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CC-Link Safety System Remote I/O Module User`s Manual

Contents

1. Figure 9 8 Configuration example for error verification LED status Safety remote I O module Table9 1 Verifying errors from LED status Corrective action zZ Q O x no W faa 2 O o POWER POWER POWER LRUN LRUN j LRUN Normal LERR O LERR O LERR O POWER O POWER POWER Since the LEDs on the safety remote Check the voltage of the 24V power LRUN O LRUN J LRUN O module are all off the 24V power is supply and supply the proper power to LERR O LERR O LERR O not supplied or voltage is low the safety remote I O module POWER POWER POWER The safety remote I O module A is malfunctioning eae Replace the safety remote I O module ule LRUN eC RUN LRUN unstable all lights are off in many p z LERR LERR O LERR O cases POWER POWER POWER The transmission cable is shorted Ping ne ie cable Aeng he thre transmission cables and repair it PRUNES ON ERUNT SO ERUN The transmission cable is wired Verify wiring in the terminal box of the LERR LERR x LERR incorrectly safety remote I O module and correct 9 3 Verifying Errors from LED Status lit O unlit gt lit flashing or unlit 9 13 APPENDICES INDEX Q TROUBLESHOOTING Safety master module ERR O or ERR Safety mast
2. No Name Description Indicates the sending status of the safety remote I O module in the CC Link Safety Sp System ON green Data being sent idea Indicates the receiving status of the safety remote I O module in the CC Link Safety ndicator 4 BH System LEDs RD ON green Data being received Indicates the I O status of the safety remote I O module ka to ya ON red 1 0 ON VOTO A OFF 1 O OFF Setting Description Link ID setting Setting for reading error logs P For error logs refer to Section 4 5 2 Link ID setting switch Setting for self loopback test For Setting for self loopback test refer to Section 6 4 To update the changed switch setting reset or power OFF and ON the safety remote I O module Set station No of the safety remote I O module within a range from 0 to 64 3 3 Station No setting switch Tens place of station No is set by X10 e Units place of station No is set by x1 Setting Transmission speed 0 156kbps 4 Transmission speed setting 1 625kbps switch 2 2 5Mbps 3 5Mbps 4 10Mbps Always set this switch within a range of 0 to 4 i Saves the values set by switches 2 to 4 into the nonvolatile memory inside the safety 5 Setting saving switch remote I O module 6 Reset switch Resets the hardware of the safety remote I O module Two piece terminal block for connection of I O module power transmissions and I O
3. oe PROGRAMMING Figure 6 3 Attachment of holding fixtures MAINTENANCE AND INSPECTION 6 2 Mounting and Installation 6 6 6 2 1 Handling Precautions PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC LOS eis e To remove the safety remote I O module mounted with module fixing screws remove the screws first and then the holding fixtures from the module Attempting to remove the module from the holding fixtures with the screws still attached may damage the module and or holding fixtures e When using a DIN rail pay attention to the following 1 Applicable DIN rail model conforming to JIS C 2812 TH35 7 5Fe TH35 7 5Al 2 Installation screw intervals Tighten the screws at pitches of 20mm or less e When installing the safety remote I O module to the DIN rail press the center part of the hook located on the bottom of the module until a click is heard DIN rail Hook for DIN rail Note Do not press the front face as shown below Doing so may cause failure DIN rail Front face Figure 6 4 Installation to DIN rail e If the mechanical power supply switch is used for the safety remote I O module in rare cases it does not operate when the excessive chattering is generated at power on and safety diagnostics function operates due to the unstable status of
4. Indispensable settings No setting Alreadyset Setifitisneeded Nosetting Alreadyset Setting item details a ul w O z gtr ram La Project EETA Acknowledge XY assignment Clear Check End Cancel ety Administrators Ready gsoo1 Host station O Ovrwrte Figure 5 1 CC Link setting screen CC Link station information Module 1 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATIO Ee e IP cyclic setting count points station select Send Receive Automatic station settings Safety remote I O station v sinde Exclusive station 1 gt 32 points Nosen A T Ti etting N Figure 5 2 Station information setting screen 00 PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING MEL SEC LES aries b Display of safety remote station setting screen Click the Setting button on the station information setting screen to display the safety remote station setting screen CC Link station information Module 1 Safety remote 1 0 station Figure 5 3 Station information setting screen Safety remote station settings Station 1 Module Safety remote 1 0 station Model name SSS z Module technical version z I Specify production information to find module Production information Figure 5 4 Safety remote station setting screen PARAMETER SETTING MEL SEC Le eves c Model and module technical version settings Set
5. No Use Dual wiring Source Sink 27 Method of wiring of output Y1 No Use 28 Method of wiring of output Y2 Dual wiring Source Source 29 Method of wiring of output Y3 When a value out of the setting range is set the following errors occur e Out of the setting range of Method of wiring of output e Output wiring method combination error For details of the errors refer to Section 9 5 5 2 Parameter Details 5 2 2 Output parameter 5 416 N OVERVIEW CONFIGURATION SYSTEM OO gt SPECIFICATIONSI FUNCTIONS a E MEO sz gtr ram La O PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATIO N oe PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING 5 17 MEL SEC LOS ies 2 Output dark test selection This parameter is used to set in the output point unit whether the Output dark test function of the safety remote I O module diagnostics function is executed or not The settings are shown in Table5 7 Table5 7 Settings of Output dark test selection Default Parameter item 30 Output dark test selection YO 31 Output dark test selection Y1 Execute 32 Output dark test selection Y2 Not execute 33 Output dark test selection Y3 Setting range Execute When a value out of the setting range is set the following errors occur e Out of the setting range of Output dark test selection Output dark test selec
6. The parameter setting of the safety remote I O module is made on the network parameter setting screen of GX Developer te For the operation method of GX Developer refer to GX Developer Version 8 3 Operating Manual 2 The parameter setting method by GX Developer is shown below z E a Display of station information setting screen a2 Fe Select Parameter Network parameter CC Link button as Station information button to display the station information setting screen 09 i MELSOFT series GX Developer C MELSEC Safety Network parameters Setting the CC Link list Project Edit Find Replace View Online Diagnostics Tools Window Help Doel ta S Sa 3 4 4 Bla D Program z ofe eal 5 if PHARE 5 a SE zle A A E E EA EEEH 7 4 gt C oO i G mem Nee te er fed F 4 No of boards in module f1 Boards Blank no setting E Program Device comment Parameter Start 1 0 No B PLC parameter Operational setting Operational setting 3 Network param E Device memory aT aste k type Network parameter X 2 MELSECNET O MELSECNET MINI O CC Link 5 iL Cancel Special reaister Sw Retry count PLC down select Stop Scan mode setting Synchronous Delay infomation setting Station information setting Remote device station initial setting
7. 2 Doubling input discrepancy detection time This parameter is used to set the 2 inputs state disagreement tolerance time at dual wiring in 2 input points unit The settings are shown in Table5 3 NO OVERVIEW Table5 3 Settings of Doubling input discrepancy detection time Parameter item Setting range Default 9 Doubling input discrepancy detection time X0 1 10 Doubling input discrepancy detection time X2 3 11 Doubling input discrepancy detection time X4 5 12 Doubling input discrepancy detection time X6 7 13 Doubling input discrepancy detection time X8 9 14 Doubling input discrepancy detection time XA B 15 Doubling input discrepancy detection time XC D 16 Doubling input discrepancy detection time XE F CONFIGURATION ESYSTEM OO 1 to 25 x 20ms 1 x20ms gt SPECIFICATIONSI FUNCTIONS If a value out of the setting range is set an error out of the setting range of Doubling input discrepancy detection time occurs For details of the error refer to Section 9 5 a pa w O sz gtr ram La O PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATIO N oe PROGRAMMING MAINTENANCE AND INSPECTION 5 2 Parameter Details 5 12 5 2 1 Input parameter 5 PARAMETER SETTING 5 13 3 Input dark test selection MEL SEC LOS eis This parameter is used to set in 2 input points unit if the Input dark test function of the safety remote I O module dia
8. MAIANO N SNOILONN 4 LO ONILLAS YJLJWVHYd co NOILWYadO WALSAS dYO43 d SONILLAS GNvV s3YNAIDOYd ONINWVESDONd fee NR T PROGRAMMING Memo 2 ELS series 8 MAINTENANCE AND INSPECTION MEL SEC Le eres CHAPTER8 MAINTENANCE AND INSPECTION D Do not touch the terminals while power is on DANGER Doing so could cause shock or erroneous operation Turn off all phases of the external supply power used in the system when cleaning the module or retightening the terminal block mounting screws terminal screws or module mounting screws Not doing so could result in electric shock Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause a drop due to the damage of the screw or module Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Restrict the mounting removal of a modul
9. Yo ETE bL__ w E E External safety device safety relay etc max 0 2ms max 0 2ms g ON OFF timing lag 4 5 4 3 Output Function 4 FUNCTIONS 4 4 Protection Function Name Module power supply overvoltage protection function MEL SEC Le eres The protection function has five types of functions shown in Table4 2 Table4 2 Protection function list Purpose Prevents fire or burning from the safety remote I O module due to the primary side overvoltage Description Operates when the module internal power supply goes into the primary side overvoltage status Module power supply overcurrent protection function Prevents fire or burning from the safety remote I O module due to the primary side overcurrent Operates when the module internal power supply goes into the primary side overcurrent status I O control power supply overvoltage protection function Prevents fire or burning from the safety remote I O module and load circuit due to the overvoltage Operates when the I O control power supply circuit goes into the primary side overvoltage status I O control power supply overcurrent protection function Prevents fire or burning from the safety remote I O module and load circuit due to the overcurrent Operates when the I O control power supply circuit goes into the primary side overcurrent status Output overload protection function Prevents fire or
10. lt x ao D Oo m zZ Q Oo SYSTEM OO Product name Model Remark SW8D5C GPPW Necessary MELSEC PLC 5 GX Developer 5 Version 8 40S or later programming software 2 q 9 D 2 fe 2 m z E D ri m a PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N oe PROGRAMMING MAINTENANCE AND INSPECTION 2 2 Cautions on the System Configuration 2 ae SYSTEM CONFIGURATION 2 3 MEL SEC LOS ies 2 3 Confirming Production Information The production information of the QSOJ65BTB2 12DT can be confirmed on the rating plate on the side face of the module CCink Safety MELSEG QS a MITSUBISHI MODEL QSOJ65BTB2 12DT _ Model name TECH VER A pj module technical version SERIAL 000000000000000 A Production information Standard symbol for conformance is described MITSUBISHI ELECTRIC MADE IN JAPAN Figure 2 2 Production information confirmation 2 3 Confirming Production Information 3 SPECIFICATIONS CHAPTER3 SPECIFICATIONS This chapter describes the specifications of QS0J65BTB2 12DT 3 1 General Specifications MELS The general specifications of QS0J65BTB2 12DT are shown in Table3 1 Item Specification Operating ambient temperature Table3 1 General specifications 0 to 55 C AG CS wes Storage ambient temperature Operating am
11. By rosters E P amp C MELSEC GppwicsP x ISRO TSE 5 metsec a E Er sore me EZ5ocket 5 O epe S sxpp test Int sample a O Samplecomm SysImage Trb gt Figure 5 10 Safety CSP file storage destination Es POINT The safety CSP file of the safety remote I O module is automatically registered when GX Developer is installed Therefore when the installation of GX Developer is performed after the safety CSP file is registered the registered CSP file may be updated with the old safety CSP file If updated with the old safety CSP file register the latest safety CSP file again a ul w O sz tr ram La O PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATIO N 00 PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING 5 1 Parameter list Parameter name The parameters of the safety remote I O module are listed in Table5 1 Table5 1 Parameter list Parameter item Type Description MEL SEC LOS ries Reference section Time of noise 1 Time of noise removal filter X0 1 Sets the filter time for reducing noise of the input signal The filter time must be longer than the Input Input t 5 2 1 1 removal filter ee os dark test pulse OFF time 8 Time of noise removal filter XE F Default selene Setting range 1ms 5ms 10ms 20ms 50ms Sets the ON OFF transient state time in 20ms Doubling input
12. Q O ae 7 TROUBLE yn uw Is the RUN Q LED turned on right after 2 reset cancel power on m a lt Replace the safety remote O module Isn t the reset switch left pressed Undo the reset switch X lt f Q zZ Perform reset operation power OFF to ON of the safety remote 1 O module Does the RUN LED remain not turned on Please contact your local nearest Mitsubishi or representative explaining a detailed description of the problem Replace the safety remote 1 0 module Figure 9 3 Flowchart for when the RUN LED is not turned on Is the ERR LED turned on Please contact your local nearest Mitsubishi or representative explaining a detailed description of the problem 9 2 Troubleshooting with LEDs 9 5 9 2 2 Flowchart for when the RUN LED is not turned on Q TROUBLESHOOTING M aL HG QS iam 9 2 3 Flowchart for when the ERR LED is flashing The following shows the flowchart for when the ERR LED is flashing at power on of the safety remote I O module or during operation of the PLC ERR LED is flashing Conduct PLC diagnostics with GX Developer connected to the safety CPU module For PLC diagnostics refer to GX Developer Version 8 Operating Manual Safety PLC Can the error information of the safety remote I O module be acquired Perform troubleshooting according to the acquired error information For error codes re
13. A station parameters parameter number setting Safety slave station f The settings of the safety slave station 0004 parameter Out of setting parameters are out of range range CC Link Safety protocol For the safety slave station parameters 0005 safety slave station received from the safety master station the parameter error CRC32 mismatch CRC32 calculated from the overall parameters and the received one mismatch MEL SEC Le eres Corrective action Error codes of CC Link Safety protocol 9 5 Error Code List 9 19 Q O x N W faa 2 O o APPENDICES INDEX Q TROUBLESHOOTING MEL SEC LOS ees Error Error pane i er Name Error definition Corrective action classification item e Determine the mismatch according to the error details 2 Safety slave station parameter mismatch f on the left and correct lt Error details 2 gt parameters 201 Mismatch of Time of noise removal e After checking that filter the CSP file is not Input dark test pulse OFF time is greater j damaged and that the than Time of noise removal filter X0 1 a _ latest CSP file is 601 Method of wiring of output mismatch Safety slave station i registered set the 0917 When Source Source is selected as a parameter mismatch A safety remote O method of wiring of output the setting of the ma module parameters
14. Fuse 0 8A Not replaceable Momentary Powel 10ms or less failure period Tested by a DC type noise simulator with noise voltage of 500Vp p Noise Ionian noise width of 14s and frequency of 25 to 60Hz Dielectric withstand voltage 500V AC between all external DC terminals and ground for 1 minute 10M Q or more between all external DC terminals and ground Inetleno rasistenes by a 500VDC insulation resistance tester Level of protection IP2X Weight 0 67kg Communication 7 point detachable terminal block section Transmission circuits module power FG External module power M3 x 5 2 Tightening torque 0 425 to 0 575Nem connection section 2 solderless terminals or less system External power 18 point detachable terminal block x 3 External power supply I O signals supply section I O M3 x 5 2 Tightening torque 0 425 to 0 575Nem section 2 solderless terminals or less M4 screw with polished and round flat washer Module fixing screw Tightening torque 0 824 to 1 11Nem Mountable with a DIN rail and in 6 orientations 3 2 3 2 Performance Specifications 3 SPECIFICATIONS MEL SEC Le res DC input transistor output combined module Applicable DIN rail TH35 7 5Fe TH35 7 5Al Compliant with JIS C 2812 Applicable cable size 0 3 to 2 0mm e RAV1 25 3 Compliant with JIS C 2805 Z Applicable solderless terminal Applicable wire size 0 3 to 1 25mm a V2 MS3 JST Mfg Co
