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Technical Manual - Honeywell Analytics

1. 87 Chiapter 17 Fault Codes ooi decet ei toa ds 90 Chapter 18 LISEOTFIQUEGS iria 91 Chapter 19 EISE OTTODIGS iion ED a e dia 92 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Important Safety Information Chapter 1 Important Safety Information The Equipment referred to in this manual contains components and assemblies that are each certified for use in a variety of differing environments and it is the site owner s responsibility to confirm the suitability of the equipment prior to its installation and use The Equipment assemblies referred to in this manual are collectively certified for use in a flammable gas detection system only Any other use is not currently certified and is not authorized by the manufacturer Please check the product rating plate and look for the following marks to ensure that the supplied equipment is suitable for its intended location and purpose Products bearing the CE mark conform to all applicable European Directives as stated on the Honeywell C product specific EC Declaration of Conformity Products bearing the UL mark conform to the requirements for Ordinary Locations The letters C and US Uu mean that the product is certified for use in Canada and the United States of America WARNING FOR SAFETY REASONS THIS EQUIPMENT MUST BE OPERATED BY QUALIFIED PERSONNEL ONLY READ AND UNDERSTAND THE INSTRUCTION MANUAL COMPLETELY BEFORE OPERATING OR SERVICING T
2. s 5 21Salely iniecto O DA M D MU DUM EC C AME COE een 5 2 1 1 Warnings and GautionS nana aaaa aaa anne ae aa eee eee ee ekan ek ee ae epe e eee eee ee eee teket etikete eee e eee kete eee 5 2 1 2 SAIC LY HAZ AN OS bots 6 2 2 Location and Description of Warning Labels eese 8 2 2 1 Saey Warhlng Ea3bels net eds done ede utin as Ete asus dina Ke ENN 8 2 3 Electrical Hazard ENG 9 2 9 GeneaNet iata 9 2 3 2 Component Testing and Replacement aaa aaa aaaaanaaaan enen nenen aee eee eee eee eee eee ee kene eene 9 223 3 AMUISTAUIC MOC AUTON a o erem exon e eu cedass ger Rer dsd 10 2 3 4 30080 PTAGUCO douce e E Lp ea 10 2 9 5 LIMI Battery Paz al aa h r tu cust exta a ete O 10 2 4 Product Compliance ni o Em e 11 2 5 Gohdillons Of USO ionic edo ao deu ads e 12 2 21 AMANO ON SS OI wees cae la a Sa e Lc Di Pin rr tet 12 2 5 2 Conditions Satisfying Local National and International Safety Regulations 12 2 5 0 DUG ACIDOS a MON c mc 12 2 5 4 Approved Maintenance and Servicing Procedures i nana anen ne eee eee ee ee ee ee ee eee 12 Chapter 3 System General Description uuunannnnnnnn nana nenen nese ner e nn ee eee penne serre meme eee rene eee ee nnn 13 3 1 Equipment Specification usais ds 15 3 T Power Requirements si is ds le id edi 15 AAA t e n a 16 Go DIMENSIONS kase kp m 16 3 1 4 Ambient
3. Channel Enable Enable Disable Channel Humber 1 Channel Tag Input Channel 001 Detector Mame 705 Flam Detector Sensor Type Acetone 0 100 LEL Flammable ACTO A KE to dd g E Target Gas Type 23 18 35 18 05 2015 f Configuration Configuration Channel Settings Sensor Type Hexane 0 100 LEL Hydrogen 0 100 XLEL Methanol 0 100 LEL Octane 0 100 XLEL ACLL Detector Mama 23 15 08 18 05 2015 Configuration Channel Settings 705 Flam Detector HT Sensepoint Flam XLEL Sensepoint Flam ppm Sensepoint Flam HT 11 08 28 19 05 2015 Configuration Configuration Channel Settings Sensor Type Gasgroup 2 0 100 LEL Gasgroup 3 AA Basgroup 4 0 100 SLEL Gasgroup 5 0 100 XLEL Please refer to Ch 14 Compatible Sensors for a list of available detectors You can also use the TPPL Sensor Catalog to select listed gases or you can enter Gas groups 1 to 8 if your gas is not listed Please refer to Ch 8 6 How to Update the Sensor List for further information Note The gas selections available will vary with different types of sensors Gases listed with a 2 suffix are compliant with 60079 20 1 LEL levels Note Sensors must be recalibrated when selecting a new target gas Note mV bridge sensors are not suitable for use in oxygen enriched atmospheres i e gt 21 v v Oxygen deficient atmospheres i e 10 V V may suppress sensor output 7 6 6 Edit
4. o 8 1 1 Weekly Checks Visually inspect all cables and conduits Check for loose connections security of attachment and signs of damage Wipe the Touchpoint Plus Controller with a soft damp cloth or PC Screen cleaner e Check for dust contamination e Periodically exercise the relays to confirm functionality see Caution above Caution Do not use solvent or abrasives to clean any part of the Touchpoint Plus System 63 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 1 2 Exercising the Relays Relay output channels can be tested by forcing the relays to an active state 1 2 oa A C 6 7 Ensure that relay activated output systems i e emergency deluge sirens etc are isolated before starting the test Login as an Administrator or Engineer Select Menu gt System test gt Force Relay Select the Relay module to be tested and toggle it off and on for the specific relay channel Check the relay out contact using a voltmeter Repeat steps 3 and 4 for all relay output channels Proceed to the next step 8 1 3 Exercising the mA Output mA output channels can be tested by forcing the mA output 1 2 Oo oO A C 7 Ensure that relay activated output systems i e emergency deluge sirens etc are isolated before starting the test Login as an Administrator or Engineer Select the Menu gt System test gt Force 4 20mA Select the
5. 1 8 VDC the max voltage drop in the TPPL Note 2 Alarm Terminals 13 19 20 and 21 can supply 24 VDC at x 28 VV combined but this 28 VV can instead be used to increase the power available to field sensors if external audible and visible alarms are not connected Le the 8 sensor channels would normally have lt 40 W of combined available power but this can be increased to 68 8 W if terminals 13 21 are unused Note 3 You must supply sensors with external power if more than 40 68 W total power is required See Note 2 Note 4 Maximum Rioo resistance for a remote reset inhibit switch is 18 Q i e S500 m of 1 mm shielded cable 21 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing n 24 Vdc o r 19 Y Fa a ETB 35 2 5s I O dg i ME 3 S A A Open F Drain 4 FAULT fj Pica NN Figure 18 Dedicated Alarm Circuit Connections Reset NO non latched Sw llla o 20 QO 35 E 6 92 c E OW QZ T a Inhibit NO latched Sw L Figure 19 Optional Remote Reset and Inhibit Switch Connections Maximum Rigop resistance for a remote reset inhibit switch is 18 Q i e S500 m of 1 mm shielded cable Warning It is the user s responsibility to ensure that Remote Reset Inhibit switches are guarded against unauthorised access or tampering 28 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing
6. 2 wire current source Isolated current loop output 0 20 mA 4 20 mA 0 100 scale 33 700 Q 78 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Technical Specifications 10 3 4 Relay Output Module 12 channel S eb Module incorporating 12 single pole Power Consumption Maximum 2 6 W with all im energized Relay Contacts 5 A 250 VAC 5A O 30 VDC Relay Operation Individually configurable for normally energized de energized operation 10 4 Power Supplies 10 4 1 External Supplies AC Input Voltage Range AC 110 220 V 10 96 of nominal manual switching DC 18 32 V SELV Supply Input Frequency Range AC 50 60 Hz 6 96 Output Voltage DC 24 V Dimension 199x98x38mm LxWxH 10 4 2 Backup Battery Description 22 2 V Lithium ion Battery 2600mAh Electrical Connection 6 X 3 7 VDC in series Dimensions Weight 124 8 x 78 9 x 29 2 mm 425g Operating Temperature 0 50 C Operating Humidity 10 to 9096 RH non condensing 1 Year 20 C to 25 C 4 F to 077 F Storage Life Limitations 3 months 20 C to 45 C 4 F to 113 F 1 month 20 C to 60 C 4 F to 140 F Input Current charging DC 24 32 V 0 38 mA max Output Voltage when supplying 17 4 25 2 VDC Maximum Input Current EDT mA Current Limit Protection FUSE 15 A non replaceable 19 MANO984 Iss2 06 15 Touchpoint Plus Technic
7. Boot up refers to the action of starting the software from cold Reboot refers to shutting down and restarting the software without interrupting the power supply mV Sensor refers to mV Bridge Sensor SELV refers to Self Enclosed Low Voltage devices 1 1 3 Associated Manuals This manual should be used in conjunction with any manuals provided with ancillary components and Sensors This manual is available in 14 user languages e Chinese Simplified e Dutch e English e French Canada e French France e German e talian e Japanese e Korean e Portuguese Brazil e Portuguese Portugal e Russian e Spanish Mexico e Spanish Spain MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Safety Hazards VVarnings And Cautions Chapter 2 Safety Hazards VVarnings and Cautions 2 1 Safety Incorrect set up maintenance operation or modification of the Touchpoint Plus gas detection system or its installation may constitute a serious hazard to the health and safety of personnel and their environment It is therefore imperative that the contents of this chapter are thoroughly understood by everyone who has access to the gas detection system or its associated equipment When properly installed this gas detection system enclosure is rated as IP65 It may be installed in a Pollution Degree 2 i e laboratory office or control room or Pollution Degree 3 i e unheated boiler room environment as defined by IEC UL E
8. 2 3 2 Component Testing and Replacement Before carrying out any electrical testing or component replacement Read this Manual to become familiar with the location of high voltage components Isolate the system at the main circuit breaker lock it in the Off position and attach a notice indicating that maintenance work is in progress Always wait for 5 minutes after isolating the equipment to ensure that stored energy has dissipated Never assume the polarity of cabling or replacement components Refer to electrical schematics or contact Honeywell for confirmation Use only Honeywell approved replacement parts Warning Unauthorised Personnel Only Honeywell trained and certified maintenance technicians are authorised to carry out component testing and replacement Unauthorised work may result in a potentially dangerous situation and will invalidate the manufacturer s warranty Anti Static Precautions Antistatic Precautions are required to prevent severe damage to electronic components MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Safety Hazards VVarnings And Cautions 2 3 3 Antistatic Precautions AS with all modern electronic circuits the Printed Circuit Boards PCBs in Touchpoint Plus systems utilize some static sensitive components that can be severely damaged if subjected to static discharge Static can be generated on the human body by friction or movement and is discharged through the first contacted rout
9. 5 2 6 mA Input Module Connections Note mA input channels are limited to 15 W per channel to a combined total of 40 W 68 VV if Main Module Terminals 13 to 21 are not used Sensors requiring more than 15 VV i e IR F9 Max 28VV must have their own power supplies 4 FmAsgna So owC gt gt 8 4 3mAsgnd So 9 4 20 mA signal 4 20 mA signal 4 20 mA signa ENS J gt OO NJojaj AJOIN Table 7 mA Input Module Connections Touchpoint Plus mA Input Module Figure 20 Three Wire Device Powered by a mA Input Module 29 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing Touchpoint Plus mA Input Module Figure 21 Three Wire Device Powered by an External Source 24 Vdc VE C O e Touchpoint Plus mA Input Module o D J O S T2 Es e a O E 2 Oo I E Figure 23 Two Wire Device Powered by an External Source 30 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing BARRIER vou Uus Lave n n L O 23 z o E 22 jso E ox E E Figure 24 Two Wire Device Barrier Device Powered by a mA Input Module Note For intrinsically safe 1 S field devices please refer to the device manufacturer s instructions for details of suitably approved l S barriers and interconnections eee GENE ian cmm amem
10. Channel Settings Basic Unit Relay Dutput_2 nd_Floor_Left_ME UT Module SerialUK t Channel 001 Channel 002 Channel 003 Channel 004 m Output m Output ES E SerialMaQ1 SerialMa07 i Channel 005 Channel 006 Relay Output Rela SerialR1 SerialRe Main Module mA Input SerialM11 SerialMal f 15 43 55 01 06 2015 to Configuration Configuration Channel Settings 16 44 25 01 06 2015 3 TE t Configuration to O Liga Configuration Channel Settings as E Input Fa A2 Qjas et nie WARN CH 001 E A O O O O A CH 002 El O O El O O CH 003 El O O O O O CH 004 El O ai O al CH 005 El O O O O O y Vote Count I dor a ojor olor gjori dl Channels Selected B 0 0 Vote Count Reduction El Count reduction on faults Count reduction on inhibits zm 15 44 47 01 06 2015 Configuration miri Key Configuration Channel Settings A1 Alarm 1 1 Relay Enabla Enable 2 Relay Number 3 A2 Alarm 2 3 Relay Tag ROutCh003 l 4 Normal State Energize A3 Alarm 3 5 Alarm Update Function Disable FLT Fault 6 Relay Delay Time O seconds EU 7 Relay Hold Time O seconds INHIB Inhibit 8 Vote Count Reduction On faults and inhibits WARN Warning 58 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Commissioning 7 7 Data Logging Set the Data Logging interval and threshold during configuration A 0 FSD threshold means that the TPPL will log the gas conce
11. Configuration Key to I O Module colour Module Control Panel iaa Gray Mandatory modules that cannot be added removed asic Uni or replaced UI Module SerialUTt EET RETE Yellow A Module was added previously but cannot be SerialMa01 SerialMa07 detected now i e Module removed Relay Output Relay Output Seriali meli Light blue Serial number or module type is not matched i e an VO Module has been replaced Main Module mA Input SerialM11 SerialMat Background colour This module is installed 67 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 4 How to Add a New VO Module The Touchpoint Plus system can easily be expanded by adding new NO modules Anti Static Precautions Antistatic Precautions are required to prevent severe damage to electronic components Note A module that has previously been configured in one system cannot be added to another system unless it was correctly removed from the original system s configuration 1 Switch off the Touchpoint Plus Select Menu gt Maintenance gt Power off 2 Isolate the power supplies and switch the battery to Off if there is a back up battery installed 3 Fitthe new module of the required type to an empty slot ensuring that that the module is the correct way up and with the label towards you 4 Electrically connect the new module OI Switch the battery to On if there is a back up battery installed Switch on
12. Support whose details are on the back page of this handbook 92 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Commissioning 7 5 Commission Input Output Modules Login as an Engineer or Administrator Select Menu Configuration Module Control Panel Select an I O module a blue block and touch Add Select one of the listed I O module types K W N Hepeat for other installed VO modules To remove a module select the Module on the screen and then touch Remove To replace it touch Replace 5 15 35 31 16 12 2014 J to td 0 E Configuration Board Control Panel Main Unit UI Board SerialUI1 MainBoard SerialM11 Note Sky blue blocks show newly installed i e uncommissioned or decommissioned modules 7 6 Channel Configuration Note Administrator or Engineer level access is required Please refer to the section on User Interface Access Levels tor details Note There is no channel calibration reminder and the user can disable the relevant calibration warning by setting the calibration interval to zero See Ch 7 6 2 Configuring a Channel and Ch 7 6 3 Editing a Configured Channel 7 6 1 Introduction Individual channels can be configured in two ways either from the built in sensor catalogue for Analogue Input modules only or by completing a full custom configuration When using the sensor catalogue only the Channel number and tag must be manually e
13. Technical Handbook Configurable Parameter Reference Guide Chapter 16 Configurable Parameter Reference Guide Parameter Name Parameter Description Applies to Read Write PSE SESI arin Value units R W 1 nja Alarm enable disable 0 Disabled 1 Enabled Type of alarm function Default is threshold O2 Threshold 1 STEL Alarm 1 Function 2 TYVA Alarm 1 Level Alarm 1 threshold concentration Alarm 1 Trigger Alarm trigger option 0 Rising 1 Falling Alarm 2 Enable Alarm enable disable 0 Disabled 1 Enabled Alarm 1 Enable TI x n a R W 20 FSD conc 1 for Oz 0 for other gases x n a R R W m jad R W 40 FSD conc 1 for Oz 0 for other gases R W n a R W n a Alarm 3 Enable Alarm enable disable 0 Disabled 1 Enabled Type of alarm function Default is threshold O Threshold 1 STEL Alarm 3 Function 2 TWA Alarm 3 Level Alarm 3 threshold concentration All All ion All All Alarm 2 Function Type of alarm function Default is threshold O Threshold 1 STEL All 2 TWA Alarm 2 Level Alarm 2 threshold concentration All ion All i All All All All Alarm 2 Trigger Alarm trigger option 0 Rising 1 Falling R W E ma ja R W 60 FSD conc pje je PET Alarm 3 Trigger Alarm trigger option 0 Rising 1 Falling AM R W L3 n a Alarm hysteresis is to avoid the alarm from frequent on off when the gas Alarm Hyste
14. l sensor and gas name gas reading configured alarms and alarm levels 48 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Operating Instructions 6 11 Viewing Output Channels From the Input screen toggle the Home icon between Channel Tile gt Channel Summary Channel Output 1 From the Input screen select Channel List or Channel Tile 2 Alist of all output channels is shown in order of channel ID The channel ID location tag and status are shown 3 Thelist can be filtered by status Fault Inhibit Warning or All 4 Select a channel and the Channel detail screen will appear Depending on access level a number of options will be shown ft Qo4 14 45 18 15 12 2014 ft 14 50 34 5 12 2091 Channel Output I Channel Detail Output Channel 001 0 3 mA 3rd_Floor_Left_ME m DutFortich00d Peak Value 0 3 mA Normal 01 Function Type Map to Xd mA Output Channel Ch005 15 12 2014 14 50 34 Function Access Level Comment Linked input Channel Nr Display an input channel number that is mapped to the output channel Change the output channel configurations Inhibit Fault Warning and Channel configuration Engineer Over range output level 6 12 Viewing the Trend Graph The Trend graph is drawn using one minute average readings so it is not suited to viewing short term signal fluctuations To view the graph 1 Select the Menu gt Information gt Trend Plot 2 Select the required
