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1. coner 32 The ROM Relay Output Module ccccccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 37 Terminal DESIGNATIONS e 43 Appendix A Configuring the Data Logger cccccccccccceceeeeeeeeeeeeeeeeeeeeees A 1 Appendix B Upgrading Interface Module Firmware and Web Pages A 3 Appendix C NCS Security Overview c ceeeseeeeeeeeeeeeeee A 5 Appendix D MODBUS TCP Support c cceseeeeeeeeeeeneee A 7 Appendix E Loading a Custom Curve File A 10 Appendix F Hot Swapping a NET Concentrator Module A 12 Appendix G File Management eeeeeeee eere eeenen nennen A 13 ird o A 13 2 The Interface Solution Experts The NET Concentrator System This is the user s manual for the Moore Industries NET Concentrator System NCS a modular family that provides a link between dispersed field mounted process monitoring control equipment and the control room The NCS transports just a few or hundreds of process signals between the field or plant floor and your control room on a single communications network The NET Concentrator System is any combination of one Interface Module with one or more I O modules If there are multiple Interface Modules on one network the individual Interface Module
2. Module Back View Keying Hole Keying Post Note A new NCS module will only work with an identical type of base For example you cannot place an AIM module into a base that previously held a TIM the new module must replace an identical older module Appendix G File Management This section describes the File Management capability which enables you to save and apply saved configu rations to numeorus units To Save a File Set the parameters you wish to save as a file and click Commit Once you have done this click the Save File button and assign a name to the file In the window that appears click the Save button To Load a File To retrieve or reapply a saved configuration click the Load File button and select the correct file name In the window that appears click the Load button Deleting Saved Configurations To delete a previously saved configuration access your system s FTP site Open the cfg folder and then select and delete the files you no longer need Refer to Appendix C for instruction regarding access of the assosciated FTP site NCSEM NET Concentrator System with Ethernet Interface Customer Service If service assistance is ever required for one of the NET Concentrator Modules in your application refer to the back cover of this manual for the telephone num bers to Moore Industries STAR Center customer ser vice department If possible make a note of the model number of the offend
3. FAX 86 21 62490635 INDUSTRI ES Australia sales 9 mooreind com au The Netherlands sales mooreind nl United Kingdom sales 9 mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair c The name and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Ship the equipme
4. 5 year 0 026 Voltage by adjusting filter time constant from 0 30 seconds Ripple Current 10mV peak to peak measured across a 250ohm load resistor Voltage 50mV peak to peak maximum Load Capability Current 0 10000hms source 42V maximum sink 1500ohms lost communication with the Interface Module or upon receiving invalid primary variable data Power Supply Power is supplied by the Interface Module 4W maximum Diagnostic Information Refer to Appendix D Table A 8 1 year 0 066 Voltage 0 5mA 2000 Status One red green LED per 3 year 0 11 ohms minimum load and Fault channel indicates proper 5 year 0 15 Output Limiting Indicators channel operation green or Isolation 500Vrms continuous from channel to channel from each channel to case and from each channel to terminals of other attached NCS modules will withstand 1000Vrms dielectric strength test for one minute with no breakdown from each channel to case and from each channel to terminals of other attached NCS modules Scan Time The time required for the Interface Module to access process variable and status data from all four channels of the AOM is 16ms Current output is guaranteed up to 21 6mA or 10 of full scale above the programmed full value and limits at 23 6mA Voltage output accuracy is guaranteed up to 10 5V or 5 of full scale above the programmed full value and limits at 11 0V Load Effect current outputs
5. 0 01 of span from 0 to maximum load resistance on current output Output Failure Mode Outputs are programmable to either Ambient Conditions that the channel is in a fault condition red Operating Range 40 C to 85 C 40 F to 185 F Storage Range 40 C to 85 C 40 F to 185 F Ambient Temperature Effect 0 01 of maximum span C Relative Humidity 0 95 non condensing RFI EMI Protection 20V m 20 1000MHz 1kHz AM when tested according to ENC61000 4 3 1996 Response Time Weight 765 g 27 oz 50ms to 90 of final value on a step input Specifications and information subjectto change without notice Figure 15 AOM Dimensions RIGHT SIDE AOM FRONT LEFT SIDE 83mm 3 3 in 70mm 2 8 in 28 The Interface Solution Experts The CPM NET Concentrator System Power Module An Interface Module can only power two I O modules the CPM provides additional power allowing up to eight I O modules of any type to be attached to one Interface Module An EIM can support a maximum of sixteen modules in which case two CPM modules would be required for power This forms a fully populated system Note The EIM Interface Module provides power for up to two I O Modules If more than two I O Modules will be connected to the Interface Module a CPM Concentrator Power Module is required It works in conjunction with the EIM to power stations of up to eight I O Modules However the CPM will only