15. Ltd RAP2 3SL Nippon Tanshi Co Ltd fe TGV2 3N Nichifu Applicable wire size 1 25 to 2mm 2 41 The power supply connected to the QSOJ65BTB2 12DT must satisfy the following conditions 1 Reinforced insulation SELV Safety Extra Low Voltage Hazardous potential part 48V or more Z 2 Compliance with the LVD Low Voltage Directive z 3 Output voltage within 19 2V to 28 8V DC Ripple ratio 5 or less o 2 Two inputs terminals are assigned for each input since dual wiring is supported z Z nO fA SPECIFICATIONS O PARAMETER SETTING oO FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N oe PROGRAMMING MAINTENANCE AND INSPECTION 3 2 Performance Specifications 3 3 3 SPECIFICATIONS 3 3 I O Signals MEL SEC LOS ries The safety remote I O module is operated as a safety remote I O station of 1 occupied station Number of I O points per station is 32 points However in the safety remote I O module only 16 input points and 4 output points of them are available 1 Assignment of I O signal Assignment of I O signal is shown in Table3 3 and 3 4 Table3 3 Assignment of input signal Remote input RX Description RX0O External input signal XO of safety remote I O module to to RXF External input signal XF of safety remote I O module RX n 1 0 to Use prohibited RX n 1 F Table3 4 Assignment of output signal Remote output RY
16. Ml aLS 5 lY Table8 1 Daily inspection Continued Inspection item Inspection Judgment Remedy Check that the LED is The LED must be ON green POWER LED ON Abnormal if the LED is OFF Check that the LED is The LED must be ON green RUN LED ON Abnormal if the LED is OFF Check that the LED is The LED must be ON green SAFETY LED ON Abnormal if the LED is OFF f The LED must be OFF Check that the LED is f ERR LED OFF Abnormal if the LED is ON or f flashing red RUN LED Check that the LEDis The LED must be ON green NSD ON Abnormal if the LED is OFF Section 9 2 The LED must be OFF Check that the LED is L ERR LED OFF Abnormal if the LED is ON or f flashing red The LED must be dimly ON Check that the LED is SD LED i green dimly ON n Abnormal if the LED is OFF f The LED must be dimly ON Check that the LED is RD LED green dimly ON Abnormal if the LED is OFF The LED must be ON red when the input power is turned ON The LED must be Check that the LED ji Input LED extinguished when the input turns ON and OFF f power is turned OFF Abnormal if the LED does not turn ON or turn OFF as indicated above The LED must be ON red Replace the module when the output power is turned ON The LED must be Check that the LED Output LED extinguished when the output turns ON and OFF power is turned OFF Abnormal if t
17. RD LED is not dimly turned on Please contact your local nearest Mitsubishi or representative explaining a detailed description of the problem Figure 9 1 Troubleshooting flowchart 9 2 Troubleshooting with LEDs 9 3 9 1 1 Precautions for Troubleshooting Q TROUBLESHOOTING MELSEC LES erie 9 2 1 Flowchart for when the POWER LED is not turned on The following shows the flowchart for when the POWER LED is not turned on at power on of the safety remote I O module or during operation of the PLC POWER LED is not turned on Are LEDs other than POWER LED turned on Replace the safety remote I O module Is the power supplied to the safety remote I O module Supply the power to the safety remote I O module Check the supplied power status by a tester YES Is the power supply voltage within the specification range Replace the safety remote O module Supply the following range power voltage19 2 to 28 8VDC Figure 9 2 Flowchart for when the POWER LED is not turned on 9 2 Troubleshooting with LEDs 9 2 1 Flowchart for when the POWER LED is not turned on TROUBLESHOOTING MEL SEC Le eres 9 2 2 Flowchart for when the RUN LED is not turned on The following shows the flowchart for when the RUN LED is not turned on at power on of the safety remote I O module or during operation of the PLC RUN LED is not turned on 0 zZ
18. fixing screws fixing screws driver 5 Looseness and f s 3 i Try to further tighten Retighten the 2 piece instability of 2 piece i screws with a screw Screws must not be loose terminal block mounting 2 terminal block f driver screws mounting screws Adhesion of dirt or Dirt and foreign matter must Check visually Remove and clean foreign matter not be present Try to further tighten Looseness of i Retighten the terminal c screws with a screw Screws must not be loose Q terminal screws screws g driver z Proximity of Solderless terminals must be je O solderless terminals Check visually positioned at proper Correct to each other intervals Q TROUBLESHOOTING MEL SEC IEN eres CHAPTERY TROUBLESHOOTING This section describes the various types of trouble that occur when the the safety remote I O module is operated and causes and remedies of these troubles WS DE 38 vI FO 9 1 Troubleshooting Basics In order to increase the reliability of the system not only highly reliable devices are used but also the speedy startup of the system after the occurrence of trouble becomes an important factor To start up the system speedily the cause of the trouble must be located and eliminated correctly The basic three points that must be followed in the troubleshooting are as follows APPENDICES 1 Visual inspection Visually check the following INDEX 1 Movement of P
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20. the input power supply voltage In this case turn on power supply again 6 2 2 Installation Environment For installation environment refer to 3 1 General Specifications 6 7 6 2 Mounting and Installation 6 2 2 Installation Environment PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC Le eres 6 3 Part Names and Settings This chapter describes the part names and settings of the safety remote I O module gt u O Terminal numbers and signal names 3 6 5 o 09 MEE OOOO000000 OOOOOCO0OO DOCOO00000 Saaadceaetcaee amp eeadnad gt 4 MITSUBISHI i OOOOOOOCOOC 5 DOOOOOOOOO fs BD999C485H02 m a O UL ui a o oz 2 Eo tu gt no Figure 6 5 Part names and settings 00 PROGRAMMING MAINTENANCE AND INSPECTION 6 3 Part Names and Settings 6 8 No PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION Indicator LEDs MEL SEC LOS aries Table6 2 Part names and settings Name Description LED name Indication Indicates the power status of the safety remote I O module POWER ON green Normally powered OFF Powered off or error occurred blown fuse Indicates the operating status of the safety remote I O module n ON green Normally operating or moderate error occurred RUN Flash green Saving
21. 0 eee eee eee 5 8 Time of noise removal filtler 5 11 Part names and settings 04 6 8 Periodic inspection 20055 8 4 Precautions Cautions on the system configuration 2 2 Handling precautions 0000 6 5 Precautions for attachment of holding fixtures E ctl nite ag Ri a aha cea Reales atin Ske ag 6 6 Precautions for handling CC Link cables 6 13 Precautions for troubleshooting 9 2 Precautions for wiring module power supply Vad big et Ghent bea ee TEET T 6 13 Precautions for wiring safety devices 6 14 Procedures before operation 6 1 Production information 2 3 5 5 R Replacement of the module 6 3 S Safety refresh response processing time 3 2 Safety remote station input response time 3 2 Safety remote station output response time 3 2 Self loopback test 220055 6 11 Setting saving switch 0000 6 10 SILS 2 Jawa tee oleseenae ed atgalae eee de 1 1 Switch setting procedure 6 17 T Troubleshooting Error history 0000 e eee ee eee 4 7 Troubleshooting basics 9 1 Troubleshooting for switch setting 6 19 Troubleshooting with GX Developer 9 15 Troubleshooting with LEDs 9 3 Verifying errors from LED status 9 13 Troubleshooting flowchart Flowchart fo
22. 0 Output read back value ON 1 Output read back value OFF bitt Y1 0 Output read back value ON 1 Output read back value OFF bit2 Y2 0 Output read back value ON 1 Output read back value OFF bit3 Y3 0 Output read back value ON 1 Output read back value OFF Fixed to 0 Output read back error At i 0204 A Lower 8 bits pre Safety diagnostics a b7 b6 b5 b4 b3 b2 b1 po BE e cae ace bit2 Y2 0 Output value ON 1 Output value OFF bit3 Y3 0 Output value ON 1 Output value OFF bit4 YO 0 Output value ON 1 Output value OFF bit5 Y1 0 Output value ON 1 Output value OFF Bi V31 0 Output value ON 1 Output value OFF 1 Reexamine Because of restrictions on hardware the the connected sink side output read back always reads ON devices and regardless of ON OFF of the output the wiring Output overload error At The overcurrent protection or overvoltage 0209 mid Safety connection protection has been activated in the output 2 Replace the diagnostics circuit transistor safety remote The read back value and the output value I O module do not match lt Error details2 gt Upper 8 bits 8bit b7 b6 b5 b4 b3 b2 b1 b0 S Tote YO 0 Output read back value ON 1 Output read back value OFF bit1 Y1 0 Output read back value ON 1 Output read back value OFF bit2 Y2 0 Output read back value ON 1 Output read back value OFF bit3 Y3 0 Output read back value ON 1 Output read back value OFF Output read back e
23. 4 Power on Connect to the CC Link Safety system with the setting saved to the nonvolatile gt SPECIFICATIONS memory inside the module by turning ON the power supply of the safety remote I O module Change to SAFETY MODE OO ee h This operation is not required Change the safety CPU operation mode to SAFETY MODE using GX Developer when the production information 1 For changing to TEST MODE of the safety CPU module refer to QSCPU User s 1 is not managed i Manual Function Explanation Program Fundamentals I I Oo FUNCTIONS 4 Replacement completed Figure 6 2 Replacement procedure of safety remote I O module PARAMETER SETTING ES POINT 1 When managing the production information change the production information to the number of the new safety remote I O module If not doing so production information mismatch error occurs For product information mismatch error refer to CC Link Safety System Master Module User s Manual 2 When changing the production information change the safety CPU operation mode to TEST MODE In SAFETY MODE the production information cannot be changed w X O L w a 7 0 Z E w a W n gt n oe PROGRAMMING MAINTENANCE AND INSPECTION 6 1 Procedures and Settings before System Operation 6 4 6 1 2 Replacement procedure of the module PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC LOS eis 6 2 Mountin
24. 7 2 piece terminal block signals Hook used for installing the module to a DIN rail 8 Hook for DIN rail ae Press the center part of the hook until a click is heard 9 10 Holding fixtures for screw Attached to the module when installing the module to a panel installation Accessories Available in two ways 9 and 10 1 Although the RUN SAFETY and ERR LEDs momentarily light up immediately after power up or reset it does not mean any fault 2 The SAFETY LED is off when no safety remote I O station parameters have been received during connection to the CC Link Safety System 3 Duplicate station number setting is not allowed 6 3 Part Names and Settings 6 10 NO overview CONFIGURATION SYSTEM iS gt SPECIFICATIONS Oo FUNCTIONS PARAMETER SETTING W E O UL W a n 9 l W ip W n gt n oe PROGRAMMING MAINTENANCE AND INSPECTION PROCEDURES AND SETTINGS BEFORE SYSTEM O ERALON M aLS E0 QS aries 6 4 Check of Module Status Self Loopback Test Power supply wiring Wire the power supply to the safety remote I O module TT Link ID switch change Set the link ID switch of the safety remote I O module to LBT Power on Turn ON the power supply of the safety remote I O module Start of self loopback test The self loopback test checks whether the safety remote I O module operates correctly in stand alone Be sure to ex
25. Description External output signal YO of safety remote I O module to External output signal Y3 of safety remote I O module RY n 1 0 Use prohibited to RY n 1 F POINT The devices of use prohibited shown in Table3 3 and 3 4 cannot be used by a user When used ON OFF by a user normal operation is not guaranteed 3 4 3 3 I O Signals 3 SPECIFICATIONS MEL SEC Le eres 2 How to use I O signal The method of using I O signals is described below S a Relationships between I O signals Relationships between I O signals are shown in Table3 5 and 3 6 2 Table3 5 RX assignment Input Remote input Remark 7 OFF OFF OFF OFF Git 1 signal for 2 inputs 26 OFF ON OFF OFF i HO ON OFF OFF OFF e When 2 inputs are mismatched both RXn0 and RXn1 are turned ON ON ON ON OFF al For the program both RXn0 and RXn1 can be used 2 O z o Table3 6 RY assignment 5 W Remote output Setting of Method of wiring 5 of output parameter 4 OFF OFF OFF Output YO and YO remain gt _ _ ___ _________ Reserved j ON OFF OFF OFF even if RYn0 is turned ON e 2 outpus for 1 signal OFF OFF OFF g e Both source side output YO o Doubling wiring Source Sink and sink side output YO z ON ON ON turn ON when RYn0 is turned 5 ON OFF
26. Dimensions C0000000 0000000000000000000000000000000000000000000000000000000000000000000000000000 App 1 INDEX Index 1 to Index 2 ABOUT MANUALS Introduction manual Before constructing or designing the safety system be sure to read the following manual Manual Name Safety Application Guide Explains the overview and construction method of the safety system laying and wiring examples application programs and others Sold separately Manual Number Model Code SH 080613ENG 13JR90 Related manuals The following manuals are related to this product If necessary order them by quoting the details in the tables below Manual Name CC Link Safety System Master Module User s Manual QS0J61BT12 Explains the specifications prcedurs and settings up to operation parameter settings and trouble shootings of the QS0J61BT12 type CC Link Safety system master module Sold separately Manual Number Model Code SH 080600ENG 13JR88 QSCPU User s Manual Hardware Design Maintenance and Inspection Explains the specifications of the QSCPU safety power supply module safety base unit and others Sold separately SH 080626ENG 13JR92 QSCPU User s Manual Function Explanation Program Fundamentals Explains the functions programming methods devices and others that are necessary to create programs with the QSCPU Sold separately SH 080627ENG 13JR93 QSCPU Programming Manual Common
27. LED turned off Replace the safety remote I O module Completed x Figure 9 6 Flowchart for when the ERR LED is turned on m Zz 9 2 Troubleshooting with LEDs 9 9 9 2 5 Flowchart for when the ERR LED is turned on Q TROUBLESHOOTING MELSEC TES erie 9 2 6 When the L RUN LED is not turned on The following shows the case when the L RUN LED is not turned on at power on of the safety remote I O module or during operation of the PLC If the L RUN LED is not turned on when the SAFETY LED is turned on replace the safety remote I O module When the SAFETY LED is not turned on refer to the flowchart of Section 9 2 4 9 10 9 2 Troubleshooting with LEDs 9 2 6 When the L RUN LED is not turned on TROUBLESHOOTING MEL SEC Le eres 9 2 7 Flowchart for when the L ERR LED is flashing The following shows the flowchart for when the L ERR LED is flashing at power on of the safety remote I O module or during operation of the PLC L ERR LED is flashing Pe uz ok DO GG EL rw Is the link ID switch station YES yn number setting switch or transmission speed setting switch WwW operated during the module operation 2 Zz f m Undo the switch setting a For the switch settings refer to Section 6 6 lt Don t multiple master stations exist on the same data link Set one safety master module on the same data link X lt f Q zZ Isn t the
28. OFF OFF OFF OFF e 2 outpus for 2 signals S ON OFF OFF OFF e Source output YO and 7 OFF OFF OFF OFF f RR source output Y1 ri Doubling wiring Source Source A ON simultaneously turn ON when 3 ON ON OFF ON both RYn0 and RYn1 are turned ON 6 pa Sue lt 05 9 g wi pan N oe PROGRAMMING MAINTENANCE AND INSPECTION 3 3 I O Signals 3 5 3 SPECIFICATIONS MLEL SEC LOS aes b Combination of signals that can be dual When wiring is dual the combinations of signals are fixed as shown in Table3 7 and 3 8 Table3 7 Combination of inputs that can be dual Signal Combination of inputs input signal X X0 X2 X4 X6 X8 XA XC XE X1 X3 X5 X7 x9 XB XD XF RXn0O RXn2 RxXn4 RXn6 RXn8 Remote input RX RXnA RXnC RXnE RXn9 RXnB RXnD RXnF RXn1 RXn3 RXn5 RXn7 Table3 8 Combination of outputs that can be dual Combination of outputs Signal Source Sink Source Source RYnO RYn2 Remote output RY RYnO RYn1 RYn2 RYn3 RYn1 RYn3 Output signal YO Y1 Y2 Y3 YO Y2 Sa ae yo yi Yo Yo Y1 3 3 3 I O Signals 3 SPECIFICATIONS MEL SEC Le eres 3 4 Cable Specifications Use dedicated CC Link cables for the CC Link Safety System ai The performance of the CC Link Safety System cannot be guaranteed when any other E cables are used 2 For the specifications or any other inqu
29. Reset available for single module When an error occurs in the module resetting a single module is possible without it gt turning the power from OFF to ON ii 10 The module can be installed in six orientations 2 The safety remote I O module can be installed in six different orientations The module can also be installed using the DIN rail Z 5 a3 ol ES Aaaama 3 Ceiling installation n L Hha N Q L i OOOO00CO Q 9 fe ao g Fa lj wrTsuBSH Q fARAAACS 4 a Ol H N vesec else is AL HAL Ee ud jasan 3 z 2 K Poooooo0eo0 010101010101010 v F E l z 0 NS TT a ae EA 9 ae Fal esa Ol g P aE 2 j Q E e 0 O Z WL Front installation 5 o zZ E E Horizontal installation So SOLU m fd Ei W Bs lt T