15. 5 Internal Label Positions MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Safety Hazards VVarnings And Cautions 2 3 Electrical Hazards Gas detection systems contain electrical supplies that are potentially dangerous and hence precautions must be taken to prevent the risk of electrocution 2 3 1 General Precautions Read the relevant manual before beginning any operating or service procedures Only personnel trained and certified by Honeywell are authorized to service fit or remove internal parts Only the minimum number of trained personnel consistent with safety should have access to the area while work is being carried out If necessary erect warning signs and barriers Follow accepted working procedures and codes of practice as well as the electrical safety code for the site where the equipment is installed Never operate the equipment under normal conditions with access panels removed or shorting links fitted Do not Live Test without a Safe System of Work SSoW Always keep the area around the equipment dry and free of obstructions Switch off and Isolate the equipment if water ingress is suspected or confirmed Never operate the equipment if any Mains power cable is frayed or damaged Never wear wristwatches rings bracelets or other jeweler when working around electrical circuits or moving parts Take anti static precautions when working on electronic circuits Never work on electrical equipment alone
16. The battery should be charged at DC 24 32 V The backup battery will not be fully charged and the backup time will be reduced if the charging supply is lt 24 V 24 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing 5 2 Cabling Requirements VVarning All cabling shall be appropriately rated and approved in accordance with national and local regulations Additionally cabling must satisfy the requirements defined in the manuals of connected field devices particularly if the field device is certified for use in a hazardous location Signal cables should be shielded to avoid spurious signals and shall be bonded to protective earth Ground Care must be taken to avoid Ground feedback loops 5 2 1 AC Mains Voltage Power Cables Use a properly rated AC power mains cable certified and installed in accordance with local and national regulations The Touchpoint Plus terminals will accept only copper wire sizes in the range 0 4 4 mm solid core 0 4 3 mm stranded core or 21 12 AWG Tamb gt 80 C The mains terminals should be torqued to 1 35 Nm 11 9 Ib in 5 2 2 DC Power Cables Use a properly rated DC power mains cable certified and installed in accordance with local and national regulations The Touchpoint Plus terminals will accept only sizes 0 9 3 3 mm solid or stranded copper cores or 18 12 AWG Tamo gt 80 C The mains terminals should be torqu
17. be carried out at the field device according to the manufacturer s instructions The Touchpoint Plus controller calibration should not be used to adjust for deficiencies in the sensor transmitter gas calibration Failure to observe this can result in significant accuracy errors Only trained technicians are authorized to carry out calibration Caution Ensure that any relay activation drenchers repeater alarms etc is inhibited before starting this test If the sensor is an Oxygen sensor that is not being used with a transmitter that has a force mA function the span gas should normally be air at 20 996 v v Oxygen The Touchpoint Plus controller calibration should not be used to correct deficiencies in the sensor calibration instead carry out a gas calibration at the sensor according to the manufacturer s instructions To calibrate the mA loop of an input channel please follow the procedure below in combination with the relevant instructions in the sensor manual 1 Login as an Administrator or Engineer 2 Select the Menu gt Maintenance gt Gas Calibration Select the channel to be calibrated 3 Select Start for Zero Calibration 4 Apply a test gas to the sensor field device so that it will generate a 4 mA signal 5 View the reading until it is stable and then touch Apply 6 Select Next to move to the Span Calibration screen 7 Enter the target span gas concentration and touch Apply 8 Select Start for
18. channel and then select Data range 3 The trend graph will be displayed Note Touchpoint Plus trend graph will retain the latest 8 hours of data but will be cleared after a power reset Note Touchpoint Plus does not adjust automatically for daylight savings time so Touchpoint Plus will retain a backup of the earlier data if the clock is backdated i e when ending daylight savings time 49 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Operating Instructions 6 13 To Vievv Event History and Export The event history for the complete system can be viewed in date order latest first The history can be filtered by Alarm Fault Inhibit or Warning To view the event history select Menu gt Information gt Event History press the Event icon Note Touchpoint Plus does not adjust automatically for daylight savings time so Touchpoint Plus will retain a backup of the earlier data if the clock is backdated i e when ending daylight savings time Active event data is saved to the SD card automatically if one is installed The event history data can also be exported to the SD card on demand To export the event history select Menu Information Event History Export Event Note Make sure an SD card with sufficient empty space is installed before Exporting See Checking the Capacity of the SD Card below for more information Note Microsoft Excel 2003 is limited to a maximum of 65 526 entries If the report is larger than
19. channel to be tested and set the mA output value Touch Apply Check the mA output level using an ammeter Repeat steps 2 and 4 for all relay output channels Select Finish when the tests are completed 8 1 4 Exercising the Audio Visual Alarm Audio visual alarm can be tested by forcing signal out 1 NO O Ensure that relay activated output systems i e emergency deluge sirens etc are isolated before starting the test Login as an Administrator or Engineer Select the Menu gt System test gt Dedicated Alarm Contacts Toggle the alarm selector button off and on for each output see below Check the voltage level using a voltmeter Select Finish when the tests are completed Caution Ensure that the system is returned to normal operation once testing is complete 64 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 2 Testing the Touchpoint Plus System 8 2 1 Introduction The Touchpoint Plus system has two test modes available which together enable a full test of the system The test modes are e Field Inputs Test tests all input channel devices without affecting any outputs e Cause and Effect Test forces the Touchpoint Plus input channels to specific states to test that the correct relay output channels are activated Warning The Touchpoint Plus system is not operational while in Test Mode and all field device inputs will be ignored Ensure that alter
20. circumstance Warning Electrical Shock Hazard Lethal current may be present in this equipment when electrical power is applied There is a danger of death or injury from electrical shock Isolate power before opening electrical access panels Ensure residual current is fully discharged before touching live terminals Warning Electrical Shock Hazard Lethal current may be generated both internally and externally to the system All installations including remote units and cables must be connected to protective earth and must be capable of remaining so when the power supply is interrupted Protective earth is shown by the green symbol on the left Warning Honeywell can accept no responsibility for any damage or injury caused by incorrect or faulty wiring It is the customer s responsibility to provide appropriate power supplies to the TPPL and detectors 5 1 Power Connection The TPPL systems are factory set to operate at a manually switchable voltage of AC 110 220 V on single phase 50 to 60 Hz supplies They can also be connected to DC 18 32 V SELV without backup battery or DC 24 32 V SELV if using the backup battery option All systems have a typical peak power consumption of less than 105 W and must be directly connected to supplies via a Main Isolator Switch that leaves protective earth ground permanently connected The circuit should incorporate a Residual Current Device or Residual Current Circuit Breaker RCD or
21. eee 42 6 6 3 Navigation Active Events and Filteri nd ii nana nana ane an aeeeaeke eee e eee tere e eee e eee eee eee 43 Go 4 Navigalon e Men vet e ht 44 6 6 5 Navigation Active Access Level ICONS aaa aa aaa nana aaa aa nen anen anen a eee eee e eee e eee ker e ee eee eee eee eee 45 SATANAE TIO LL LL CI LLLI 45 6 7 Vew active ala MI S ues ceri ao LOL AD Ee ML LUUD 45 6 7 2 Acknowledge an active alarm mic eiecit edet di 45 6 3 Heser a latenediala Mana ad o sce elus a atcp dede dun 46 6 8 Faults a d MA cl dall GS ect 46 6 9 T View Faute and VWarhifigs octies ere reir Lien sese e See ee a Pe ee et 46 6 8 2 Acknowledging an Active Fault or Warnino cooccccccccccnconcnccncnnnnncnncnnonnnonannnnnnonncnnnnos 47 6 8 3 Reset a Latched Fault or Warning una aaa aaa eee eee eee eee iken e eee eee ee ee eee ee eee eee eee tet 47 SSH ee 47 6 10 Viewing Input Channels and Input Details eese 48 6 11 Viewing Output Cannes dra sia a 49 6 12 Viewing the Trend Graph sui oiu ii 49 6 13 To View Event History and Export ioi ee d 50 6 14 Checking the Capacity of the SD Card nunnnaaanaa nanen nane nenen renien rene eres ee rrene skenes ere nes eren nnne nnn 50 6 15 Accessing the System Information and Service Contact Details 50 6 16 System State Relays eodd oed mute are a ee Bo sued eco educa a ouais Due i eua 50 Chapter 7 COMMISSIONING ocio ied t
22. failure the item must be replaced using only manufacturer supplied parts 2 Do not use sharp objects to operate the touchscreen as this could irreparably damage the User Interface and adversely affect its IP rating 3 Use only soft damp cloths or screen wipes to clean the Touchpoint Plus Do not use solvents or abrasives as they will damage the User Interface 4 Once commissioned Touchpoint Plus is intended for continuous operation 5 Undo the security screws before pulling the locking handle Failing to do so may irreparably damage the enclosure 1 1 1 Intended Readers This Manual should be read by everyone who operates or monitors the Touchpoint Plus gas detection system Only personnel who have been fully trained by Honeywell are authorized to Install Set up Service and Test Repair or Recondition Honeywell gas detection systems Important Personnel who work on or in the area of the Touchpoint Plus Gas detection system must be made aware of the contents of Chapter 2 Safety Before unpacking the system please read the documentation that accompanies it MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Important Safety Information 1 1 2 Conventions Used The following conventions are used in this manual TPPL refers to the Touchpoint Plus Gas Detection System Start up refers to the action of switching on the system ready for use Restart refers to cycling the power off and then on again
23. for clearance in the TPPL Enclosure The actual length and type of fixing should be determined by the surface material and the type of anchor required Suggested Fixings for using the Mounting Plate For the plate choose fixings appropriate to the surface and the weight of the enclosure plus cables You will also need to use suitable bolts washers and lock nuts see diagram below Ideally you will mount the enclosure and cables on a 220 mm ply board to allow cable troughs to be used Enclosure Corner Figure 14 Fixing Orientation When Using the Optional Mounting Plate Note You should ensure that washers between the TPPL enclosure and the wall or mounting plate are sufficiently large to spread the load evenly e For metal conduit use a metal ground plate i e Part No TPPLOMGND e For external visual audio outlet ensure IP65 is maintained i e Part No M 700123 e For cable gland use type PG16 and tighten to 44 2 Ib in torque 21 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing Chapter 5 Electrical Povver Connection and Interfacing VVarning Electrical Shock Hazard All power supplies must be hard wired and must include a circuit breaker RCD 1 RCCB and close by and unobstructed a means of manually isolating and locking out the power supply without breaking the protective earth ground connection Removable plug and socket connection is not permitted under any
24. or amend an Administrator or lower levels of password access Engineer level access can create or amend Engineer or lower levels of password access Note Passwords are case sensitive The following rules apply to user passwords e Three password protected levels and one non password level are available e The password must be at least 8 characters long e he password must contain a mix of letters numbers and symbols e he password must contain upper and lower case characters 1 Login with a valid engineer or administrator level 2 Select Menu icon Configuration Security Password 3 Select an access level icon and input the currently logged in password the new password and confirm the new password 4 Touch Change Note The default passwords will be replaced with the new passwords Caution For security reasons you must change the default Administrator Engineer and Operator passwords at the earliest opportunity and regularly thereafter At the very least you should keep a copy of the Administrator password in a safe place as it cannot be recovered if lost or forgotten Careless password management can allow unauthorized access to the system that may cause security problems that are the user s responsibility Please get help from your service contact if you forget a password The details should have been entered in the Touchpoint Plus software during commissioning If not please contact Honeywell Analytics Technical
25. recording e SD Card 14 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook System General Description 3 1 Equipment Specification 3 1 1 Povver Requirements The Touchpoint Plus system is designed to operate on a single phase 50 to 60 Hz 110 220 V AC supply with a typical power consumption of less than 105 W Alternatively it can be connected to an 18 32 V DC supply with typical power consumption less than 105W The system can contain an optional backup battery to guard against short term power disruption 300 VAC surge for 5 sec without damage DC Voltage DC Voltage 24 V Rated Current 6 5 A Current Range 0 6 5A Rated Power Power 156 W EI 110 150 rated output power Protection 27 6 32 4 VDC Hiccup mode which recovers automatically when Over Volt the fault is removed Table 1 Power Supply SMPS RS 150 24 Electrical Ratings e quam O Max not including ma dp ves e 86 DJ ue e ey apt age 2 20 Wm O e battery pack monsone 4 88 Max e ee Table 2 System Power Calculations 15 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook System General Description 3 1 2 VVeights Note Based on one input module two mA output modules two output relays SMPS and backup battery for the basic unit and expansion unit respectively erm a DUAL BREL UT TPPL Expansion Unit System alone 8 5 Kg 18 7 lbs 8 Kg 17 6 lbs System with packaging 9 K
26. system and be clearly labelled For an AC mains voltage supply the isolation or disconnection device must disconnect both the line and neutral poles but maintain earth ground continuity 9 The Touchpoint Plus input voltage supply must include over current protection 10 All cabling must be appropriately rated and approved in accordance with local national and company regulations and suitable for the installation Additionally cabling must satisfy requirements defined in the manuals of connected field devices in particular if the field device is certified for use in a hazardous location 11 All signal cables and interconnections must be shielded and the shields terminated only at the unified earth ground bus bar situated inside the enclosure 12 All conduits and cable armour shall be bonded to protective earth ground and care must be taken to avoid ground loops and to avoid contact with cable shielding 13 Cable entry glands blanking plugs reducers adaptors and breather devices must be suitably approved and must not reduce the IP rating or protection levels Items should not be used if there is a high risk of mechanical damage to the equipment or enclosure 14 Access doors and entry points must be kept closed when the system is energised in normal operation 15 Enclosure locking handle security screws must be fully tightened during normal operation 16 All equipment in this manual is rated to 2000 m 6562 ft altitude max
27. the TouchPoint Plus N O Login as an Administrator or Engineer 00 Select the Menu gt Configuration gt Module Control Panel 9 Select an empty block corresponding to the new module and touch Add 10 Commission each channel in turn Note See Ch 7 Commissioning for detailed instructions for further information 8 5 How to Decommission and Remove an I O Module Note Failing to follow this procedure correctly could render the removed module unusable Warning If the relays are switching mains voltages hazardous live terminals may be present within the Relay Output Module even if the Touchpoint Plus system is isolated Anti Static Precautions Antistatic Precautions are required to prevent severe damage to electronic components To remove a module 1 Login as an Administrator or Engineer 2 Select Menu gt Configuration gt Module Control panel 3 Select the I O module block that you want to remove and touch Remove 4 Switch off the Touchpoint Plus Menu Maintenance Power off 5 Isolate the power supplies and switch the battery to Off if there is a back up battery installed 6 Electrically disconnect the module and then remove it see Ch 8 4 above if you want to replace it with another module 7 Switch the battery to On if there is a back up battery installed 8 Switch on the TouchPoint Plus 68 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 6 How to Upd
