PLUS+1® Controller Family Technical Information Manual
Contents
1. Description Units Minimum Maximum Comment Dither amplitude A 0 0 5 Increased in steps see module API Over current trip point A 5 5 25 There is over current protection built into each output driver If the instantaneous current exceeds the trip point the driver is latched off GUIDE application software can reset the latch and attempt to drive current again HPWMOUT DOUT High Current Pulse Width Modulated HPWMOUT DOUT High current proportional outputs are unique to the MCO38 010 controller These outputs are PWM with PWM frequency user configurable using PLUS 1 GUIDE The MC038 010 has two types of high current PWM outputs e Paired bi directional PWMs 10 A that can be configured as either H bridges or independent outputs Sourcing only PWMs one 10 A and six 6 A See the product data sheet and API documents for pair assignments All high current proportional outputs are operated as open loop The controller kernel does however monitor current for circuit protection but there is no current feedback to the application The output is a constant voltage and not a constant current PWM outputs are hardware protected from short or over current Specifications Description Units Minimum Maximum Comment Over current trip point 6A A 12 Temperature dependent Over current trip point 10 A 18 Temperature dependent A PWM frequency Hz 33 40002. Product installation Mounting PLUS 1 12 24 38 and 50 pin modules can be mounted in one of three ways End bulkhead installation Up to 3 units stacked on one another e Individually side mounted MC018 XXX modules are designed for panel mounting only MCO088 XXX modules are designed for bulkhead mounting only In each case care must be taken to insure that the module connector is positioned so that moisture drains away from the connector If the module is side or stack mounted provide a drip loop in the harness If the module is mounted vertically the connector should be on the bottom of the module Provide strain relief for mating connector wires Caution Module damage may occur Use caution when installing MC050 XXX modules Due to the size of the mating connector wire bundle it is possible to twist off the end cap of the module if excessive pressure is applied during the installation of harness strain relief Suggested fasteners and recommended installation torque Mounting method Recommended OD Recommended torque Bulkhead mount multiple units stacked single 6 0 mm 25 in 9 49 Nem 7 ftelb 28 520L0719 Rev QA May 2015 Zonen Technical Information PLUS 1 Controller Family Product installation and start up Machine diagnostic connector It is recommended that a diagnostic connector be installed on machines that are controlled by PLUS 1 modules The
3. Shanghai Co Ltd Power Solutions GmbH amp Co OHG Power Solutions ApS Building 22 No 1000 Jin Hai Rd Krokamp 35 Nordborgvej 81 Jin Qiao Pudong New District DK 6430 Nordborg Denmark Phone 45 7488 2222 Shanghai China 201206 Phone 86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues brochures and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved 520L0719 Rev QA May 2015 www danfoss com Danfoss A S 2015
4. www comatrol com Schwarzm ller Inverter www schwarzmueller inverter com Turolla www turollaocg com Hydro Gear www hydro gear com Daikin Sauer Danfoss www daikin sauer danfoss com Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 D 24539 Neum nster Germany Phone 49 4321 8710 Danfoss Power Solutions is a global manufacturer and supplier of high quality hydraulic and electronic components We specialize in providing state of the art technology and solutions that excel in the harsh operating conditions of the mobile off highway market Building on our extensive applications expertise we work closely with our customers to ensure exceptional performance for a broad range of off highway vehicles We help OEMs around the world speed up system development reduce costs and bring vehicles to market faster Danfoss Your Strongest Partner in Mobile Hydraulics Go to www powersolutions danfoss com for further product information Wherever off highway vehicles are at work so is Danfoss We offer expert worldwide support for our customers ensuring the best possible solutions for outstanding performance And with an extensive network of Global Service Partners we also provide comprehensive global service for all of our components Please contact the Danfoss Power Solution representative nearest you Local address Danfoss Power Solutions Trading Danfoss Danfoss
5. 0 0 1 At Rload 200 Q Output current range for A 1 6 See pair comment above status bit to read OK A Warning Unintended movement of the machine or mechanism may cause injury to the technician or bystanders DOUT and HDOUT digital outputs do not have an internal feedback to the PLUS 1 module kernel To protect against unintended movement if the application requires fault detection an external feedback using an AIN configured pin must be used External feedback is required if the actual output is to be read by the PLUS 1 Service Tool All other output types have internal feedback to the PLUS 1 module kernel that provide pin fault and status information that can be read directly by the application and the PLUS 1 Service Tool PWMOUT DOUT PVGOUT Pulse Width Modulated PWMOUT DOUT PVGOUT All PLUS 1 module proportional outputs are Pulse Width Modulated PWM PWM frequency is software adjustable using GUIDE A low frequency dither may also be added with software to some outputs see individual module API specifications for PWM outputs that support dither There are two modes of PWM operation open loop and closed loop current control In open loop mode current can be sourced or sunk all modules are limited to 8 amps sinking but the output is a PWM duty cycle Current feedback may be monitored in open loop mode but the output is a constant voltage not a constant current PVG valves may be driven with
6. MC038 010 MC088 XXX output pin power supply The output pin power supply design of the MC038 010 and MC088 XXX controllers is different from that of other PLUS 1 modules MC038 010 and MC088 XXX controllers have discrete power supply planes for output pins and a separate dedicated power supply for the DSP Each output pin is associated with a specific power supply plane Refer to the controller data sheets for a map of outputs and their associated power plane The controller DSP will be powered if power is supplied to any one of the controller s power planes 520L0719 Rev QA May 2015 19 Technical Information PLUS 1 Controller Family Controller Area Network CAN specifications CAN ports System design All PLUS 1 modules have CAN ports that conform to CAN 2 0B specifications including CAN shield CANI port and CAN2 port on MC050 155 15B controllers cannot be used to download PLUS 1 GUIDE application programs Terminating resistor Each end of the main backbone of the CAN bus must be terminated with an appropriate resistance to provide correct termination of the CAN H and CAN L conductors This termination resistance should be connected between the CAN H and CAN L conductors Specifications Description Units Minimum Maximum Nominal Comment Resistance Q 110 130 120 Minimum power dissipation 400 mW assumes a short of 16 Vdc to CAN_H Inductance uH 1 CAN Bus installati