30. burning from the safety remote I O module due to the overcurrent or overheat caused by the short circuit of the output circuit Operates when 5A 1 point or more current flows Recovers when the safety remote I O module is reset in the condition that the load becomes the rated load 4 4 Protection Function 4 6 SYSTEM OO NO OVERVIEW CONFIGURATION 2 O z Q u O Lu A a PROCEDURES AND SETTINGS BEFORE N MAINTENANCE AND INSPECTION 1 FUNCTIONS O PARAMETER SETTING oe PROGRAMMING SYSTEM OPERATION 4 FUNCTIONS MEL SEC LOS ies 4 5 Error History Function The error history function has saving and reading of the error history 1 Saving of the error history When an error occurs in the remote I O module the error description is saved to the nonvolatile memory inside the module as an error history 2 Reading of the error history The description of error saved in the nonvolatile memory inside the safety remote I O module can be read from the safety CPU module by the previous link ID switch setting and confirmed by GX Developer The safety CPU module reads all the error histories inside the safety remote I O module By confirming the error history the cause of the error can be identified For confirming errors refer to Section 9 4 For classification of erros refer to Section 9 5 The reading procedure of error history is shown in Figure 4 5 4 Termina
31. detected in the I O control power supply that external power poles every 10ms supply to that of powering on the safety remote I O module I O control power supply voltage Reexamine the wiring 0404 External power supply switching off circuit error and voltage of the error The safety remote I O module could not turn external power ON the I O control power supply at start up supply Record of error history reading status f The error history is read in a statue where Error history reading Use the module as is 0908 no error history exits o status record F since it is normal After the new error code is stored this error code will not be read from the histroy The operation of the safety remote I O module has stopped by receiving a forced stop command from the master module 450 Refer to the error Module forced stop control i i history of the safety 0911 Module forced stop control However errors received after an error is as CPU module safety sent are eliminated i master module However errors received after an error is sent or errors received at the time of reading error history are eliminated 1 Do not turn ON power supply or reset with pressing the setting registration switch 2 If this error occurs Setting registration switch The ON status of the setting registration at power on OF 1213 P reset operation status error at power on switch is detected at power on without pressing the setting regis
32. in Table9 4 For reading an error code refer to Section 9 4 occurs at power on or during operation Safety remote I O module error codes are classified into minor moderate and major errors as shown below However minor error is not applied to the safety remote I O module status APPENDICES e Minor error Errors that may allow the safety remote I O module to maintain the safety functions Moderate Errors that may cause the safety remote I O module to stop the error safety functions with error detection enabled Major error Errors that may cause the safety remote I O module to stop the safety functions with error detection disabled INDEX Outputs will be all points OFF when moderate errors or major errors occur 9 5 Error Code List 9 17 Q TROUBLESHOOTING Error classification Table9 4 Error code list Error definition MEL SEC LOS ees Corrective action CC Link Safety protocol 302 0000 Out of receive command _ An unexpected protocol occurred range CC Link Safety protocol The continuity of division numbers collapsed 0000 _ division number error in the send receive processing of product Product information information CC Link Safety protocol re ee ae The continuity of division numbers collapsed division number error 0001 in the send receive processing of the safety Safety sl
33. industry accepted standards 7 operated or used in abnormal applications 8 installed operated or used in contravention of instructions precautions or warnings contained in MELCO s user instruction and or safety manuals technical bulletins and guidelines for the Products 9 used with obsolete technologies or technologies not fully tested and widely accepted and in use at the time of the Product s manufacture 10 subjected to excessive heat or moisture abnormal voltages shock excessive vibration physical damage or other improper environment or 11 damaged or malfunctioning due to Acts of God fires acts of vandals criminals or terrorists communication or power failures or any other cause or failure that results from circumstances beyond MELCO s control f All Product information and specifications contained on MELCO s website and in catalogs manuals or technical information materials provided by MELCO are subject to change without prior notice g j The Product information and statements contained on MELCO s website and in catalogs manuals technical bulletins or other materials provided by MELCO are provided as a guide for Customer s use They do not constitute warranties and are not incorporated in the contract of sale for the Products These terms and conditions constitute the entire agreement between Customer and MELCO with respect to warranties remedies and damages and supersede any other under
34. instability of module screws with a screw Screws must not be loose S Sl fixing screws fixing screws driver 1 S Looseness and i 2l 2 Try to further tighten Retighten the 2 piece instability of 2 piece j screws with a screw Screws must not be loose terminal block terminal block driver mounting screws mounting screws Adhesion of dirt or Dirt and foreign matter must Check visually Remove and clean foreign matter not be present Try to further tighten S Looseness of terminal j Retighten the terminal c screws with a screw Screws must not be loose Q screws screws 2 9 driver Proximity of Solderless terminals must fe O solderless terminals Check visually be positioned at proper Correct to each other intervals The LED must be ON z POWER LED Check thatthe LED is green ee 2 ON Abnormal if the LED is a eon g OFF 5 The LED must be ON 3 Check that the LED is green 2 RUN LED i momentarily ON Abnormal if the LED is 3 in OFF S The LED must be ON T Check that the LED is green Replace the module 2 SAFETY LED i E momentarily ON Abnormal if the LED is 2 OFF 3 The LED must be ON red z Check that the LED is ERR LED Abnormal if the LED is momentarily ON OFF 8 1 Daily Inspection 8 MAINTENANCE AND INSPECTION Item A Module indication LED during operation
35. or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause a drop due to the damage of the screw or module When disposing of this product treat it as industrial waste Make sure to fix a CC Link Safety remote I O module with a DIN rail or mounting screws and tighten the screws with the specified torque If the screws are too loose it may cause a drop of the screw or module Over tightening may cause a drop due to the damage of the screw or module Completely turn off the externally supplied power used in the system before mounting or removing the module to from the panel Not doing so may result in a fault or malfunctions of the module 6 2 Mounting and Installation 6 2 1 Handling Precautions PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC Le eres e Do not drop the safety remote I O module or apply any strong impact to it e Do not remove the printed circuit board PCB of the safety remote I O module from the case Doing so may cause failure e Carefully prevent any dust or wiring chips from entering the safety remote I O module 2 Failure to do so may cause a fire failure or malfunction e When installing the safety remote I O module to a control panel provide clearance of at least 60mm between the module s top bottom and any other 5 structure or component to ensure proper airfl
36. the model and module technical version of the safety remote I O module For checking the module technical version refer to Section 2 3 Safety remote station settings NO OVERVIEW Station 1 Module Safety remote 1 0 station Modelname QSQJ65BTB2 12DT bl Module technical version I Specify production information to find module Production information CONFIGURATION ESYSTEM _5 Time of noise removalfiterXBS _ _ 6 Time of noise removal fter XAB _ _ 8 Time of noise removal fter XEF _ OO _3 Doubling input disagreement detection time x01 2 Doubling input disagreement detection time X2 3 2 S m Detail D A N Default Check Cancel 4 Figure 5 5 Model and module technical version settings 2 fej EIPOINT Z The Module technical version shows the function of the safety remote I O R module a ul w O z gtr ram La O PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATIO N 00 PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING MELSEC LES erie d Production information setting To manage a system by the production information put a check in specify production information to find module When a check is put whether the safety remote I O module connected to the safety master station is correct can be judged For details of the production information management refer to CC Link Safety System Master Module U
37. the module correctly after confirming the rated voltage and terminal layout Connecting a power supply of a different rated voltage or incorrect wiring may cause a fire or failure Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause a drop due to the damage of the screw or module Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause a fire failure or malfunctions Be sure to fix the communication cables or power cables by ducts or clamps when connecting them to the module Failure to do so may cause damage of the module or cables due to a wobble unintentional shifting or accidental pull of the cables or malfunctions due to poor contact of the cable When removing the connected communication cables or power cables do not pull the cable with grasping the cable part Remove the cable connected to the terminal block after loosening the terminal block screws Pulling the cable connected to a module may result in malfunctions or damage of the
38. transmission line affected by noises Improve the laying by separating the bunching part from the power line or by installing a shield Softly push or shake the block terminal Replace the 2 piece terminal block Isn t a poor connection occurring in the 2 piece terminal block YES Are the cable wiring and the terminal resistance value proper Check the cable wiring and terminal resistance value of all the stations Check if the DA DB terminal is not reversely connected Is the station to station overall cable length within the specification range Check the station to station overall cable length and make it within the specification range Replace the safety remote I O module Figure 9 7 Flowchart for when the L ERR LED is flashing 9 2 Troubleshooting with LEDs 9 11 9 2 7 Flowchart for when the L ERR LED is flashing Q TROUBLESHOOTING 9 12 MELSEC TES erie 9 2 8 When the L ERR LED is turned on The following explains the case when the L ERR LED is turned on at power on of the safety remote I O module or during operation of the PLC If the L ERR LED is turned on when the ERR LED is turned off replace the safety remote I O module When the ERR LED is flashing refer to the flowchart of Section 9 2 3 When the ERR LED is turned on refer to the flowchart of Section 9 2 5 9 2 9 When the SD RD LED is not dimly turned on The follow
39. 1 Input parameter eeeeeeeeecceeccoccccoccccococcocccccccccoccocccooccccoccccoccccocccccccccoccocccoccccoocoeooo 5 10 A 7 5 2 2 Output PArAMEteEreeeececccccccsccccccsccccccccssccccccccsscccccsccscococcccsscocecesccooooeceseooooeccesoolee 5 15 CHAPTER6 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 6 1to6 19 6 1 Procedures and Settings before System Operation ccooooooooooooooo00000000000000000000000000000000000000000 j 1 6 1 1 Procedure from module installation to system Operation cereresesesesesesesesecccesoscsoccsocccososooe 6 1 2 Replacement procedure of the module cooooooooooooo00000000000000000000000000000000000000000000000000000 3 6 2 Mounting and Installation ccooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000000 5 6 2 1 Handling Precautions eeecccccoooo0000000000000000000000000000000000000000000000000000000000000000000000000 6 5 6 2 2 Installation Environment 0ooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000 y 7 6 3 Part Names and Settings 0oooooooooooooooo0000000000000000000000000000000000000000000000000000000000000000000000000 8 6 4 Check of Module Status Self Loopback Test eeeeeeesessseeeeecesocsoccceoeooooccceocooooccceceooooceeee G 11 6 5 Wiring eeeeeeeeeeeeesseeeeeeeeoeoocceccocooococccoccecoocccccococoooccccocooocoocccococooocccccocooooseccceceoscsseeeee G 13 6 5 14 Precautions for Handling CC Link Cables
40. 9 Doubling input discrepancy unit at redurdaut wiring CUDNE UNU detection time X0 1 If the ON OFF disagreement state continues discrepancy Input to for more than setting time an error occurs 5 2 1 2 detection time 16 Doubling input discrepancy detection time XE F Default 1 x20ms Setting range 1 to 25 x 20ms Sets whether the Input dark test function of the safety remote I O module diagnostics Input dark test 17 Input dark test selection XO 1 function is executed or not p Input 5 2 1 3 selection to Default Execute 24 Input dark test selection XE F Setting range Execute Not execute Sets the OFF pulse width that TO and T1 ieee Input 25 Input dark test pulse OFF ti ee 5 2 1 4 pulse OFF time npu Input dark test pulse ime Default 40045 2 1 4 Setting range 4004s 1ms 2ms Sets the Output wiring method pe Default No Use Method of wiring Output 26 Method of Pe of output YO Setting range No Use 5 2 2 1 utpu o i 2 of output P 29 Method of wiring of output Y3 r Dual winny ceounene nk Dual wiring Source Source Sets whether the Output dark test function of the safety remote I O module diagnostics Output dark test 30 Output dark test selection YO function is executed or not Output to 5 2 2 2 selection Default Execute 33 Output dark test selection Y3 Setting range Execute Not execute 34 Output dark test pulse OFF time Sets the OFF pulse width used in the output Output dark test
41. Guiu YO dark test 5 2 23 utpu o 2 pulse OFF time A Default 400 us 37 Output dark test pulse OFF time Setting range 4004s 1ms 2ms Y3 5 1 Parameter list 5 PARAMETER SETTING MEL SEC Le eres 5 2 Parameter Details This section describes the settings of each parameter NO OVERVIEW 5 2 1 Input parameter The combination of the input parameters for obtaining a certification of the target safety category is shown in Figure 5 11 Parameter setting start CONFIGURATION ESYSTEM OO Set Time of noise removal filter Refer to 1 in this section D O z o Ta 8 Ww A Set Doubling input discrepancy 2 detection time 4 Refer to 2 in this section wn O E iS Not execute Z Le Set Input dark test selection Refer to 3 in this section Use the diagnostics function of the connection target device Set Input dark test pulse OFF time Refer to 4 in this section a ul w O sz gtr ram La O Not use PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATIO Safety category 4 Safety category 3 Figure 5 11 Input parameter setting flowchart N EJPOINT Only setting the safety remote I O module parameters does not allow obtaining the safety category certification For the wiring and setting of the entire system to obtain the safety category certification as a safety related system refer to Safety Applicati
42. IV Specify production information to find module Production information 0000000000000000 Parameter item ime of noise removal filter 0 1 ime of noise removal filter X2 3 ime of noise removal filter 4 5 ime of noise removal filter 6 7 ime of noise removal filter X8 9 ime of noise removal filter 4 B ime of noise removal filter XC D 8 Time of noise removal filter XEF oubling input disagreement detection time X0 1 oubling input disagreement detection time 2 3 CONFIGURATION ESYSTEM OO x Detail Default Ims set Sensitivity that reacts to input signal gt SPECIFICATIONSI Defaut Check Figure 5 7 Parameter setting f Settings check Click the check button to confirm if the parameter setting is correct When the setting is incorrect an error occurs For the error code refer to Section 9 5 FUNCTIONS Safety remote station settings Station 1 Module Safety remote 1 0 station Model name QSQJ65BTB2 12DT Module technical version A x J Specify production information to find module Production information 0000000000000000 Loy Parameteritem Setting value int 1 Time otnose removal erxO1 Sid a _2 Time of noise removal fiterX23 _ _ _3 Time of noise removalfiterx4 5 SS 5 Time of noise removal fiterx8 9 Sa a a 20ms a ul w O z gtr ram La O 6 Time of noise removal filter XA B T
43. Instructions Explains how to use the sequence instructions and application instructions SH 080628ENG 13JW01 Sold separately GX Developer Version 8 Operating Manual Explains the online functions of the GX Developer such as the programming printout monitoring SH 080373E and debugging methods 13JU41 Sold separately GX Developer Version 8 Operating Manual Safety PLC Explains the added and updated GX Developer functions to support the safety PLC Sold separately SH 080576ENG 13JU53 If you would like to obtain a manual individually printed matters are available separately Order the manual by quoting the manual number on the table above model code CONFORMANCE TO THE EMC AND LOW VOLTAGE DIRECTIVES When incorporating the Mitsubishi PLC compliant with the EMC and Low Voltage Directives into other industrial machinery and ensuring compliance with the directives refer to Chapter 3 EMC and Low Voltage Directives of the QSCPU User s Manual Hardware The CE logo is printed on the rating plate of the module indicating compliance with the directives To conform this product to the EMC and Low Voltage Directives refer to the QSCPU User s Manual Hardware CC Link module in Chapter 3 EMC and Low Voltage Directives GENERIC TERMS AND ABBREVIATIONS Unless otherwise specified this manual uses the following generic terms and abbreviations to explain the CC Link Safety remote I O module QSO