6. 3 timing components 1 Network Communication Time Depends on network architecture and traffic For a PC locally networked to an NCS station this time is negligible 2 Scan Time Time required by the EIM to scan real time data in all I O modules within an NCS station see Module Scan Time specification for each I O module type and add times for each I O module in the NCS station 3 Signal Response Time Time to convert between physical I O and digital signals see specification for specific I O type Specifications and information subject to change without notice Connecting the EIM to the Network Connecting the EIM to the Ethernet network involves Making the Connections and Configuring the EIM Web Server To access real time data using Modbus com EIM Ethernet Interface Module Performance continued Status and Fault Indicators mands instead of the web server see Appendix D MODBUS TCP Support OPC Server Allows PC based software packages to access data from the Ethernet Interface Module Upon initiation automatically polls the local intranet and automatically identifies available I O modules and individual channel tagnames Isolation 500Vrms continuous and will withstand 1000Vrms dielectric strength test for one minute with no breakdown between power input Ethernet port case and terminals of other attached NCS modules Power Supply 20 30Vdc 3 5W maximum Diagnostic Data Refer to
7. C 0 0002 C 238 to 2498 F 72 F 0 54 F 454 to 2534 F 0 005 of reading 170 to 1000 C 35 C 0 25 C 270 to 1013 C 0 00026 C 0 005 274 to 1832 F 63 F 0 45 F 454 to 1855 4 F of reading 170 to 400 C 35 C 0 25 C 270 to 407 C 0 0001 C 274 to 752 F 63 F 0 45 F 454 to 764 6 F 0 005 of reading 0 to 1760 C 50 C 0 55 C 50 to 1786 C 0 00075 C 0 005 32 to 3200 F 90 F x0 99 F 58 to 3246 8 F of reading 0 to 1760 C 50 C 0 55 C 50 to 1786 C 0 00075 C 0 005 32 to 3200 F 90 F 0 99 F 58 to 3246 8 F of reading 400 to 1820 C 75 C 0 75 C 200 to 1836 C 0 0038 C 752 to 3308 F 135 F 1 35 F 392 to 3336 8 F 0 005 of reading 130 to 1300 C 45 C 0 4 C 270 to 1316 C 0 0003 C 202 to 2372 F 81 F 0 72 F 454 to 2400 8 F 0 005 of reading 0 to 2300 C 100 C 0 8 C 0 to 2338 C 0 00043 C 0 005 32 to 4172 F 180 F 1 44 F 32 to 4240 4 F of reading The Interface Solution Experts 17 NCS AIM NET Concentrator System Analog Input Module The AIM Analog Input Module The Analog Input Module AIM of the NCS family iso lates and conditions four analog signals and relays in put information to the Interface Module Installing the AIM Installation consists of physically mounting the unit completing the input connections and grounding the unit Mounting The AIM is designed to snap easily onto 32mm
8. CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will atits option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application install
9. File of this manual You can view status of the data logger whether it is running or not and the number of records in the log by clicking View Logger Status from the Data Logger menu Note Files cannot be downloaded or accessed while the data logger is writing to them The Interface Solution Experts A 1 NCSEM NET Concentrator System with Ethernet Interface Accessing a Data Logger File The EIM s Data Logger saves data in text format To access this file follow the instructions below Note Before attempting to retrieve the data log as a file ensure that you logon with the appropriate security rights For information on security rights refer to Appendix C 1 Selectthe Configure Data Logger option from the Data Loggermenu 2 If the data logger is running stop it by clicking the Stop button Note The data logger must be stopped in order to retrieve the data log as a file 3 Click the Save Data Log Locally hyperlink 4 Atthe File Download box select whether to Open or Save the file to another location Figure A 1 Data Logger Sample Data prp m E uu E er c e mm 1 Record IndLog Date Log Time Device Channel Value Tag EA 1 21 Mar06 17 46 34 2 5E 05 Mad 1 Ch 221 Mar0B 17 46 34 3 21 Mar 06 17 46 34 4 21 Mar 06 17 46 34 5 21 Mar 06 17 46 35 B 21 Mar 06 17 46 35 7 21 Mar 06 17 46 35 8 8 21 Mar 06 17 46 35 10 9 21 Mar06 17 46 35 10 21 Mar 06 17 46 35 2 5E 05 Mod 1 Ch 2 5E
