cs/ccs series electronic crane scale operation manual
Contents
1. L C Lower Support Hanging Hook Hanging Ring QUALITY CONTROL DEPARTMENT UNIVERSAL WEIGHT ENTERPRISE CO LTD Authorized Signature 36 The above test was conducted by Universal Weight Enterprise Co Ltd s Quality Control tate Department in accordance with TUV Certificate eer No ZIA 06 03 54086 002 TEST REPORT MODEL CCS 300K WEIGHT MASS gt wej ada DISCREPANCY Kg WoW ZERO POINT VALUE The above test was conducted followed by the proof test Batch No for safety check L C Upper Support L C Lower Support Hanging Hook Hanging Ring QUALITY CONTROL DEPARTMENT UNIVERSAL WEIGHT ENTERPRISE CO LTD Authorized Signature 37 CCS 600K PROOF TEST REPORT REFERENCE NO UCS ISSUE DAT gt 4 Proof load Serial No Applied CCS 600K 600kg 0 2kg The above test was conducted by Universal Weight EnterpriseCo Ltd s Quality Control tate Department in accordance with TUV Certificate heer nra No ZIA 06 03 54086 002 TEST REPORT MODEL CCS 600K WEIGHT MASS aa ee DISCREPANCY Kg READING W GW VALUE Kg EF see EFEF wo EF The above test was conducted followed by the proof test Batch No for safety check L C Upper Support L C Lower Support Hanging Hook Hanging Ring QUALITY CONTROL DEPARTMENT XOCSO03 2000 UNIVERSAL WEIGHT ENTERPRISE CO LTD Authorized Signature 38 gt 92. WEIGHT MASS aa en DISCREPANCY WEIGHT MASS gt wej ada DISCREPANCY Kg READING M W VALUE Kg WW ma aa VALUE Kg zee EB see EFEF 7000 GF EE The above test was conducted followed by the proof test The above test was conducted followed by the proof test Batch No for safety check Batch No for safety check L C Upper Support L C Upper Support L C Lower Support L C Lower Support Hanging Hook Hanging Hook Hanging Ring Hanging Ring QUALITY CONTROL DEPARTMENT QUALITY CONTROL DEPARTMENT UNIVERSAL WEIGHT ENTERPRISE CO LTD Authorized Signature UNIVERSAL WEIGHT ENTERPRISE CO LTD Authorized Signature 34 3 CCS 150K PROOF TEST REPORT REFERENCE NO UCS ISSUE DAT gt 4 Description of Safe Proof load Serial No item Make Model Working Applied amp capacity Load Kg Kg CCS 150K 150kg 0 05kg CCS 300K PROOF TEST REPORT REFERENCE NO UCS ISSUE DATE Description of Safe Proot load Serial No item Make Model Working Applied amp capacity Load Kg G658 300K 300kg 0 1kg The above test was conducted by Universal Weight Enterprise Co Ltd s Quality Control an Department in accordance with TUV Certificate Teer No ZIA 06 03 54086 002 TEST REPORT MODEL CCS 150K SCALE RETURN TO WEIGHT MASS DISCREPANCY READING ZERO POINT VALUE The above test was conducted followed by the proof test Batch No for safety check L C Upper Support
3. M Fun 2 To check all display segments work properly Fun 3 Contact your dealer for more informations Fun 4 To set Auto Power Off Function Two modes are available Default 4_ OFF O OFF Auto Power Off Function is disabled 4 OFF Scale will automatically turned off after 4 minutes unused 14 OPERATING INSTRUCTIONS 8 1 PLACING THE SCALE Hangthis scalewitha strong enough media where PS Lree Lrom RE Interference Vibration Lire direct sunlight and excessive moisture For safety reasons and best weighing result always hang this scale and lift a load vertically 8 2 POWER ON OFF THE SCALE Press ON to turn scale on Press OFF to turn scale off ZERO FUNCTION If ZERO INDICATOR does not appear when scale is unloaded press ZERO to reset weight displayed to Zero Refer to general specification table for maximum zero range 8 4 TARE FUNCTION 8 4 1 To Tare Off the Weight of a Container Apply a container to hook then press TARE to tare off the weight of it After the TARE is pressed the TARE INDICATOR appears J S 8 4 2 To Clear the Weight of a Container from memory Remove the container from hook then press TARE The tare indicator will go off indicating no container weight is resided in memory 8 5 PLACING A LOAD Always applyaloadtohook gently Sudden shock excessive force or overloading the scale may cause damage to the weight sensor inside It is a good practice to remove all