7. The equation for relating AD counts to a given load is AD counts 4096 RL RL 1330 This calculation is solved internally and the ohms value is available for the programmer The following chart shows the relationship between AD counts and load resistance in ohms Rheostat inputs 4000 3500 3000 2500 AD Counts 2000 1500 1000 500 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 Load Resistance Q P108013 Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Measured resistance g 0 10000 10 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications DIN AIN FreqIN Din AIN FreqIN Rheo All modules except IX012 010 IX024 010 Digital Analog Frequency DIN AIN FreqIN Digital Analog Frequency Rheostat Din AIN FreqIN Rheo The characteristics of Digital Analog Frequency pins are GUIDE software controlled The input can be digital analog or frequency Inputs can be pulled to 5 Vdc pulled to ground pulled to 2 5 Vdc or no pull up pull down General Description Comment Response to input below minimum voltage Response to input above maximum voltage Non damaging non latching reading saturates to the low limit Non damaging non latching reading saturates to the high limit E
8. contain the following information Numbers and types of inputs and outputs e Module connector pin assignments e Module maximum current capacity e Module sensor power supply if present current capacity e Module installation drawing e Module weights Product ordering information What information is in individual module API specifications Detailed information about the module BIOS is contained in the module API specification PLUS 1 BIOS functionality is pin dependent Pins are defined in module data sheets as C connector number p pin number API specifications include Variable name e Variable data type e Variable direction read write e Variable function and scaling Module API specifications are the definitive source of information regarding PLUS 1 module pin characteristics PLUS 1 GUIDE User Manual This user operation manual OM details information regarding the PLUS 1 GUIDE tool set that is used to build PLUS 1 applications This OM covers the following broad topics e How to use the GUIDE graphical application development tool to create machine applications Howto configure module input and output parameters Howto configure module input and output parameters How to download GUIDE applications to target PLUS 1 hardware modules e How to upload and download tuning parameters Howto use the PLUS 1 Service Tool 520L0719 Rev QA May 2015 5 Technical Information PLUS 1 C
9. current protection The current measuring configuration is only available on MC088 XXX modules Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Minimum input current mA 3 4 Maximum input current mA 20 24 Precision uA 5 86 Outputs Output types Digital DOUT e Digital PVG valve reference power DOUT PVGpwr High current digital HDOUT Pulse width modulated PWM DOUT PVGOUT e High current 6 A pulse width modulated HPWMOUT DOUT High current 10 A pulse width modulated HPWMOUT DOUT 14 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications Output pins available on individual PLUS 1 modules PLUS 1 Module DOUT DOUT HDOUT DOUT PVGpwr PWMOUT HPWMOUT HPWMOUT 2A 3 A 6 A 3 A DOUT PVGOUT DOUT DOUT 3 A 6 A 10 A MCO012 010 012 2 MC012 026 029 2 MC018 010 012 4 2 MC024 010 011 4 012 014 MC024 020 021 8 022 024 MC038 010 2 3 3 5 MC050 010 012 3 3 10 MC050 020 022 6 2 6 MC050 055 05B 1 2 MC088 015 01B 13 6 3 10 10X012 010 2 10X024 020 8 OX012 010 6 OX024 010 4 2 10 PLUS 1 modules feature user configurable output pin parameters Output pin parameters are configured using PLUS 1 GUIDE templates Refer to module data sheets for maximum output current ra
10. to battery4 back drive without a series diode PLUS 1 PWM output circuits are not designed to be used as inputs Output current feedback readings should be used for fault checking only A Warning Unintended movement of the machine or mechanism may cause injury to the technician or bystanders The module will be powered up if battery voltage is applied to the module s output pin To protect against unintended movement secure the machine o Caution Warranty will be voided if module is damaged by significant current driven back through an output pin Specifications Description Units Minimum Maximum Comment Full scale proportional mA 10 3000 The current may accidently be current output exceeded in open loop mode If the current exceeds the trip point the output will be latched off Output voltage 10096 duty Vdc 0 Vbatt 1 cycle Output resolution of 3 A mA 0 25 Repeatability of full range 96 of full 0 5 scale Absolute accuracy of full 96 of full 0 5 range scale Output settling time ms 100 Depends on load characteristics PWM frequency Hz 33 4000 Some pins have a fixed frequency consult module application program interface API Dither frequency Hz 33 250 Increased in steps see module API 18 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications Specifications continued
11. voltage Sleep mode current consumption 12 Vdc 0 14 mA 24 Vdc 0 28 mA Battery power must be supplied to designated wake up digital inputs since the controller s 5 Vdc regulated power supply is not available when the controller is in sleep mode 22 520L0719 Rev QA May 2015 Zones Technical Information PLUS 1 Controller Family Product ratings Either of two conditions will wake up the controller e Switching any of the designated wake up digital inputs DIN in the GUIDE application to high e Cycling all input power to the controller The following input pins may be designated as wake up digital inputs DIN C1p06 C1p07 DIN AIN C1p14 C1p17 to C1p20 C1p24 to C1p27 Specifications Description Units Minimum Maximum Comment Wake up pin threshold Vdc 2 36 To wake up by cycling input power Wake up pin threshold Vdc 4 5 36 To wake up by digital input Wake up time delay mSec 250 500 Sensor power supply ratings PLUS 1 modules that support sensor inputs are provided with dedicated regulated sensor power supply and ground pins Refer to individual product data sheets for sensor power supply current ratings The sensor power is nominally 5 Vdc unless otherwise noted on the product data sheet General Description Comment Short circuit to ground Output is not damaged and fault is detected Short circuit to battery