10. Filter 50Hz 60Hz Input Configuration Broken Wire Detection Measurement RTD z Iv Enabled Soneor Platinum 3850 Py input On Failure Resistance m zl c Hold Last Preset Connecti on awie E Predefined Value 200 000 Units legc E Input Scaling Input Ranging l Enabled Limits 240 to 960 Deg C Lower Scaled Value Minimum Span 10 Deg C Lower Range Value Poo E Upper Range Value roo Custom Curve Capture Lower Capture Upper T Enabled Ambient Temperature Custom Engineering Units I7 Enabled Units descr ECY Ambient Temp Input On Failure Sensor Trimming Disabled Trim Enable C Hold Last Preset Predefined Value 150 000 Commit Cancel Copyright 1999 2006 Moore Industries International Inc All rights reserved fe EOD Hep internet amp The Interface Solution Experts 15 NCS TIM NET Concentrator System Temperature Input Module Specifications TIM Temperature Input Module 4 Channels Up to Eight Per Interface Module Performance Input Ranges See Table 2 Accuracy See Table 2 Reference Junction Compensation Accuracy 0 25 C Input Resolution 20 bit Stability of max span RTD 1 year 0 013 3 year 0 023 5 year 0 029 Thermocouple 1 year 0 0084 3 year 0 015 5 year 0 019 Isolation 500Vrms continuous from channel to channel from each channel t
11. Interface Solution Experts Home Process Status 1 0 Modules Interface Module Data Logger Security Logout Help Server Name EIM Server Location Net Concentrator System Server Time 01 Jan 1970 00 49 16 Connected I O Modules 6 Error s 00 An error occurred in one of the attached I O modules See the Process Status page for more details 10 The Interface Solution Experts The TIM Temperature Input Module The Temperature Input Module TIM of the NCS family isolates and conditions up to four temperature signals and relays temperature information from these inputs to the Interface Module Installing the TIM Installation consists of physically mounting the unit completing the input connections and grounding the unit Mounting The TIM is designed to snap easily onto 32mm G type EN50035 or 35mm Top Hat EN50022 DIN rails Snap the TIM onto the DIN rail to the right of the NCS module then slide it along the rail until the DB25 connectors on the side of the TIM connect completely with the unit to its left See Figure 7 for illustration Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded The NCS individual module bases are mechanically grounded when installed onto the DIN rail Be sure the DIN rail is connected to a system safety earth ground before making any other connecti
12. administrator account is root with a password of pass word When the NCS Home Page is displayed click on Security then any of the options you wish to change Log out when you are finished Resetting Interface Module Passwords The Password function is a valuable security tool but can be troublesome when the password is lost forgot ten or erroneously set If you cannot access the Interface Module s web server because of a missing password there are two options NCSEM NET Concentrator System with Ethernet Interface First try to log on using the default administrator username of rootwith the password of password This may have already been replaced by your current administrator password If that is the case you will need to reset the passwords using the following steps Note All previously setup user accounts will be deleted when you reset the password jumper 1 Remove power cables from the Interface Module to power down the unit 2 Remove the right side panel as viewed from the front of the unit from the Interface Module by removing the side panel screws 3 Place the password jumper on both pins as illustrated in Figure A 2 under the Passwords Reset Disabled illustration and power up the Interface Module 4 Powerdown the Interface Module and remove the password jumper placing it back on the jumper as shown in the Passwords Normal Enabled illustration Replace the side panel and power up the module It
13. box causes the TIM to measure the temperature atthe Reference Junction Compensation RJC sensor and causes the attached Interface Mod ule to scan this value from the TIM The temperature is stored in a modbus register titled Ambient Tempera ture and cannot be accessed through the web server To access this register refer to Appendix D MODBUS TCP Support File Management If you will be using a common configuration within your NCS system you can create a configuration and save it to a file so that you can load it into your next chan nel or module Refer to Appendix G File Management for details Broken Wire Detection Checking this causes the TIM to perform continuous sensor diagnostics monitoring the sensor and sending the output upscale or downscale during a failure PV Input On Failure Select how your input value reacts upon a failure Se lecting Hold Last maintains the value last read before the failure To display a user selected value click the Preset button and then enter the value into the Pre defined Valuetext box The unit displayed will depend upon the nput Type that you have chosen The Interface Solution Experts 13 NCS TIM NET Concentrator System Temperature Input Module Input Scaling Input Scaling allows you to take the input and convert it to a different range For example you take a chan nel with a 0 1000 C range and scale it to 0 100 C now when the input is 734 C it is relayed to the Int