44. J65BTB2 12DT Generic Term Abbreviation PLC Description Abbreviation for Programmable Logic Controller Safety remote I O module Other name for QSOJ65BTB2 12DT Safety master station Safety remote I O station Station which controls the CC Link Safety system One station is required per system Remote station which handles only the informaion in bit unit Compatible with the safety related system Safety remote station Other name for Safety remote I O station Safety master module Other name for QS0J61BT12 type CC Link Safety system master module Standard remote I O module General name for AJ65BTB1 16D AJ6E5SBTB1 16D AJ65BT 64AD AJ65BT 64DAV AJ65BT 64DAI and A852GOT SB SW Link special relay For CC Link Safety system Information of the bit unit that indicates the module operation status and data link status of the safety master station Represented by SB expediently Link special register For CC Link Safety system Information of the 16 bit unit that indicates the module operation status and data link status of the safety master station Represented by SW expediently RX Remote input For CC Link Safety system Information which is input in bit unit from the safety remote station to the safety master station Represented by RX expediently RY Remote output For CC Link Safety system Information which is output in bit unit from the safety master station to the
45. LC stop status and operation status Power supply status of the safety remote I O module 3 Status of extenal devices Installation condition of the safety power supply module safety CPU module and safety master module 5 Status of wiring I O wires power cables CC Link dedcated cables 6 Display status of various types of indicators POWER LED RUN LED ERR LED etc 7 Status of setting of various types of set switches N After 1 to 7 connect GX Developer to the safety CPU module and conduct PLC diagnostics or monitor the operating condition and program contents of the safety CPU module 2 Check of trouble Check to see how the operating condition of the PLC varies while the PLC is operated as follows 1 Set the safety CPU module RUN STOP RESET switch to STOP 2 Reset the trouble with the safety CPU module RUN STOP RESET switch 3 Turn ON and OFF the power supply of the safety remote I O module 4 Reset the trouble with the safety remote I O module reset switch 3 Narrowing down the range of trouble occurrence causes Estimate the troubled part in accordance with items 1 and 2 above 1 Safety remote I O module or external devices 2 3 Safety CPU module 4 Safety master module or others Sequence program 9 1 Troubleshooting Basics 9 1 Q TROUBLESHOOTING MELSEC TES erie 9 1 1 Precautions for Troubleshooting The safety remote I O module is designed to have var
46. MITSUBISHI Mitsubishi Safety Programmable Logic Controller MIEESIEG QS Fame CC Link Safety System Remote I O Module User s Manual QSOJ65BTB2 12DT CC1ink Safety SAFETY PRECAUTIONS Always read these instructions before using this equipment Before using the product please read this manual the relevant manuals introduced in this manual standard PLC manuals and the safety standards carefully and pay full attention to safety to handle the product correctly In this manual the safety instructions are ranked as DANGER and CAUTION DANGER Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A Indicates that incorrect handling may cause hazardous conditions CAUTION resulting in medium or slight personal injury or physical damage oo wee Note that the N CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Please save this manual to make it accessible when required and always forward it to the end user Design Precautions When a safety PLC detects an error in an external power supply or a failure in PLC main module it turns off all the outputs Create an external circuit to securely stop the power of hazard by turning off the outputs Incorrect configuration may result in an accident Create short current protection for
47. ORE SYSTEM OPERATIO N oe PROGRAMMING MAINTENANCE AND INSPECTION 5 2 Parameter Details 5 14 5 2 1 Input parameter 5 PARAMETER SETTING Mi aLS a6 QS iam 5 2 2 Output parameter The combination of the output parameters for obtaining a certification of the target safety category is shown in Figure 5 12 Parameter setting start Set Method of wiring of output Refer to 1 in this section Not execute Set Output dark test selection Refer to 2 in this section Use the diagnostics function of the cay Set Output dark test pulse OFF connection target device time Refer to 3 in this section Not use Safety category 4 Safety category 3 Figure 5 12 Output parameter setting flowchart 4 POINT Only setting the safety remote I O module parameters does not allow obtaining the safety category certification For the wiring and setting of the entire system to obtain the safety category certification as a safety related system refer to Safety Application Guide 5 15 5 2 Parameter Details 5 2 2 Output parameter 5 PARAMETER SETTING MELS AG QS 1 Method of wiring of output This module is used to set the Method of wiring of output in the output point unit The settings are shown in Table5 6 Table5 6 Settings of Method of wiring of output Parameter item Default 26 Method of wiring of output YO Setting range
48. POWER LED is not turned Onesscessccccccccccccccccccccccccccccscccscsscees 0 _ 4 9 2 2 Flowchart for when the RUN LED is not turned on escccccccccccccccccccccccccccccccccccccccccccsccees _ 5 9 2 3 Flowchart for when the ERR LED is flashing eeeeeeeeesesesseseesesecscoceccoseccoseccccecseecoseccesee9 G 9 2 4 Flowchart for when the SAFETY LED is not turned On sesesesesesesesescccccscscscccccccscsoscscsoee 7 9 2 5 Flowchart for when the ERR LED is turned on essccccscccccccccccccccccccccccccccccsccccsccccseccsees 0 _ Q 9 2 6 When the L RUN LED is not turned on ccccscccccccccccccccccccccccccccccccccccccccccccccccccsscccoece Q _ 10 9 2 7 Flowchart for when the L ERR LED is flashing e eeeeeeseeeeseeeeseseeseseececeececeecescoceseccesee 9 11 92 8 When the L ERR LED is turned Onecesccccccccccccccccccccccccccccccsccccsccccccccccccccccccscsccsccs Q _ 12 9 2 9 When the SD RD LED is not dimly turned Onee eesesessesessesescesecscesececseceoseseccececcoseseoe Q 12 9 3 Verifying Errors from LED Status COC OOOO OOO OOO OOO OOOO OOOOH OOOO OOO OOOO OOO OOOO OOO OOO OOOO OO OOO OOOO OOO OOOO OOO OOOE 9 13 9 4 Troubleshooting with GX Developer COCOOOO OOOOH OOOO OOOOH OOO OOOO OOOOH OOO OOOO OOOOH OOO OOS OOOO OOOO OOO OOOOOOOEOO 9 15 95 Error Code List COO OOO OOOO OOO OOOO OOO OOO OO OOOO OOD OOOO OOO OOOOH OOOO OOO OOOOH OOOO OOO OOOO OOO OO OOOO OOOO OOOO OOO OOOO OOO OOCOOCE 9 17 APPENDICES App 1 to App 2 Appendix 1 External
49. PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC Le eres ES POINT When the self loopback test is not started reexecute the procedure shown in Figure 6 6 with attention to the following points 1 Is the power supply of the safety remote I O module turned ON Is POWER LED ON 2 Is the power supply turned ON after the link ID setting switch of the safety remote I O module is set to LBT setting at self loopback test in the power off status 3 Is the setting saving switch pressed after 2 NO overview CONFIGURATION SYSTEM When the self loopback test is not started again replace the module 09 gt SPECIFICATIONS oO FUNCTIONS PARAMETER SETTING W oc O L w oo n 0 zZ Ww 7 W n gt n oe PROGRAMMING MAINTENANCE AND INSPECTION 6 4 Check of Module Status Self Loopback Test 6 12 PROCEDURES AND SETTINGS BEFORE SYSTEM S ERAON M ALS eC QS A 6 5 Wiring This section describes the wiring precautions and wiring examples of the safety remote I O module 6 5 1 Precautions for Handling CC Link Cables This section explains how to handle dedicated CC Link cables Do not perform any of the following as each of them will damage CC Link cables Compressing the cable with a sharp object e Twisting the cable excessively e Pulling the cable too hard exceeding the allowable tension e Stepping on the cable e Placing an obje
50. Specifications 0ooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000000000000000 3 1 3 2 Performance Specifications ccoooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000 3 2 3 3 I O Signalseeeeeeececccccccoccocececceccccccccccoccocococcoceccccccccccccccccococoococecccccccccceccoccococoocooeoeeoee Z 4 3 4 Cable SpecificationNSs eeesesesececececccccoccccccccccocococccococosccocococccoccocscocccccococecocococococosesesoe 3 7 CHAPTER4 FUNCTIONS 4 1to4 8 4 1 Function List eeeeeseessesseeseseessecseccoscoccocoosooscecoecoosoessocoecoosoescsecoesoosoesoecoesoosoeseecoosoosoese 4 4 2 Input FUNCTION eeeeeeeeeeeeessesesececosososececocosssccococooosscsccecosssosccocooossoccococsssosccecessssseseoesss yd 2 4 3 Output FUNCTION eseeseeesessseseccecssssesccececssesccecoocsssccccoossoscceccesssssesccecosssosecesossssseceesessss 4 4 4 Protection FUNCTION eeseeseesesseeseeseseoeseesoccsoseoesocoocsossecsocoosoossecsocooseossecsocsocsossecseesoseoss 4 G 4 5 Error History FUNCtion eeeesesesesesesesesesesescceccccococecececcoceocoocsccosocsceoeccecesececesesececeseesesees4 7 CHAPTER5 PARAMETER SETTING 5 1to5 18 5 1 Parameter liStoeoccoocoooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000000000 F 9 5 2 Parameter Details secccccccooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000000000 5 10 5 2
51. UN LED change YES Perform reset operation or power OFF to ON of the safety remote I O module Setting completed Set the link ID setting switch station No setting switch and transmission speed setting switch to the original settings RUN LED turns ON and L ERR LED turn OFF Perform reset operation or power OFF to ON of the safety remote I O module Setting cancellation completed Perform a troubleshooting referring to Item 3 of 2 in this section MELS AG CS wes YES Does L ERR LED flash Perform a troubleshooting referring to Item 2 of 2 in this section 2 in this section Figure 6 11 Switch setting 6 6 Switch setting Perform a troubleshooting referring to Item 2 of NO OVERVIEW CONFIGURATION SYSTEM 09 gt SPECIFICATIONS oO FUNCTIONS PARAMETER SETTING w X O L w m 7 oO Z E w a N oe PROGRAMMING MAINTENANCE AND INSPECTION 6 18 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC LOS aes 2 Troubleshooting for switch setting Corrective actions for the invalid LED operation at switch setting are shown in Table6 3 Table6 3 Troubleshooting for switch setting Item LED status After power on or during 1 switch setting L ERR LED turns ON Check description Check if the link ID setting switch station No setting switch and transmission speed settin
52. a safety relay and a protection circuit such as a fuse and breaker outside a safety PLC if load current more than the rating or overcurrent due to a short circuit in the load has flowed in the CC Link Safety remote I O module the module defines it as a fault and turns off all the outputs However if overcurrent flows in the CC Link Safety remote I O module for a long time it may cause smoke or a fire To prevent it create a safety circuit such as a fuse outside the module When a safety remote I O module has detected CC Link Safety error it turns off all the outputs Note that the outputs in a sequence program are not automatically turned off If CC Link Safety error has been detected create a sequence program that turns off the outputs in the program If the CC Link Safety is restored with the outputs on it may suddenly operate and result in an accident To inhibit restart without manual operation after safety functions was performed and outputs were turned OFF create an interlock program which uses a reset button for restart Design Precautions CAUTION Do not bunch the wires of external devices or communication cables together with the main circuit or power lines or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause malfunctions Select the external devices to be connected to the CC Link Safety remote I O
53. able1 1 Module installation orientation E SpE lt 6 z N uy W W grag 592 aos pan oco w i awn N 00 PROGRAMMING MAINTENANCE AND INSPECTION 1 1 Features 1 2 SYSTEM CONFIGURATION MEL SEC Le eves CHAPTER2 SYSTEM CONFIGURATION This chapter describes the system configuration cautions for use and system equipment of the safety remote I O module 2 1 Overall Configuration The following describes the system configuration of the safety remote I O module The safety remote I O module is connected to various safety devices such as an emergency stop or a light curtain and the safety related system is configured by combining the safety remote I O module with a safety CPU module or safety master module Power supply CPU CC Link Safety master module GxX Developer Version 8 40S or later Remote device station Figure 2 1 Overall Configuration 2 1 2 1 Overall Configuration 2 SYSTEM CONFIGURATION MEL SEC IEN eres 2 2 Cautions on the System Configuration This section describes the equipment which can be configured and the available software package to use the safety remote I O module OVERVIEW 1 Applicable master module The safety remote I O module can connect to only the safety master module 2 Applicable software package The following shows the software package compatible with the safety remote I O module Zz O
54. ation designated to perform the functions specified in Rule 6 and Rules 7 7 b 7 8 and 7 9 shall be the CPR Mitsubishi Safety 1 EM SRE MELSEG QS ics CC Link Safety System Remote I O Module User s Manual MODEL QSOJ65BTB2 12DT U SE MODEL MODE 13JR89 SH NA 080612ENG A 0609 MEE sfa MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
55. ave station slave station parameters 304 parameters CC Link Safety protocol The continuity of division numbers collapsed 0002 division number error in the send receive processing of error Error information information CC Link Safety protocol oe ee o The continuity of division numbers collapsed division number error e 0003 in the safety slave station internal Safety slave station information access processing internal information CC Link Safety protocol The link ID received from the safety master 0000 product mismatch Link ID station and that of the host station are mismatch different CC Link Safety protocol The manufacturer code received from the 0001 product mismatch safety master station and that of the host Manufacturer code station mismatched in the product mismatch information verification processing The inherent code received from the safety CC Link Safety protocol master station and that of the host station 0002 product mismatch Module A mismatched in the product information inherent code mismatch A verification processing CC Link Safety protocol The module technical version received from 0003 product mismatch Module the safety master station and that of the host 305 technical version station mismatched in the product mismatch information verification processing The product information received from the safety master station and that of the host station mismatched in th
56. bient humidity 40 to 75 C 5 to 95 RH non condensing Storage ambient humidity 5 to 95 RH non condensing Vibration resistance Conforming to JIS B 3502 IEC 61131 2 Frequency Constant Half Swe pico nt range acceleration amplitude P Under 5 to 9Hz aes Sommi intermittent 0 14inch 10 times vibration 9to150Hz 9 8m s each in X Y Under o 1 75mm Z directions continuous 0 07inch respectively vibration 9 to 150Hz 4 9m s Shock resistance Conforming to JIS B 3502 IEC 61131 2 147 m s2 duration of action 11ms three times in X Y Z directions respectively by sine half wave pulse Operating ambiance No corrosive gas Operating altitude 3 Installation area 2000 m 6562 ft or less Within a control panel Overvoltage category Il or lower Equipment category 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power Class Ill distribution network and the machinery within premises Category Il applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V 2 This index indicates the degree to which conductive material can be generated in terms of the environment where the equipment is used In the environment corresponding to Pollution level 2 basi
57. cally only non conductive pollution occurs however temporary conductivity may occur due to occasional condensation 3 Do not operate or store the PLC in the environment where the pressure applied is equal to or greater than the atmospheric pressure at the altitude of Om Doing so may cause a malfunction Please consult our branch office for more information 3 1 General Specifications 3 1 N OVERVIEW CONFIGURATION W n gt N fA SPECIFICATIONS O PARAMETER SETTING oO FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N oe PROGRAMMING MAINTENANCE AND INSPECTION SPECIFICATIONS MEL SEC LOS ries 3 2 Performance Specifications The performance specifications of QSOJ65BTB2 12DT are shown in Table3 2 Table3 2 Performance specifications DC input transistor output combined module QS0J65BTB2 12DT Input specifications Output specifications 4 points No of input points 8 points Input terminals 16 points No of output points eo Soe type source source type Isolation method Photocoupler Isolation method Photocoupler Rated input voltage 24V DC Rated load voltage 24V DC Rated input current Approx 4 6mA Operating load voltage range 19 2V to 28 8V DC Ripple ratio 5 or less 19 2V to 28 8V DC Operating voltage range Ripple ratio 5 or less Max load current 0 5A point Max simultaneous input points 100 1 Max inrush