28. this a file not loaded completely message may be generated Microsoft Excel 2010 has a much larger capacity that should be sufficient for all Touchpoint Plus generated reports Note Touchpoint Plus does not adjust automatically for daylight savings time so Touchpoint Plus will retain a backup of the earlier data if the clock is backdated i e when ending daylight savings time 6 14 Checking the Capacity of the SD Card Select Menu Information Additional Status This will show the size and remaining space on the inserted SD Card Please see the Maintenance chapter for details of how to replace the card The Touchpoint Plus accepts standard SD cards of 2 to 32 GB FAT32 6 15 Accessing the System Information and Service Contact Details Select Menu Information System information About to view details about the Firmware Software and serial numbers Select Menu gt Information gt Service Contact for details of how to access technical support 6 16 System State Relays The Main Module has three System State relays rated at 30 VDC 3 A or 250 VAC 3 A that activate under the following conditions e One or both System State relays can activate if there is any active alarm fault warning or inhibit in the system if configured e The System Failure relay can activate if the safety function of the system is not operating for example due to a major fault or power loss 50 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Co
29. voltage of less than DC 23 5 V will fail to charge the backup battery and it will generate a battery unchargeable warning message Note 2 Field detectors may need their own power supplies if they exceed 15 W per channel or a combined total of 40 W Refer to Table 7 mA Input Module Connections for further information 23 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing 5 1 2 DC Povver Supply It is possible to power the Touchpoint Plus controller directly from a DC 18 32 V supply without using AC supplies at all However batteries alone may quickly drop below the minimum DC 18 V requirement when under load Note The system must still be connected to protective earth ground when using an external DC supply 424 V DC In Ve DC Return Earth Ground Protective Earth Ground System Ground Bus Bar Figure 16 Connections for DC 24 V Supply 5 1 3 Backup Battery Pack The Touchpoint Plus can have an optional rechargeable 24 volt Lithium lon Battery Pack This would normally be charged by the SMPS but can be charged by a separate DC 23 5 32 V supply Note The backup battery requires minimum 24 V input to fully charge and it has a non replaceable 15 A over current protection fuse so do not exceed 32 V 5 A charging input Danger In the event of Lithium batteries overheating DO NOT USE WATER as this can cause them to burn violently or they may explode Important
30. 0 5852 Portable Gas Detection Americas Honeywell Analytics Inc 405 Barclay Blvd Lincolnshire IL 60069 USA Tel 1 847 955 8200 Toll free 1 800 538 0363 Fax 1 847 955 8210 deteciqas ohoneyvvell com www honeywell com Asia Pacific Honeywell Analytics Asia Pacific 701 Kolon Science Valley 1 43 Digital Ro 34 Gil Guro Gu Please Note While every effort has been made to ensure accuracy in this Seoul 152 729 publication no responsibility can be accepted for errors or Korea omissions Data may change as well as legislation and you are strongly advised to obtain copies of the most recently issued Tel 82 0 2 6909 0300 regulations standards and guidelines This publication is not intended to form the basis of a contract Fax 82 0 2 2025 0328 India Tel 91 124 4752700 analytics ap Oohoneyvvell com Technical Services EMEA HAexpert honeywell com US ha us service honeywell com AP ha ap service honeywell com Issue 2 05 2015 H MANO984 EMEA 3011M5012 HAA150030 WWW hone well com 2015 Honeywell Analytics Honeywell
31. 04 2015 Configuration Channel Settings Module Control Panel General Log Interval amp Threshold Display Security Config Manager Note The system will log out after a set period of inactivity The default authentication timeout is 15 minutes but this can be changed in system settings 44 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Operating Instructions 6 6 5 Navigation Active Access Level Icons You must enter a valid password to login PO Operator is logged in Service engineer is logged in Administrator is logged in Note The system will log out after a set period of inactivity The default authentication timeout is 15 minutes but this can be changed in system settings 6 7 Alarms 6 7 1 View active alarms Active alarms can be viewed 1 From the Input screen select the red filter icon era M to XCD CAT Flammable XCD EC Oxygen 02 XNX EC Ammonia NH3 The screen will display a list of the input channels with active Alarms starting with the most recent event Unacknowledged alarms will flash acknowledged ones will stay on Touch the Accept button to acknowledge the alarms Note the display will show the channel ID location tag If more than one alarm level has been triggered on the same channel a high priority alarm level will be shown 6 7 2 Acknowledge an active alarm Note Operator or higher level access is required Note Accept and Acknowledge have the same m
32. 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing com Pe Energized Touchpoint Plus Main Relay Output Module Energized Figure 31 Relay States 36 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Operating Instructions Chapter 6 Touchpoint Plus Operating Instructions 6 1 User Interface General Touchpoint Plus KO AL E TE Figure 32 Touchpoint Plus Controller User Interface The User Interface panel shown above has e Acolor touchscreen for normal system operation maintenance and configuration e Power Alarm Fault and Inhibit state LEDs e Active Channel 01 to 08 status indicators Ch 07 is not commissioned in this example e Accept Silence and Reset membrane button Right side e Integral Alarm Buzzer Left side Further System Interfaces consist of e Remote inhibit and remote reset terminals on the Main module e One fixed relay and two configurable relays on Main Module for system Failure Alarm and Inhibit e Three dedicated alarm outputs for visual and audio alarms e An optional SD Card The interface software has two distinct modes of operation Configuration Mode and Visualization Mode and access to certain functions is restricted by the use of password protected access levels There are four hierarchical access levels View mode is available to all users while Operator Engineer and Administrator modes are password protected Password holders can
33. 5 2 1 AC Mains Voltage Power Cables nii aaa enen eee eee eee eee eee eee 25 5 2 2 DG Power Cale uns tete de 25 5 2 5 Field Device Cas ras 25 5 2 4 Optional Expansion Unit Connection available late 2015 oonccconccccnncocnncconnconnnnos 26 5 2 5 Man Module Connections ia net r d A ab nd ds 27 5 2 6 mA Input Module Connections 55 occi oni eret ese ci ee es e ou 29 5 2 7 mV Input Module Connections aaa aa need eee eee nie eee eee ene epe eee eee 33 5 2 8 mA Output Module Connections 880 u aa aaa enen kene e eee eee eper eee eee 34 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Contents 5 2 9 Relay Output Module Connections aaa ne e eee e eee eee eee eee 35 Chapter 6 Touchpoint Plus Operating Instructions eeeeeeeeeeeees 37 6 1 User Interlace Geheral asi ea eee sae eco iude 37 6 2 Menu Items and Access Levels 15 iecd s n ss ndks sa v s ie ee rc sos en ceca anna nani v n sie 38 6 3 Touchscreen Colour Resistive sz kivi sh d u ias 40 64 SD Card tat o Et ise u 40 6 5 Normal Operation Safety Functions 1 11ceeee esee Lesser sere neser enes er n es nnn nnn 41 6 6 Overview Touchscreen i nterfaCO nn nannnanannen nane enen teen rene rrene eren tere ne teren es eren es ere nes anna nnn 41 6 6 1 User Interface Screen aaa e eke eee eee eee 41 6 6 2 Navigation Inputs and Outputs SCrGONS aaa need e eee eee
34. 5 Touchpoint Plus Technical Handbook Fault Codes Chapter 17 Fault Codes Display in Event History Communication fault B D Type Pos xx Code xxx Memory fault B D Type Pos xx Code xxx Catalogue memory fault Internal hardware fault B D Type Pos xx Code xxx Sensor circuit fault CH xx B D Type Pos xx Code xxx Supplied voltage fault B D Type Pos xx Code xxx Internal software fault B D Type Pos xx Code xxx Sensor fault CH xx B D Type Pos xx Code xx mA Output Error CH xx B D Type Pos xx Analogue output mismatched Relay Output Error CH xx B D Type Pos xx Relay not controlled Detector In Fault CH xx B D Type Pos xx Remote fault notified by a detector depending on fault signal range Battery Fault Pos xx Backup battery fault IO B D Not Matched B D Type Pos xx Pray e Cuni I O board not matched or present Cell is producing a negative reading Negative Reading CH xx B D Type Pos xx Conc xxxx depending on gas under range limit Fault Cleared CH xx B D Type Pos xx Code xx Fault self cleared 7 Reset all faults Manually reset all faults uh 90 MANO984 Iss 2 06 15 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Fig
35. Alarm 4 Threshold 60 LEL 47 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Operating Instructions 6 10 Vievving Input Channels and Input Details From the Input screen toggle the Home icon between Channel Tile gt Channel Summary Channel Output 1 From the Input screen select Channel List or Channel Tile 2 Alist of all input channels is shown in order of channel ID The channel ID gas name status min max peak gas concentration and current reading will be shown 3 The list can be filtered by status Alarm Fault Inhibit Warning or All 4 Select a channel and the Channel detail screen will appear Depending on access level a number of options will be shown ft 14 30 11 1512 2014 Channel Detail Flammable m Inch002Num001 B0 XLEL 1st Floor Right ME Detector Nam XCD CAT Last Calibration Dat Full Range 100 XLEL Peak Gas Conc 100 XLEL 100 LEL Alarm 1 Threshold 20 KLEL Alarm 2 Threshold 40 KLEL Alarm 3 Threshold 50 XLEL Channel configuration Engineer Inhibits the channel On an inhibited channel this option is Clear Inhibit See Normal Operation Inhibit for more information Inhibit Engineer Channel location Viewer Shows the physical position of the VO Module and channel Trend Graph Viewer Shows the trend graph for the channel See Normal Operation View p Trend Graph for more information Shows detailed information about the channel including Custom ID Input Details Viewer
36. Caution Alarm Inhibit Gas readings may be generated during this procedure Disable or inhibit any operations or actions that may result from gas readings before starting this test For catalytic bead type detectors the Analogue Input Modules form part of the measuring circuit Therefore all commissioned mV channels remain in Inhibit state until they are calibrated You should consider alternative safety measures when performing these procedures 7 11 1 Adjusting the mV Sensor Baseline It is important to select First Span when calibrating a new or replacement sensor for the first time and Span for all calibrations thereafter It is important to select Adjust mV Baseline when calibrating a new or replacement sensor for the first time and Span for all calibrations thereafter This also applies when either the detector type or sensor type is changed during channel configuration even though the sensor itself remains the same Doing this correctly allows a time window in which to safely organize replacement of nearly spent catalytic bead sensors Doing it incorrectly may result in a spent sensor with no protection at all 1 Replace the catalytic bead sensor in accordance with its manual 2 Check the mV sensor wiring is undamaged and correctly connected 3 Perform the next check under clean air 4 Login as an Administrator or Engineer 5 Select the Menu gt Maintenance gt Adjust mV Baseline and select a mV input chann
37. GENE GENE GENS Incoming Client ea SS Earth p Junction Box Sensor Incoming Client Earth Junction Box Sensor Figure 26 Grounding for Screened Cable No Armor with Metal Junction Box and Sensor 31 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing ab eee ee Incoming Client 7777 Ax E pal Junction BOX Sensor Incoming Client E Junction Box Sensor Figure 28 Grounding for Screened Cable with Plastic Junction Box and Sensor 32 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing 5 2 7 mV Input Module Connections Terminal Identification a 9 8 Semen Ww M Table 8 mV Input Module Connections Touchpoint Plus mV Input Module Figure 29 Catalytic Detector Connections 33 Touchpoint Plus MANO984 Iss2 06 15 Technical Handbook Electrical Povver And Interfacing 5 2 8 mA Output Module Connections each Table 9 mA Output Module Connections Touchpoint Plus mA Input Module 33 2500 Figure 30 mA Output Module Connections 34 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing 5 2 9 Relay Output Module Connections Relay Outputs Terminal Identification Table 10 Relay Output Module Gonnections 35 MANO984 Iss2 06
38. HE EQUIPMENT ATTENTION POUR DES RAISONS DE S CURIT CET EQUIPEMENT DOIT TRE UTILIS ENTRETENU ET R PAR UNIQUEMENT PAR UN PERSONNEL QUALIFIE TUDIER LE MANUEL D INSTRUCTIONS EN ENTIER AVANT D UTILISER D ENTRETENIR OU DE R PARER L QUIPEMENT MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Important Safety Information WARNINGS 1 The equipment specified in this manual is only to be installed by the Manufacturer s trained personnel or by competent persons trained in accordance with the Manufacturer s installation instructions 2 Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned Refer to local national and company regulations 3 Do not operate the Touchpoint Plus system or its components outside of their rated operating specification 4 Touchpoint Plus must not be operated in Oxygen enriched atmospheres i e greater than 25 v v Oxygen 5 All equipment containing a User Interface must be suitably protected from direct sunlight and rain 6 Power Supply Fluctuations are not to exceed DC 18 32 V SELV Supply or 10 96 of nominal 7 All versions of Enclosure apparatus are electrical Class 1 and must be connected to Protective Earth Ground 8 The Touchpoint Plus installation must include a means of isolating or disconnecting the input voltage supply The isolation or disconnection device must be conveniently located close to the
39. Iss 2 06 15 Touchpoint Plus Technical Handbook Safety Hazards VVarnings And Cautions 2 1 2 Safety Hazards The follovving specific hazards are associated vvith the installation and use of this equipment SEP gt o Danger Ignition Hazard Touchpoint Plus is Not ATEX IECEx certified and it may only be installed in safe areas where there are no flammable atmospheres and no oxygen concentrations gt 25 v v Oo Warning Lethal Voltage Present All power supplies must be hard wired and must include a circuit breaker RCD RCCB and close by and unobstructed a means of manually isolating and locking out the power supply without breaking the protective earth ground connection Removable plug socket connection is not permitted under any circumstance Warning Lethal Voltage Present Lethal current may be present in this equipment when electrical power is applied There is a danger of death or injury from electrical shock Isolate power before opening electrical access panels Ensure residual current is fully discharged before touching live terminals Warning Lethal Voltage Present Lethal current may be generated both internally and externally to the system All installations including enclosures and external units must be grounded to protective earth and must be capable of staying earthed grounded when the power supply is interrupted The Protective Earth Ground symbol is shown to the left a
40. N 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use In all cases several hazards may be present when operating or servicing the equipment and extreme caution must be exercised at all times The hazards that may be encountered include e Class 1 electrical hazards AC 110 220 V DC 18 32 V e Mechanical hazards Heavy components swinging access doors e Environmental hazards toxic atmospheres e Fire and Ignition hazards Touchpoint Plus is not ATEX IECEx Zone 1 certified and cannot be used in flammable atmospheres or where oxygen concentrations gt 25 v v Oo 2 1 1 Warnings and Cautions Safety of this equipment is reinforced by the use of safety labels that are fixed to the equipment in a visible manner The type of safety labels used and their location is detailed in this chapter The degree of seriousness of the hazard is indicated in this manual by the use of the following signal words accompanied by a suitable hazard symbol Danger Indicates an imminent hazard that if not avoided is extremely likely to result in death or serious injury Warning Indicates a potentially hazardous situation that if not avoided could result in death or serious injury Caution Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It is also used to alert the user against unsafe working practices and potential damage to equipment MANO984
41. Operating Temperature nana aaaan anen e e nai renie renie pe ente tee eee ete tere pese rent ere eee pese tet s 16 3 1 5 Overall Ambient Operating Humidity sese 16 3 1 6 Storage Conditions Without batteries ii naaaa na aanaee ea naek en eeke ke ee rene e even eee eee ee eee nnne 16 3 1 7 Storage Conditions With batteries i nanen ena eee ee eee eee eee eee eee eee 16 Oe er ae evel ING pase eme E EE E E IE E E E d S 16 A eee te eee ee ee 16 34 10 To uchpolhnt PIUS PACKAGING said ce cote e eae tada 17 3 1 11 Packaging Components for Return to Manufacturer nun aaa nana e aae e nai ee aak kave e even eren eni 17 3 1 12 Disposal WEEE Directive aaa a aaa naaa nana nanen eneve nare teren eres e ten ere netet te netet ete teren eren eren nnns 17 9 2 System ConSHUCUON sans Cio denm e e t 17 Chapter 4 System Mechanical Installation cesse ccce 18 4 1 How to Open and Close the Enclosure 11 eeeeeeee tere ne teren ne ere nes ere nes eren ee eee 19 4 2 Wall Mounting Regulremenis ca cani va shend dua na nad 20 A A 21 Chapter 5 Electrical Power Connection and Interfacing 22 5 1 Power CONNECCION ooi oie os 22 STAC Power SUDDIy sois escorol noce tle e ad dad sudor Pm 23 MEA RIeS A 24 91 9 BACK Bale Races Dl al lcd get 24 9 2 Cabling Requirements a v s dei sas ces h pen s ok d sh SA 25