14. com United States info miinet com Belgium info 9 mooreind be China sales mooreind sh cn Mi M OORE Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62491499 FAX 86 21 62490635 INDUSTRI ES Australia sales 9 mooreind com au The Netherlands sales 9 mooreind nl United Kingdom sales 9 mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 2007 Moore Industries International Inc Information and specifications subjectto change without notice 288 701 05A
15. completely with the unit to its right The Interface Solution Experts 5 NCS EIM NET Concentrator System Ethernet Interface Module Making the Connections The EIM requires only three basic connections power communication and input see Table 1 Connect a 24Vdc power source an Ethernet cable connected to your network and I O modules as shown in Figure 4 Figure 4 NET Concentrator System Connection Diagram EIM Inputs Outputs 1 0 Module Ethernet connection from Ethernet switch To install the power supply into the terminals insert a small flathead screwdriver into the pry slot open wire terminal and place wire The wire gauge requirement for NCS system modules is 12 28AWG Network Connection Install the EIM onto your Ethernet process network using a cat 5 cable with an RJ 45 connector to con nect the EIM to an Ethernet switch or hub Note Hubs allow all network traffic through This can over whelm connected process instruments on a heavily utilized network Switches allow only broadcasts and traffic directed to attached devices It is recom mended that switches be used in process networks instead of hubs CE Conformity Installation of any Moore Industries product that car ries the CE compliance marking Commission Electro technique must adhere to their respective installation guidelines in order to meet the requirements set forth in applicable EMC Electromagnetic Compatibility direct
16. from each channel to terminals of other Figure 20 DIM Dimensions DIM FRONT RIGHT SIDE LEFT SIDE 83mm 3 3 in 5 4 in 36 The Interface Solution Experts The ROM Relay Output Module The Relay Output Module ROM accepts information from the NCS and outputs it to either four or eight independently configurable relay signals Installing the ROM Installation consists of physically mounting the unit completing the output connections and grounding the unit Mounting The ROM is designed to snap easily onto 32mm G type EN50035 or 35mm Top Hat EN50022 DIN rails Snap the ROM onto the DIN rail to the right of the NCS unit then slide it along the rail until the DB25 connectors on the side of the ROM connect com pletely with the unit to its left See Figure 21 for illustration Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded e The NCS individual module bases are mechanically grounded when installed onto the DIN rail Be sure the DIN rail is connected to a system safety earth ground before making any other connections All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair technique Shields are to be connected to an earth or safety ground near the unit itself The maximum length of unshielded inp
17. higher numbered MODBUS register will hold the most significant word A 6 The Interface Solution Experts MSW of the 32 bit value For MODBUS clients that support swapped floating point the NCS demo pro vides a setting to change the default word order using the MODBUS Properties page of the web server Reading Device Status Diagnostic data is read using MODBUS function codes 1to 4 Each 16 bit status register will be one MODBUS integer register accessible using function codes 3 or 4 When using function codes 1 or 2 the 16 status register bits are mapped to 16 consecutive cells with the status register s least significant bit in the lowest addressed cell Communicating with NET Concentrator Modules At startup the Interface Module will perform an initial ization sequence to detect all connected NCS I O modules If it recognizes the connected device it will mark the module as active in preparation for data scanning After detecting connected NCS modules the Interface Module will begin continuous polling for the current process variable and status of each module The returned data is stored locally by the inteface module for access by the web server or the MODBUS TCP server Interface modules continuously poll all connected I O modules NCSEM NET Concentrator System with Ethernet Interface Table A 2 MODBUS Register Definitions Variable Name Register Reference Number of MODBUS Function Data Registers Code Type Pr