58. ct on the cable e Scratching the cable sheath 6 5 2 Connecting CC Link Cables The following figure shows how safety remote I O modules are connected with dedicated CC Link cables Safety remote Safety remote Safety master module y I O modul I O module Blue 0 n Oe aramante A Terminal 2A re y y f PAT y y a 2A O Terminal resistor pG Vew i E f Del Toe i OC resistor SLD CC Link SLD CC Link SLD f FG Cable f FG Cable f FG Figure 6 7 Connecting CC Link cables POINT 1 Connect the shielded wire of the CC Link cable to SLD terminal of each module and ground both ends to the protective ground connectors via FG terminals The SLD and FG terminals are connected inside the module 2 Always connect terminal resistors to the modules located on both ends of the data link network Connect a terminating resistor between DA and DB terminals 6 5 3 Precautions for Wiring Module Power Supply When wiring the module power supply of the safety remote I O module note the following e Cable length of the module power supply must be within1 0m 6 13 6 5 Wiring 6 5 1 Precautions for Handling CC Link Cables PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC Le eves 6 5 4 Precautions for Wiring Safety Devices This section describes precautions for wiring to each safety device i 1 Wiring of the input terminal section 5 a Combinati
59. current 1 0A 10ms or less ON voltage ON current 15V DC 2mA or more Leakage current at OFF 0 5mA or less OFF voltage OFF current 5V DC 0 5mA or less Max voltage drop at ON 1 0V DC or less Input resistance Approx 5 6k 2 Protection function Output overload protection function Source sink type Input type Negative common Output type Source source type Response A iat 24V DC Response CERN iat 24V DC ime fon orF e me ow oFF C Safety remote station input response 32ms or less filter out time 1ms Safety remote station output time 5ms 10ms 20ms 50ms response time 32ms or less Surge suppressor Zener diode Voltage 19 2V to 28 8V DC Ripple ratio 5 or less External Current 60mA 24VDC with all points ON excepting for external load current power supply Protection function External power supply overvoltage overcurrent protection function Fuse 8A Not replaceable 16 input points common 4 output points common Maing aes Tere for Oe Terminal block 2 wire type Common current Max 4A Total of inputs and outputs No of stations occupied 1 station No of access to nonvolatile memory 10 times inside module Safety refresh response processing time sams Voltage 19 2V to 28 8V DC Ripple ratio 5 or less Current 140mA or less 24V DC with all points ON Module Protection function Module power overvoltage overcurrent protection function vf Powel
60. e base unit and terminal block up to 50 times IEC61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Since the module case is made of resin do not drop or apply any strong impact to the module Doing so may damage the module Completely turn off the externally supplied power used in the system before mounting or removing the module to from the panel Not doing so may result in a fault or malfunctions of the module In order that you can use the safety PLC in normal and optimal condition at all times this section describes those items that must be maintained or inspected daily or at regular intervals NO OVERVIEW CONFIGURATION SYSTEM OO gt SPECIFICATIONS Oo FUNCTIONS O PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N Oe PROGRAMMING A z lt b zZ Z a5 i Zo an 2 8 MAINTENANCE AND INSPECTION 8 1 Daily Inspection The items that must be inspected daily are listed in Table8 1 Table8 1 Daily inspection MEL SEC LOS ries Item Inspection item Inspection Judgment Remedy Check that the safety Reinstall the safety f The safety remote I O Installation to DIN rail remote I O module is remote I O module to module must be stable stable the DIN rail Looseness and Try to further tighten i a Retighten the module
61. e product information verification processing CC Link Safety protocol I product mismatch e a ae oa a N E OA Eea tas OFF 0004 l a ra a e Product information pheata ae mismatch Host information 1 2 Lowest 16 bits of product information Host information 7 8 Highest 16 bits of product information 9 18 9 5 Error Code List Error codes of CC Link Safety protocol Q TROUBLESHOOTING Error classification Error definition The model name information received from the safety master station and that of the host station mismatched in the product information verification processing Details 1 to 9 CC Link Safety protocol Error details 1 QS product mismatch Model Error details 2 0J 305 0005 name information Error details 3 65 mismatch Error details 4 BT Error details 5 B2 Error details 6 1 Error details 7 2D Error details 8 T Error details 9 0x0020 CC Link Safety protocol The verification request for the safety slave safety slave station i station parameters is accepted from the 0001 parameter error me safety master station However it is not Verification request i f supported by the local station acceptance disabled Safety slave station p The number of the safety slave station 0002 parameters Out of parameters is out of range parameter number range Safety slave station i 306 The same number is set for the safety slave 0003 parameters Same
62. ecute the self loopback test before connecting the system The self loopback test cannot be performed properly in the condition that the communication cables and I O wires are connected Execute the self loopback test in the following procedure Start oOoooooo000qoo0000000q DPOoOooooo0oo0o00D000000000 oooooo0o000q DOo0o0o000000 9 REseT O SET LINK ID STATION NO B RATE 1 R e04 e01 2e 2 2 0 2 7 3 e Fe 3 e 3 654 654 654 V4 X1 X10 Press the setting saving switch of the safety remote I O module once to start the self j loopback test Link ID setting switch SAFETY LED flashes during the self loopback test and the test completes in approximately five seconds Normal Error OPOWER OLRUN o RUN OLERR 4 Flashes W SAFETY oSD OERR oRD Completion of self loopback test Normal OPOWER OLRUN When SAFETY LED turns ON and ERR LED turns OFF the reading of ORUN OLERR error history is completed normally Turns ON SAFETY OSD Turns OFF OERR oRD When SAFETY LED turns OFF and ERR LED turns ON the reading of Error error history is completed abnormally OPOWER OLRUN Replace the module for a hardware error of the safety remote I O module a RUN OLERR Turns OFF OSAFETY OSD Turns ON ERR ORD Figure 6 6 Execution procedure of self loopback test 6 11 6 4 Check of Module Status Self Loopback Test
63. er module ERR O or ERR 9 14 MEL SEC LOS ees Table9 2 Verifying errors from LED status When the L RUN LED is not turned on LED status Safety remote I O module pa foe fic Corrective action A line failure such as a cable failure terminal resister failure cable or terminal block poor connection is e Check the SLD grounding status of occurring between the safety remote the transmission cable POWER POWER POWER 1 O modules A and B Confirm that cables are laid out as far LRUN LRUN OJ LRUN O The line failure terminal block poor as possible from the power line LERR O LERR O LERR O connection cable disconnection etc 100mm or more is occurring between the safety e Narrow down the line failure part using remote I O module B and C bisection algorithm or a tester e The safety remote I O modules B and C are affected by noises POWER POWER POWER The L RUN lights on the safety Restart the power supply after the remote I O modules A and C are off overlapped station numbers for the LRUN OJ LRUN LRUN O indicating the station numbers for A and safety remote I O modules are LERR O LERR O LERR O Care overlapping corrected The L RUN lights on the safety POWER POWER POWER remote I O modules B is off indicating a Restart the power supply after the LRUN LRUN OJ LRUN the transmission speed setting for ee gt A trans
64. es PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC Le eres 6 5 5 Safety devices and wiring example This section describes the wiring between the safety remote I O module and safety devices NO overview To make the wiring specified in category 4 the following two points must be executed in the safety remote I O module e Redundant input output wiring e Execution of the self diagnostics function dark test For the wiring example between the safety remote I O module and safety devices which meets the above points refer to Safety Application Guide CONFIGURATION SYSTEM 09 gt SPECIFICATIONS oO FUNCTIONS PARAMETER SETTING W oc O L w oo n 0 zZ E Ww N W E n gt n oe PROGRAMMING MAINTENANCE AND INSPECTION 6 5 Wiring 6 16 6 5 5 Safety devices and wiring example PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC LOS aris 6 6 Switch setting This section describes the procedure before starting the data link with the settings of the link ID setting switch station No setting switch and transmission speed setting switch of the safety remote I O module 1 Switch setting procedure Switch setting must be made in the power off status of the safety remote I O module If the switch setting is made in the power on status it may result in an accident due to incorrect output or malfunction In the power on status make the
65. esistor is attached LERR O LERR O LERR lit O unli lit flashing or unlit Q TROUBLESHOOTING Mi eLS EC QS cries 9 4 Troubleshooting with GX Developer Errors which occur in the safety remote I O module can be verified on the PLC diagnostics screen of GX Developer zZ e O I a w a ao 2 O YX E 1 Reading an error code When an error occurs its error code error message etc can be read using the PLC diagnostics of GX Developer Errors of the safety remote I O module are registered as remote I O station error information in Operation error history The error history of the safety remote I O module must be sent to the safety CPU module beforehand For sending the error history of the safety remote I O module refer to Section 4 5 APPENDICES The following shows the procedure for reading the error code from GX Developer 1 Start GX Developer 2 Connect the CPU module and personal computer INDEX 3 On GX Developer choose the Online Read from PLC menu and read the project from the safety CPU module 4 Choose the Diagnostic PLC diagnostic menu 5 If the error display part in Present error or Operation error log is double clicked the error details dialog box appears PLC diagnostics PLC status m PLC operation status PLC operation STOP switch STOP Safety CPU operation mode Test mode Present Error Monitor run stop A Error Jump Help Sto
66. fer to Section 9 5 Read the error history For reading of the error history refer to Section4 5 Could the error history of the safety remote VO module be read Replace the safety remote I O module Is there error information at the estimated time in the error history Perform troubleshooting according to the acquired error information For error codes refer to Section 9 5 End reading the error history For reading of the error history refer to Section 4 5 Is the ERR LED turned off Replace the safety remote I O module Completed Figure 9 4 Flowchart for when the ERR LED is flashing 9 6 9 2 Troubleshooting with LEDs 9 2 3 Flowchart for when the ERR LED is flashing TROUBLESHOOTING MEL SEC Le eres 9 2 4 Flowchart for when the SAFETY LED is not turned on The following shows the flowchart for when the SAFETY LED is not turned on at power on of the safety remote I O module or during operation of the PLC SAFETY LED is not turned on 0 zZ Q O ae 7 TROUBLE yn uw Is the SAFETY iS LED turned on right after Q reset cancel power on ai o a lt Replace the safety remote O module Is the proper transmission speed set Match the transmission speed setting switch of the safety remote I O module to the setting of the safety master module x lt f Is the proper link 2 ID set Match the safety remote I O mod
67. g and Installation In order to increase the reliability of the system and exploit the maximum performance of its functions this section describes the methods and precautions for the mounting and installation of the system 6 2 1 Handling Precautions This section provides handling precautions for use of the safety remote I O module Do not touch the terminals while power is on Doing so could cause shock or erroneous operation Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module Since the module case is made of resin do not drop or apply any strong impact to the module Doing so may damage the module Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw
68. g switch are pointing positions outside the setting range or not Corrective action e Set the positions of the link ID setting switch station No setting switch and transmission speed setting switch within the setting range If the position each setting switch is set is within the setting range replace the safety remote I O module After the first setting saving 2 switch is pressed RUN LED does not flash Check if the link ID setting switch station No setting switch and transmission speed setting switch is changed or not after the setting saving switch is pressed e Make the switch setting again from the beginning of the procedure e If each setting switch is not changed after the setting saving switch is pressed replace the safety remote I O module After the second setting saving switch is pressed the flash interval of RUN LED is not changed 6 19 6 6 Switch setting Check if the second setting saving switch is pressed or not within one second after the first one was pressed e Press the setting saving switch after one or more seconds passed If the flash interval of RUN LED does not change when the second setting saving switch is pressed after one or more seconds passed replace the safety remote I O module MEL SEC Le eres PROGRAMMING CHAPTER7 PROGRAMMING For precautions on creating a program and program examples refer to Safety Application Guide
69. gnostics function is executed or not The settings are shown in Table5 4 Table5 4 Settings of Input dark test selection Parameter item 17 Input dark test selection XO X1 Setting range 18 Input dark test selection X2 X3 19 Input dark test selection X4 X5 20 Input dark test selection X6 X7 Execute 21 Input dark test selection X8 X9 Not execute 22 Input dark test selection XA XB 23 Input dark test selection XC XD 24 Input dark test selection XE XF Default Execute An error out of the setting range of Input dark test selection occurs depending on the setting value For details of the error refer to Section 9 5 5 2 Parameter Details 5 2 1 Input parameter 5 PARAMETER SETTING MEL SEC Le eres 4 Input dark test pulse OFF time This parameter is used to set the OFF pulse width that TO and T1 terminals output in the module unit The settings are shown in Table5 5 Table5 5 Settings of Input dark test pulse OFF time 2 Parameter item Setting range Default 400 us 25 Input dark test pulse OFF time 1ms 400 us ae Be 2ms 9 z WO When a value out of the setting range is set an error out of the setting range of Input dark test pulse OFF time occurs For details of the error refer to Section 9 5 1S gt SPECIFICATIONSI FUNCTIONS a E MEO sz gtr ram La O PROCEDURES AND SETTINGS BEF
70. he LED does not turn ON or turn OFF as indicated above 8 1 Daily Inspection 8 3 N OVERVIEW CONFIGURATION SYSTEM 09 gt SPECIFICATIONS O PARAMETER SETTING oO FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N Oe PROGRAMMING A zZ lt b zZ Z a5 Zo an 2 8 MAINTENANCE AND INSPECTION MEL SEC LOS ries 8 2 Periodic Inspection The items that must be inspected one or two times every 6 months to 1 year are listed below When the equipment is moved or modified or layout of the wiring is changed also perform this inspection Table8 2 Periodic inspection Item Inspection item Inspection Judgment Remedy Ambient temperature Ambient humidity Measure with a temperature and a hygrometer 0 to 55 c 5 to 95 RH Atmosphere Ambient environment 1 Measure corrosive gasses Corrosive gasses must not be present Change the ambient environment according to the judgment Line voltage check Measure a voltage across the terminals of 19 2 to 28 8BVDC Change the supply power according to the 8 2 Periodic Inspection When the PLC is used in the board the environment in the board becomes the ambient environment 24VDC judgment Looseness and Try to further tighten Retighten the module instability of module screws with a screw Screws must not be loose