12. 0 pairs are C1p33 and C1p34 C1p35 and C1p36 C1p37 and C1p38 C1p39 and C1p40 e MC088 015 pairs are Power plane C2p35 C1p31 and C1p32 C1p33 and C1p34 Power plane C2p36 C1p35 and C1p36 Power plane C2p37 C2p1 and C2p7 C2p2 and C2p3 C2p4 and C2p5 C2p30 and C2p33 Power plane C2p38 C2p6 and C2p12 e OX024 010 pairs are C1p6 and C1p7 C1p8 and C1p9 C1p10 and C1p11 Example at a module temperature of 70 C 158 F if C1p31 is sourcing 2 5 A the most current that can be sourced on its paired pin C1p32 is 1 5 A General Description Comment Configuration Type Sourcing only Linear switching Short circuit to ground protection Non damage current thermal limit with status indication automatic latch off resume Open circuit detection Fault indication provided The GUIDE Pin Status requires a load of 500 mA to be connected or an open fault will be declared Parallel operation Digital outputs from the same module are capable of being connected together such that the net current rating is the sum of the individual ratings timing is resolved by the operating system diagnostic capability is maintained Shut off Processor control with hardware WatchDog override Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Reference warning statement in topic HDOUT on page 16 Output voltage energized state Vdc Vbatt 1 0 Vbatt Ov
13. 24 010 OX012 010 OX024 010 10X012 010 10X024 20 RAM usage on MCO012 XXX 996 1296 996 1496 996 1796 RAM usage on MCO024 010 996 1296 996 1496 9 17 RAM usage on MC050 010 MC050 020 196 196 196 296 196 296 RAM usage on MC050 055 196 196 196 296 196 096 ROM usage on MCO012 XXX 896 1196 1296 1896 1096 1996 ROM usage on MCO024 010 896 1196 1296 1896 1096 2096 ROM usage on MC050 010 MC050 020 396 4 4 6 3 8 ROM usage on MC050 055 396 496 496 6 3 8 520L0719 Rev QA May 2015 21 Technical Information PLUS 1 Controller Family Product ratings Power Module supply voltage Maximum current ratings PLUS 1 modules are designed to operate with a nominal 9 to 32 Vdc power supply The modules will survive with full functionality if the supply voltage remains below 36 Vdc Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Allowed module current A 0 Consult module data sheets for maximum allowable current MC050 055 05B input voltage maximum is limited to 16 Vdc o Caution PCB damage may occur To prevent damage to the module all module power supply pins must be connected to the vehicle power supply to support adve
14. 250 to mm 0 156 to mm 0 253 to mm 0 156 to 3 96 to 5 54 0 218 in 0 312 in 0 218 in 0 031 in 0 218 in mm 0 156 to 0 218 in 12 to 14 AWG 6 43 to 0 79 mm 0 253 to 0 031 in Rear 3 05 mm 3 05 mm 3 05 mm 4 32 mm 0 17 2 41 mm 20 to 24 AWG sealmaximum 0 120 in 0 120 in 0 120 in in 0 095 in 2 41 mm insulation OD 0 095 in 12 to 14 AWG 4 32 mm 0 17 in Sealing plugs 0413 204 2005 114017 0413 204 2005 114017 0413 204 2005 0413 204 2005 114017 520L0719 Rev QA May 2015 27 Technical Information PLUS 1 Controller Family Product installation and start up Danfoss mating connector part information Description 12 pin 18 pin 24 pin 38 pin 50 pin 88 pin module module module module module module Mating 10100944 10100945 10100946 10105649 connector bag assembly 20 to 24 AWG Mating 10102025 10102025 10102023 11027919 10102024 11071844 connector bag assembly 16 to 20 AWG Danfoss crimp extraction tool part information Description Part number Crimp tool for 20 to 24 AWG 10100745 Crimp tool for 16 to 20 AWG 10102028 Extraction tool Deutsch 114010 12 AWG 11068808 Extraction tool Deutsch 0144 240 2005 16 to 20 20 to 24 AWG 10100744 PLUS 1 module mating connectors may be mated 10 times Recommended torque for the DEUTSCH mating connector retaining fastener on 38 and 50 pin connectors is 20 Ibein 2 26 Nem
15. MC012 010 012 All 2 56 ms MC012 026 029 All 2 56 ms MC018 010 012 All 2 56 ms MC024 010 011 012 014 All 2 56 ms MC024 020 021 022 024 C1p10 to C1p12 7 68 ms Remaining pins 2 56 ms MC024 500 All 2 56 ms MC038 010 C1p08 C1p14 C1p17 to C1p20 C1p24 to C1p27 C1p36 to C1p38 20 48 ms C1p05 C1p10 to C1p12 2 56 ms MC050 010 012 C1p05 C1p08 C1p14 to C1p19 C1p22 to C1p30 C1p34 to C1p36 20 48 ms C1p02 2 56 ms MC050 020 022 C1p05 C1p22 C1p25 to C1p32 C1p39 C1p40 20 48 ms C1p02 C1p08 C1p18 C1p19 C1p23 C1p24 2 56 ms MC050 055 05B C1p05 C1p13 to C1p29 C1p31 to C1p39 C1p41 to C1p45 20 48 ms C1p46 to C1p49 2 56 ms MC088 015 01B 315 C1p05 C1p08 C1p14 to C1p19 C1p22 to C1p30 C1p34 to C1p36 C1p47 to C1p50 C2p09 to C2p11 C2p35 to C2p38 20 48 ms 10X012 010 Refresh rate is a function of CAN message frequency 10X024 020 Refresh rate is a function of CAN message frequency 1X012 010 Refresh rate is a function of CAN message frequency 1X024 010 Refresh rate is a function of CAN message frequency AIN Temp Rheo Din AIN FreqIN Rheo Analog Temperature Rheostat AIN Temp Rheo Digital Analog Frequency Rheostat Din AIN FreqIN Rheo When a PLUS 1 module input pin is configured in the temperature rheostat mode the input has a 1 33 kQ pull up resistor to 5 Vdc It will source up to 3 75 mA current to an external load RL which then can be measured
16. Output is not damaged and fault is detected Specifications all modules except MC050 055 05B Uu loss Description Units Minimum Maximum Comment Output short circuit voltage Vdc 36 Output voltage Vdc 4 88 5 12 Output current mA Refer to individual data sheets for sensor power supply ratings Output Load Capacitance uF 10 Hold up time after power m 5 15 MC050 055 05B controllers feature two additional levels of regulated power 1 6 Vdc and 3 3 Vdc The PLUS 1 GUIDE application developer can detect open and short digital inputs when these power supplies are used in conjunction with DIN AIN inputs Specifications MC050 055 05B Description Units Minimum Maximum Comment Output short circuit voltage Vdc 36 Output voltage sensors Vdc 4 88 5 12 Sensor power supply drops below minimum if controller power supply is less than 9 Vdc Output voltage DIN Vdc 1 54 1 66 Nominal 1 6 diagnostics Output voltage DIN Vdc 3 00 3 60 Nominal 3 3 diagnostics 520L0719 Rev QA May 2015 23 ones Technical Information PLUS 1 Controller Family Product ratings PVG valve power supply DOUT PVGpwr pins can provide the battery supply voltage required by Danfoss PVG valve electronics for those control strategies requiring application software control of the valve power source When enabled the DOUT PVGpwr pin passes battery refere
17. Technical Information PLUS 1 Controller Family powersolutions danfoss com il Technical Information PLUS 1 Controller Family Revision history Table of revisions Date Changed Rev May 2015 Revised note regarding pin C1p26 QA February 2014 MC050 055 05B input voltage maximum is limited to 16 Vdc PB January 2014 Converted to Danfoss layout PA June 2005 to September 2013 Various updates BA through OA March 2004 First edition AA 2 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Contents Literature references Overview PLUS 1 Controller Family Technical Information sssescsccsssssssscsssssssssssssssssssssssssssssscssssssessssssssssssssssssssssssssseceseesssessssssses 5 What information is in this MAMUAI sessssseccssesscssssccsseecesseeccsnecessnsesesuseccsncessusecesnscessuecesusecssnsesesuceccsnscsesusecssasecesnessenseesse 5 What information is in individual module product data SHEETS ccsssssssscsssssssecssessssecssecsssecsseecseesssecsssessseessssecseesssses 5 What information is in individual module API specifications et teesseeeentesnntttnnntttnnnces 5 PLUS 1 GUIDE User Mantial tineis HR Ep RU Ere RT e ere E usd 5 PLUS 1 Family of Mobile Machine Management Products cssssssssssssssssssssssssssssssssssssssssssssssssssssesessssssssesesssessessssssssess 6 User liability and safety s