18. is now ready for use 5 Start the Web Server and use the administrative account with a username of root and a password of password to access the system and make any necessary changes A guest account with the username of guest and a password of password is also available for use Figure A 2 Password Jumper Location Password Jumper Reset Normal Disabled Enabled The Interface Solution Experts A 5 NCSEM NET Concentrator System with Ethernet Interface Appendix D MODBUS TCP Support Each NCS Interface Module is designed to be ac cessed using either a supplied OPC server or MODBUS communication Directions for connecting to the OPC server can be found in the installation sec tion for your Interface Module The section below sup plies all of the information necessary to reference the Modbus register map and program a generic MODBUS TCP OPC server or other MODBUS TCP master MODBUS TCP is supported according to the docu ment Open Modbus TCP Specification release 1 0 29March1999 Schneider Electric The MODBUS reg isters allow access to process variable data and sta tus information See Table A 2 for a complete list of available MODBUS Registers Reading Primary Variables Process variables are read using MODBUS function code 3 or 4 Each 32 bit floating point process vari able will be mapped to two MODBUS registers the lower numbered MODBUS register will hold the least significant word LSW andthe
19. order to save the in formation Therefore you will need to assign a file name and location for the modified spreadsheet on your local PC or network If you choose to Save the file when opening you may make whatever changes are needed and save them directly to the file in its present location No changes that you make will be saved directly to the EIM s data logger 6 Saving the spreadsheet to a different location brings you back to the webpage once downloading has completed If you selected to Open the file you may use the Go To drop down menu to navigate back to the desired page Appendix B Upgrading Interface Module Firmware and Web Pages As more options become available for the Interface Module you may want to upgrade the Web Server Follow the instructions below to perform this function In order to acquire the latest upgrade files contact the factory Generally these files are sent via email ina zip file that you may use to install and upgrade your system Table A 1 Necessary Equipment for EIM Server Upgrade Device Description FTP Communication Software FTP client Installed EIM Server See Connecting the EIM MII Web Page Files Contact MII for more information Default username is Root and password is Password EIM Administrator Level Username amp Password Caution Ensure that you are upgrading a version of the EIM that is still supported by Moore Indus
20. remove the old module from the terminal base and snap in the new one Programming a New Module The NCS uses the configuration present in the new module If the new module has the same configuration as the one being replaced nothing else needs to be done If not the new module must be programmed using the directions in the configuration section of the manual that applies to the module being installed Removing the Old Module Begin by taking a small flathead screwdrivers and in serting it under the base clip as shown in Figure A 5 With the base clip pulled away pull the module out from the base Figure A 5 Removing the Old NCS Module Step1 Gently pull base clip away from base Base Clip Step 2 With base clip pulled away pull module out from base Ss A 12 The Interface Solution Experts Snapping in the New Module Check to see that the keying post shown in Figure A 6 will line up properly with the keying hole in the bottom of the module If it does not rotate the module 180 If it still does not line up the module is of the wrong I O type The new module must be of the same type as the previous module Slip the new module into the base that the old one was removed from Push firmly into position The lights on the face of the input output module should glow as the unit powers up Your new NCS module is now in service Figure A 6 Snapping in the New NCS Module Base Internal View
21. the system parameters of the Interface Module a System Information Lists the EIM server informa tion and displays the amount of storage space left in the EIM b System Time Displays the current system EIM time and allows you to manually set the time use the time of the PC viewing the web page workstation and enable the EIM to use a network time server by enter ing the time server s IP address The time server must be SNTP compatible c Modbus This determines how a MODBUS system responds to the longer 32 digit data strings It will either read the first 16 digits then the second 16 dig its or vice versa If the floating point data displayed on your MODBUS Master appears incorrect switch the floating point word order d Web Data Display Allows you to view and change the rate at which the web server updates infor mation Update Rate and the resolution of displayed numeric data Precision Select the desired value in the appropriate parameter and click the Update button e ISaGRAF The ISaGRAF page of the interface module allows you to start or stop ISaGRAF and also to verify whether status is Running or Stopped This enables you to temporarily disable any logic that is controlling the I O modules so that you may perform loop test and trimming functions in the AOM and ROM modules 5 DataLogger The Data Logger screen allows you to manipulate the data log of the Interface Module It resides in RAM and is a circular b