42. RCCB TPPL systems are not certified for connection to domestic power supplies Warning The system is normally supplied with the voltage pre set to the customer s specification If the supplied voltage is incorrect it must be altered prior to connecting to the mains power supply 22 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing 5 1 1 AC Povver Supply To confirm or alter the pre set operating voltage open the system front cover locate the SMPS transformer on the left side and if required change the voltage selector using a screwdriver at the point shown by the yellow and black label below pro Input E as AC Common z 5 E o E 2 F Ground Not Used A o 9 Y o Ve DC N gt a DC Output Protective Earth 1 Ground System Ground Bus Bar Note Mains Earth Ground must only be connected to the protective earth ground rail and not to the SMPS Regional power cable wires are colored in accordance with the following code Isolated Earth Ground BEER Green Yellow Line Blue Red or Black Red or Black Red Mad A Table 5 Regional Power Cable Colors Before making any electrical connections or changes ensure that e the mains supply isolator switch is in the Off position e the system is set up to operate at the correct voltage Refer to Ch 3 1 1 Power Requirements for further information on system electrical specifications Note 1 Input
43. Span Calibration 9 View the reading until it is stable and then touch Apply 62 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance Chapter 8 Maintenance This chapter describes how to perform common maintenance operations and upgrades The required frequency of inspection and maintenance will depend on local site conditions and will need to be established through experience Please refer to IEC EN 60079 29 2 or other local or national regulations for guidance on establishing an appropriate maintenance routine Warning Read Chapter 2 Safety before carrying out any work on the system Warning If the relays are switching mains voltages hazardous live terminals may be present within the Relay Output Module even if the Touchpoint Plus system is isolated Ensure that all current is isolated and dissipated before touching live terminals gt 8 1 Routine Maintenance Caution Test outputs will be generated and relays will be activated during Cause and Effect Testing Ensure that relay activated output systems i e emergency deluge sirens etc are isolated before starting the test Caution While an Operator could Force a channel an Engineer is required to isolate services carry out tests Clear Force and restore the system to full operational status For these reasons Operators are advised to carry out visual inspections and cleaning only unless under the direct supervision of the engineer
44. al Handbook Technical Specifications 10 5 Enclosures 10 5 1 Wall Mount Enclosure Environmental Protection IP65 when fully closed and locked NEMA 4x indoors Operating Humidity 10 to 90 RH non condensing Mounting Bracket VV 423 x D 325 x H 16 5 mm 1 5 Kg approx Enclosure Weight 8 5 Kg approx 426 mm x 300 mm x 156 mm 16 9 ins x 11 8 ins x 6 2 ins 80 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Certifications Chapter 11 Certifications 11 1 EC declaration of conformity A full EC declaration of conformity is available on either original hardcopy or electronic file Honeywell Analytics website This document lists the European Standards with which Touchpoint Plus complies WARNING Only the combustible gas detection portion of this instrument has been assessed for performance in accordance with the ATEX Directive AVERTISSEMENT Seulement la partie d tection de gaz explosif de cet quipement a fait l objet de tests de performance m trologique suivant la directive ATEX WARNING CSA performance is only valid when connected to Honeywell Model 705 Catalytic Gas Detectors or suitably approved 4 20 mA Gas Detectors AVERTISSEMENT La performance en conformit avec la CSA est valide uniquement lorsque l appareil est connect aux d tecteurs de gaz catalytiques Honeywell mod le 705 ou des d tecteurs de gaz 4 20 mA d ment approuv s 11 2 National and International Certi
45. ard flash memory is limited to a few minutes of events When the card is full it should be replaced or space freed up to avoid data loss 40 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Operating Instructions 6 5 Normal Operation Safety Functions During normal operation e he Touchpoint Plus system will collect sensor data every 250 ms from its Input Output modules e The Cause and Effect matrix will be evaluated every 250 ms and commands sent accordingly to the appropriate output channels System response time is lt 1 s e Any change in status of an I O channel will be reported to the User Interface and logged in the event history e Events Alarms Faults Inhibits etc will be reported to the User Interface and logged in the event history e Any fault within the system will activate the System Fault relay e Any failure of the safety function i e due to major fault or power loss will activate the System Failure relay 6 6 Overview Touchscreen Interface See Ch 12 Glossary of Icons for details about individual icons 6 6 1 User Interface Screen The User Interface shows the current status of the Touchpoint Plus system as follows e Channel List Display shows up to six inputs and events with automatic scrolling e Channel Summary Display shows total counts for alarm 1 alarm 2 alarm 3 fault warning and inhibits e Channel Tile Display shows up to eight inputs and events e Channel Output Displ
46. ate the Sensor Catalogue From time to time new versions of the sensor catalogue will be released containing updates and new products from Honeywell Analytics To update the sensor catalogue in the Touchpoint Plus 1 Download or copy the new sensor catalogue TPP CAT bin onto a device with an SD Card reader 2 Create a new folder CATALOG on an empty 2 to 32 GB FAT32 standard SD card and copy the downloaded sensor catalogue file into it 3 Remove the TPPP data SD card from the Ul module and insert the sensor catalogue SD card 4 Login as an Administrator 5 From the System Status screen select Menu Maintenance Update system SensorCatalog 6 Confirm the update 7 The sensor catalogue file will be updated Note The update may take several minutes 8 Remove the sensor SD card and insert the data SD card 8 7 How to Backup Restore configuration Caution You should always take a new back up of the Touchpoint Plus system configuration after changes are made and confirmed to be OK Note The Touchpoint Plus system remains available during this procedure 1 Ensure that an empty 2 to 32 GB FAT32 standard SD Card is inserted in the User Interface module 2 Login as an Engineer 3 Select the Menu Configuration Config Manager Export 4 Enter a file name for the backed up configuration and touch Finish 5 Touch Export and if the file name is valid it will start the configuration backup process T
47. ay shows up to eight output s and events Key to examples below e Channel marking in red one or more input channels are in Alarm e Channel marking in yellow one or more channels are in Fault e Channel marking in orange one or more channels are in Inhibit e Channel marking in blue one or more channels are in Warning Tip You can use the color matched filter icons to list a series of specific event types 10 42 02 29 12 2014 Channel List XCD EC XNX EC XNX EC 16 21 08 28 01 2015 Channel Tile Carbon Monoxida t Q 48 Isobutane e to a 16 20 35 28 01 2015 Channel List OS Y XCD EC Ammonia NH3 Carbon Monoxide Detector Detector Signalpoint Flam 16 21 30 28 01 2015 Channel Summary Alarm 1 Alarm 2 Alarm 3 A A o 4 9 Methane CH4 Warning e 1 41 A 0 Touchpoint Plus MANO984 Iss 2 06 15 Technical Handbook Operating Instructions 6 6 2 Navigation Inputs and Outputs Screens The icons in the navigation toolbar are used to toggle through the User Interface options as shown in the table below Channel Input screen Mo CC ace Tile View O summary View EN Tourpur view Channel detail screen If you touch an individual channel in the inputs and outputs screen the Channel detail screen will be displayed as shown below A 10 00 21 24 04 2015 Channel C b E PE mAlnCh001Num001 Signalpoint Toxic 24 1 ppm tst Floor Right ME Detect
48. be assigned one access level only Caution Direct sunlight solvents abrasives and sharp edged or metal tools may cause irreparable damage to the LCD panel and membrane Use only damp cloths or computer screen wipes to clean it 37 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Operating Instructions 6 2 Menu Items and Access Levels The table below details the menu items and access levels for the User Interface The password hierarchy is Administrator then Engineer then Operator Broadly speaking the Administrator can commission modules and configure channels the Engineer can edit channel configuration and do calibration and the Operator can interact with the system during normal day to day operation such as acknowledging and resetting events A user can log in by selecting an access level and then inputting a password that is valid for that access level Note LCD backlight timeout 30 seconds Menu timeout 90 seconds Authentication timeout 15 minutes There are two kinds of timeout in menu mode One is menu timeout and the other is authentication time out With menu timeout the display will change to a higher menu and then back to the Channel Status screen if there is no touch input for a pre set time The default menu timeout is 90 seconds but this can be changed using menu options Configuration General Timeout With authentication timeout the purpose is to cancel the login automatically
49. chpoint Plus Technical Handbook Operating Instructions en Force 4 20 mA Relay C 8 E Matrix O Dedicated Alarm Contacts Table 11 User Matrix Force Relay O e Je o o 9 6 3 Touchscreen Color Resistive The touchscreen is activated using a finger or a stylus only Do not use sharp or abrasive objects as they may cause irreparable damage All interactions are single tap 6 4 SD Card The SD card is used to store the system event history Touchpoint Plus logs all events and all changes to input readings A notification will be given when the SD card has less than 50 Mb of space remaining If the card is not replaced with an empty one or if space is not freed up a further notification will be given when it is full and data is being overwritten The Touchpoint Plus accepts standard SD cards of 2 to 32 GB FAT32 SD cards can be reformatted by inserting the card into the SD card slot and using TPPL Menu Maintenance SD Card Format Note The SD Cards must be unlocked They must be formatted by TPPL and they should be used for TPPL data only Stored data can be transferred or copied to a PC via a Card Reader and the card reused but care must be taken not to overwrite previously transferred data files and a reliable backup system should be used to avoid data loss Caution Formatting the SD card will erase all existing data Note The SD Card must remain inserted during normal system operation as the on bo
50. d in accordance with this Technical Manual Caution Alternative site safety arrangements should be made during this procedure as the Touchpoint Plus system is not available during firmware updates and they may take several minutes to complete Caution Before starting the firmware update confirm that the new User Interface module firmware is compatible with both the installed VO Module firmware and the Main module see below Failure to do so may cause unexpected complications 8 8 1 How to Check System Compatibility 1 Select Menu Information System information 2 Note the firmware versions already installed 3 Consult the Touchpoint Plus users support for compatibility information 4 Contact your local service representative for advice if the new firmware is not compatible with the existing Modules 8 8 2 How to Update the Firmware Caution A power cycle of the Touchpoint Plus system is required during this procedure To update the Firmware 1 Download the required Firmware onto a device with an SD Card reader 2 The Firmware is contained in the file FW bin Copy this file onto a 2 to 32 GB FAT32 standard SD card do not put it in a folder 3 Ensureitis safe to do so then unscrew the enclosure handle securing screws and pull the handle to open the door 4 Remove the installed SD Card Limited event logging will carry on internally for a short while but some data may be lost if the update takes t
51. dex of display resolution for gas relevant parameters per target gas e name consists of gas name full scale range and measurement Ow Ri per target gas Signal Fault Max Upper m input signal range to detect the fault reported by the detector mA sensor Signal Fault Min Lower mA input signal range to detect the fault reported by the detector xS w o om 88 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Configurable Parameter Reference Guide Gn ER Gn d E E A RN MCN RR Signal Warning Min Lower mA input signal range to detect remote warning from the mA sensor M detector only Span Calibration Conc Target span gas concentration Normally it is 50 FSD All R W 50 FSD W W R W STEL Interval STEL period in minutes The catalogue is using index instead TWA Interval TWA period in hours The catalogue is using index instead masor qw OS Upper deadband range The gas concentration within the deadband limit will be suppressed to default base concentration In other words if Upper Zero Dead Band the gas concentration is between default base concentration lower All FSD conc deadband and default base concentration upper deadband then aw o 9 9 the reading will be default base concentration Zero Range Zero gas concentration It is normally zero Note STEL TWA selection only applies to mA input sensors except for Oxygen mA input sensors 89 MANO984 Iss2 06 1
52. ds This will reset ALL latched alarms faults and warnings provided that the event has cleared It will also reset any latched relay outputs 2 By logging in and selecting Menu gt Maintenance gt Reset alarms faults This will reset all latched events for the channel provided that the input signal has returned to Normal within tolerance 3 By holding the Remote reset switch for gt 3 seconds TPPL has the option of adding a remote acknowledge reset switch up to 500 m away from the Controller The remote reset switch does not require a login so a lockable switch should be used to prevent unauthorized access 6 9 Inhibit Note Engineer or higher access level is required Input channels can be inhibited by logging in and by 1 Selecting a channel and then touching the inhibit icon 2 Using a Remote Inhibit input locking switch To clear inhibits log in select the required channel and then select Clear Inhibit Note An auto inhibit cannot be cleared manually Auto inhibits may occur during calibration or warm up when a transmitter is signaling Inhibit or when an Inhibit delay time is running Note Inhibit timeouts can be set by configuring the channel as shown below ft 14 30 11 15 12 2014 Channel Detail Flammable m Inch002Num001 B0 LEL 1st Floor Right ME Detector Name XCD CAT Last Calibration Date Full Range 100 XLEL Peak Gas Conc 100 LEL 100 XLEL Alarm 1 Threshold 20 KLEL Alarm 2 Threshald 40 ELEL
53. dule eese 68 8 6 How to Update the Sensor Catalogue 11 e rene r en tere ne tere nete r n se rene e nnn nnn 69 8 7 How to Backup 1 Restore configuration nn una aann sana sense nese nenen seen ese e se sene nese nese eses nese nese sene seseses 69 9 8 How to Update FIFm Wale eI e dta eiie a 70 8 8 1 How to Check System Compaltibility coooccoccocnccoonnocnocnnonncnnnnncnononcnononononononos 70 8 8 2 How to Update the FIFWaeTO eiua te ete le alah de leget Dese un aeo eles sh 70 8 9 How to Change the SD CALI iei e d sd ad ed e Coco eo s de Sh n shu T etas a ec 71 8 10 How to Calibrate mV Input Channels 1 111eeee eese tere net eren es ere nes ere nes anna nnn 72 8 11 Back up Battery Maintenance l eleeeeeee SER ERES RE ERES ERE nennen nnn nn nnn nnn nnn 74 8 11 1 Recommended Scheduled Maintenance cccceeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeseneeeseeeeees 74 8 11 2 How to Replace the Battery Pack aaa aaaae nane eee kk eee ke ee teren eee tere tete e eee e eee ee eee eee 74 3 12 Return to Factory Default Settings ciu A et r ecu eus ere 75 Chapter 9 Tro bleshoOotlDg aaa uoo reine cried ex neca AA van vac cer Ced oras 76 9 1 Calling for Technical SUDDOFT 5 ics bao aU odios oe doa d esen leu queo eco dee clie e e eee dee NO ah 76 Chapter 10 Technical S
54. e You will need to have the required configuration information available before starting this procedure or you risk the system timing you out and decommissioning the uncompleted channel and losing all your unsaved changes To configure an individual channel 1 Login as an Administrator or Engineer NO Select Menu gt Configuration gt Channel settings CI Select the required Module type o A Select Enable for a required channel O Select a required channel and touch Select Select Channel Number and Enter Channel Tag 7 Select a detector name and a sensor type to import all relevant configuration parameters from the Sensor Catalog 8 Edit the channel parameters 9 Touch Finish if modification of channel settings is complete 10 Check whether the channel settings are valid before making it take effect 11 Touch Apply Caution Alarm Inhibit An I O Module will be set into Configuration State if configuration update is attempted for any of its channels i e Commission Channel or Edit Configuration Configuration State means that all commissioned channels on the I O Module are set into Inhibit state i e the input channels will not trigger any alarms and output channels will not execute any actions You should consider alternative safety measures when performing these procedures 54 MANO984 Iss 2 06 15 Commissioning 7 6 3 Editing a Con
55. e system The Channel list view is shown below 16 04 33 01 06 2015 toj t Channel List View j Key to Icons y I Toggle to select screen layout i Joli Login Status Admin External mains power is provided A Touch risit m Login Status Engineer External power is not connected I I Touch orsa qe Login Status Operator NON Login Status Viewer i 7 Filter Display Inhibits shown 91 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Commissioning 7 3 Date Time and Language Settings Note You should replace the CMOS battery if the time and date settings are not retained when power is switched off then on again Note Please regularly check the time and date settings and adjust if required 7 3 1 How to Set or Change Date Time and Language Settings 1 Touch the Login icon in the navigation bar and a login prompt will ask for the access level and Password 2 Login with the Service engineer access level The initial default Password for all access levels is TPPL 3 From the navigation bar select Menu gt Configuration gt General gt Date Time 4 Setthe date time and display format as required 5 Touch Finish Note Touchpoint Plus does not adjust automatically for daylight savings time so Touchpoint Plus will retain a backup of the earlier data if the clock is backdated i e when ending daylight savings time 7 4 Program Passwords Note Administrator level access is required to create