18. alues in the sector may be compromised if the useful life is exceeded Vault memory Some variants of PLUS 1 modules have 2 Mbyte of serial flash vault memory also referred to as application logging memory Application developers can use this memory to log machine event data and use the PLUS 1 Service Tool to extract the logged data As there is no real time clock on PLUS 1 modules vault memory is not time stamped Accessing non volatile or application log memory can delay the service tool scan FRAM memory Any of the PLUS 1 extended memory controllers use FRAM memory FRAM has a write endurance of over 100 trillion cycles This increased write endurance is particularly ideal for datalogging Accessing non volatile or application log memory can delay the service tool scan 24 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Product ratings Environmental testing criteria General product ratings Description Units Minimum Maximum Comment Operating temperature CUF 40 40 70 158 Maximum operating temperature for MC012 026 029 modules is 105 C 221 P Storage temperature CUF 40 40 85 185 Maximum storage temperature for MC012 026 029 modules is 105 C 221 F Allowable module supply Vdc 9 36 Minimum allowable supply voltage voltage for the MC038 010 module CPU power pin is 6 Vdc Module sensor supply Vdc 4 8 5 2 Sensor voltage drops below the voltage mi
19. battery cable from the battery Donotuse electrical components to ground the welder Clampthe ground cable for the welder to the component that will be welded as close as possible to the weld PLUS 1 USB CAN Gateway Communication software uploads and downloads and service and diagnostic tool interaction between PLUS 1 modules and a personal computer PC is accomplished using the vehicle s PLUS 1 CAN network The PLUS 1 CG150 USB CAN gateway provides the communication interface between a PC USB port and the vehicle CAN bus When connected to a PC the gateway acts as a USB slave In this configuration all required electrical power is supplied by the upstream PC host No other power source is required For gateway set up information refer to the PLUS 1 GUIDE User Manual 10100824 For electrical specifications and connector pin details refer to the CG150 USB CAN Gateway Data Sheet 52010945 30 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family 520L0719 Rev QA May 2015 31 Products we offer Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS 1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives Comatrol
20. connector should be located in the operator s cabin or in the area where machine operations are controlled and should be easily accessible Communication software uploads and downloads and service and diagnostic tool interaction between PLUS 1 modules and personal computers is accomplished over the vehicle CAN network The diagnostic connector should tee into the vehicle CAN bus and have the following elements e CAN CAN e CAN shield Grounding Proper operation of any electronic control system requires that all control modules including displays microcontrollers and expansion modules be connected to a common ground A dedicated ground wire of appropriate size connected to the machine battery is recommended Hot plugging Machine power should be off when connecting PLUS 1 modules to mating connectors Machine wiring guidelines Protect wires from mechanical abuse run wires in flexible metal or plastic conduits Use 85 C 185 F wire with abrasion resistant insulation and 105 C 221 F wire should be considered near hot surfaces e Use a wire size that is appropriate for the module connector Separate high current wires such as solenoids lights alternators or fuel pumps from sensor and other noise sensitive input wires e Run wires along the inside of or close to metal machine surfaces where possible this simulates a shield which will minimize the effects of EMI RFI radiation Donotrun wires near sharp m
21. cription Applicable Comment standard Vibration IEC 60068 2 6 test Fc IEC6008 2 64 test Fh Bump IEC 60068 2 29 test Eb Shock IEC 60068 2 27 test Ea Free fall IEC 60068 2 32 test Ed Electrical electromagnetic Description Applicable Comment standard EMC emission ISO 13766 SAE J1113 13 Electromagnetic compatibility for earth moving machinery EMC immunity ISO 13766 Electromagnetic compatibility for earth moving machinery Electrostatic discharge EN 60 1 000 4 2 Auto electrical transients ISO 7637 2 ISO 7637 3 Short circuit protection Danfoss test Inputs and outputs survive continuous short circuit Normal function resumes when short is removed Reversed polarity protection Danfoss test Survives reverse polarity at supply voltage for at least five minutes Modules housing PLUS 1 modules housing features a snap together assembly that is tamper proof Once assembled at the factory the housing cannot be opened for service Opening the modules housing will void the factory warranty 26 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Product installation and start up Mating connectors PLUS 1 modules use DEUTSCH connectors Danfoss has assembled a mating connector kit referred to as a bag assembly for the 12 24 38 50 and 88 pin module housings Mating connector bag assembly ordering informatio
22. er all load conditions Output voltage off state Vdc 0 0 1 At Rload 200 Q Output current range for a status bit A 0 5 3 Refer to the note above to read OK regarding pair Do not connect a digital output to battery back drive without a series diode HDOUT High Current Digital HDOUT High current digital outputs can source up to 6 A 16 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications General Description Comment Configuration Sourcing only Type Linear switching Short circuit to ground protection Non damage current thermal limit with status indication automatic latch off resume Open circuit detection Status indication provided The GUIDE pin status requires a load of 1000 mA to be connected or an open status will be declared Parallel operation Digital outputs from the same module are capable of being connected together such that the net current rating is the sum of the individual ratings timing is resolved by the operating system and diagnostic capability is maintained Shut off Processor control with hardware Watchdog override Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 See caution statement below Output voltage energized Vdc Vbatt 1 0 Vbatt Over all load conditions state Output voltage off state Vdc