22. where you can view and change all network settings Click OK when you are finished The Interface Solution Experts 7 NCS EIM NET Concentrator System Ethernet Interface Module The station will change the settings and respond with a message indicating that the system will reboot in 10 seconds If you receive an error you may have not specified the correct username and password or have an incorrect setting in the network window Note that the new settings do not appear in the NAC utility list window To view the new network settings click Find All in the NAC utility after the system is rebooted Connecting to the EIM Station Once the EIM station is configured for your network you can use a web browser to test the station Open Internet Explorer and type the IP address of the sta tion into the URL bar Using the example from Figure 5 you would type hitp 169 254 8 20 If the station is in Open security mode the Home page will appear If the station is in Closed mode you must supply an account name and password to access the web pages and an administrator level account is re quired to change network settings Note The EIM has a default security setup of Open no password is required to access any levels of the soft ware You can also connect to the station using a FTP client tool Simply open a FTP connection to the station using its IP address as the site address The same username and passwords apply as fo
23. 05 Mod 1 Ch 3 7E 05 Mod 1 Ch 3 7E 05 Mod 1 Ch 7 AE 05 Mod 1 Ch 7 4E 05 Mod 1 Ch 7 AE 05 Mod 1 Ch 8 BE 05 Mod 1 Ch 8 BE 05 Mod 1 Ch 3 HA 8 6 9 12 11 21 Mar 06 17 46 35 7 4E 05 Mod 1 Ch 13 1221 Mar06 17 46 35 7 AE 05 Mod 1 Ch na 13 21 Mar 06 17 46 35 5 2E 05 Mod 1 Ch ns 14 21 MarO6 17 46 35 6 2E 05 Mod 1 Ch e 15 21 Mar 06 17 46 36 1 2E 05 Mod 1 Ch az 16 21 Mar 06 17 46 36 1 2E 05 Mod 1 Ch 18 17 21 Mar 06 17 46 36 2 5E 05 Mod 1 Ch 19 18 21 Mar 06 17 46 36 19 21 Mar 06 17 46 36 20 21 Mar 06 17 46 36 21 21 Mar 06 17 46 36 22 21 Mar 06 17 46 36 23 21 Mar 06 17 46 36 24 21 Mar 06 17 46 36 25 21 Mar 06 17 46 37 26 21 Mar 06 17 46 37 27 21 Mar 06 17 46 37 28 21 Mar 06 17 46 37 29 21 Mar 06 17 46 37 30 21 Mar 06 17 46 37 31 21 Mar 06 17 46 37 M 4 gt gt I EIMDataLog Ready 2 5E 05 Mod 1 Ch 4 9E 05 Mod 1 Ch 4 9E 05 Mod 1 Ch 7 AE 05 Mod 1 Ch 7 4E 05 Mod 1 Ch 4 9E 05 Mod 1 Ch 7 4E 05 Mod 1 Ch 7 4E 05 Mod 1 Ch 3 7E 05 Mod 1 Ch 3 7E 05 Mod 1 Ch 1 2E 05 Mod 1 Ch 1 2E 05 Mod 1 Ch 2 5E 05 Mod 1 Ch 2 5E 05 Mod 1 Ch SEES A 2 The Interface Solution Experts 5 The spreadsheet opens as a csv file in Microsoft Excel you are able to make any modifications or changes that you require If you select to Open the spreadsheet directly from the webpage and make any changes to data you will need to perform a Save As function in
24. AIM Dimensions RIGHT SIDE AIM is 16ms Fault Response Time 60ms Indicators Input Impedance Current 20ohms Voltage 1Mohm Ambient Maximum Input Conditions Overrange Current 100mA Voltage x30V Power Supply Power is supplied by the Interface Module 4W maximum Input Filter User Programmable for 50Hz or 60Hz noise rejection Linearization Capability Custom curve tables can be configured with up to 128 points using Internet Explorer web pages or PC based software Transmitter Excitation 21V 24mA excitation for powering a 2 wire transmitter Diagnostic Information Refer to Appendix D Table Performance variable and status data Status One red green LED per continued from all four channels of the and channel indicates proper channel operation green or that the channel is in a fault condition red Operating Range 40 C to 85 C 740 F to 185 F Storage Range 40 C to 85 C 40 F to 185 F Ambient Temperature Effect 0 01 of maximum span C Relative Humidity 0 95 non condensing RFI EMI Protection 20V m 20 1000MHz 1kHz AM when tested according to ENC61000 4 3 1996 Common Mode Rejection 100dB 50 60Hz Normal Mode Rejection Current 60dB typical 8 10mA peak to peak Voltage 60dB typical 91V peak to peak A 7 50 60Hz Weight 562 g 19 8 oz AIM FRONT LEFT SIDE 5 4 in The Interface Solution Experts 23 NCS AOM NET Concentrat