71. hen reading of error history is impossible deal with it in accordance with troubleshooting Section 9 2 2 Perform the reading of error history for one safety remote I O module per read When the reading of error history is simultaneously performed in the multiple safety remote I O modules the error histories in the multiple modules are displayed together on the PLC diagnostics display 1 FUNCTIONS O PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N oe PROGRAMMING MAINTENANCE AND INSPECTION 4 5 Error History Function 4 8 5 PARAMETER SETTING MEL SEC LOS aries CHAPTERS PARAMETER SETTING This chapter describes the parameter setting of QSOJ65BTB2 12DT The following must be considered for the safety remote I O module before setting the parameter e Determine the level of the safety category to obtain a certification for the third party accreditation organization e Determine the connecting devices selection wiring method and diagnostics function according to the safety category to be certificated The parameters of the safety remote I O module are written via the safety master module at the following operation e Reset operation or power off to on of the safety CPU module at the safety master station e Reset operation or power off to on of the safety remote I O module PARAMETER SETTING MEL SEC Le eres 1 Parameter setting method
72. hortage of raw materials failure of suppliers to make timely delivery labor difficulties of any kind earthquake fire windstorm flood theft criminal or terrorist acts war embargoes governmental acts or rulings loss or damage or delays in carriage acts of God vandals or any other circumstances reasonably beyond MELCO s control 5 Choice of Law Jurisdiction These terms and any agreement or contract between Customer and MELCO shall be governed by the laws of the State of New York without regard to conflicts of laws To the extent any action or dispute is not arbitrated the parties consent to the exclusive jurisdiction and venue of the federal and state courts located in the Southern District of the State of New York Any judgment there obtained may be enforced in any court of competent jurisdiction 6 Arbitration Any controversy or claim arising out of or relating to or in connection with the Products their sale or use or these terms shall be settled by arbitration conducted in accordance with the Center for Public Resources CPR Rules for Non Administered Arbitration of International Disputes by a sole arbitrator chosen from the CPR s panels of distinguished neutrals Judgment upon the award rendered by the Arbitrator shall be final and binding and may be entered by any court having jurisdiction thereof The place of the arbitration shall be New York City New York The language of the arbitration shall be English The neutral organiz
73. ime of noise removal filter C D _8 Time of noise removal filter xE F PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATIO _9 Doubling input disagreement detection time X0 1 20ms 10 Doubling input disagreement detection time X2 3 N Figure 5 8 Settings check 00 PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING MELSLEC LOS cries g Parameter setting completion Click the End Safety remote station settings me QSQJ65BTB2 12DT 0000000000000000 button to complete each parameter setting Figure 5 9 Setting completion 5 PARAMETER SETTING MEL SEC Le eres 2 Safety CSP file registration The safety CSP file defines the information for setting the parameters of the safety remote station g The parameters of the safety remote station cannot be set without safety CSP file corresponding to the technical version of the safety remote I O module 2 Obtaining registering the safety CSP file corresponding to the technical version of the safety remote I O module is described below z a Safety CSP file download Download the latest safety CSP file from the CC Link Partner Association T website 28 For details refer to the CC Link Partner Association website http www cc 3 link org b Safety CSP file registration Z Store the downloaded safety CSP file into the CSP folder in the installation 3 folder of GX Developer G A N Or B P soh
74. incorporated including any safety fail safe and shut down systems using the Products b MELCO is not responsible for determining the suitability of the Products for their intended purpose and use including determining if the Products provide appropriate safety margins and redundancies for the applications equipment or systems into which they are incorporated c Customer acknowledges that qualified and experienced personnel are required to determine the suitability application design construction and proper installation and integration of the Products MELCO does not supply such personnel d MELCO is not responsible for designing and conducting tests to determine that the Product functions appropriately and meets application standards and requirements as installed or incorporated into the end user s equipment production lines or systems e MELCO does not warrant any Product 1 repaired or altered by persons other than MELCO or its authorized engineers or FA Centers 2 subjected to negligence carelessness accident misuse or damage 3 improperly stored handled installed or maintained 4 integrated or used in connection with improperly designed incompatible or defective hardware or software 5 that fails because consumable parts such as batteries backlights or fuses were not tested serviced or replaced 6 operated or used with equipment production lines or systems that do not meet applicable and commensurate legal safety and
75. ing explains the case when the SD RD LED is not dimly turned on at power on of the safety remote I O module or during operation of the PLC If the SD RD LED is not dimly turned on when the SAFETY LED is turned on replace the safety remote I O module When the SAFETY LED is not turned on refer to the flowchart of Section 9 2 4 9 2 Troubleshooting with LEDs 9 2 8 When the L ERR LED is turned on Q TROUBLESHOOTING 9 3 Verifying Errors from LED Status Safety master module ERR O or ERR MEL SEC IEN eres The following table lists causes and corrective actions for errors indicated by LEDs on the safety remote I O module when the network parameters are properly set and also the MST LED of the safety master module is on i e under data link control in the system configuration example shown below SS al Station No 1 Module A Station No 2 Module B Station No 3 Module C
76. ink diagnostics Safety system operates normally function Function used to avoid the effects of overvoltage and Protection function overcurrent to other modules of the safety related Section 4 4 system Function used to save the error description saved j inside the safety remote I O module to the inside Error history s Anet Error history function nonvolatile memory as an error history Section 4 5 unction Function used to send the saved error history to the safety CPU module Section Input setting function Function used to set the input parameter Parameter 5 2 1 function s f Section Output setting function Function used to set the output parameter 522 4 1 Function List 4 FUNCTIONS MEL SEC Le eres 4 2 Input Function z The input function has input dual wiring function and noise removal filter function ina z 1 Input dual wiring function 2 This function is used to double the input wiring An input error can be detected immediately after verifying input signals by doubling the wiring O ae 09 t 2 inputs b X0 X1 Safety remote I O module SPECIFICATIONS 1 signal Figure 4 1 Input dual wiring FUNCTIONS O PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N oe PROGRAMMING MAINTENANCE AND INSPECTION 4 2 Input Function 4 2 4 FUNCTIONS 4 3 MEL SEC LOS eis 2 Noise remova
77. ious diagnostics circuits and detect an error When an error occurs the CPU stops operation due to the error that is detected first In addition the error code to be stored is the one that is detected first 9 1 Troubleshooting Basics 9 1 1 Precautions for Troubleshooting TROUBLESHOOTING MEL SEC Le eres 9 2 Troubleshooting with LEDs This section classifies the error definitions by the LED staus and describes them Error occurrence 1 uz me DO OO Taa n rw Isn t the POWER LED turned on Section 9 2 1 Flowchart for when the POWER LED is not turned on APPENDICES Isn t the RUN LED turned on Section 9 2 2 Flowchart for when the RUN LED is not turned on Is the ERR LED flashing INDEX ection 9 2 3 Flowchart for when the ERR LED is flashing Isn t the SAFETY LED turned on Section 9 2 4 Flowchart for when the SAFETY LED is not turned on Is the ERR LED turned on Section 9 2 5 Flowchart for when the ERR LED is turned on Isn t the L RUN LED turned on Section 9 2 6 When the L RUN LED is not turned on Is the L ERR LED flashing Section 9 2 7 Flowchart for when the L ERR LED is flashing Is the L ERR LED turned on Section 9 2 8 When the L ERR LED is turned on Isn t the SD RD LED dimly turned on Section 9 2 9 When the SD
78. iries visit the following website CC Link Partner Association http www cc link org For details refer to the CC Link Cable Wiring Manual issued by the CC Link Partner bE Association fA SPECIFICATIONS oO FUNCTIONS O PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N oe PROGRAMMING MAINTENANCE AND INSPECTION 3 4 Cable Specifications 3 7 4 FUNCTIONS CHAPTER4 FUNCTIONS MELS a6 QS E This chapter describes the functions of QS0J65BTB2 12DT 4 1 Function List The function list of QSOJ65BTB2 12DT is shown in Table4 1 Table4 1 Function list of QS0J65BTB2 12DT Classification Function Description Reference Section Function used to double the input wiring Input Output Input function Function used to set the filter time for reducing Section 4 2 function noise of the input signal Output function Function used to double the output wiring Section 4 3 f f Function used to confirm whether I O signal is I O diagnostics function normal Hardware Function used to confirm whether the safety remote diagnostics I O module operates normally function i Power supply Function used to confirm whether an overvoltage or Self diagnostics ue F diagnostics undervoltage occurs to the power supply which is Safety functions function function input CC Link i Function used to confirm whether the CC L
79. l block removal Turn OFF the power supply of the safety remote I O module and remove the terminal block part ReseT O SET Switch setting LINK ID STATION NO B RATE Set the link ID switch of the safety remote I O module to EL as By Hy Ay 4 Al a aal 4 Safety confirmation X10 x Confirm that the power supply of connected device is OFF Link ID setting switch 4 Start of reading the error history Turn ON the power supply of the safety remote I O module The safety CPU module automatically reads the error history from the safety remote O module 4 To next page 4 7 4 5 Error History Function 4 FUNCTIONS MEL SEC Le eres From previous page 4 Completion of reading the error history g Normal Normal When RUN LED flashes the reading of error history is completed normally atone EERUN 2 Turn OFF the power supply of the safety remote I O module Flashes e ALERR OSAFETY oSD OERR oRD Error When ERR LED flashes the reading of error history is completed 5 abnormally Error BOWER GURUN a 3 Turn OFF the power supply of the safety remote I O module and read the o RUN OLERR 26 wn error history again OSAFETY oSD Flashes ERR oRD 09 Figure 4 5 Procedure for reading error history SPECIFICATIONS EJPOINT 1 The reading of error history can be used only when the safety remote I O module can be connected with CC Link Safety at power on W
80. l filter This function is used to set the filter time for reducing noise of the input signal The noise removal filter can be set to the following five stages e 1ms 5ms e 10ms e 20ms e 50ms Set the noise removal filter in the Time of noise removal filter parameter For the setting of the Time of noise removal filter refer to section 5 2 1 1 The longer the noise removal filter is the higher the durability to chattering or noise becomes However the response to the input signal will become slow On the other hand the shorter the noise removal filter is the faster the response to the input signal becomes However the durability to chattering or noise will become low Example When setting 1ms to Time of noise removal filter If there is no effect of noise the time set for Time of noise removal filter and the time taken from when the external input turns ON OFF until when X input signal inside the module turns ON OFF will be equal ON External input OFF X input signal ON inside the module OFF ims ims Figure 4 2 Delay of input signal 4 2 Input Function 4 FUNCTIONS WEL SEC LO ies 4 3 Output Function The output function has output dual wiring function 1 Output dual wiring function This function is used to double the output wiring An output error can be detected immediately after verifying output signals by doubling the wiring The following two methods are available for do
81. level of the certification for PLC IEC61508 SIL3 EN954 1 ISO13849 1 Category 4 The safety related system with high security can be configured Compatible with the safety category 3 and 4 The system corresponding to category 3 or category 4 of EN954 1 can be configured according to the combination of wiring and parameters Space saving system design Compared to the system with the safety relay this system can be configured with a smaller space Improvement of wiring work efficiency Adopting a 2 piece terminal block allows shortened wiring work hours so that incorrect wiring can be avoided at module replacement In addition multiple COM terminals avoid the necessity to add a relay terminal block Fail safe function When a failure occurs inside the module the self diagnostics function detects the failure and turns OFF the output Enhanced failure diagnostics Conducting a dark test contact fixing diagnosis allows an error diagnostics on the external safety devices included The self diagnostics such as memory diagnostics or circuit block diagnostics is conducted Simple settings in parameters Using the parameter setting screen of the programming tool allows the easier settings for the safety remote I O module Improved maintenanceability at trouble occurrence Classifying error information into major moderate minor allows the easier judgment of failures errors 1 1 Features 1 OVERVIEW MEL SEC Le eves 9
82. mission speed is set correctly LERR O LERR O LERR O module B is invalid within the setting range 0 to 4 lit O unlit lit flashing or unlit Table9 3 Verifying errors from LED status When the L ERR LED is turned on LED status Safety remote I O module pa fe fic Corrective action 9 3 Verifying Errors from LED Status POWER POWER POWER CER oe safety remote I O Correctly perform grounding of the FGs module B is turned on indicating that LRUN LRUN LRUN the mod le B is being affected by for the master module and all safety LERR O LERR LERR O noises L RUN may be off TEMOSO MOAUIES A line failure such as a cable failure terminal resister failure cable or oo e Check the SLD grounding status of terminal block poor connection is nae the transmission cable POWER POWER POWER COCUNS e Confirm that cables are laid out as far e The line failure terminal block poor a6 bossiblefrom the poweriihe i wer li LRUN LRUN LRUN connection cable disconnection etc ne LERR O LERR LERR is occurring between the safety enn or more remote IOmodules Biand e e Narrow down the line failure part using u bisection algorithm or a tester e The safety remote I O modules B and C are affected by noises POWER POWER POWER A terminal resistor is not attached LRUN LRUN LRUN L RUN may be off Check if a terminal r
83. module considering the maximum inrush current with reference to the CC Link Safety System Remote I O Module User s Manual Installation Precautions CAUTION Use a safety PLC in the environment that meets the general specifications described in the QSCPU User s Manual Hardware Design Maintenance and Inspection Using this PLC in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product Make sure to fix CC Link Safety remote I O module with a DIN rail or mounting screws and tighten the screws with the specified torque If the screws are too loose it may cause a drop of the screw or module Over tightening may cause a drop due to the damage of the screw or module Do not directly touch the module s conductive parts or electronic components Doing so may cause malfunctions or a failure Wiring Precautions Be sure to shut off all phases of the external supply power used by the system before wiring Not completely turning off all power could result in electric shock or damage to the product When energizing or operating the module after installation or wiring be sure to close the attached terminal cover Not doing so may result in electric shock A 3 Wiring Precautions CAUTION Ground the FG and LG terminals correctly Not doing so could result in electric shock or malfunctions Wire
84. module or cable Startup and Maintenance precautions Do not touch the terminals while power is on Doing so could result in electric shock Turn off all phases of the external supply power used in the system when cleaning the module or retightening the terminal block mounting screws terminal screws or module mounting screws Not doing so could result in electric shock Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Over tightening the screw may cause a drop due to the damage of the screw or module CAUTION Do not disassemble or modify the modules Doing so could cause a failure malfunctions injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Restrict the mounting removal of a module base unit and terminal block up to 50 times IEC61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Since the module case is made of resin do not drop or apply a