4. a reliable scale in which users can depend on for years Co come A w w Product Service Product Service CERTIFICATE No Z1A 06 08 54086 003 CERTIFICATE No Z1A 06 03 54086 002 Model s Type CS Series CCS 60 CCS 150 CCS 300 CCS 600 Holder of Certificate Universal Weight Enterprise CS 1T CS 2T CS 3T CS 5T CS 7 5T Co Ltd 2 5 Floor No 39 Pao Shing Road Hsien City 231 Taipei Hsien lt s oO ra ra gt jen cc cc LIJ LLJ O O x O oO ra ra cc cc LIJ Lid O lt q s x xz Ss S H a a LJ o HD HY TANGN Parameters Rated voltage _ 6 VDC accumulators 4 Ah and 10 Ah Rated current CCS 60 0 037 A CCS 150 0 034 A CCS 300 0 034 A CCS 600 0 034 A Certification Mark CS 1T 0 066 A CS 2T 0 066 A A CS 3T 0 067 A TOV CS 5T 0 067 A CS 7 5T 0 069 A Protection class Ill Degree of protection IP 20 indoor use Rated load CCS 60 max 60 kg CCS 150 max 150 kg CCS 300 max 300 kg i CCS 600 max 600 k Product Scales Measuring equipment CS 1T tn ko Digital Crane Scale CS 2T max 2000 kg CS 3T max 3000 kg CS 5T max 5000 kg ilu CS 7 5T max 7500 kg wo The product meets the requirements of the German Equipment and Product Safety Act The The crane scales are only usable with tested hooks Re Certification marks shown above can be affixed on the product The use of the GS Mark is and devises
5. A 06 03 54086 002 TEST REPORT MODEL Cao WEIGHT MASS ces es DISCREPANCY Kg READING ma aa VALUE Kg moe EFE zo E EF soo EF Kg moe EF zo EFEF 3 000 Sd The above test was conducted followed by the proof test Batch No for safety check L C Upper Support L C Lower Support Hanging Hook Hanging Ring QUALITY CONTROL DEPARTMENT UNIVERSAL WEIGHT ENTERPRISE CO LTD Authorized Signature 2 The above test was conducted followed by the proof test Batch No for safety check L C Upper Support L C Lower Support Hanging Hook Hanging Ring QUALITY CONTROL DEPARTMENT UNIVERSAL WEIGHT ENTERPRISE CO LTD Authorized Signature SE CS 7 5T CCS 60K PROOF TEST REPORT PROOF TEST REPORT REFERENCE NO UCG5 ISSUE DATE 4 REFERENCE NO UCS I55SUE DATE i Description of Safe Proof load Safe Proof load Serial No item Make Model Working Applied Working Applied amp Capacity Load Kg Kg Load Kg g 1 300 10 000T 7 500kg 5 0kg 60kg 0 02kg 7 500 10 000 The above test was conducted by Universal Weight EnterpriseCo Ltd s Quality Control Weight Enterprise Co Ltd s Quality Control an Department in accordance with TUV Certificate a te Department in accordance with TUV Certificate Teer No ZIA 06 03 54086 002 Te No ZIA 06 03 54086 002 The above test was conducted by Universal TEST REPORT TEST REPORT MODEL Co i 21 MODEL CCS 60K
6. ITY CONTROL DEPARTMENT UNIVERSAL WEIGHT ENTERPRISE CO LTD Authorized Signature 30 The above test was conducted by Universal Weight Enterprise Co Ltd s Quality Control tate Department in accordance with TUV Certificate Oa No ZIA 06 03 54086 002 TEST REPORT MODELSCS 2 1 WEIGHT MASS gt wej ada DISCREPANCY Kg WW ZERO POINT VALUE The above test was conducted followed by the proof test Batch No for safety check L C Upper Support L C Lower Support Hanging Hook Hanging Ring QUALITY CONTROL DEPARTMENT UNIVERSAL WEIGHT ENTERPRISE CO LTD Authorized Signature GAL CS 3T CS 5T PROOF TEST REPORT REFERENCE NO UCS ISSUE DATE PROOF TEST REPORT REFERENCE NO UCS ISSUE DATE gt 4 5 000 10 000 Cae oe 5 000 10 000 gt UUUEG LUKO 5000kg 2 0kG 5 000 10 000 Description of Safe Proof load Description of Safe Proof load Serial No item Make Model Working Applied Serial No item Make Model Working Applied 6 capacity Load Kg Kg amp capacity Load Kg Kg The above test was conducted by Universal Weight EnterpriseCo Ltd s Quality Control an Department in accordance with TUV Certificate Seer No ZIA 06 03 54086 002 TEST REPORT MODELSCS 31T WEIGHT MASS aa en DISCREPANCY Kg READING M W VALUE The above test was conducted by Universal Weight Enterprise Co Ltd s Quality Control tate Department in accordance with TUV Certificate eer No ZI