56. e to earth It can also jump gaps between items of differing electrical potential Static damage is not always immediately apparent and can cause component failure at any time after the static discharge has occurred It is therefore very important that everyone takes the following precautions when handling PCBs e Anindustry approved antistatic wrist strap containing a resistive component greater than 1Megohm must be worn and connected to an effective earth ground point The continuity between the strap and earth ground must be checked regularly e PCBs must only be handled by their non conductive edges Do not allow any components conductive tracks or contacts to come into proximity with the body clothing machinery power source or any material other than a static dissipative mat e With the exception of assemblies containing batteries anti static packaging must be used for transporting PCBs and Integrated Circuits ICs All Touchpoint Plus electronic components are shipped in appropriate packaging that can be re used when returning items for test or repair e Avoid wearing clothing manufactured from or containing a high proportion of man made fibers These can build up a high static potential that may not be discharged through the body or wrist strap An effective earth ground point is the protective earth ground bus bar inside the enclosure This can be used to connect a suitable anti static wrist strap provided that the Gas det
57. eaning in this context An active Alarm can be acknowledged by logging in and touching the Accept button for gt 1 second This will acknowledge ALL active events and the channel LED and icon will stop flashing 45 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Operating Instructions When an alarm is acknowledged the buzzer will be silenced and the alarm will stop flashing Note If a Relay Output channel has the Alarm Update function enabled the alarm will be ignored for the Cause and Effect matrix once it is acknowledged 6 7 3 Reset a latched alarm A latched alarm is one that cannot automatically reset itself when the triggering event has cleared Note Operator or higher access level is required optional see Commissioning Buzzer Activation and Button Password Protection A latched alarm can be reset in three ways 1 By logging in and touching the Reset button for gt 3 seconds This will reset ALL latched alarms faults and warnings provided that the triggering event has cleared It will also reset any latched relay outputs 2 By logging in and selecting Menu gt Maintenance gt Reset alarms Faults This will reset all latched events for the channel provided that the input signal has returned to Normal status 3 By holding the Remote reset switch for gt 3 seconds TPPL has the option of adding a remote acknowledge reset switch up to 500 m away from the Controller The remote reset switch does not require a l
58. echnical Handbook Honeywell Lo ouchpoint Plus Revision History Revision Comment Date First Issue and initial translations 30 05 2015 Added new chapters new data and final translations 09 06 2015 Disclaimer In no event shall Honeywell be liable for any damages or injury of any nature or kind no matter how caused that arise from the use of the equipment referred to in this manual otrict compliance with the safety procedures set out and referred to in this manual and extreme care in the use of the equipment are essential to avoid or minimize the chance of personal injury or damage to the equipment The information figures illustrations tables specifications and schematics contained in this manual are believed to be correct and accurate as at the date of publication or revision However no representation or warranty with respect to such correctness or accuracy is given or implied and Honeywell will not under any circumstances be liable to any person or corporation for any loss or damages incurred in connection with the use of this manual The information figures illustrations tables specifications and schematics contained in this manual are subject to change without notice Unauthorized modifications to the gas detection system or its installation are not permitted as these may give rise to unacceptable health and safety hazards Any software forming part of this equipment should be used only for
59. ection system is connected to protective earth ground via the mains power supply cable Important If installed correctly the equipment earth ground point is connected directly to mains earth ground via protective earth and the mains power supply cable It is not dependent on the position of the Isolator switch or circuit breaker 2 3 4 Good Practice After switching off the system it is good practice to wait at least 15 seconds before switching it on again This allows the circuits and RAM to discharge adequately before being powered up again Failing to do so may cause data corruption 2 3 5 Lithium Battery Hazard Lithium batteries are fitted to Touchpoint Plus as backup power sources Replace the factory installed battery pack TPPLOIBB with Honeywell Analytics Asia Pacific replacement battery pack part no TPPLSIBB and the PCB CMOS battery with type CR2032 only Use of other batteries may present a risk of fire or explosion Lithium Battery Toxic and Fire Hazards Lithium batteries may cause severe injury or death if ingested and may catch fire or explode if mishandled recharged burned or disposed of incorrectly Always handle lithium batteries with care keep them out of the reach of children and dispose of them carefully in accordance with local regulations 10 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Safety Hazards VVarnings And Cautions 2 4 Product Compliance This product complies with
60. ed to 0 5 Nm 4 4 Ib in 5 2 3 Field Device Cables Field Device cabling sensors lights solenoids etc should be appropriate to the zone classification and in accordance with the device manufacturer s recommendations Refer to local and national regulations where appropriate and to the device user manual All sensor field cables must be screened and earthed grounded in order to e ensure correct operation of the system e avoid spurious signals provide lightning protection Meet European Standards for RFI and EMC The I O modules will accept only copper wire sizes to a maximum of 2 mm or 14 30 AWG with the terminals torqued to 0 5 Nm 4 4 Ib in Ensure that the maximum loop resistance is not exceeded as specified by the device manufacturer Ensure that the correct power level is present at the field device as specified by the device manufacturer and does not exceed the TPPL supply limit of 15W per channel individually or 40 68 W in total See the notes under 5 2 5 Main Module Connections for more details about power consumption and availability l e if a device s supply requirement is 24 VDC 0 5 A then the power requirement is 24 V x0 5A V xl W If you use 240m of AWG 22 cable R 0 05 Q m the power line dissipation is 0 05 Q m x 240m x 0 5 R x I 3 W Therefore the total power requirement is 15 W 12 3 You should also test the cable resistance in situ as its actual resistance is relative to Tamp takin
61. eias ee 59 7 01 How to Calibrate the Touch Pane Pac kave e teen DE tee E euer Roco al 59 7 9 Service Contact Settings ita eo ee da e ule edes 60 7 10 Back Up GOnMGUPAUOM ecc Gear ee aa I 60 7 11 Calibrating mV Input Channels nun nana nanen saa nen o ns eren ner RSS ESE RSS ESE RSS ERE SS SEE ESSE RE ESSE Se Res temes teen enes 61 7 11 1 Adjusting the mV Sensor Baseline Guinea eee eee eee 61 7 11 2 Calibrating a mV Sensor Channel sess 61 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Contents 7 12 Calibrate mA input channel l00pS nanaaanannna nanen nane nenen re see tentene neser e sete rene tere nes eren e teren ee er n ee rene 62 Chapters Malnte Nan Ge ruina 63 8 1 ROUTING MAIN an Ce ce ha n dj j se e sa 63 GET VV COCK IVC OCS PEE e ek et 63 8 1 4 Exercising the Audio Visual Alarm nana aa nana ee ena iken eee e eee ee eee eee ee eee eee eee eee ee ee kene eee eee 64 8 2 Testing the Touchpoint Plus SYSTEM ann nauuuanannnn nan ne nene esse ere ste ren esee sere ne sere nnne enn teren es eren ee nnn 65 S221 MMMUOGUCION pem ee A 65 B22 Held Mois Testi di enlace 65 98 2 3 Cause and ENET ES ui vese tienes ah e h L uh eras 66 8 3 How to Replace a Faulty I O Module nan nanun nanen asni ns seen sere ne eres re sere ne eres e eres eses e res sem n eee nnn nnn 67 8 4 How to Add a New I O MOGUIO sd are ud 1 222 229 Gene tubas Ga nde ende son ena due 68 8 5 How to Decommission and Remove an I O Mo
62. el 6 Touch Start 1 Check mV sensor type setting is correct 8 Carry out the sensor calibration as shown in the next section the mV input channel will be automatically inhibited during this procedure 7 11 2 Calibrating a mV Sensor Channel To calibrate a mV input channel follow the procedure below in combination with the relevant instructions in the sensor manual 1 Login as an Engineer 2 Select Menu gt Maintenance gt Gas Calibration Select the channel to be calibrated 3 Select Start Zero calibration and apply clean air to the sensor 4 View the reading until it is stable and then touch Apply 5 Confirm the zero calibration result and then touch Next 6 Enter the concentration of the span gas and touch Start 7 When ready touch Start and apply gas to the sensor 8 View the reading until it is stable and then touch Apply 9 Confirm that the gas reading is correct 10 Remove the span gas from the sensor and confirm that the gas reading has returned to zero the mV input channel will be automatically inhibited during the calibration procedure 61 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Commissioning 7 12 Calibrate mA input channel loops VVarning Where the sensor or transmitter has the facility the mA loop should always be calibrated at the Touchpoint Plus controller by forcing signal levels at the sensor transmitter Any gas calibration required must
63. ent authorized person having a professional qualification in an appropriate technical discipline e The Factory Technical or Engineering Manager responsible for the working area e he Site Safety Officer or an authorized Honeywell representative or approved distributor 2 5 4 Approved Maintenance and Servicing Procedures Approved Maintenance and Servicing Procedures are those stipulated in this manual or as authorized separately by Honeywell It may be necessary to establish a temporary Locally Controlled Area LCA to restrict access during maintenance testing or service of this equipment 12 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook System General Description Chapter 3 System General Description Figure 6 Touchpoint Plus Wall Mounted Controller The Touchpoint Plus is an entry level or upgrade touch screen digital Controller for general industrial and commercial gas detection systems It has eight input channels with a further eight channels available through an optional expansion unit It can handle a wide range of milliamp millivolt and catalytic sensors through analogue inputs and it can control various outputs such as audible and visible signals and solenoid valves The cabinets are constructed from high impact plastic and have fully sealed easy opening access They are supplied with a wall mounting or can be directly mounted to any solid vertical surface or rack Cable entry is via entry glands o
64. ficates of Compliance The Touchpoint Plus Process Control Equipment holds the following National and International Certificates and Certification Codes CSA C22 2 No 61010 1 No 142 UL File E470577 N 38 3 IEC 621 L 2054 UL 1 Battery Pack piscium dL i dM EE UL File MH60522 CSA C22 2 No 60950 1 07 Performance ISA 12 13 01 and CSA C22 2 No 152 UL File EXXXXXX To Be Determined Copies of the certificates are available on request Note 1 OEMs are responsible for ensuring that their systems are certified in accordance with these tables and any 3 party requirements WARNING Ambient temperature Dependent on components fitted check individual rating plates AVERTISSEMENT Temp rature ambiante elle d pend des composants assembl s v rifier individuellement les plages de temp rature 81 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Replacement Parts and Optional Extras Chapter 12 Replacement Parts and Optional Extras The following replacement parts and optional extras are available to order but Honeywell Analytics cannot accept responsibility for their incorrect fitment or use All Honeywell supplied replacement parts are covered by the standard Honeywell warranty service With the exception of SD Cards the equipment listed below is only to be installed or replaced by the Manufacturer s trained personnel or by competent persons trained in accordance with the Manufacturer s installation instructi
65. figured Channel Note There is a 15 minute no input timeout limit after which you will be logged out and any unsaved changes will be lost It may also be necessary to return to the System Setup screen and set the module to normal state To edit an already configured channel 1 Oo N fF W N 1 Login as an Administrator or Engineer Select the Menu Configuration2 Channel settings and then select an I O module Select the required channel Select the screen that you want to edit refer to previous sections of this manual Enter the required values in the field New Value and touch Finish Review all parameters are valid and touch Apply The system will return the new value touch Update to confirm 7 6 4 Editing mA Input Channel Settings In Pictures 22 59 04 18 05 2015 Configuration Basic Unit mA Output SerialMa01 Relay Output SerialR1 Main Module SerialM11 22 59 47 18 05 2015 Configuration mA Input_1st_Floor_Right_ME Channel 001 Channel 002 Channel 005 Channel 006 95 mA Output SerialMa07 Relay Output SerialR2 mA Input SerialMa1 Channel 003 hannel 004 Channel 007 Channel 008 Touchpoint Plus Technical Handbook Touchpoint Plus MANO984 Iss 2 06 15 Technical Handbook Commissioning 23 00 44 18 05 2015 t Configuration Configuration Channel Settings Channel Enable Enable Disable Channel Number L Channel Tag
66. g 20 Ibs 8 5 Kg 18 7 lbs Table 3 System Weights 3 1 3 Dimensions mem as wa Table 4 System Dimensions 3 1 4 Ambient Operating Temperature 10 Cto 55 C 14 F to 131 F 3 1 5 Overall Ambient Operating Humidity 5 96 to 95 RH non condensing 3 1 6 Storage Conditions Without batteries 25 C to 60 C 13 F to 140 F 5 to 95 RH non condensing 3 1 7 Storage Conditions With batteries 1 year 20 C to 25 C 4 F to 077 F 3 months 20 C to 45 C 4 F to 113 F 1 month 20 C to 60 C 4 F to 140 F 3 1 8 IP Rating The enclosures are sealed to IP65 when appropriate cable entry glands are used 3 1 9 Construction The system cabinets are constructed from PC ABS plastic with a secured quick release front access door panel The Controller door panel holds a touch sensitive color LCD with a membrane cover over additional buttons LEDs and an audible warning horn Inside the Controller cabinet is a Switched Mode Power Supply SMPS providing a nominal DC 24 V output an optional Lithium ion backup battery a Main Module a mA mV Input Module two mA Output Modules two Relay Modules protection fuses and the control and user interface electronics The optional expansion unit holds the same modules and optional backup battery but has no controller or user interface Both enclosures contain a common Earth ground rail that must be bonded to Protective Earth Ground throu
67. g into account any added end of line EOL resistance 15 A 25 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing 5 2 4 Optional Expansion Unit Connection available late 2015 In general the expansion unit should have the same cabling and similar povver requirements as the Controller 2 core cable plus Earth Shielded signal cables 10 meters from the controller avoid Earth Ground loops The SMPS can deliver 150 VV maximum however a basic unit and an expansion unit each need 105 VV so must be wired as shown below when using AC Mains input HE CCOLL CCAVL VAyUL yAw UUCeo LCCO OC UC I OC CC C Touchpoint Plus Controller Optional Expansion Unit DC Return Earth Ground 24 V DC DC Return Earth Ground 124 V DC Ground Bus Bar Note The SMPS is attached to chassis ground and does not need a separate ground connection Figure 17 Connecting the Touchpoint Plus and Optional Expansion Unit to a Mains Supply 26 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Electrical Povver And Interfacing 5 2 5 Main Module Connections Povver Channel Relay 001 Alarm Fault Warning Or Inhibit Channel Relay 002 Alarm Fault Warning Or Inhibit System Relay 003 System Failure Wwe 3 owe m o Expansion Unit Connection Table 6 Main Module Connections Note 1 24 VDC Nominal Controller Input 18 to 32 VDC
68. gh an isolation switch that does not disconnect the Earth line 16 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook System General Description 3 1 10 Touchpoint Plus Packaging e Touchpoint Plus outer packaging is made from cardboard Facilities for recycling are widely available e Touchpoint Plus inner packaging is made from Stratocell Low Density Polyethylene LDPE foam The foam can be recycled into new Stratocell where such recycling facilities exist 3 1 11 Packaging Components for Return to Manufacturer Honeywell is unable to accept any consignment that does not conform to the European Classification Labeling and Packaging CLP Regulations EC 1272 2008 Please consult your distributor supplier or the manufacturer if you require further advice 3 1 12 Disposal WEEE Directive The system contains Lithium batteries and a number of homogenous hazardous materials These should be disposed of carefully in accordance with the WEEE Directive and local laws and guidelines Under no circumstances can they be disposed of as domestic waste mE 3 2 System Construction This figure shows the basic building blocks of the Touchpoint Plus system The optional Expansion Unit will not have any of the items seen on the left hand door panel EFT T 53 I OO LEES DEDE AE LEA go gt Jon al o m se i unie T A M NM E LXX Gen i 5 ba 300 bas pan be 4 be sen Figure 9 System Layout Before I