85. nction Explanation Program Fundamentals i Production information change i neu ae 1 1 Change the production information of the safety remote I O module to that of This operation is not the new safety remote I O module using GX Developer required when the 2 Write the parameters changed by GX Developer to the safety CPU module production information is not managed master module at data link I I I I I I I I I I The parameters are written to the safety remote I O module via the safety I I I I I For writing parameters to the safety CPU module refer to GX Developer Version 8 I I Operating Manual 4 Turn OFF the power supply of the safety remote I O module 4 To next page 6 3 6 1 Procedures and Settings before System Operation 6 1 2 Replacement procedure of the module PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC Le eres From previous page 4 Terminal block removal Remove the 2 piece terminal block of the safety remote I O module with keeping the wiring 4 Module replacement 1 Remove the safety remote I O module N OVERVIEW 2 Install the new remote I O module to a control panel and a machine CONFIGURATION SYSTEM For the installation and setting of the safety remote I O module refer to Section 6 2 09 4 Terminal block installation Install the 2 piece terminal block which was removed with wiring to the replaced safety remote I O module
86. nd the replacement of the module 6 1 1 Procedure from module installation to system operation The procedure from the installation of the safety remote I O module to the CC Link Safety system operation is shown in Figure 6 1 In addition parameters are considered to be separately created For the parameter setting refer to CHAPTER 5 For the connection between the safety CPU module and GX Developer refer to GX Developer Version 8 Operating Manual Safety PLC 4 Module installation For the installation and setting of the safety remote I O module refer to Section 6 2 Install the remote I O module to a control panel and a machine 4 Power supply wiring Wire the power supply to the safety remote I O module 4 Self loopback test execution For the procedure of the self Execute the self loopback test of the safety remote I O module loopback test refer to Section 6 4 4 Switch setting Save the settings for the link ID station number and transmission speed setting switch of the safety remote I O module to the nonvolatile memory inside the module 4 Module wiring 1 For the wiring of the safety remote Turn OFF the power supply of the safety remote I O module and wire to the For the switch setting refer to Section 6 6 I O module refer to Safety followings Application Guide e Various types of safety devices e Safety master module 4 To next page 1 Even when various safety devices are n
87. ny strong impact to the module Doing so may damage the module Completely turn off the externally supplied power used in the system before mounting or removing the module to from the panel Not doing so may result in a failure or malfunctions of the module Disposal Precautions CAUTION When disposing of this product treat it as industrial waste REVISIONS The manual number is given on the bottom left of the back cover Print Date Manual Number Revision SH NA 080612ENG A First edition Japanese Manual Version SH 080609 A This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2006 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the Mitsubishi safety programmable logic controller MELSEC QS series Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the QS series PLC you have purchased so as to ensure correct use CONTENTS SAFETY PRECAUTIONS COC OOOOOO OOO OOO OOOOH OOOO OOO OOOOH OOOO OO OOOO OOOO OOO OOOO OOOOH OOOO OOOO OOOO OO OOO OOOO OOOO OOO OOO OOOO COOOOOS A w 1 REVISIONS eseeseeseeseesocsosecesocsoccoscecsocsoccosceccecooscoscecoesoosco
88. on Guide CO PROGRAMMING MAINTENANCE AND INSPECTION 5 2 Parameter Details 5 10 5 2 1 Input parameter 5 PARAMETER SETTING 5 11 MEL SEC LOS ies 1 Time of noise removal filter This parameter is used to set the filter time for reducing noise of the input signal in 2 input points unit The settings are shown in Table5 2 Table5 2 Settings of Time of noise removal filter i Setting Parameter item Default range 1 Time of noise removal filter XO X1 2 Time of noise removal filter X2 X3 ims 3 Time of noise removal filter X4 X5 Siis 4 Time of noise removal filter X6 X7 10ms 1ms 5 Time of noise removal filter X8 X9 20 6 Time of noise removal filter XA XB H 7 Time of noise removal filter XC XD om 8 Time of noise removal filter XE XF The following error occurs depending on the setting value e Out of the setting range of Time of noise removal filter For details of the error refer to Section 9 5 EJPOINT Set the Time of noise removal filter longer than the Input dark test pulse OFF time When the input dark test is not executed the relationships between the Time of noise removal filter and the Input dark test pulse OFF time need not be considered For the setting of the Input dark test pulse OFF time refer to 4 in this section 5 2 Parameter Details 5 2 1 Input parameter 5 PARAMETER SETTING MEL SEC Le eres
89. ons of input terminals Input terminals can be used in the following combinations only Using them in any other combination will result in a medium failure X0 and X1 X2 and X3 X4 and X5 X6 and X7 o X8 and X9 XA and XB XC and XD XE and XF bz nO 09 2 O z O WL O a N Figure 6 8 Combination example of input terminals 2 b Combinations of the test pulse output terminals 2 7 3 iS Using the same test pulse for one device is not allowed Z U If the same test pulse is used in combinations such as X0 TO and X1 TO a 5 medium failure will occur z E D x W i W fad fe L W M Figure 6 9 Combination example of test pulse terminals 6 Z k LU N W n gt n oe PROGRAMMING MAINTENANCE AND INSPECTION 6 5 Wiring 6 14 6 5 4 Precautions for Wiring Safety Devices PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 6 15 MEL SEC LOS ies 2 Wiring of the output terminal section Use sink outputs in combination with source outputs Combinations of two sink outputs or single use of sink output is not allowed Source output Source output YO Safety remote I O module Safety remote I O module Safety relay Ts om gt jo OCE H MC Sink output Y Figure 6 10 Combination example of output terminals 6 5 Wiring 6 5 4 Precautions for Wiring Safety Devic
90. ot connected perform wiring for the external supply power When the external supply power is not wired an error of the external supply power occurs For error details refer to Section 9 5 6 a1 6 1 Procedures and Settings before System Operation 6 1 1 Procedure from module installation to system operation PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC Le eres From previous page 4 Parameter writing For writing parameters to the Write the parameters set on GX Developer to the safety CPU module safety CPU module refer to GX The parameters are written to the safety remote I O module via the safety master Developer Version 8 Operating module Manual Connection to CC Link Safety system Connect to the CC Link Safety system with the setting saved to the nonvolatile memory inside the module by resetting or powering the safety remote I O module from OFF to ON Confirmation of system operadan For starting the safety CPU Start the safety CPU module in TEST MODE and confirm the system operation module in TEST MODE refer to QSCPU User s Manual Function Explanation Program SAN ol system operation __ l For changing to SAFETY MODE Change the safety CPU operation mode to SAFETY MODE using GX Developer of the safety CPU module refer to QSCPU User s Manual Function Explanation Program Fundamentals 4 Completed Figure 6 1 Procedure from module installation to system operation 6 1 Procedure
91. ow and to make module z0 replacement easy bs e Install the safety remote I O module to a flat surface If it is not flat an excess force may be applied to the PCB causing failure e Tighten the module fixing screws and terminal block screws within the following 09 torque range z Overtightening may result in damage to the screws or the module case z Table6 1 Specified torque range m N Screw Specified torque range 4 Module fixing screw M4 screw with polished and round 0 824 to 1 11Nem flat washer Terminal block screw M3 screw 0 425 to 0 525Nem 2 piece terminal block screw M3 5 screw 0 680 to 0 920Nem 2 ESsssss sss s ss wees oes O e Attach four holding fixtures as shown in Figure 6 3 z z E D m m w X O L w m 7 oO Z E w a W n gt n
92. p monitor Operation error log Display filter All log zi Occurrence order display Ascending Eal Update log Detaile __ peration error message Year Mont _ 3 CC LINK REMOTE DETECTION ERROR 2006 4 26 32 items CC LINK REMOTE DETECTION ERROR 2006 4 26 C Allitems CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 Clear log CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 Error Jump CC LINK DATA RECEPTION TIMEOUT 2006 4 26 anini nrunrr Retretion ronnan annn a nan File save Help Close Figure 9 9 PLC diagnostics screen 9 4 Troubleshooting with GX Developer 9 15 TROUBLESHOOTING ELSEN Error details fx a Figure 9 10 Error details screen For details of the PLC diagnostics refer to GX Developer Version 8 Operating Manual Safety PLC For error details refer to Section 9 5 9 16 9 4 Troubleshooting with GX Developer Q TROUBLESHOOTING MEL SEC IEN eres 9 5 Error Code List The safety remote I O module sends the error information to the safety CPU module via a 1 Z e O x 1p Ww aa 2 O w a safety master module when the moderate error of the PLC The error codes that the safety remote I O module sends are listed
93. paired method of wiring of output is not the again same 350 701 Output dark test selection mismatch When Source Source is selected as a method of wiring of output the setting of output dark test selection is not the same e After checking that the CSP file is not damaged and that the CC Link Safety protocol a The received numbers of safety slave latest CSP file is 0719 safety slave station station parameters are out of range registered set the parameter number error safety remote I O module parameters again oo A mismatch has been detected in paired Reexamine the Doubling input i 450 0102 ee inputs X0 and X1 X2 and X3 etc over the connected devices discrepancy detection time eae ee ree doubling input discrepancy detection time and the wiring 9 20 9 5 Error Code List Q TROUBLESHOOTING Error classification 450 Output overload error At Error definition The overcurrent protection or overheat MEL SEC Le eves Corrective action 0203 protection has been activated in the output Safety pre diagnostics a i circuit transistor The read back value and the output value do not match lt Error details2 gt Upper 8 bits Bbit b7 b6 b5 b4 b3 b2 b1 b0 E L bito Yo
94. peet prade ni edd aa ta oie 9 17 Error codes of CC Link Safety protocol 9 17 Error AIStOPY ees osuen eee bea tee pale da eee 4 7 External dimensions App 1 l IEC61508 e ost 2 oh et ety tag he a es 1 1 L LED Flowchart for when the ERR LED is flashing a Seu atta ts a iin es Citak Mee ae a N S A 9 6 Flowchart for when the ERR LED is turned on anana saat ha Mia Ce notte aval ati gS a a a Rta ees 9 9 Flowchart for when the L ERR LED is flashing sites N sf a ceil ante tyme Me a atte ll ata 9 11 Flowchart for when the POWER LED is not turned ON aiid aaa pete ie PRA ay dng Bind bool alaup atid da 9 4 Flowchart for when the RUN LED is not turned on RETETE EEE T E EAT EEE 9 5 Flowchart for when the SAFETY LED is not turned Oana a aaaea wa a a D anaa eta 9 7 When the L ERR LED is turned on 9 12 When the L RUN LED is not turned on 9 10 When the SD RD LED is not dimly turned on ata aiaa a a a a aa a a na 9 12 Link ID setting switch 00 6 10 M Module technical version 5 4 P Parameter Doubling input discrepancy detection time 5 12 Input dark test pulse OFF time 5 14 Input dark test selection 5 13 Method of wiring of output 5 16 Output dark test pulse OFF time 5 18 Output dark test selection 5 17 Parameter setting 000 5 1 Safety CSP file
95. r when the ERR LED is flashing see Meth RR RBA eck tc ay hates tat Otani abe tata 9 6 Flowchart for when the ERR LED is turned on Se cacao at ad Sole EE a ated hig etnies 9 9 Flowchart for when the L ERR LED is flashing Eae OTA Oh ee ARNG Ti sat Oh nami aaah 9 11 Flowchart for when the POWER LED is not turned ON Satake AA edad Heit Telos oe 9 4 Flowchart for when the RUN LED is not turned on Seed gg ede DORs cet at EE E ett E Tl a teats Dek 9 5 Flowchart for when the SAFETY LED is not turned ONS Bet itil na earn Sigel bas etre 9 7 When the L ERR LED is turned on 9 12 When the L RUN LED is not turned on 9 10 When the SD RD LED is not dimly turned on E E E Al cca Poet Bipot tae Bina ala 9 12 W WITING Sn sic ds ee ten woth L hod dh eis wees 6 13 Ce TROUBLE SHOOTING APPENDICES INDEX Memo Index 2 WARRANTY Please confirm the following product warranty details before using this product 1 Limited Warranty and Product Support a Mitsubishi Electric Company MELCO warrants that for a period of eighteen 18 months after date of delivery from the point of manufacture or one year from date of Customer s purchase whichever is less Mitsubishi MELSEC Safety programmable logic controllers the Products will be free from defects in material and workmanship b At MELCO s option for those Products MELCO determines are not as warranted MELCO shall either repair or replace
96. rror At madoo i 0210 mid Safety connection Lower 8 bits diagnostics lt t gt b7 bel b5 b4 b3 b2 b1 bo T bito YO 0 Output value ON 1 Output value OFF L bit1 Y1 0 Output value ON 1 Output value OFF bit2 Y2 0 Output value ON 1 Output value OFF bit3 Y3 0 Output value ON 1 Output value OFF bit4 YO 0 Output value ON 1 Output value OFF bit5 Y1 0 Output value ON 1 Output value OFF bit6 Y2 0 Output value ON 1 Output value OFF bit7 Y3 0 Output value ON 1 Output value OFF Because of restrictions on hardware the sink side output read back always reads ON regardless of ON OFF of the output Gace Wnsueeadeeet The test pulse could not be detected during 1 Reexamine the nput dark test error the input dark test connected devices and the wiring The test pulse could not be detected during 0305 Output dark test error 2 Replace the safety the output dark test 9 5 Error Code List remote I O module 9 21 Q O x N W faa 2 O o APPENDICES INDEX Q TROUBLESHOOTING MEL SEC LOS ees Error Error pane i er Name Error definition Corrective action classification item 1 Reexamine the connected devices and the wiring 1 O control power supply overvoltage error i 2 Match the timing I O control power supply The overvoltage undervoltage has been 0402 of powering on the voltage error
97. ry wrongful death and or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided by these terms then in any such event the disclaimer of and limitations on pecuniary or economic consequential and incidental damages shall nevertheless be enforceable to the fullest extent allowed by law In no event shall any cause of action arising out of breach of warranty or otherwise concerning the Products be brought by Customer more than one year after the cause of action accrues Each of the limitations on remedies and damages set forth in these terms is separate and independently enforceable notwithstanding the unenforceability or failure of essential purpose of any warranty undertaking damage limitation other provision of these terms or other terms comprising the contract of sale between Customer and MELCO 4 Delivery Force Majeure a Any delivery date for the Products acknowledged by MELCO is an estimated and not a promised date MELCO will make all reasonable efforts to meet the delivery schedule set forth in Customer s order or the purchase contract but shall not be liable for failure to do so Products stored at the request of Customer or because Customer refuses or delays shipment shall be at the risk and expense of Customer MELCO shall not be liable for any damage to or loss of the Products or any delay in or failure to deliver service repair or replace the Products arising from s
98. s and Settings before System Operation 6 2 6 1 1 Procedure from module installation to system operation N OVERVIEW CONFIGURATION SYSTEM 09 gt SPECIFICATIONS Oo FUNCTIONS PARAMETER SETTING W Y O L W sa o Os ran ro D gt Wo oe PROGRAMMING MAINTENANCE AND INSPECTION PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC LOS aes 6 1 2 Replacement procedure of the module The replacement procedure of the safety remote I O module is shown in Figure 6 2 L 1 in Figure 6 2 indicates the operation for managing the production information For the function differences between managing and not managing the production information refer to CHAPTER 5 1 For the connection between the safety CPU module and GX Developer refer to GX Developer Version 8 Operating Manual Safety PLC Replacemen 4 Confirmation of new module operation Execute the self loopback test of new safety remote I O module For the self loopback test refer to Section 6 4 4 Switch setting of new module Save the settings for the link ID station number and transmission speed setting switch of the new safety remote I O module to the nonvolatile memory inside the module For the switch setting refer to Section 6 6 Change the safety CPU operation mode to TEST MODE using GX Developer i For changing to TEST MODE of the safety CPU module refer to QSCPU User s i Manual Fu