25. Appendix D Table A 3 READY Green LED indicates the device has initialized and is running properly STATUS Red Green LED normally green turns red when fault conditions within the EIM are detected LINK Green LED indicates a network link is present Mounting Status and Fault Indicators continued Data Logger Ambient Conditions Weight RX Receive Status Green LED flashes as information is received TX Transmit Status Green LED flashes as information is transmitted Records up to 64 000 time stamped data points 1000 data points 18 000 with 512k BBRAM option held in battery backed RAM BBRAM minimum sample period 100msec maximum sample period 24 hours Real Time Clock RTC with non volatile memory time stamp data measurement parameters are software configurable Operating Range 40 C to 85 C 40 F to 185 F Storage Range 40 C to 85 C 40 F to 185 F Relative Humidity 0 95 non condensing RFI EMI Protection 20V m 20 1000MHz 1kHz AM when tested according to EN61000 4 3 1996 Shock and Vibration As defined by SAMA PCM 31 1 field mounted category 493 g 17 4 oz The EIM is designed to snap easily onto 32mm G type EN50035 or 35mm Top Hat EN50022 DIN rails Snap the EIM onto the DIN rail then snap addi tional NCS modules onto the DIN rail to the right of the EIM and slide together until the DB25 connectors on the side of the EIM connect
26. Client software lists for your Interface Module Once you have accessed the NCS configuration soft ware click on I O Module then Configure Temperature Input Module This will display the screen shown in Figure 8 Configure the parameters listed on the screen and when you are finished press Commit Current Channel The TIM accepts four different temperature inputs and uses a Separate channel for each Select the channel you wish to program Channel Disabled Checking this box will cause the TIM and its associ ated Interface Module to ignore the selected channel allowing you to use less than all four channels without receiving error messages Tag Name Assign tag names or descriptors to process vari ables The Process Status page will display the data next to the respective process variable tag These tags can also be read by the EIM OPC Server and can therefore be used to access process data in the EIM when configuring an OPC client NCS TIM NET Concentrator System Temperature Input Module Input Configuration This programs the type of input that the TIM will re ceive Different measurement types require different parameters to be programmed When a measurement type is selected other parameters may become red indicating that these parameters must be programmed Input Ranging Allows you to either input or capture the upper and lower ranges that you want to have measured Ambient Temperature Checking this
27. G type EN50035 or 35mm Top Hat EN50022 DIN rails Snap the AIM onto the DIN rail to the right of the NCS unit then slide it along the rail until the DB25 connectors on the side of the AIM connect completely with the unit to its left See Figure 10 for illustration Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded The NCS individual module bases are mechanically grounded when installed onto the DIN rail Be sure the DIN rail is connected to a system safety earth ground before making any other connections All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair technique Shields are to be connected to an earth or safety ground near the unit itself The maximum length of unshielded input and output signal wiring should be 2 inches 18 The Interface Solution Experts Input Connections After mounting it is time to connect the analog inputs to the AIM Since the AIM receives power from the connected Interface Module only the analog inputs need to be connected Figure 10 shows the connec tion diagrams for an AIM The wire gauge requirement for NCS system modules is 12 28AWG Hot Swapable I O Modules Should an Input Output Module need to be replaced simply program a new module remove the old module from the mounting
28. LU moore INDUSTRIES NC SEIM with Ethernet Interface o 7 ES e t MET Qe en c ey c oO o S Qo gt S O yw i Zz S PLANT DESK NET Concentrator System NCS Table of Contents The NET Concentrator System eeeeeeeeeeeeeeeee nennen nennen nnn nn 3 ADOS Manual iacasssiaeegucen sn urada aa aat Rena pas qd ageidan a edente E pan p ie EEEE o 3 The EIM Ethernet Interface Module 4 Specifications EIM 1eeeeeee eee esee eene e nennen nennen nnmnnn nnna 5 Connecting the EIM to the Network eeee eese eeeeeee 5 PAESE IN UREN RE TE ETT E P TETTE 5 Making the COMMECIOIS eR E EOD o S S ness 6 MresMiels cuve mel gef tr e te ve a r Ra 7 azul memip MoreXel im8 im pcc DT 7 Connecting to the EIM SIABEOLD iiec errem seta ere omms Fan io ao arn uada annu ga seu Au usu E tu au ede 8 EIM Web Server and Configuration Software 8 The TIM Temperature Input Module eee eese 11 The AIM Analog Input Module eere 18 The AOM Analog Output Module een 24 The CPM NET Concentrator System Power Module 29 The DIM Discrete Input Module