23. etal corners consider running wires through a grommet when rounding a corner Donotrun wires near hot machine members Provide strain relief for all wires Avoid running wires near moving or vibrating components Avoid long unsupported wire spans Ground electronic modules to a dedicated conductor of sufficient size that is connected to the battery e Power the sensors and valve drive circuits by their dedicated wired power sources and ground returns Twist sensor lines about one turn every 10 cm 4 in e Use wire harness anchors that will allow wires to float with respect to the machine rather than rigid anchors o Caution Unused pins on mating connectors may cause intermittent product performance or premature failure Plug all pins on mating connectors 520L0719 Rev QA May 2015 29 Technical Information PLUS 1 Controller Family Product installation and start up Machine welding guidelines A Warning High voltage from power and signal cables may cause fire or electrical shock and cause an explosion if flammable gasses or chemicals are present Disconnect all power and signal cables connected to the display before performing any electrical welding on a machine The following is recommended when welding on a machine equipped with electronic components Turn the engine off Remove electronic components from the machine before any arc welding Disconnect the negative
24. ility for any accidents caused by incorrectly mounted or maintained equipment Danfoss does not assume any responsibility for Danfoss products being incorrectly applied or the system being programmed in a manner that jeopardizes safety All safety critical systems shall include an emergency stop to switch off the main supply voltage for the outputs of the electronic control system All safety critical components shall be installed in such a way that the main supply voltage can be switched off at any time The emergency stop must be easily accessible to the operator 520L0719 Rev QA May 2015 7 ZDonfsi Technical Information PLUS 1 Controller Family Inputs outputs types and specifications Each PLUS 1 hardware module has input or output pins that support multiple functions Pins that support multiple input or output types are user configurable using PLUS 1 GUIDE software Refer to controller data sheets for the input output 1 0 content of individual modules Inputs Input functional types Digital DIN Digital or Analog DIN AIN Analog or Temperature or Rheostat AIN Temp Rheo Multifunction Digital or Analog or Frequency DIN AIN FreqIN e Multifunction Digital or Analog or Frequency or Rheostat DIN AIN FreqIN Rheo Fixed Range Analog or CAN shield AIN CAN shield Digital or Analog or Current DIN AIN 4 20 mA IN Each PLUS 1 module input p
25. in supports one of the above functional types For pins with multiple functions input configurations are user programmable using PLUS 1 GUIDE templates DIN Digital inputs DIN connected to PLUS 1 dedicated digital input pins are debounced in software Digital input debounce is defined as an input being in a given state for three samples before a state change is reported The sample time is a function of application loop time Multifunction pins that are configured to be DIN are subject to the same update rates as the analog input function for that pin Debounce is not used as hysteresis is built into the function The time to recognize a transition is dependent on the timing of the switch activation and the sample rate General Description Comment Response to input below minimum Non damaging non latching reading saturates to the low limit voltage Response to input above maximum Non damaging non latching reading saturates to the high limit voltage Response to input open Pin configuration dependent No pull up no pull down floating Pull up to 5 Vdc 5 Vdc Pull down 0 Vdc Pull up pull down 2 5 Vdc Voltage working ranges Programmable see specific data sheets for ranges Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Modules will survive with full functionality if input voltage does not exceed 36 Vdc Rising voltage threshold Vdc 2 80 4 15 A digital input is guaranteed to be
26. ld not be configured as a FreqIN Recommendation is to not use pin C1p26 as a frequency input If used recommendation is to disable internal filtering and use filter inside the application instead DIN AIN FreqIN 1X012 010 IX024 010 modules Digital Analog Frequency DIN AIN FreqIN The characteristics of Analog Digital Frequency pins are GUIDE software controlled The input can be digital analog or frequency Inputs can be pulled to 5 Vdc pulled to ground or pulled to 2 5 Vdc Analog to digital resolution is 10 bits As with analog input pins values in the following table assume software compensation for the errors in the AD converter 12 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Frequency range Hz 0 10000 In steps of 1 Hz Maximum discernable Vdc 35 3 36 36 Vdc is typical voltage high range Maximum discernable Vdc 5 67 5 83 5 75 Vdc is typical voltage middle range Maximum discernable Vdc 0 440 0 456 0 448 Vdc is typical voltage low range Minimum discernable Vdc 0 0 08 voltage Precision high range mV 36 5 Worst case error high mV 614 range Precision middle range mV 5 62 Worst case error middle mV 75 range Precision low ra
27. n is found in the product data sheet for each module DEUTSCH mating connector part information Description 12 pin 18 pin 24 pin 38 pin 50 pin 88 pin module module module module module module Crimp tool HDT48 00 soli HDT48 00 soli HDT48 00 soli HDT48 00 soli HDT48 00 soli dcontacts 20 d contacts 16 d contacts 20 d contacts 20 d contacts 20 to 24 AWG to 20 AWG to 24 AWG to 24 AWG to 24 AWG 12 DTT20 O0 stam DTT20 O0 stam DTT20 00 stam DTT20 00 stam 9 14 AWG ped contacts ped contacts ped contacts ped contacts 16 to 20 AWG 16 to 20 AWG 16 to 20 AWG 16 to 20 AWG Contacts Solid Solid Solid Stamped Solid Solid 0462 201 2031 0462 201 163 0462 201 2031 0462 203 1214 0462 201 2031 0462 201 2031 20 to 24 AWG 1 16 to 20 20 to 24 AWG 1 10 to 14 20 to 24 AWG 20 to 24 AWG Stamped AWG Stamped jc MR Stamped Solid 1062 20 0144 1062 20 0144 16 to 20 AWG 1062 20 0144 0462 201 1214 16 to 20 AWG 16 to 20 AWG e 16to 20 AWG 1 12to 14 AWG Stamped 1062 20 0144 16 to 20 AWG Connector Gray A Key DT16 185B Gray A DRC26 38S01 DRC26 50S01 DRC26 50S01D plug DTM06 12SA K004 KeyDTM P017 RC26 38501 06 12SA Black P017 B Key DTM 06 12SB Wedge WM 12S Not required WM 12S Not required Not required Not required Strip length 3 96 to 5 54 6 35 to 0 792 3 96 to 5 54 6 43 to 0 79 3 96 to 5 54 20 to 24 AWG mm 0 156 to mm 0