99. s to effect repairs onsite at any domestic or overseas location the Customer will pay for the costs of sending repair personnel and shipping parts MELCO is not responsible for any re commissioning maintenance or testing on site that involves repairs or replacing of the Products d Repairs of Products located outside of Japan are accepted by MELCO s local authorized service facility centers FA Centers Terms and conditions on which each FA Center offers repair services for Products that are out of warranty or not covered by MELCO s limited warranty may vary e Subject to availability of spare parts MELCO will offer Product repair services for 7 years after each Product model or line is discontinued at MELCO s or its FA Centers rates and charges and standard terms in effect at the time of repair MELCO usually produces and retains sufficient spare parts for repairs of its Products for a period of seven 7 years after production is discontinued f MELCO generally announces discontinuation of Products through MELCO s Technical Bulletins Products discontinued and repair parts for them may not be available after their production is discontinued 2 Limits of Warranties a MELCO does not warrant or guarantee the design specify manufacture construction or installation of the materials construction criteria functionality use properties or other characteristics of the equipment systems or production lines into which the Products may be
100. safety remote station Represented by RY expediently Safety CPU module Abbreviation for QS001CPU type safety CPU module Safety PLC Standard PLC General name for safety CPU module safety power supply module safety main base unit CC Link safety master module and CC Link safety remote I O module General name of each module for MELSEC Q series MELSEC QnA series MELSEC A series and MELSEC FX series Used for distinction from safety PLC GX Developer General product name for the models SW8D5C GPPW SW8D5C GPPW A SW8D5C GPPW V and SW8D5C GPPW VA Dark test Outputs a pulse to turn OFF the input output when it is ON and performs the failure diagnostics to contacts including external equipment PACKING LIST The following indicates the packing list of this product Item Quantity QSOJ65BTB2 12DT 1 Holding fixtures for screw installation 2 CC Link Safety System Remote I O Module User s Manual Hardware QSOJ65BTB2 12DT 1 A 13 1 OVERVIEW MEL SEC LOS eis CHAPTER1 OVERVIEW This User s Manual describes the specifications handling and wiring methods of the safety remote I O module of the CC Link Safety system 1 1 Features The following describes the features of the safety remote I O module 1 2 3 4 5 6 7 8 Highest level of safety approval acquired The safety remote I O module is the one which has acquired the highest
101. ser s Manual For checking the production information refer to Section 2 3 Safety remote station settings Station ji Module Safety remote I O station Modelname QS0J658TB2 12DT Module technical version A X IV Specify production information to find module Production information 1 Time of noise removal filter 0 1 ims v _2 Time of noise removal filter X2 3 ims v 3 Time of noise removal filter x4 5 Tms _5 Time of noise removal fterx8 3 Pme o _6_ Time of noise removalfiterAB _8 Time of noise removal flterxEF_ _9_ Doubling input disagreement detection time x01 10 Doubling input disagreement detection time 2 3 20ms Unit ee ae cas _4 Time of noise removalflterx6z o m S o Ey eas m Paes 20ms_ Detail Default Cancel Figure 5 6 Production information setting K POINT The Production information shows the management number inherent to the safety remote I O module As for production information enter the upper 15 digits out of 17 digits described in SERIAL column of the rated plate 5 PARAMETER SETTING MELEGEN ries e Parameter setting The parameter setting is made for each parameter For details on the parameter refer to Section 5 2 1 and Section 5 2 2 Safety remote station settings N OVERVIEW Station 1 Module Safety remote 70 station Modelname QSQJ65BTB2 12DT Module technical version A ai
102. soecoosoesoesocsoesoesecsoesoesoeseesocsosesesessose A G INTRODUCTION eeseesseseosseccecoocsoseeccocoosooseecoocoosoescecoecoosoeseesoesoosoesocsoesossoesoesoosossoesocsoososseese 7 CONTENTS seeeseeseesosseccecooscooscoccecoosooscecoecoosoescecoosoosoescecceccosooseesoecoosoescesocsoesoesceesoosoossesoesoosoe 7 ABOUT MANUALS esseseeseeceescsoseesoccoosocscesocsoosocsoesocsoesocsocsocsoseoesecoocsoesossecsocsoesosseesocsossseseesoe 10 Conformance to the EMC and Low Voltage Directiyese eeeeeeeeeeeeeeeseeseseeeseeesececeseseseseceocococeeososoeossoos A 1 GENERIC TERMS AND ABBREVIATIONS esesseeseeseseocsoecocsocsocseccocsocsocsoececsocsossoesoecoesoesseseesoeso A 12 Packing list coooooooooooooooooooooooo0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 13 CHAPTER1 OVERVIEW 1 1to1 2 1 1 Features cooocoooooooooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000000000000 1 CHAPTER2 SYSTEM CONFIGURATION 2 1to2 3 2 1 Overall Configuration cooooooooooooooooooooooooooo0000000000000000000000000000000000000000000000000000000000000000000 1 2 2 Cautions on the System Configuration cooooooooooooooooooooooooooo000000000000000000000000000000000000000000000 2 2 3 Confirming Production Information ccocoooooooooooooooooooooo0000000000000000000000000000000000000000000000000000 3 CHAPTER3 SPECIFICATIONS 3 1to3 7 3 1 General
103. standings whether written or oral between the parties Customer expressly acknowledges that any representations or statements made by MELCO or others concerning the Products outside these terms are not part of the basis of the bargain between the parties and are not factored into the pricing of the Products THE WARRANTIES AND REMEDIES SET FORTH IN THESE TERMS ARE THE EXCLUSIVE AND ONLY WARRANTIES AND REMEDIES THAT APPLY TO THE PRODUCTS MELCO DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 Limits on Damages a MELCO S MAXIMUM CUMULATIVE LIABILITY BASED ON ANY CLAIMS FOR BREACH OF WARRANTY OR CONTRACT NEGLIGENCE STRICT TORT LIABILITY OR OTHER THEORIES OF RECOVERY REGARDING THE SALE REPAIR REPLACEMENT DELIVERY PERFORMANCE CONDITION SUITABILITY COMPLIANCE OR OTHER ASPECTS OF THE PRODUCTS OR THEIR SALE INSTALLATION OR USE SHALL BE LIMITED TO THE PRICE PAID FOR PRODUCTS NOT AS WARRANTED Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 and EN954 1 ISO13849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Prod
104. switch setting OFF Serious error occurred Indicates the CC Link Safety System connection status of the safety remote I O module ON green Connected to CC Link Safety System 2 or self loopback SAFETY test completed normally Flash green Self loopback test in execution OFF Not connected to CC Link Safety System or self loopback test completed in error Indicates failure or error status of the safety remote I O module ON red Serious error occurred or self loopback test completed in error ERR sN nein RUN LED OFF Serious error occurred Flash red Moderate error occurred OFF Normally operating Indicates the communication status of the safety remote I O module in the CC Link Safety System L RUN ON green Normally communicating in the CC Link Safety System OFF Communication failure in the CC Link Safety System Timeout error Indicates the communication error status of the safety remote I O module in the CC Link Safety System ON red Value set by Link ID Station number or Transmission setting switch is out of range L ERR Flash regularly red Setting of Link ID Station number and or Transmission setting switch is different from that of the internal nonvolatile memory Flash irregularly red Wrong terminal resistor setting or noise influence OFF Normally operating 6 3 Part Names and Settings PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC Le eves
105. switch setting after fully confirming the safety To return to the CC Link Safety system with the changed switch setting performing reset operation or power OFF to ON of the safety remote I O module is required After making or canceling the switch setting be sure to perform reset operation or power OFF to ON of the safety remote I O module Setting start ReseT O SET LINK ID STATION NO B RATE LBT 0 4 EL 2 e 04 0 e da 2e 2 e 2 3le 3 3l 3 54 eNA 7 654 654 6 Turn OFF the power supply of the safety remote I O module Change the link ID switch station No setting switch and X10 X1 pee ete A a transmission speed setting j switch Transmission speed setting Station No setting switch Turn ON the power supply of the safety remote I O module Link ID setting switch Setting saving switch YES j RESET O SET LINK ID STATION NO B RATE TO Can L ERR LED turn on Perform a troubleshooting referring to Item 1 of 2 in this section NO Press the setting saving switch once LBT o o 0 1 24 6 O41 e04 ELA 2 e 2 2 6 2 7 aje 3 3je 3 N4 654 654 654 X10 X1 6 17 6 6 Switch setting PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION NO Does RUN LED flash YES Are the change YES canceled Press the setting saving switch once after one second passed Did the flash NO interval of R
106. them or issue a credit or return the purchase price paid for them c For this warranty to apply 1 Customer shall give MELCO i notice of a warranty claim to MELCO and the authorized dealer or distributor from whom the Products were purchased ii the notice shall describe in reasonable details the warranty problem iii the notice shall be provided promptly and in no event later than thirty 30 days after the Customer knows or has reason to believe that Products are not as warranted and iv in any event the notice must given within the warranty period 2 Customer shall cooperate with MELCO and MELCO s representatives in MELCO s investigation of the warranty claim including preserving evidence of the claim and its causes meaningfully responding to MELCO s questions and investigation of the problem grant MELCO access to witnesses personnel documents physical evidence and records concerning the warranty problem and allow MELCO to examine and test the Products in question offsite or at the premises where they are installed or used and 3 If MELCO requests Customer shall remove Products it claims are defective and ship them to MELCO or MELCO s authorized representative for examination and if found defective for repair or replacement The costs of removal shipment to and from MELCO s designated examination point and reinstallation of repaired or replaced Products shall be at Customer s expense 4 If Customer requests and MELCO agree
107. tion combination error For details of the errors refer to Section 9 5 5 2 Parameter Details 5 2 2 Output parameter 5 PARAMETER SETTING MEL SEC Le eres 3 Output dark test pulse OFF time This parameter is used to set the OFF pulse width used in the output dark test in the output point unit The settings are shown in Table5 8 Table5 8 Settings of Output dark test pulse OFF time 2 f Setting Parameter item Default range 2 34 Output dark test pulse OFF time YO ae 35 Output dark test pulse OFF time Y1 Hane be 36 Output dark test pulse OFF time Y2 28 37 Output dark test pulse OFF time Y3 ae 3 When a value out of the setting range is set an error out of the setting range of Output dark test pulse OFF occurs For details of the error refer to Section 9 5 gt SPECIFICATIONSI FUNCTIONS a E MEO sz gtr ram La O PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATIO N oe PROGRAMMING MAINTENANCE AND INSPECTION 5 2 Parameter Details 5 18 5 2 2 Output parameter PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MLEL SEC LOS aes CHAPTER6 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION This chapter describes the procedures and settings before the operation of the safety remote I O module 6 1 Procedures and Settings before System Operation This section describes the procedures before the operation of the safety remote I O module a
108. tration switch the failure is due to the setting registration switch Replace the module 9 22 9 5 Error Code List APPENDICES MEL SEC Le eres APPENDICES Appendix 1 External Dimensions 2 M4 installation screw hole 177 0 5 6 9740 02 102 4 02 163 6 42 85 3 35 Zc f T S4 MITSUBISHI 112 0 3 4 41 0 01 MELSE QS0J65BTB2 12DT 3 15 0 01 em KEN Aa E AS 5 0 18 DIN rail center 13 5 145 0 5 0 53 5 7140 02 Unit mm inch Diagram App 1 External dimensions Appendix 1 External Dimensions App 1 Ce TROUBLESHOOTING APPENDICES INDEX APPENDICES MEL SEC LOS ees Memo App 2 Appendix 1 External Dimensions INDEX C Category 44 6 toe ere ed Soe Ei atest ua 1 1 CC Link cable 2 20 00002 3 7 D Daily inspection 0 0 00 eee 8 2 E ENQ54e4 oaas seated ps N nd aang esate 1 1 Error code list
109. ubling the wiring of the safety remote I O module output Select either of them depending on the method for wiring with external safety devices to be connected e Dual wiring method for combining a source output and a sink output NO OVERVIEW CONFIGURATION SYSTEM 09 Source output no YO 2 O 2 m E T Q s 5 v g D E 2 g O gt z 2 Sink output 0 Yo g O E O Zz Figure 4 3 Dual wiring method for combining a source output and a sink output 5 oss Sue O e Dual wiring method for combining a source output and a source output D x Source output E E O E Source output 6 Q Y1 MC 2 gS awe Ay g gg w gt ie oO age i WZ Wl op fe o u E p CA N Figure 4 4 Dual wiring method for combining a source output and a source output Set the method of output wiring in the Method of wiring of output parameter For the setting of the Method of wiring of output refer to Section 5 2 2 1 oe PROGRAMMING MAINTENANCE AND INSPECTION 4 3 Output Function 4 4 4 FUNCTIONS MEL SEC LOS ies Ee POINT 1 On the safety remote I O module the dual wiring method for combining a sink output and a sink output cannot be used 2 In case of dual wiring combining a source output and a sink output up to 0 2ms time lag may occur between the ON OFF timing of YO and the ON OFF timing of YO as shown below due to the internal processing of the safety remote I O module
110. uct MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law MELCO prohibits the use of Products with or in any application involving power plants trains railway systems airplanes airline operations other transportation systems amusement equipments hospitals medical care dialysis and life support facilities or equipment incineration and fuel devices handling of nuclear or hazardous materials or chemicals mining and drilling and other applications where the level of risk to human life health or property are elevated MELCO SHALL NOT BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL INDIRECT OR PUNITIVE DAMAGES FOR LOSS OF PROFITS SALES OR REVENUE FOR INCREASED LABOR OR OVERHEAD COSTS FOR DOWNTIME OR LOSS OF PRODUCTION FOR COST OVERRUNS OR FOR ENVIRONMENTAL OR POLLUTION DAMAGES OR CLEAN UP COSTS WHETHER THE LOSS IS BASED ON CLAIMS FOR BREACH OF CONTRACT OR WARRANTY VIOLATION OF STATUTE NEGLIGENCE OR OTHER TORT STRICT LIABILITY OR OTHERWISE In the event that any damages which are asserted against MELCO arising out of or relating to the Products or defects in them consist of personal injury wrongful death and or physical property damages as well as damages of a pecuniary nature the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law If however the personal inju
111. ule link ID setting switch to the setting of the safety master module Is the proper station number set Match the station number setting switch of the safety remote I O module to the setting of the safety master module Is the data link on at the safety master module side Perform troubleshooting of the safety master module For troubleshooting of the safety master module refer to CC Link Safety System Master Module C User s Manual 9 2 Troubleshooting with LEDs 9 F 9 2 4 Flowchart for when the SAFETY LED is not turned on Q TROUBLESHOOTING 9 8 Don t multiple master stations exist on the same data link Set one safety master module on the same data link corresponding station type set to Safety remote I O station in CC Link parameters NO Set the corresponding station type to Safety remote I O station in CC Link parameters For the settings of station information refer to CC Link Safety System Master Module User s Manual Isn t the time of the data link monitoring timer up Check the relationships among the safety master station scan time transmission speed and data link monitoring timer For the data link processing time and the data link monitoring timer refer to CC Link Safety System Master Module User s Manual Isn t cable breaking YES NO Check the cable status and replace YES Isn t the transmission line affected by noises NO Impro
112. ve the laying by separating the bunching part from the power line or by installing a shield Isn t a poor connection occurring YES the 2 piece terminal block NO Softly push or shake the block terminal Replace the 2 piece terminal block Doesn t the station exist YES with the SD LED left on Eliminate the station with the SD LED left on NO from the CC Link Safety system Are the cable wiring and the terminal resistance value proper Check the cable wiring and terminal resistance value of all the stations Check if the DA DB terminal is not reversely connected station to station overall cable length within the specification Check the station to station overall cable length and make it within the specification range Replace the safety remote I O module Figure 9 5 Flowchart for actions when the SAFETY LED is not turned on 9 2 Troubleshooting with LEDs 9 2 4 Flowchart for when the SAFETY LED is not turned on 26 QS ies Q TROUBLESHOOTING MEL SEC Le eres 9 2 5 Flowchart for when the ERR LED is turned on The following shows the flowchart for when the ERR LED is turned on at power on of the safety remote I O module or during operation of the PLC Pe uz ok DO GG EL rw ERR LED is turned on a a Perform reset operation power OFF to ON of the safety remote I O module if a Zz w a a lt Is the ERR

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