69. he backup may take several minutes and progress is shown on screen 6 When the backup is completed remove the card and immediately fit a spare card to record event data 7 Return the system to normal operation 8 Transfer the backup data to a dated folder on a PC or digital device for safekeeping The Configuration backup file is stored on the SD Card in CFG your file namel 9 You can reuse the SD card once the data has been transferred to a PC or other device and deleted from the card Note You cannot import configuration files if the NO module configuration has changed since the last backup To restore the configuration 1 Insert the SD card with CFG your file namel into the UI module SD Card slot 2 Login as an Administrator 3 Select the Menu Configuration Config Manager gt Import and then choose your file 4 Once the action is confirmed the configuration restoration process starts and a progress message is displayed The process may take several minutes depending on the system size 69 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 8 How to Update Firmware A Firmware update is usually only carried out to cure a fault or to give a system upgrade Firmware updates are usually optional and are not recommended if the system performs satisfactorily as is Firmware and software updates should normally be carried out only by a Honeywell trained Engineer or an Engineer traine
70. imum 17 For safety reasons this equipment must be operated by qualified personnel only Read and understand the Instruction Manual completely before operating or servicing the equipment 18 Touchpoint Plus systems may contain hazardous live terminals Appropriate precautions should be taken during operation installation and maintenance and servicing Specifically operators must have appropriate training and experience to be aware of the hazards to which they may be exposed and of measures to minimise risk to themselves or other people 19 The protection provided by the equipment may be impaired if the equipment is used in a manner not specified or authorised by the manufacturer MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Important Safety Information WARNINGS 20 Be aware that extended exposure of a detector element to certain concentrations of combustible gases and air can introduce stress to the element that may seriously affect its performance and therefore recalibration should be carried out or the sensor replaced or both after an alarm due to an indication of a high concentration When used in a Gas Detection summing up role the gas reading may be higher than the actual concentration at any one detector head location or it may be the actual concentration at one specific detector head 1 1 Cautions 1 Touchpoint Plus SMPS Input and Output Modules have no user serviceable parts In the unlikely event of a
71. ing Relay Output Channel Settings Prior to starting you should have completed configuring or editing all of the required input channels To configure an individual channel Ma l l l Voting is where an installation requires concurrent trigger 1 Login as an Administrator or Engineer events from at least 2 detectors before it triggers a l E response 2 Select Menu Configuration Channel settings zs 3 Select the required Relay Output Module Vote Count Reduction is where the controller can be told l to ignore voting channels that are in Fault mode or Inhibit 4 Select the required channel and touch Select mode or both and will trigger an event when one or more detectors not in fault or inhibit are triggered 5 Touch Enable 6 Check Uncheck the Vote Count Reduction Non voting detectors are not affected by Vote Count Reduction tick boxes and touch Next 91 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Commissioning N Set input channels and events to link the Relay Output channel and touch Finish 00 Check that all edited settings are correct and select Apply Ko Confirm that all edited settings are correct and select Update 0 Repeat 4 to 9 for all required mA Output channels 7 6 7 Editing Relay Output Channel Settings In Pictures f 22 59 04 18 05 2015 Configuration Channel Settings ft 16 42 55 01 06 2015 Configuration Configuration
72. intenance Danger Replace the battery pack with Honeywell Analytics part no TPPLSIBB and the PCB CMOS battery with type CR2032 only Use of other batteries may present a risk of fire or explosion Danger Lithium batteries may cause severe injury or death if put in the mouth or swallowed Always keep them away from children and dispose of them as hazardous waste Caution According to local laws and regulations the battery installed within your product should be disposed of separately from household waste When the battery reaches its end of life take it to a collection point designated by local authorities Note The DC 24 V battery pack has an integral 15 A over current protection fuse and will accept a nominal input charge of 24 32 VDC 24 VDC will not charge the battery to the level required for backup power 8 11 1 Recommended Scheduled Maintenance e Visually inspect the Touchpoint Plus Battery and as the enclosure is open all cabling e Check for signs of damage deterioration or loose connections e Periodically check that the cooling vents have not become obstructed 8 11 2 How to Replace the Battery Pack Danger Touchpoint Plus shall not be operated with the access door unsecured when in Normal mode Failing to secure it properly will risk fire or explosion and will invalidate Regulatory Approval The battery pack has circuitry that puts it into sleep mode to save power when it is not connected and run
73. klight Timeout and Brightness settings or Start to calibrate the Touch Panel see below 4 Select Finish and return to the Configuration menu Backlight time out 30 seconds 30 seconds to 10 This is the time that the backlight will remain on after minutes or the touchscreen is idle Always On If a new event occurs the backlight will come on and will remain on as long as the event remains unacknowledged 7 8 1 How to Calibrate the Touch Panel Calibrate the touch panel if the screen is not responding as expected To calibrate the screen 1 Login as an Administrator or Engineer N Select the Menu gt Configuration gt Display Touch Start gt CO Follow the instructions on screen 5 Select Finish and return to the Configuration menu 59 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Commissioning 7 9 Service Contact Settings To set the Service contact Login as an Administrator or Engineer Select the Menu gt Configuration gt General gt Service Contact Update the settings vvith your local service support contact details Select Finish and return to the Gonfiguration menu 7 10 Back up Configuration It is recommended you back up the Touchpoint Plus configuration once commissioning is completed To back up the configuration 1 2 3 nn A 1 11 12 If itis safe to do so unscrew the handle security screws and open the enclosure doo
74. m InChOO1NumO01 Detector Name XCD EC Sensor Type CO 0 1000 ppm Target Gas Type Toxic 23 01 40 18 05 2015 Configuration f Configuration I Channel Settings Sensor Type Hydrogen 0 1000 ppm H28 0 100 ppm HO2 0 50 ppm Oxygen 0 25 0 Vol E 7 6 5 Editing mV Input Channel Settings In Pictures 23 12 31 18 05 2015 Configuration f to 40 B IS TCR IN to o BE REL e Configuration Channel Settings 23 01 10 18 05 2015 Configuration Detector Mame Signalpoint Pro Signalpoint Toxic XCD CAT ze XCD IR Please refer to Ch 14 Compatible Sensors for a list of available detectors You can also use the TPPL Sensor Catalog to select listed gases or you can enter User gas details if your gas is not listed Please refer to Ch 8 6 How to Update the Sensor List for further information Basic Unit UI Module Seriali mA Qutput SerialMa01 Relay Output SerialR1 Main Module SerialM11 23 13 59 18 05 2015 Configuration Configuration Channel Settings mV Input 1st Floor Right ME Channel 001 Channel 002 Channel 005 Channel 006 m Output serialMaQ7 Relay Qutput Serialke my Input SaerialMv1 Channel 003 Channel 004 Channel 007 Channel 008 56 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Commissioning 23 15 00 18 05 2013 Configuration Configuration Channel Settings
75. mmissioning Chapter 7 Commissioning 7 1 Introduction This chapter explains several tasks that may be required during commissioning First time switch on and Commissioning should only be carried out by a Honeywell engineer or someone with System Administrator privileges who has been trained in accordance with this manual During First Time Switch On it will be necessary to confirm or set the Date Time and Language to set new passwords and delete the default password and to program passwords tasks If the system was ordered from Honeywell Analytics carry out Ch 7 5 Commission Input Output Modules and Ch 7 6 Channel Configuration for the input channels before proceeding with Ch 7 6 Channel Configuration for the Relay Output channels and the mA Output channel 7 2 First Time Switch On Before switching power on ensure that a qualified person has checked that the wiring is safe and conforms to local regulations and that all electrical connections are in accordance with Section 4 Also check that the battery isolator switches are On if a backup battery is fitted Switch on power You can use a multi meter to check that the DC supply to the DC Connector block is between 18 and 32 VDC 224 VDC when a battery is installed The system start up sequence may last for up to 5 minutes depending on the number of channels in use When start up is completed Touchpoint Plus will display the Input screen indicating the current status of th
76. n on os cci reap anc aa d cor ete bwz a aa 51 re ignium 51 VEMM I d A gas 51 7 3 Date Time and Language Settings 1 ecce esee eL eeeerieee nne e een nennen eren nnn 52 7 3 1 How to Set or Change Date Time and Language Settings ssussses 52 LA Program PassWOLCds di ia 52 7 5 Commission Input 1 Output Modules duna nanana nana nenen re nente nente seen esse ere nn teren e sere nes ere nes ere nes eren ee eee 53 7 6 Channel Contigua ION sc Kushe get dei ee ecu a ee comer ce ute coma dhu die eene uen creed Uc R se 53 gest a1 6 6 010 es C0 UT T e ee 53 7 6 2 Configuring a Channel mA input and mV input Channel ooccccoccnccoccncconcnccononcnononos 54 70 3 Editing a Contigured Channel iii eii ited wiles ey Ue ree deest ii da 55 7 6 4 Editing mA Input Channel Settings In Pictures ooccccocnccconnncconnnccononccononononononononos 55 7 6 5 Editing mV Input Channel Settings In Pictures ooccccocccccoonncconnnccononccononononononononos 56 7 6 6 Editing Relay Output Channel Settings u aaa ne eee kene eee eee eene 57 7 6 7 Editing Relay Output Channel Settings In Pictures ccooccconncconncccnncocnncconcnncnnnnos 58 reapr aE ee 59 7 8 Touch Panel GonfiqUuratlol iioii ooi ku eco et du n des Sasa dot
77. n the lower side Touchpoint Plus is rated IP65 which means that it is dustproof and can be subjected to low pressure water without significant ingress This makes it particularly suited to offices control rooms and unheated boiler rooms Currently Touchpoint Plus is only available as a stand alone Gas Detection System but please contact Honeywell Analytics for details about future upgrades The expansion box is currently planned for release in late 2015 i a A Relays Actuators mA Loop i mm c SD Card 5 E 4 Audio Visual Alarm e mA Loop Sensors Figure 7 Typical Installation Options mV Bridge Sensors W 2 s 13 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook System General Description Figure 8 TPPL Controller Exploded View Both the Touchpoint Plus and its optional expansion unit have the option for AC DC and battery backup power supplies Note The expansion unit will be available from late 2015 Other features e Color LCD Touch Screen with multi language GUI and menus e Password protection e Flexible Mains Power Input 50 60 Hz 110 220 V AC 18 32 V DC Max 105 W e Upto8 channels of Analogue Input 0 22 mA Bridge mV for Cat bead e 20r 3 wire signal inputs e Up to 24 channels of user configurable relay controlled Output e Upto 8 channels of configurable mA Output e Alarm update on Acknowledge e Automatic Self Diagnostic with error codes e Event
78. n the system identification label The software version found under the System Info menu option key Details of the difficulty that you are experiencing Error message and code numbers that were shown on the display screen To assist with the fault diagnosis you may be asked to send a copy of your event log by email 16 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Technical Specifications Chapter 10 Technical Specifications 10 1 Environmental Sealed enclosures are rated IP65 NEMA 4x and can be installed indoors only in a Pollution Degree 2 10 to 95 RH Non Condensing environment that affords total protection from rain snow and direct sunlight Operating Temperature 10 C to 55 9 C Storage Temperature 25 C to 60 C Operating Humidity closed 10 to 90 RH non condensing 10 2 User Interface and Main Module 7 TFT Color LCD with LED Backlight resistive touch screen LCD Touch Screen Type 800 x 480 pixels WVGA Resolution Active area 155 08 mm H x 86 92 mm V Alarm Buzzer Sound Level 70 dB at 1 m Output Relavs Two configurable and one fixed System State Relays P y 5 A 250 VAC 5 A 30 VDC non inductive load Four outputs to external devices Supply voltage Vs 18 32 VDC 1 8 VDC max max 300 mA per channel Voltage drop at ambient temperature Remote Terminals Optional remote acknowledge reset and inhibit Dedicated Audio and Visual alarm Jg MANO984 I
79. native safety arrangements are maintained during test and ensure that Test Mode is exited as soon as testing is completed Caution Test output conditions will be simulated and relays will be activated during the Cause and Effect Test Ensure that relay activated output systems i e emergency deluge sirens etc are isolated before starting the test When any of the test modes is active the System Failure relay will activate to indicate that the safety function of the system is not operating A Fault will be shown as an Active Event on the User Interface Once a test mode is active the system will remain in test mode until the test is exited The only exception is in the case of a power cycle of the Touchpoint Plus system when it will restart in normal mode All events generated while the system is in test mode will be logged in the event history Therefore a record of the testing can be generated once it is complete see Normal Operation Generate Reports Caution Ensure that the system is returned to normal operation once testing is completed 8 2 2 Field Inputs Test To carry out the Field Inputs Test 1 Login as an Administrator or Engineer Set Inhibit Input Channels A W N Supply test gas for the input channels System will display the gas reading and inhibit state 5 Pre configured Inhibit outputs relays and mA output channels with output inhibit state will be triggered but all alarm outp
80. nd Armoured Cable with Plastic Junction Box and Sensor 32 Grounding for Screened Cable with Plastic Junction Box and Sensor 32 Catalytic Detector Connections 33 mA Output Module Connections 34 Relay States 36 Touchpoint Plus Controller User Interface 37 SD Card Location 71 Battery On Off Switch and Battery Connector 75 91 MANO984 Iss 2 06 15 List of Tables Chapter 19 List of Tables Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Power Supply SMPS RS 150 24 Electrical Ratings System Power Calculations System Weights System Dimensions Regional Power Cable Colours Main Module Connections mA Input Module Connections mV Input Module Connections mA Output Module Connections Relay Output Module Connections User Matrix TPPL Part Number Configuration Chart TPPL Gas Detectors 92 Touchpoint Plus Technical Handbook 15 15 16 16 23 21 29 33 34 35 40 83 86 Find out more at www honeywellanalytics com Contact Honeywell Analytics Europe Middle East Africa Life Safety Distribution AG Javastrasse 2 8604 Hegnau Switzerland Tel 441 0 44 943 4300 Fax 41 0 44 943 4398 gasdetection ohoneyvvell com Customer Service Tel 00800 333 222 44 Freephone number Tel 441 44 943 4380 Alternative number Fax 00800 333 222 55 Middle East Tel 971 4 450 5800 Fixed Gas Detection Middle East Tel 971 4 45
81. nd always has a green background Do not confuse it with the chassis earth symbols shown below it Warning Toxic Waste and Harmful By Products The Touchpoint Plus system and or its sensors may become contaminated by the ambient environment in which it or they are used It is the Customer s sole responsibility to ensure that all appropriate safety precautions are taken before handling any components or transferring them to any other party MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Safety Hazards VVarnings And Cautions 2 1 2 Safety Hazards Cont The following general hazards are associated with the use of this equipment Warning Fire or Explosion Hazard Battery may explode if mistreated Do not disassemble or dispose of in fire Warning DO NOT USE WATER DO NOT USE WATER if a lithium battery overheats or burns as this may make the fire worse and may cause an explosion Evacuate the area and call Emergency Services Caution Health and Environmental Hazards This equipment contains a number of potentially toxic substances that may pose a health or environmental hazard if exposed to very high temperatures VOCs or corrosives or if improperly handled or carelessly disposed of Caution Risk of Injury and Damage Each Touchpoint Plus enclosure is heavy and weighs considerably more when packed Ensure that a Manual Handling Risk Assessment is carried out before moving or installing the system and ensure
82. ne or touch screen areas Note The door recess has an environmental seal that requires some pressure to close the door correctly The enclosure handle is the primary method of applying this pressure but you can assist it by pressing on the door edge directly above the handle as you press on the handle itself 19 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook System Mechanical Installation 4 2 Wall Mounting Requirements 1 Minimum Ceiling Clearance 20 mm i Minimum VVall Clearance 175 5 mm Minimum VVall Clearance 100 mm Figure 11 Installation Clearance Measurements 382 4 1 mm 240 1mm Figure 13 Wall and Plate Mounting Points You can use the wall mounting plate as its own template and location guide and you should ensure that the mounting bolts are adjusted to fit the plate bayonet holes before fixing the plate to the wall 20 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook System Mechanical Installation 4 2 1 Wall Mount Fixings You will require the following locally sourced items to install the Touchpoint Plus Tool to undo the enclosure access handle security screws e 3mm Hex key Suggested Fixings to screw the enclosure to the wall only e Screw Max Dia 6 4 mm 14 dome or cheese head screw e Screw Min Length 76 mm 3 in Normal fix e Washer Max Dia 14 3 mm 0 56 in Note The sizes above are given to allow