28. nce voltage to the PVG valve electronics One DOUT PVGpwr pin can power up to 3 PVG valves Refer to individual module API documents for PVG power pin characteristics EEPROM write erase Ratings To prevent unexpected memory writes ensure memory with a high number of read write cycles is either U32 or S32 data types Specifications Description Minimum Maximum Comment EEPROM write erase cycles all modules except 1 million Minimum valid over entire 1X012 010 IX024 010 operating temperature range EEPROM write erase cycles IX012 010 10 000 Minimum valid over entire 1X024 010 operating temperature range FRAM write erase cycles all extended memory 100 trillion Minimum valid over entire modules MCOXX XX8 operating temperature range EEPROM used in PLUS 1 controllers is rated for 1 million read write cycles per sector Sector size is 32 bits When a value is written to EEPROM all 32 bits in a particular sector are always written regardless of the size of the size of the saved value If the value being saved in a sector is less than 32 bits such as U8 S16 BOLL etc adjacent bits in the same EEPROM sector are rewritten with their previous value The implication of this memory property is that if two values are being written to the same memory sector the useful life of the sector is determined by the value being written most frequently If that value exceeds 1 million read write cycles all v
29. nge u 438 V Worst case error low mV 7 39 range Input impedance pulled to KQ 13 9 14 3 5 Vdc or ground middle and low range Input impedance pulled to KQ 7 17 7 37 2 5 Vdc middle and low range Input impedance no pull kQ 230 236 ups middle and low range Input impedance pulled to KQ 10 3 10 7 5 Vdc or ground high range Input impedance pulled to KQ 6 07 6 27 2 5 Vdc high range Input impedance no pull kQ 36 4 38 4 ups high range Rising voltage threshold Vdc It is inadvisable to use the high range high range option when configuring the input as a digital or frequency input Falling voltage threshold Vdc It is inadvisable to use the high range high range option when configuring the input as a digital or frequency input Rising voltage threshold Vdc 2 85 4 03 A digital input is guaranteed to be middle range read as high if the voltage is greater than 4 03 Vdc These numbers also apply to frequency Falling voltage threshold Vdc 1 15 2 59 A digital input is guaranteed to be middle range read as low if the voltage is less than 1 15 Vdc These numbers also apply to frequency 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications Specifications continued Description Units Minimum Maximum Comment Rising voltage threshold Vdc 0 22 0 31 A digital input is gua
30. nimum value if module supply voltage 9 Vdc Exception for MC050 055 05B and MC024 01A see Sensor power supply ratings on page 23 Analog input voltage levels Vdc 36 Allowable output load A See individual module date sheets current per pin Module allowable total A See individual module data sheets output current All modules Ingress IP 67 Protection IP rating All modules CE rating CE compliant MC050 055 05B input voltage maximum is limited to 16 Vdc The PLUS 1 modules IP 67 rating is only valid when the module mating connector is in place and unused connector pin positions have sealing plugs installed PLUS 1 module environmental testing criteria Climate environment Description Applicable Comment standard Storage temperature IEC 60068 2 1 test Ab IEC 60068 2 2 test Bb Operating temperature IEC 60068 2 1 test Ab IEC 60068 2 2 test Bd Thermal cycle IEC 60068 2 2 test Na IEC 60068 2 38 partial Humidity IEC 60068 2 78 Damp heat steady state and cyclic IEC 60068 2 30 test Db Degree of protection IEC 60529 520L0719 Rev QA May 2015 25 Technical Information PLUS 1 Controller Family Product ratings Chemical environment Description Applicable Comment standard Salt mist IEC 60068 2 58 test Kb Chemical resistance ISO 16750 5 Mechanical environment Des
31. nt ratingS ssesccssesecsessssessecssseeesessssessecssseessesssseesscssseesssessseesscsnseesesessneesssass 22 MG038 0110 POWER SUPPLY A 22 MCO038 010 sleep mode sacasssccaseccsssicsesssestanscbansayccasssanndshestaeecentacsdibeatedeescoussteobuscavauscatabiesunsscdossuctanddusnstaSuoueensadsbeatioeestaiastin 22 Sensor power supply rAatiNS e csssscssssscccssscscseseccsseecsssecessneeccsseessssecessuecssssecessueeessuecessuecsssecessuseessuccessueeessueesssusessnnteccaneees 23 PVG valve power supply gei tuaorreeect ec M P MET SII IUNHIisMe Environmental testing criteria T General prod ct ratings tere enii atirei iani iiaia taai PESEE EESE IA ASEE PLUS 1 module environmental testing Criteria ssssssssssssssssssessescssssssssssssssssssssssssssssesssssseccesssssssssssesssssssssssseseeeses 25 Modules TOU SUG iienaa riase eie i ete tetti metere EEEn Aia iis rere tO Rep RUE 26 Product installation and start up icvilafeEaelniatziereliee mc irerelvtesiEiCiiiemee c i iler om Machine diagnostic connector i cirephrel c HOE IG GIN Chi men 520L0719 Rev QA May 2015 3 Technical Information PLUS 1 Contr
32. oller Family Contents Machine wiring Quidelines sescssssscsssssccsseesssssecssseesccssecsssessssusecsssscessssesesnsecsssscecsusecssnsesessuecssaseessnsesesaseessaueeesaseeseneeessasees Machine welding guidelines m PLUS 1 USB CAN CIL AM 4 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Literature references PLUS 1 Controller Family Technical Information This manual is designed to be a comprehensive PLUS 1 product family hardware module reference tool for vehicle OEM design engineering and service personnel It is one of four sources of PLUS 1 product technical information Other sources include individual module product data sheets module specific Application Program Interface API specifications and the PLUS 1 GUIDE User Manual 10100824 Danfoss product literature is online at http powersolutions danfoss com literature What information is in this manual This manual describes unique characteristics of specific PLUS 1 modules and electrical details that are common to all PLUS 1 modules including general specifications input and output parameters environmental ratings and installation details What information is in individual module product data sheets Parameters that are unique to an individual PLUS 1 module are contained in the module product data sheet Data sheets
33. on Total bus impedance should be 60 Q The CAN transceiver will be damaged by any voltage outside of allowable range even with a very short pulse If using shielded cable the shield must be grounded to the machine ground at one point only preferably at the mid point of the CAN bus Each PLUS 1 module CAN shield pin must be connected to the cable shield Expansion module CAN Bus loading System designers incorporating PLUS 1 expansion modules in their applications should be aware of PLUS 1 CAN bus loading and controller memory usage during system design Each expansion module is associated with a PLUS 1 controller and uses part of the controller s memory resources for inter module communications The table below can be used to estimate system CAN bus loading and the memory impact of I O modules on their associated controller Estimated usage of memory and communication resources Description 1X012 010 1X024 010 OX012 010 OX024 010 10X012 010 10X024 20 Estimated 4 10 11 27 11 27 module bus load using default update and 250K bus speed Estimated 2 5 3 8 4 8 module bus load using 70 ms updates and 250K bus speed 20 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Controller Area Network CAN specifications Estimated usage of memory and communication resources continued Description 1X012 010 1X0