7. LO L1 Ia dE Prevent jolts torsionandoscillation e g by sloping appending of all kinds Be sure to prevent overloading the scales in excess of the stated maximum load minus any tare weight that may possible exist This could damage the scale risk of breakage Do not use the crane scaletotransport loads e g traveling crane Never operate the scale in hazardous locations The series design is not explosion proof Structural alterations may not be made to the scale This can lead to incorrect weighing results faults concerning safety regulations as well as to destruction of the scale Avoid sudden and jerky acceleration or decelerationofthe load riskofbreakage INSTALLATION INSTRUCTIONS 2 1 UNPACK this scale very carefully Check and make sure that the following items are included a This operation manual CS CCS series scale x 1 AC adaptor x l Wireless remote control x 1 option 0 QA O External battery pack x 1 option Contact your dealer if any item is missing 2 2 SECURING THE SCALE 2 2 1 This unit must be hanged via a strong media e g a wire rope or a metal hook to a firm support that can withstands at least 5 times of scale capacity 2 2 2 Make sure that the crane scale is hanged Vertically 2 3 POWER THE SCALE a This scale is powered by the built in rechargeable battery and orby anAC adapter 4 included An external battery pack is available a
8. ND INDICATOR When this indicator is on the pound weight unit is being employed This indicator may not be available in some certain countries KEYS ON REMOTE CONTROL OPTION 10 ZERO KEY Press this key to set weight to zero max zero range 2 of rated capacity Jk 11 TARE KEY Press this key to tare off the weight of a Container 12 MODE KEY Press this key to shift between weight units 13 HOLD KEY Press this key to hold release the current weight being displayed held 14 POWER KEY Press this key to turn the scale on off 12 INTERNAL FUNCTIONS 6 1 INTERNAL FUNCTION TABLE CCS CS 500 7 5T 1 Fun 1 Scale configuration setting and dealer Calibration C Be re check amen span value reading 4 Fun 4 Auto power off ed e E NOTE For dealer and authorized personnel only Inappropriate setting s will cause system failure Contact your dealer for more informati n or service 6 2 HOW TO ENTER THE REQUIRED FUNCTION MODE a Turn Scale off b Press and hold TARE then turn scale on Scale displays Fun 1 C Press TARE until the required function number appears d Press MODE j e Press MODE until the required setting appears Press TARE to confirm g Repeat stepctofforotherfunctionsetting or h Press ZERO to save settings and return to normal operation 6 3 INTERNAL FUNCTIONS DESCRIPTION Fun 1l Contact your dealer for more iNFOfMat L
9. Universal Weight Enterprise Co Ltd DIN EN ISO 9001 CS CCS SERIES ELECTRONIC CRANE SCALE OPERATION MANUAL READ THIS MANUAL BEFORE OPERATING THE SCALE Specificationsand functions subject tochange without prior notice CE OG November 2006 REV 6 o O JO UI B W D F m e M D Be O CONTENT CAUTION INSTALLATION INSTRUCTIONS SPECIFICATIONS KEYBOARD LAYOUT KEYS AND INDICATORS INTERNAL FUNCTIONS OPERATING INSTRUCTIONS TROUBLESHOOTING WARRANTY DAILY CARE AND MAINTENANCE TUV CERTIFICATES PROOF TEST REPORT CS 1T CS 2T CS 3T CS 5T CS 7 5T CCS 60K CCS 150K CCS 300K CCS 600K Oo O A DN 10 13 18 23 26 27 29 31 32 33 34 35 36 37 38 39 CAUT TON Never attempt to open this scale no user serviceable parts inside Remove all loads from hook when not in use Do not remove the wire rope stopper For safety reasons always apply it Before weighing check and make sure that all hanging load receiving elements devices are in good condition Crane scale is only suitable for hanging from a mechanical hook e g a crane hook Check whether the used crane hook or the lifting deviceissuitable forthe suspended load Make sure that there are no persons or objects under the load which could be injured or damaged The scale is not suitable for weighing a person Load the scale only in vertical traction direction Always avoid vibrations and horizontal forces