83. ning Connecting it to a powered up Touchpoint Plus causes the battery to change to active mode and it will function normally after a short booster charge To replace the battery pack 1 2 Ensure that the atmosphere is below flammable levels Leave the Touchpoint Plus Controller powered on hh CO Switch the backup battery On Off switch to Off Fig 31 to isolate the battery Unscrew the two locking handle security screws and open the enclosure Replace the battery pack with Honeywell Analytics Part No TPPLSIBB OI 74 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance 6 Switch the backup battery On Off switch back to On 7 Close the enclosure door and secure the handle with the two security screws UJ Figure 34 Battery On Off Switch and Battery Connector Note Ensure that the battery On Off switch is in the On position before closing the access door or the backup battery will not work when it is most required 8 12 Return to Factory Default Settings If required the system Administrator can return the TPPL Controller to its Factory Default settings Warning Returning TPPP to its Factory Default settings will initialize all user settings i e mA and mV Input channel calibrations Relay and mA Output settings etc Your TPPP system may become inoperative until it is reconfigured correctly see Ch 7 Commissioning and you should put alternative safety arrangements in place u
84. nstallation SD Card 8 mA Input Modules SMPS ES mV Input Modules mA Output Modules 10 Earth Ground Bus Bar Relay Output Modules EN Battery On Off Switch Power Terminal 12 Backup Baton 17 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook System Mechanical Installation Chapter 4 System Mechanical Installation The system can be directly wall mounted or on an optional mounting fixture Whichever method is chosen the mounting must be sound secure and capable of supporting the weight of the enclosure plus the weight of any cables and glands When choosing a location it must be easily visible and accessible with room to mount an external power isolator There must also be room to fully open the access door which opens to the left and room to easily access the door locking handle and its securing screws which are situated on the right If using the expansion unit available late 2015 there must be room to mount both boxes side by side with space between them to access the locking handle and its securing screws The units should be mounted so that the screen can be easily accessed and seen but they should not obstruct accesses walkways or exits Although the units are IP65 when installed correctly they should be mounted away from heat sources out of direct sunshine and should be protected from rain severe weather steam or excess humidity and condensation These units have only passive cooling so an adeq
85. ntered and then the rest of the configuration is populated automatically when a detector name and type are selected from the pre defined list Note You can always use the sensor catalogue as a starting point and then amend it afterwards see Ch 7 6 3 Editing a Configured Channel and Ch 14 Configurable Parameter Reference Guide To change any parameter enter the new value and touch Apply to update the system The system will then return the value which will be displayed on the screen and the user must touch Update for the settings to take effect This requires the user to verify that the correct value has reached the system 53 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Commissioning New values can be entered in various ways e Free text i e channel tag e Numeric keypad e Check uncheck a box i e to toggle an alarm between latching and non latching e Select an option by checking a radio button e Select from a list of available options i e channel number The configuration is designed to be simple to follow on the screen However you can refer to Ch 13 Configurable Parameter Reference Guide to find detailed definitions of all the parameters default settings and available ranges 7 6 2 Configuring a Channel mA input and mV input channel Select the required configuration method and follow the on screen instructions Refer to Ch 15 Configurable Parameter Heference Guide for detailed information Not
86. ntil the system is returned to normal operation Passwords are not changed when resetting to Factory Default settings To reset the Touchpoint Plus to its Factory Default settings 1 Login as an Administrator 2 Select Maintenance gt Service Mode gt Reset to Default 3 If required recommission the Touchpoint Plus system Ch 7 Commissioning 19 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Troubleshooting Chapter 9 Troubleshooting VVarning Read Chapter 2 Safety before carrying out any vvork on the gas detection systems Problems are signaled by an error code shown on the control panel display The error is recorded in the event log and the screen can be cancelled once the fault is corrected The error messages are explained in Chapter 16 Fault Codes Contact Honeywell Analytics Technical Support if an error appears repeatedly if it cannot be cleared or if it is not listed in Chapter 16 Fault Codes 9 1 Calling for Technical Support Please contact Honeywell Analytics Technical Support if your problem cannot be resolved or if you need additional help You can find our contact details on the rear cover of this manual To assist the Honeywell Helpdesk in giving you technical support it would be helpful to have the following information ready Your Company contact details and a contact name and department The system model type i e Touchpoint Plus and its serial number These can be found o
87. ntration at the specified intervals without checking changes in gas concentration In contrast a non zero FSD threshold setting will ignore fluctuations in low ambient gas concentrations and only check for rises in gas above the threshold i e safe setting Leave the setting at O seconds if you don t want to log gas concentration at the configured log interval However if you do want to monitor changes you should start with a low threshold setting and slowly increase it by trial and error it if you get too many unnecessary warnings Note A low gas concentration FSD reading at one sensor only applies to the area immediately surrounding that sensor and may not indicate dangerous concentrations elsewhere in the room Always consider using multiple sensors at differing heights and locations be aware that sudden draughts can cause sharp rises in FSD and always take other safety measures i e wearing Honeywell personal gas alarms before entering or working in the monitored location To set or change Data Logging 1 Login as an Administrator or Engineer NO Select Menu gt Configuration gt Log Interval amp Threshold CI Select Finish Make other changes or Log Out iN Select a box and enter the details using the touchpad 5 7 8 Touch Panel Configuration To access the panel configuration 1 Login as an Administrator or Engineer 2 Select the Menu gt Configuration gt Display 3 Select LCD Bac
88. nts according to their technical manual 2 Login as an Administrator or Engineer 3 Select the Menu gt Maintenance gt Adjust mV Baseline and select a mV input channel 4 Select the Menu gt Maintenance gt Gas Calibration Select the channel to be calibrated fr 16 49 39 16 42 2014 Maintenance Input Channel Channel 001 Channel 002 Channel 003 Channel 004 Channel 005 9 tt 164605 16 12 2014 16 47 38 16 12 2014 Maintenance Maintenance Gas Calibration Zero Calibration Zero Calibration Test fresh air Test fresh air Gas Methane CHA Gas Methane CH4 Set Point 0 Set Point 6 Reading 12 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Maintenance 6 View the reading until it is stable and then touch Apply 7 Gonfirm that the gas reading is stable and touch Next 8 Enter the concentration of the span gas and touch Start f 16 48 25 16 12 2014 Maintenance span Calibration Enter Test Gas Gas Methane CH4 Set Point 5OSLEL cancel start 9 When ready touch Start and apply gas to the sensor 10 View the reading until it is stable and then touch Apply This may take 3 5 minutes depending on the gas type 11 Confirm that the gas reading is correct 12 Remove the span gas from the sensor and confirm that the gas reading has returned to zero 13 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 11 Back up Battery Ma
89. ogin so a lockable switch should be used to prevent unauthorized access Warning A gas detector may indicate that the gas concentration in its vicinity has dropped to a safe level but this does not mean that a dangerous atmosphere doesn t persist elsewhere in that area Do not reset the alarms until the area has been confirmed to be safe or has been adequately ventilated 6 8 Faults and Warnings 6 8 1 View Faults and Warnings Detailed information about active Faults and Warnings can be viewed 1 From the Input and output screen select either the Fault yellow filter icon or the Warning blue filter icon The screen will show a filtered list of only the active Faults or Warnings t 14 05 02 15 12 2014 Channel List 005 XCD EC Oxygen 02 001 XCD CAT Flammable Ammonia NH3 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Operating Instructions 6 8 2 Acknovvledging an Active Fault or VVarning Note Operator or higher level access is required Note Accept and Acknowledge have the same meaning in this context An active fault or warning can be acknowledged by logging in and touching the Accept button for 1 second This will acknowledge ALL active events and the channel LED and icon will stop flashing 6 8 3 Reset a Latched Fault or Warning Note Operator or higher access level is required A latched fault or warning can be reset in three ways 1 By logging in and touching the Reset button for gt 3 secon
90. ons SD Card 2 to 32 GB FAT32 standard format Local purchase 82 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook TPPL Configuration Information Chapter 13 TPPL Configuration Information The following table shows how your TPPL part number relates to your TPPL configuration and it is this part number that provides valuable information to Technical Support if you need additional help Your TPPL part number can be found on the TPPL rating plate Product Mounting Input Relay Output External End A A2 2ch mA Input S 12 4 4ch mA 110 220 V2 2ch mV relays Output B Backup VAC Input Battery R A4 4ch mA ee B _ Input _ Example TPPL kr MOL p ee N No N No N No below Dit ounte V4 4ch mV relays utput Input D 18 32 A8 8ch mA N None VDC Input N No N No mA V8 8ch mV Relay Output Input Example Part Number Table 12 TPPL Part Number Configuration Chart 83 MANO984 Iss 2 06 15 C gt O e D h A ol 7 N SEXY IN CAES O Q O o o Q lt O o o Q o o Q lt la Q o Description Summary View Alarm Summary View Normal Summary View List View Tile View Output View Information Menu History Information Event History Alarm OO S Event History Fault Event History Inhibit Event History VVarning No One Logged In M Operator Logged In Enginee
91. ons 6 6 3 Navigation Active Events and Filtering You can change the list type by using Filters from one of the Tile views f 10 00 21 24 04 2015 Channel List View _ Event History f 01 10 2015 Alarmi occurred 00 00 00 CH 001 Type TWA Conc 0 000 01710 2015 Alarm2 occurred 00 00 00 CH 002 Type TWA Conc 0 000 01 10 2015 Over range 00 00 00 CH 004 mA Output Slot 6 Conc 0 000 01 10 2015 Switched to AC 00 00 00 CH 006 Waming info O Channel List View u Channel Tile View Signalpoint Flam Signalpoint Flam XNX EC Signalpoint Flam t 10 00 21 24 04 2015 Fitered Channel List View 001 Signalpoint Flam 002 Signalpoint Flam Key to Filters e Red Alarm e Yellow Fault e Orange Inhibit e Blue Warning 43 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Operating Instructions 6 6 4 Navigation Menu User must have the appropriate access level password to enter Maintenance Configuration and System test options 10 00 21 24 04 2015 p y an t Channel List View p En E Access Level Service Password t 10 00 21 24 04 2015 y i i 10 00 21 2410412015 Channel List View nm Menu Signalpoint Toxic Ammonia NH3 Signalpoint Toxic Ammonia NH3 Signalpoint Toxic Ammonia NH3 E Information Maintenance Signalpoint Toxic Carbon Monoxide 705 Flam Detector Acetone c pm PE DONDE Hke sls Q Configuration E System Test ve pay 10 00 21 24
92. oo long 5 Insert the SD card containing the update file into the Ul module 6 Login as an Administrator 7 Select the Menu Maintenance Update system Software 8 Select a Module and browse the appropriate firmware file in the SD card Check the listed current and update versions Touch Update when ready 9 When the updates are completed the system will reboot automatically if required 10 Repeat steps 8 and 9 for all other affected modules 11 Remove the SD card and refit the event logging SD card 12 Close the door and secure the access handle 13 Check that the system status is OK and no faults or inhibits or errors are shown 70 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 9 How to Change the SD Card Note The system can accept standard SD cards from 2 to 32 GB FAT32 and will provide a notification when the card has less than 50 Mb of free space Caution Do not leave the SD card out for too long or some event data may be lost To change the SD Card 1 Select Menu gt Maintenance gt SD Card gt Eject 2 When prompted remove the SD Card and insert a 2 to 32 GB FAT32 standard card Note the correct orientation in the picture below 3 Confirm that the screen shows the SD Card as being correctly inserted and that it has sufficient free space i e 50 Mb Figure 33 SD Card Location 71 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 10 Ho
93. or Name Signalpoint Flam Last Calibration Date Full Scale Range 50 0 ppm 001 1 E mA Input Peak Gas Conc 20 9 ppm 20 9 ppm Alarm 1 Threshold 0 0 ppm Alarm 2 Threshold 0 0 ppm Alarm 3 STEL 10 ppm 0 minutes See Oe laxo 2 el ty 10 00 21 24 04 2015 n t 10 00 21 24 04 2015 Channel List View i Channel Tile View to 2 amp Ammonia NH3 0 1 Signalpoint Toxic Signalpoint Toxic 24 1 24 Signalpoint Toxic Signalpoint Toxic Ammonia NH3 003 Signalpoint Toxic Signalpoint Toxic Signalpoint Toxic Ammonia NH3 24 24 Carbon Monoxide 005 705 Flam Detector 705 Flam Detector 24 21 Signalpoint Toxic 705 Flam Detector 705 Flam Detector 10 00 21 24 04 2015 Output Channel List View Q001 mAOutCh001 Q002 mAOutCh002 mAOutCh003 Acetone Butane C4H10 DONG mA mA mA mAOutCh004 mAOutCh005 mAOutCh006 10 00 21 24 04 2015 Output Channel List View E mAOutCh001 1 Channel Number 2 Inhibit Output Level 3 Fault Output Level 4 Warming Output Level 5 Over Range Output Level 6 Analogue Input Channel mA mA mA 11 3 mA 3st Floor Right SE 1 2 0 mA 1 0 MA 3 0 mA 20 5 mA Ch009 42 Butanone 24 m 10 00 21 24 04 2015 Channel Summary View Alarm 1 A 0 Cyclohexane 24 lk JL ESSE Alarm 2 Alarm 3 4A A490 VVaming Inhibit 0 0 MANO984 Iss 2 06 15 Touchpoint Plus Technical Handbook Operating Instructi
94. pecifications e nese rrene sere mest rem rennen enne annuas 77 10 1 E Vir nmental az sm 77 10 2 User Interface and Main Module duna unna ana nanen nane nore ses rene eren e nenes re ses rene eres ee ee sene ses nn nnne seen nnn 77 10 310 MOGUN CS s n r hr 78 10 38 AVAGO WOO GIG ri oh nice Sacer emet mtl desunt satan dedo ox oet uten QUT ee parue oo eiat 78 10 3 2 MV INPUDIMOG UG ks s nete iO 78 103 3 MA OULD UL WMOG U Ek E 78 10 3 4 Relay Output Mod l E jan ede acid 79 10 4 POWER SUP Olle ps eed eee eee ee 79 10 4 T ExXternal OUD DIICS a eren coloreadas 79 10 42 IB ACKUD DAMON cet ni en E 79 10 5 ENCIOSUFO Sic eae en od b s oo n 80 10 51 Wall Tigunt ENGIOSUTE caca deas oS ibas e Rae nee mda certi ida 80 Chapter IS GETINCGAlIONS m 81 11 1 EC declaration of conformily irure eo n s cosa caia oaa ee FERE n bn Sh ed 81 11 2 National and International Certificates of Compliance 81 Chapter 12 Replacement Parts and Optional Extras us 82 Chapter 13 TPPL Configuration Information e mee eee rene ee eee eee 83 Chapter 14 Glossary of ICODS inii b hu di caidas 84 Chapter 15 Compatible Sensors ag ui vdisni cie av u dan v nd aid iaa 86 Chapter 16 Configurable Parameter Reference Guide
95. r Ensure that a 2 to 32 GB FAT32 standard SD Card with sufficient free space is inserted in the User interface module Login as an Administrator or Engineer Select the Menu Configuration Config Manager Export Enter file name for the backed up configuration and touch Finish 6 Touch Export to continue The backup may take several minutes and progress is shown on screen When backup is completed remove the card and immediately fit a spare card with sufficient space to record event data Close the enclosure door and tighten the two handle security screws Return the system to normal operation Transfer the backup data to a dated folder on a PC or digital device for safekeeping The Configuration backup file is stored on the SD Card in NCFGITPP_CFG bin You can reuse the SD card once the data has been transferred to a PC or other device and deleted from the card Restoring a configuration is the reverse process i e Import instead of Export but it can only be done by an Administrator Note Before attempting to restore from a saved configuration you must ensure that the current status is exactly the same as it was when the backup file was exported In other words the module installation status and commissioning status must be exactly the same or the system will not import the configuration data 60 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Commissioning 7 11 Calibrating mV Input Channels
96. r Logged In Administrator Logged In Menu Select C Power Connected Battery Backup State I SD Card Logging Data SD Card Fault Alarm Filter Fault Filter Inhibit Filter Warning Filter Filter Information Filter Refresh 90 OON AUNADO CONEA Description Trend Graph Processing Ok Processing Fail Cancel Scroll Stop Scrolling List Up List Down Bottom Up Bottom Down Bottom Left Bottom Right aintenance Menu System Setting Menu Configuration Menu Configuration Inhibit Channel Location Base Line Adjust Peak Reset Trend Alarm Pop Up Error Pop Up Fault Pop Up Inhibit Pop Up Warning Pop Up MANO984 Iss 2 06 15 Glossary of Icons KACI eS 3 s a Low Battery Warning ss Critically Low Battery Gas Calibration 85 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Compatible Sensors Chapter 15 Compatible Sensors The following table lists Honeywell supplied gas sensors that are known to be compatible with Touchpoint Plus Customer supplied 3 Party sensors may be used but Honeywell is unable to support them or guarantee their performance Please refer to the respective sensor data sheets for more detailed information Table 13 TPPL Gas Detectors Note Touchpoint Plus is not currently approved as a fire or flame detection system but this list will be expanded when its flammables capability is fully tested and certified 86 MANO984 Iss2 06 15 Touchpoint Plus