34. ontroller Family Overview PLUS 1 Family of Mobile Machine Management Products 12 18 24 38 50 and 88 pin models NC PLUS 1 controllers and input output expansion modules are designed to provide flexible expandable powerful and cost effective total machine management systems for off highway vehicles These modules communicate with one another and other intelligent systems over a machine Controller Area Network CAN data bus PLUS 1 hardware products are designed to be equally effective in a distributed CAN system with intelligence in every node or as stand alone control for smaller machine systems PLUS 1 systems are incrementally expandable additional modules can be easily added to the machine CAN bus to increase system capabilities or computational power F101 753 PLUS 1 control products utilize modular designs wherever possible This modularity extends to product housings connectors and control circuitry Six standard housings 12 18 24 38 50 and 88 pin cover the entire product line 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family User liability and safety statements OEM responsibility The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all consequences that might occur Danfoss has no responsibility for any consequences direct or indirect caused by failures or malfunctions Danfoss has no responsib
35. open loop PWM In closed loop mode current is sourced and a constant current is maintained by the module s operating system using internal current feedback Load impedance must not exceed 65 ohms In closed loop mode the maximum current is limited by measuring the feedback current There is no thermal protection If the maximum current is exceeded the controller kernel will shut down the output and latch it The kernel also limits how quickly the output can be repowered 250 ms The output cannot be reset until the command goes to 0 or False if configured as a digital output 520L0719 Rev QA May 2015 17 ones Technical Information PLUS 1 Controller Family Inputs outputs types and specifications Proportional outputs that are used as a digital sinking output have a potential for a leakage current of up to 5 mA when off Refer to individual module data sheets for the maximum allowable output current for each PLUS 1 module General Description Comment Configuration Sourcing or sinking Type Linear vs PWM PWM Operating modes Programmable closed loop current or open loop voltage duty cycle Dual coil PCPs Compensated for induced currents in a non driven coil closed loop mode Short circuit to ground Output fully protected against damage and fault detected Mode selection current or voltage Programmable and full scale current ranges Do not connect a digital output
36. ranteed to be low range read as high if the voltage is greater than 0 31 Vdc Falling voltage threshold Vdc 0 090 0 20 A digital input is guaranteed to be low range read as low if the voltage is greater than 0 090 Vdc Potential for IX modules to not go online If voltage is applied to an IX module input pin prior to the module being powered on there is a possibility that the module CPU will not power up The module is not damaged and will power up and operate normally once power is removed from the input pins It is recommended that either the IX module s 5 Vdc sensor power be used to power sensors or that power is removed from the input pins until the module is powered up If the frequency goes to zero the data will not decay over time it will be updated once a new pulse is seen or times out It is possible to monitor the count of pulses to know when the frequency reading is updated DIN AIN 4 20 mA IN Digital Analog 4 20 mA DIN AIN 4 20 mA IN Refer to DIN AIN FreqIN on page 12 for input properties when pins are configured as digital analog or frequency If the pin is configured to read current the table below applies When interfacing with sensors that transmit a 4 to 20 mA current signal the positive lead of the transmitter is connected to battery voltage and the negative lead is connected to the PLUS 1 module pin The current measuring configuration relies on the application program to provide over
37. read as high if the voltage is greater than 4 15 Vdc Falling voltage threshold Vdc 1 01 2 77 A digital input is guaranteed to be read as low if the voltage is less than 1 01 Vdc 8 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications Specifications continued Description Units Minimum Maximum Comment Time to change state in ms 1 5 Input change from maximum to response to step input minimum add to debounce time Input impedance Input voltage 5 7 Vdc kQ 233 nominal no pull up or pull down pin configuration Input impedance Input voltage lt 5 7 Vdc kQ 14 1 nominal pull up or pull down pin configuration Input impedance Input voltage 2 5 7 Vdc kQ 14 1 nominal all pin configurations MC050 055 05B input voltage maximum is limited to 16 Vdc AIN Analog inputs AIN specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 0 to 5 Vdc range maximum Vdc 5 21 5 30 5 26 is typical discernible voltage 0 to 36 Vdc range Vdc 31 70 maximum discernible voltage Precision mV 1 28 Input impedance kQ 206 236 Depends on pin configuration Maximum allowed voltage on fixed range analog input pins CAN shield is 25 Vdc MC050 055 05B input voltage maximum is limited to 16 Vdc Analog input offset Module analog input off
38. rtised module maximum output current capacity DO NOT use module power supply pins to supply power to other modules on a machine MC038 010 power supply The MC038 010 controller s power supply design recommendations must be followed e Power supply to MC038 010 controller s output power planes C1 p36 to C1 p38 must be wired directly to the vehicle battery and the wiring runs must be kept as short as possible Power supply to the controller s DSP C1 p2 must be wired separately from the power supply to the controller s output power planes Donotconnect any other PLUS 1 controllers to the power supply to MC038 010 controller s output power planes MC038 010 sleep mode Sleep mode is unique to the MC038 010 controller This feature gives OEM designers the ability to implement automotive like features in their machine control system design If the sleep mode feature is not implemented this controller has the same operating characteristics as any other PLUS 1 controller When used as a sleep mode controller supply power to the MC038 010 is connected directly to the battery Sleep mode initiation is defined by the controller s application software PLUS 1 GUIDE programmers define the conditions under which the controller is to put to sleep When in sleep mode controller outputs are set to zero sensor power supply is off and the controller consumes a small amount of current Controller sleep mode current consumption Supply