10. e have the correct calibration Contact your dealer OFF AUTOMATICALLY Is the AUTO POWER OFF function being utilized Disable the AUTO POWER OFF fune lIOn Is the LOW BATTERY sign on Insert a charged external battery pack or use AC adaptor 22 WIRELESS REMOTE CONTROL DOES NOT FUNCTION v ZS CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION Isthe distance betweenthe scale and the wireless remote control exceeding maximum transmission range Try againina shorter distance Is the battery of the wireless remote control low Change the battery with a new one Does the transmission frequency matches with the receiving frequency Contact your dealer For CS models only Is the antenna correctly attached to the scale Attach the antenna to the scale and Mery Again WARRANTY Warranty varies From Country to country In general all products carry a one year warranty from factory shipment If other consumer protection laws are applied please refer to your local dealer representative for more information The warranty only applies to product failures due to defective materials and or workmanship It will be rendered invalid if upon inspection it is found that the product was abused used in a way for which it was not designed mishandled placed in a hostile environment repaired by unauthorized personnel improperly installed or not adjusted in accordance w
11. iffer from country to country Specifications and functions subject to change without prior notice 6 7 DIMENSIONS FOR CCS mm KEYBOARD LAYOUT CS CRANE SCALE ZERO TARE Kg Lb CCS CRANE SCALE _ i lt T T P z 6 E EEE _ TARE LILIAN gt Kg ON zerg TARE MODE HOLD OF ccsa 600E KEYS AND INDICATORS 1 POWER ON KEY Press this key to turn scale on off For CCS models press this key to turn the scale on 2 HOLD KEY Press this key to hold release the current weight being displayed held 3 MODE KEY Press this key to switch between measurement units or to convert a weight reading into the other unit of measurement In Metric System Countries this key will be without any TUNCEETOR 4 TARE KEY Press this key to tare off the weight of a container or decrease value during function setting 5 ZERO OFF KEY Press this keytoset weight to zero orincrease value during function setting For CCS models press the off key to turn the scale off LO 6 ZERO INDICATOR When the weight detected is at true zero an arrow will appear and point at this sign 7 TARE INDICATOR When the tare function is being employed an arrow will appear and point at this sign 8 METRIC LOW BATTERY INDICATOR When this indicator is on the metric weight unit is being employed For CCS models low battery indicator appears when the battery needs recharging 9 POU