97. resis reading is close to the alarm threshold When clearing the gas alarm All R W o YFSD the gas reading should go below gas alarm threshold hysteresis The hysteresis is defined in of Full range Default 2 Alarm latch option Alarm will be continued until manual user reset if Alarm Latch latching is enabled All R W 1 n a 0 Disabled 1 Enabled Cal Interval Recommended calibration interval in days Default is 6 months All R W 87 00 days MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Configurable Parameter Reference Guide es i Default Measurement osa anger eras A a ee Poro Gas Nene Formu tor ne aga emen Ja a permemem a Gas Over Range Limit Over range gas concentration limit This parameter is used to generate 110 FSD over range warning Toxic 0 O2 1 Flammable 2 Gas Type 0 1 2 All R W per target gas n a Set automatically by Gas Type Gas Under Range Limit Negative reading limit 7 FSD Measurement unit Strings I R W 10 Inhibit Timeout Inhibit timeout in minutes 0 means permanent inhibit Oa RW 130 minutes R W 2 FSD Lower deadband range The gas concentration within the deadband limit will be suppressed to default base concentration l e if the gas Lower Zero Dead Band concentration is between the default base concentration lower All conc deadband and default base concentration upper deadband then the reading will be the default base concentration In
98. sonably practicable after a defect is discovered Please contact your local Honeywell Analytics Service representative to register your claim This is a summary For full warranty terms please refer to the Honeywell Analytics General Statement of Limited Product Warranty which is available on request A Honeywell Analytics approved representative is a qualified person trained or employed by Honeywell Analytics or a qualified person trained in accordance with this manual Copyright Notice Microsoft MS and MS DOS are registered trademarks of Microsoft Corp Other brand and product names mentioned in this manual may be trademarks or registered trademarks of their respective companies and are the sole property of their respective holders Honeywell is the registered trademark of Honeywell Automation and Control Systems ACS Touchpoint is a registered trademark of Honeywell Analytics HA Find out more at www honeywellanalytics com MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Contents Chapter 1 Important Safety Information unnuanaaunnnnn nan sasie ena s eee rr non sere nenes rrenen ses eres e nese ere sem eee 1 Ms GAI OS ara dt aka ak e d e u d 3 1 tended ROSSI Ee aient O e E are em ee 3 1 1 2 CONVEMUONS D Sed d run iii 4 1 1 3 Associated Manuals i aaa aaa aaa aaa eee eee ee dere n n n n nennen ne nenne nene eee rea eee ee tee eter 4 Chapter 2 Safety Hazards Warnings and Cautions
99. ss2 06 15 Touchpoint Plus Technical Handbook Technical Specifications 10 3 I O Modules 10 3 1 mA Input Module 4 20 mA detector signals Max 0 4 W Excludes power to mA detector Supply voltage Vs 18 32 VDC 1 8 VDC max Voltage drop in Touchpoint Plus at Ta 40 W Sensor Configuration Signal Measurement Range Sense Resistance Module Power Consumption Field Device Power Supply Vmax Field Device Power Supply Power max single channel Field Device Power Supply Power max eight channels Rloop Vcontroller 1 8 VDC Vdetector min ldetector Maximum Cable run length Rloop 1 Q per meter Example Vcontroller 24 VDC TPP Voltage drop 1 8 VDC Vdetector 18 VDC 18 to 32 VDC Idetector From detector specification Maximum cable length for mA Input loop Rloop 10 3 2 mV Input Module 2 4 and 8 channel Analogue Input Module for mV Bridge Description Current Range Drive method Maximum Power Consumption Maximum Loop Resistance Electrical Connections 10 3 3 mA Output Module Description Module Power Consumption Max Sensor Configuration Signal Measurement Range Loop Resistance signals Constant current 200 mA 19 W including power to detector loop resistance of 36 Q 36 Q at 200 mA including sensor 3 wire mV Bridge 4 channel Analogue Output Module for 2 wire 4 20 mA signals 3 W 700 mA loop resistance 20 mA output
100. ss2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 3 How to Replace a Faulty I O Module A faulty VO module can be replaced with another of the same type without needing to reprogram the configuration Touchpoint Plus will automatically copy over the configuration to the new module Warning If the relays are switching mains voltages hazardous live terminals may be present within the Relay Output Module even if the Touchpoint Plus system is isolated Ensure that all current is isolated and dissipated before touching live terminals Anti Static Precautions Antistatic Precautions are required to prevent severe damage to electronic components Note The new module must be the same type and the same number of inputs and outputs as the old module To replace a faulty module 1 Switch off the Touchpoint Plus Menu gt Maintenance gt Power off NO Isolate the power supplies and switch the battery to Off if there is a back up battery installed CI Disconnect the faulty module JI Replace the module Oo Ol Switch the battery to On if there is a back up battery installed N Switch on the TouchPoint Plus 00 Login as an Administrator Ko Reconnect the module Select Menu gt Configuration gt Module Control Panel 10 In the Board Control panel select the empty blue block corresponding to the replaced module and touch Replace A 15 52 03 21 05 2015
101. t Plus Technical Handbook Safety Hazards VVarnings And Cautions 2 5 Conditions of Use This Touchpoint Plus equipment should only be operated under the follovving circumstances e By properly trained personnel e Under approved conditions e With due authorization e Using approved maintenance and servicing procedures 2 5 1 Training of Personnel Honeywell and or its distributors can provide training for operators and maintenance personnel Personnel who have been trained in operation and maintenance shall be limited to carrying out only those procedures and tasks taught during the training course Honeywell certified maintenance technicians must carry out all other tasks Honeywell can also provide additional or advanced training Retraining is recommended periodically and whenever equipment is upgraded 2 5 2 Conditions Satisfying Local National and International Safety Regulations Approved conditions must satisfy the requirements of applicable national and international safety standards and statutory requirements relating to electrical EMC and health hazards In addition they must satisfy the requirements of the Site Safety Officer and the local safety regulations 2 5 3 Due Authorization Before any production maintenance or servicing procedure is carried out written authorization must be obtained from one of the following personnel to confirm that the proposed task satisfies the necessary safety conditions e Acompet
102. that the enclosure is fitted securely to a suitable surface Caution Risk of Eye Injury Touchpoint Plus uses high energy AC and DC currents that may cause arcing and sparks if shorted out Always wear eye protection when the enclosure is open Caution Risk of Hearing Damage Touchpoint Plus can be used to control loud alarms and sirens Always wear hearing protection when working in the vicinity of loud noises eos p ood MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Safety Hazards VVarnings And Cautions 2 2 Location and Description of VVarning Labels 2 2 1 Safety VVarning Labels In accordance with the requirements of the European Standard EN 6082541 appropriate warning labels are mounted in specified locations on the equipment This is to indicate conditions under which the user could be subjected to electrical hazards Figure 1 Quickstart Guide Label Figure 2 SMPS Voltage Warning Label Not to Scale Removed During Installation Figure 3 Protective Earth Ground Point Figure 4 Equipment Earth Ground Point This Protective Earth Ground location point label is This Equipment Earth Ground location point label is used inside the system and is not normally visible to used inside the system and is not normally visible to the operator the operator ES ES ER Ser PE ase DES HES SSS ES OB EX LEAN 2 s 504 905 GOS EON CE OHS LLL VES pars Z AM M NM 2252 Pos LI ee Figure
103. the following standards and directives Other safety directives may apply to the complete system installation if an OEM s product is integrated into other equipment or machinery CAN CSA C22 2 No 61010 1 and No 142 Electrical Safety UL 61010 1 3 Edition UL508 IEC EN 61010 1 3 Edition EMC RFI EN 50270 Low Voltage Directive IEC EN 61010 1 3 Edition ISA 12 13 01 and CSA C22 2 No 152 ISA 12 13 01 and CSA C22 2 No 152 approval is applicable only to mV sensors Model 705 and MPD or any suitably certified mA sensor Note The Equipment referred to in this manual contains components and assemblies that are each certified for use in a variety of differing environments and it is the site owner s responsibility to confirm the suitability of the equipment prior to its installation and use Please check the product rating plate and look for the following marks to ensure that the supplied equipment is suitable for its intended location and purpose Products bearing the CE mark conform to all applicable European Directives as stated on the Honeywell C product specific EC Declaration of Conformity Products bearing the UL mark conform to the requirements for Ordinary Locations The letters C and US e UL us mean that the product is certified for use in Canada and the United States of America Important Read and understand the instruction manual before operating or servicing the equipment 11 MANO984 Iss2 06 15 Touchpoin
104. the purposes for which Honeywell supplied it The user shall undertake no changes modifications conversions translations into another computer language or copies except for a necessary backup copy In no event shall Honeywell be liable for any equipment malfunction or damages whatsoever including without limitation incidental direct indirect special and consequential damages damages for loss of business profits business interruption loss of business information or other pecuniary loss resulting from any violation of the above prohibitions Warranty Honeywell Analytics warrants the Touchpoint Plus system against defective parts and workmanship and will repair or at its discretion replace any components that are or may become defective under proper usage within 12 months from the date of commissioning by a Honeywell Analytics approved representative or 18 months from shipment from Honeywell Analytics whichever is sooner This warranty does not cover consumable batteries fuses normal wear and tear or damage caused by accident abuse improper installation unauthorized use modification or repair ambient environment poisons contaminants or abnormal operating conditions This warranty does not apply to sensors or components that are covered under separate warranties or to any 3 party cables and components Any claim under the Honeywell Analytics Product Warranty must be made within the warranty period and as soon as rea
105. uate airflow must be maintained to prevent overheating When properly installed using the Caution It is the Customer s responsibility to ensure that the equipment is correctly installed and that cable entry glands or blanks of the appropriate IP rating are correctly used Failure to do so will invalidate the quoted IP NEMA Pollution ratings and may invalidate the warranty Caution The units as supplied have two hex socket securing screws in the access door handle and these have to be undone prior to opening the handle Failing to do so could cause irreparable damage to the housing The handle must be correctly locked and the screws must be correctly tightened when the unit is in operation Failing to fully secure the enclosure is unsafe and will invalidate product certification 18 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook System Mechanical Installation 4 1 How to Open and Close the Enclosure 1 Ensure that it is safe to open the enclosure and if necessary switch off and isolate electrical power 2 Unscrew the two 3mm Hex socket security screws 1 until they become loose 2 3 With a gloved hand only pull the handle until it comes free 3 Do not apply undue force 4 Open the enclosure door fully Figure 10 Undoing the Security Screws and Opening the Enclosure 5 Closure is the reverse of this procedure but care must be taken not to exert undue force and you must not press on the membra
106. ure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Touchpoint Plus Technical Handbook List Of Figures Chapter 18 List of Figures Quickstart Guide Label Not to Scale 8 SMPS Voltage Warning Label Removed During Installation 8 Protective Earth Ground Point 8 Equipment Earth Ground Point 8 Internal Label Positions 8 Touchpoint Plus Wall Mounted Controller 13 Typical Installation Options 13 TPPL Controller Exploded View 14 System Layout Before Installation 17 Undoing the Security Screws and Opening the Enclosure 19 Installation Clearance Measurements 20 Wall Mounting Template 20 Wall and Plate Mounting Points 20 Fixing Orientation When Using the Optional Mounting Plate 21 Switched Mode Power Supply SMPS Connections 23 Connections for DC 24 V Supply 24 Connecting the Touchpoint Plus and Optional Expansion Unit to a Mains Supply 26 Dedicated Alarm Circuit Connections 28 Optional Remote Reset and Inhibit Switch Connections 28 Three Wire Device Powered by a mA Input Module 29 Three Wire Device Powered by an External Source 30 Two Wire Device Powered by a mA Input Module 30 Two Wire Device Powered by an External Source 30 Two Wire Device Barrier Device Powered by a mA Input Module 31 Grounding for Screened Cable with Armour and with Metal Junction Box and Sensor31 Grounding for Screened Cable No Armour with Metal Junction Box and Sensor 31 Grounding for Screened a
107. uts are inhibited 65 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Maintenance 8 2 3 Cause and Effect Test During this test all field device inputs will be ignored by the Touchpoint Plus system The Cause and Effect matrix will be evaluated based on simulated input states and outputs will be generated Caution Test outputs will be generated and relays will be activated during the Cause and Effect Test Ensure that relay activated output systems i e emergency deluge sirens etc are isolated before starting the test This test has two purposes 1 To verify that Cause and Effect matrix configuration is correct by forcing the state of the input channels to various combinations 2 To check that the output channels are configured correctly including delay on off times etc To use the Cause and Effect Test mode 1 Login as an Administrator or Engineer NO Select the Menu gt System Test gt Relay C amp E Matrix gt Relay channel CI Select the channel to be tested 4 The system will display a matrix of all the input channels that are linked to the output channel being tested 5 Select the input channel states that you wish to simulate and click on Simulate 6 Check that the relay output state is correct and touch Finish 7 Repeat steps 2 6 for the next channel Caution Ensure that the system is returned to normal operation once testing is complete 66 MANO984 I
108. w to Calibrate mV Input Channels Catalytic sensors should be calibrated periodically according to the manufacturer s recommendations This should be a two person job to avoid the controller timing out and losing the settings Note To enable a calibration interval for the channel edit the interval setting before starting calibration see Ch 7 6 2 Configuring a Channel and Ch 7 6 3 Editing a Configured Channel You should select First Span only when calibrating a new or replacement sensor for the first time You then adjust the mV Baseline and then you should use Span for all calibrations thereafter see Note below Note Adjustment of the Baseline is only required when a mV channel is configured for the first time or when a catalytic bead element is replaced Once the Baseline is established it should not be adjusted for second or subsequent gas calibrations or until the next catalytic bead replacement Caution For greater accuracy catalytic gas detectors should be calibrated using a certified gas air mixture equal to 50 LEL of the actual target gas being monitored Always refer to the sensor technical manual for detailed information If you cannot obtain an exact or certified span gas match you can carry out a cross calibration using a similar hydrocarbon air mix Always follow the sensor manufacturer s data sheet when cross calibrating sensors To calibrate a mV Input Channel 1 Install or replace catalytic bead sensor eleme
109. when there is no activity for the configured duration If the user is logged out automatically they will be asked to log in again Items with a clock symbol timeout after 15 minutes of inactivity Key Allowed O Denied Fixed timeout sub menu sub sub menu Menuttem Admin Operator gno e Menu Home information e system e JET summer ro JET S Sorrento JET ee senmo CI Se reve JET ee porse JET e Trevaire JET serama seam e pet vis J TT kon sve JU CEET e mwm e Channel vv teme e Oe o o Configuration 38 MANO984 Iss2 06 15 Touchpoint Plus Technical Handbook Operating Instructions Operator Channel Settings vb mA Input Channel EU mV Input Channel mA Output Channel Relay Channel Module Control Panel General Date Time Language 5 Service Contract v5 Home Settings Timeout Setting Log Interval and Threshold v Display Screen Y Outputs Dedicated Alarm Contacts Buzzer Options Security Password v Remote Access Buttons Config Manager Import vb Export Maintenance Reset Alarms Faults v Reset All Peaks Gas Calibration Adjust mV Baseline Y Service Mode Y Electronic Adjustment Y v Safety Function Y Reset to Defaults Update System v Software O v Language v Sensor Catalogue Module Data SD Card vt Eject CO co MANO984 Iss2 06 15 Tou

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