1 Make sure that the machine is turned off 2 Handle the same through the appropriate lifting hook 3 Load the machine on an appropriate vehicle OROROSSO 15 4 Download the machine the place that you
15. is machine is extremely flammable and its vapors can cause an explosion if ignited any leakage of fuel could easily cath fire if they came into contact with hot engine parts or sparks of the ignition system DO NOT START the engine in case of leakage of fuel or liquid fuel DO NOT FILL the fuel tank while the engine is hot or running DO NOT SMOKE or naked flames near the machine MAKE refueling in a sufficiently ventilated area with the engine is off in the absence of open flames and or sparks DO NOT USE fuel as a cleaning agent ins TEMPERATURA PERICOLOSA Engine components can generate high temperatures and cause burns DO NOT TOUCH these parts while the engine is running or immediately after turning off the machine DO NOT REMOVE covers thermal and gear belt pulley clutch of movement formachine protection ATTENZIONE ORGANI IN MOVIMENTO NON RIMUOVERE I DISPOSITIVI DI SICUREZZA The transmission of the movement and its rotor tamping are moving parts that can cause injury OR ROSSO 5 REMOVE the protections and safety cover when the machine is turned on in AS Always MAKE SURE that the protections and safety guards are present intact and PERICOLO efficient VIETATO LUBRIFCARE E OW RPARAGEOREGSTRARE PULIRE DURANTE IL MOTO DURANTE MOTO ABSOLUTELY prohibited lubricate clean adjust and repair while the machine is in motion or at work VIETA
16. rmation Type Machine serial number Engine serial number Date of purchase Detailed description of the problem CERTIFICATION THE CERTIFICATION IS ADVERTISED BY THE ABOVE PLATE WITH CE MARK ON THE MACHINE AND THE DECLARATION OF CONFORMITY THAT FOLLOW THIS MANUAL Directive 2006 42 EC and following amendments Minato 26 31030 Fraz RIESE PIO X TV Tel 0423 746008 Fax 0423 746050 www fieppoluisel lo it OROROSSO 23
17. s used are approved and comply with current legislation NOTE It is recommended not to use the machine for purposes other than those for which it was designed In the case of demolition is necessary to follow the provisions on waste disposal in the country where the demolition takes place OR ROSSO i v W NW Ly 22 24 Ab ES 7 7 75 cr EAA hu 27777 4 S PG EUM 227 i N 7 4 MIN rap e DESCRIPTION UNIT OF MEASUREMENT Maximumdimensions speed speed Reduction relation of gearbox We have performed tests of noise and vibration for the this model and we found the following values for their affect on the operator mm Kg OROROSSO pl lt gt Values of the residual noise for the machine during the work Medium sound pressure vegum sasa Acustic pressure on the side work Value recorded for the vibrations of the machine at work Value recorded for the vibrations 3 GENERAL WARNING 3 1 ALIMENTATION The power of the machine is supplied by a combustion engine air cooled and powered to the liquid fuel gasoline or diesel The engine start is done manually through a recoil starter The fuel from the tank comes to the carburetor after it was filtered The rotary motion of the blades is transmitted from the engine throu
18. there are no persons other than the operator in action when the machine is working MAKE SURE that the work area is clear of debris tools or anything else constitutes a danger during work KEEP YOUR MACHINE IN GOOD AND SAFE CONDITION CHECK that the machine doesn t form accumulations of concrete or debris REPAIR immediately any damage to the machine and always replace the broken parts DO NOT PUT oil or waste fuel directly on the ground in the water discharge or in a water source Dispose the hazardous waste engine oil filters in accordance tih regulations NEVER STORE the machine with fuel in the tank for extended periods SAVE the machine out of the reach of children in a closed environment to prevent unauthorized persons from coming into contact with the same ALWAYS CHECK the correct fitting of all parts only the machine before starting the same USE the machine in a well lit work CARRYING machine in an horizontal position on a vehicle or means of transport according to applicable regulations USE the machine on a flat surface with a maximum inclination of 3 DO NOT wear loose clothing or jewelry that could get caught in the controls or in the moving parts because this could cause serious injury or uncontrolled movements of the OROROSSO s 4 e machine To clean the machine carefully follow the regulations for the disposal of clearing fluids INFIAMMABILE VIETATO FUMARE E PEIES The fuel for th
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