12. ith instructions given in this manual For service please contact your local dealer 24 DAILY CARE AND MAINTENANCE Do not open scale for any reason Contact your dealer for servicing Avoid exposing scale to direct sunlight or excess moisture Do not submerge scale inwater or drop scale Remove all loads from hook before transportation Clean the scale with a soft and damp cloth if necessary with mild detergent Do not use any harsh abrasive material violate solvent thinner or alcohol for cleaning Verify the accuracy of scale periodically Re calibrate the scale when needed NOTE In some countries calibration is 25 restricted to be done by qualified or authorized agent only Contract your dealer for more information Ifthehanginghookorthehangingringwears down due toattritionor appears defective such as cracks or a change in shape stop the use immediately and send it to an authorized dealer for repairs or for the replacement of the part before resuming usage Store scale in a dry and cool place Charge the battery once every 3 months when not in use in order to keep the battery EUNGETONM properly ZO T V CERTIFICATES We at UWE value quality and safety above all for our scales Therefore each of our CS and CCS models has undergone rigorous TUVtest No Z1A 06 03 54086 QO2 TO ensure tts sSarety and relrvability before it is Shipped from the factory Our mission statement is to bring
13. loads from hook when not in used This would prolong the lifetime of weight sensor 8 6 WEIGHING FUNCTION a Before weighing make sure that the Zero Stat s SIgn ESO b Press MODE until the required weight unit appears C Apply subject matter to hook and the weight of it is displayed d For best weighing result refer to general specification table LOr recommended minimum weight to be applied 16 00 7 HOLDING THE WEIGHT BEING DISPLAYED a Press HOLD to hold the weight being display For accuracy considerations only press HOLD when weight is stable b After HOLD is pressed the flashing weight value appears c To release weight value being held press HOLD again 8 8 AUTO HOLD FUNCTION This function provides a smart way to reduce the waiting time for stable weighting While the weight is placed on the hook an average weight value will be calculated and held on the display for few seconds depending on the Auto Hold Time Period setting Auto Hold Time Period setting l Press HOLD key for about 2 seconds the display will read Hod _0 2 Press the HOLD key to increase the time DEFIOC FOR op Oor 6 107 EAr 15 17 20 sec in sequence 3 Choose the time period then wait for about 5 sec it will be converted to normal operation automatically 17 8 9 SHIFT BETWEEN DIFFERENT WEIGHT UNITS Press MODE to shift different weight units NOTE The pound unit may be not available in certain cou
14. ntries 8 10 SWITCHING BACKLIGHT ON OFF Method 1 During operating process the backlight can be switched ON OFF by pressing the MODE key to shift tothe desired Status Method 2 When unloaded weight 0 press and hold the ON ZERO key for about 2 seconds to set backlight ON OFF 8 11 RECHARGING THE SCALE 8 11 1 When low battery signal appears insert a charged external power pack or apply the AC adaptortorechargethebattery Failure in doing so may cause irrecoverable damage to the rechargeable battery 8 11 2 Low battery signal is represented by either case of the follows depends on operating status 8 11 2 1Lowbattery is detected when power on 18 Scale shows LOBAT after self test down count but displaying zero weight 8 11 2 2 Low battery is detected during operation Weight display flashes once every 5 seconds 8 12 REMOTE CONTROL a Pressingthecorresponding key onthe remote control Can attain Same contro results NOTE All internal function settings can only A gt be achieved through scale panel keys Operationdistance fromCSscaletowireless remote control is 10 meters unobstructed Operation distance from CCS scale to wireless remote control is 6 meters unobstructed When remote control distance decreases change the battery located inside the wireless remote control Unique radio frequency is assigned to specified unit Never change DIP switch setting of the wireless remote contr