39. s continued low range Description Units Minimum Maximum Comment Input impedance pulled to KQ 7 17 7 37 2 5 Vdc middle and low range Input impedance no pull kQ 230 236 ups middle and low range Input impedance pulled to KQ 13 0 13 4 5 Vdc or ground high range Input impedance pulled to KQ 6 92 7 12 2 5 Vdc high range Input impedance no pull kQ 108 112 ups high range Rising voltage threshold Vdc 18 9 27 6 It is inadvisable to use the high range high range option when configuring the input as a digital or frequency input Falling voltage threshold Vdc 6 8 18 5 It is inadvisable to use the high range high range option when configuring the input as a digital or frequency input Rising voltage threshold Vdc 2 92 4 12 A digital input is guaranteed to be middle range read as high if the voltage is greater than 3 99 Vdc These numbers also apply to frequency Falling voltage threshold Vdc 1 02 2 75 A digital input is guaranteed to be middle range read as low if the voltage is less than 0 96 Vdc These numbers also apply to frequency Rising voltage threshold Vdc 0 197 0 298 A digital input is guaranteed to be low range read as high if the voltage is greater than 0 28 Vdc Falling voltage threshold Vdc 0 071 0 192 A digital input is guaranteed to be read as low if the voltage is greater than 0 067 Vdc MC050 010 and MC050 018 pin C1p26 shou
40. set error can be 80 counts out of 4096 12 bit resolution Therefore the minimum voltage that a module will read at the 0 to 5 25 Vdc range is 105 mV The minimum voltage that a module will read at the 0 to 36 Vdc range is 703 mV The input offset error is a function of component tolerances and can vary from one module to the next When an input value is used in an algorithm where the offset error could impact the control strategy the way the signal is acquired and the need to calibrate should be considered A D refresh rate Analog to Digital A D refresh rates for individual PLUS 1 modules are listed in the following table A D channels are sampled at 25 kHz and 64 samples are taken to build an average value This results in a refresh rate of 2 56 ms for channels directly measured All internal current feedback channels are refreshed at the 2 56 ms rate Some PLUS 1 module A D channels are shared Each of the shared channels have eight multiplexed analog inputs Each multiplexed input is serviced every 20 48 ms Update rates for specific analog input pins are found in the following table Update rates for input expander modules are dependent on the CAN message frequency selected in the application program 520L0719 Rev QA May 2015 9 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications A D refresh rates for PLUS 1 modules PLUS 1 module A D refresh rate
41. tatements OEM responsibility tret tere eerte testet tct ber peer bre eese ne bre e teebt ib eee entes 7 Inputs outputs types and specifications Controller Area Network CAN specifications Product ratings Analog Beide 9 A D ica 9 AIN Temp Rheo Din AIN FreqiN Rhe 0 sssssssssssssssesscsssssessessssecessssssscssssssecesssnssessessusecesssnssessecsnscseesnssecsessnneeesesnssessees 10 DIN AIN FreqIN Din AIN FreqiN Rheo sssssssssssesssscsssessecsssesssecssssesscssseesssessssesenssnsessecssnssessssessessssnesssssseseesesnnesessessesess 11 DIN AIN FreqIN X DIN AIN 4 20 MAA IN 14 o TiTejU Kete S E E S TE EAE E AAE 14 Output TYPOS e 14 DOUTand DOUT PVEPW 15 PWMOUT DOUT PVGOUT sisssssaicbuncecssscccsousspascssssscosnosivensstiunssccansisneveekasscoseeasioneednagsdesantissesddnngsadiensiaetsdnaanstsetsiincsecnnnseiieibbaes 17 HPWMOUT DO UT s 19 MC038 010 MC088 XXX output pin power SUPDLY sseccssseccssescessseccsssecsneecesnsecssssccesssecssssceessseceesseessnseceeaseesssuseesee 19 eec 20 System desi Jemein P 20 Terminating resSiStON Siiri 20 CAN Bus installation olg E ERA E O EE TE A TA O 22 Module supply voltage Maximum curre
42. tings of individual modules and MC038 010 and MC088 015 01B power planes The total output current for any PLUS 1 module must not exceed the maximum allowable current specified in the module data sheet In the case of MC038 010 and MC088 015 01B modules both the total output current for an individual power plane and the total output for the module must not exceed the limits specified on the module data sheets A Warning Unintended movement of the machine or mechanism may cause injury to the technician or bystanders The module will be powered up if battery voltage is applied to the module s output pin To protect against unintended movement secure the machine o Caution Warranty will be voided if module is damaged by significant current driven back through an output pin DOUT and DOUT PVEpwr Digital DOUT and Digital PVG Reference Power DOUT PVEpwr Digital outputs can source up to 3 A The exception is MC038 010 controller DOUT pins are limited to 2 A 520L0719 Rev QA May 2015 15 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications e Current outputs for MC050 010 MC050 020 MC088 015 and OX024 010 module e DOUT and DOUT PVG Pwr pins are pair limited and a function of temperature Output per pair is 6 A maximum at 25 C 77 F Output per pair is 4 A maximum at 70 C 158 F e MC050 010 pairs are C1p31 and C1p32 C1p33 and C1p34 C1p35 and C1p36 e MC050 02
43. xpected measurement Frequency Hz Period 0 1 usec Channel to channel phase shift paired inputs 0 1 ms PWM duty cycle 0 0196 Duty cycle measurement only valid up to 5 kHz FregIN xEdge count Quadrature count paired inputs driven from a quadrature encoder Pull up pull down configuration No pull down pull up is standard with pull up or pull down programmable failure modes are detectable As with analog input pins values in the following table assume software compensation for AD converter offset errors Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Frequency range Hz 0 10000 In steps of 1 Hz Maximum discernable Vdc 34 62 35 91 35 3 Vdc is typical voltage high range Maximum discernable Vdc 5 18 5 33 5 26 Vdc is typical voltage middle range Maximum discernable Vdc 0 360 0 375 0 368 Vdc is typical voltage low range Precision high range mV 8 62 Worst case error high mV 614 range Precision middle range mV 1 28 Worst case error middle mV 75 range Precision low range uV 897 Worst case error low mV 7 39 range Input impedance pulled to KQ 13 9 14 3 5 Vdc or ground middle and low range 520L0719 Rev QA May 2015 Technical Information PLUS 1 Controller Family Inputs outputs types and specifications Specification
Download Pdf Manuals
Related Search