15. ol TROUBLESHOOTING SCALE CANNOT BE TURNED ON V CHECK ACTION Is the built in rechargeable battery charged Rechargethebattery forat least 8 hours during first time use or utilize the AC adaptor ZERO WEIGHT CANNOT BE ATTAINED WHEN TURNED ON v CHECK ACTION V CHECK ACTION V CHECK ACTION Is the scale hanged vertically Check and try again Is any load applied to the hook Remove all loads from hook Turn scale off and turn on again Isthescaleaffectedbyairflow vibration or RE interference Place scale away from all disturbances and try again 20 RATED CAPACITY CANNOT BE ATTAINED v CHECK ACTION CHECK ACTION ES TARE funeeion being ubaliwed Removeall loads fromhook press TARE and try again SCALE DISPLAYS 00000 Is the scale overloaded Remove all loads from hook immediately and check again SCALE DOES NOT WEIGH CORRECTLY v FA CHECK ACTION CHECK ACTION CHECK ACTION Is the correct weight unit being utilized Select the correct weight unit Ismin weight appliedto scale Refer to General Specifications FOR recommended min load applied and try again Is the load lifted vertically Remove all loads and retry V CHECK ACTION V CHECK ACTION SCALE TURNED V CHECK ACTION V CHECK ACTION Isthescaleaffectedbyairflow vibration or RE interference Place scale away from all disturbances lt Does the scal
16. permitted until the listed date the use of the TUV Mark is unlimited unless it is cancelled See amp also notes overleaf w u Tested EN 61010 1 2002 lt according to EN 13155 2003 soweit anwendbar MPA PA 52210 01 T TE Test report no 70085483 Ta pa Factory ies 54086 ce GS Mark valid until 2010 10 20 co u LJ o T gt 2 lt Date 2006 03 06 LAT lt m Page 1 of 2 ki Page 2 of 2 amp c Ld N TUV Product Service GmbH TUV SUD Gruppe Zertifizierstelle Ridlerstrasse 65 80339 M nchen Germany N TUV Product Service GmbH TUV SUD Gruppe Zertifizierstelle Ridlerstrasse 65 80339 M nchen Germany CS 1T PROOF TEST REPORT REFERENCE NO UCS ISSUE DAT gt 4 Safe Proof load Serial No Description Working Applied Load Kg S 1t 1 000kg 0 5kg CS 2T PROOF TEST REPORT REFERENCE NO UCS ISSUE DATE Description of Safe Proot load Serial No item Make Model Working Applied amp capacity Load Kg CE 2T 2 000kg 1 0kg The above test was conducted by Universal Weight EnterpriseCo Ltd s Quality Control an Department in accordance with TUV Certificate oer No ZIA 06 03 54086 002 TEST REPORT MODEL CS 1T WEIGHT MASS aa en DISCREPANCY Kg NSS ZERO POINT VALUE The above test was conducted followed by the proof test Batch No for safety check L C Upper Support L C Lower Support Hanging Hook Hanging Ring QUAL
17. s option b Check and make sure that the voltage of the AC adaptor suppliedmatches withthevoltage of the main output Ca Insert the output plug Of AC adaptor firmly into the DC input jack of scale The DC input jack is located underneath the back of the scale d Before first time use charge the built in rechargeable battery for at least 8 hours oruntilthe charging indicatorturns green e For safety reasons do not share the same mains outlet with other apparatus 2 4 OPTIMAL INSTALLATION REQUIREMENTS For optimal results it is recommended that this product should be installed ina location free from corrosive gas dust and electronic interference SPECIFICATIONS DIMENSIONS FOR CS mm Model Capacity pane ten Recommended Min 2 5 ecs 5o co 120 00 2 0 05 0 4kg i ccs 300 300 600 0 1 0 2 zwa ai ccs 600 600 1206 0 2 0 5 aka 106 Power By Built in Rechargeable Battery and Gs Somos AC Adaptor output DC15V 500mA CS AC Adaptor output DC9V 500mA CCS Hook Type Free rotate type for CCS models and CS models with capacity of 3000kg or below Fixed type for CS models with capacity oT and above Maximum 2 of Rated Capacity eae Wireless or Cable Remote Control A BUG Bi CS 10T 15T DA External Battery Pack 0 p NS a 180 a omnes To comply with the law of certain countries the pound unit may be disabled AC Adaptor might d
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