29. Lowertext box Input that value into the TIM using your input device 4 Clickthe Trim Lower buttton This will bring up a pop up window to input the value that you entered as your lower trim point click Accept if you are satisfied with the data received by the TIM The captured value will update to this value on the Analog Input Trimming screen 5 If performing 2 point trimming repeat Steps 4 and 5 for the upper trim point 6 Click Submitto save the trimming values and con tinue to the next channel Repeat these steps for each channel that requires trim ming Commit Cancel Buttons Click Commit when you are finished selecting param eters to save the settings to memory Cancel ends your configuration without saving changes NCS TIM NET Concentrator System Temperature Input Module Figure 8 TIM Configuration Web Page 0 Modules Configure Temperature Input Module 1 Microsoft Internet Explorer File Edit view Favorites Tools Help l m Qe O 9X 2 0 Ds er O R a Address hetp 192 1 1 202 tim shtml2channe 0 E3e Links NCS Ethernet Interface Module imoore INDUSTRIES O Modules Configure Temperature Input Module 1 The Interface Solution Experts Home Process Status 1 0 Modules Interface Module Data Logger Security Logout Help Module 1 Temperature Input Module Current Channel Channel Disabled File Management Tag Name Load File Save File Tag Happy
30. Response Channel Tag at Powerup On off Hold Channel L 7 Oo c 2 c Channe Channe Channe Channe Channe Channe Channe 99 a 9 OAOAKRWHN Ss DIECIGEISCISEIPEPSEI QOQOooO0o00020 iO eke doike C OY OON gt Output Test Commit Cancel 40 The Interface Solution Experts NCS ROM NET Concentrator System Relay Output Module ROM Relay Output Module Up to Eight Per Interface Module Performance Mechanical Output Performance attached NCS modules will LED One red green LED per Ratings SPST relay 1 form continued withstand 1000Vrms Indicators channel indicates relay state A or B rated 2A Q250Vac dielectric strength test for one and can be programmed for 50 60Hz or 2AQ30Vdc non inductive minute with no breakdown from each channel to case desired sense Output Logic Logic 1 and from each channel to Ambient Operating Range yields energized relay terminals of other attached Conditions 40 C to 85 C Output Failure Mode NCS modules 40 F to 185 F Outputs are programmable to Response Time lt 10ms Storage Range either hold last value or go Power Supply Power is 40 C to 85 C energized or de energized supplied by the Interface 40 F to 185 F upon lost communication with Module 3W maximum Relative Humidity the Interface Module Diagnostic Information 0 95 non condensing Scan Time 16ms Refer to Appendix D Table RFI EMI Pro
31. SCADA with NET Concentrator System A OPC Server Ethernet or MODBUS RTU 2 boao Network l ee ee l r E met en a tes n ee eL EE I l ln Me a ad Nee a US NET Concentrator System ee a eee __ Bg Ju Distributed Field Devices Process Variable Transmitters Temperature Sensors Control Valves Discrete Devices Relays The Interface Solution Experts 3 NCS EIM NET Concentrator System Ethernet Interface Module The EIM Ethernet Interface Module The Ethernet Interface Module EIM continuously scans the process variables and fault status of the connected I O modules storing this real time data for access by the control system The EIM also provides power for up to two I O modules Note The EIM Interface Module provides power for up to two I O Modules If more than two I O Modules will be connected to the Interface Module a CPM Concentrator Power Module is required It works in conjunction with the EIM to power stations of up to eight I O Modules However the CPM will only power units that are mounted to its left from the user s front view perspective this would be the right side of the CPM Figure 2 NET Concentrator System stations consist of one EIM Interface Module combined with up to sixteen Input Output Modules A Fully Populate
32. Search Jg Favorites eltc GEN JG Address ja http 192 1 1 176 aom shtml channel 4 z Go Links gt Home Process Status 1 0 Modules Interface Module Data Logger Security Logout Help Module 2 Analog Output Module Current Channel l Channel Disabled File Management Custom Tag Load File Save File Tag Output On Failure Hold Last Preset Output Type illi E sse ee Predefined Value 4 000 Output Ranging Limits 0 to 23 6 mA Output Scaling Minimum Span 1 mA Iv Enabled Lower Range Value fa 000 Lower Scaled Value 0 000 Upper Range Value Boon Upper Scaled Value roo0 000 Output Damping Output Trimming Disabled Trim Enable 0to 30 sec ooo Output On Out Of Range PV sl ee o lll Under range 0 000 Over range pa 600 Loop Test Commit Cancel E Done The Interface Solution Experts 27 NCS AOM NET Concentrator System Analog Output Module Specifications AOM Analog Output Module 4 Channels Up to Eight per Interface Module Performance hold last value or go to a pre continued defined value on error upon Performance Output Ranges Performance Output Damping Programmable for any range continued Increases response time within Current sink or source 0 20mA or Voltage 0 10V Accuracy 0 015 of maximum span Output Resolution 18 bit Stability of max span Current 1 year 0 012 3 year 0 020
33. Xe38 and above will produce errors After entering your values simply save as a csv file A 10 The Interface Solution Experts 2 Observing the same rules you can also use a text editor to create your csv file in the following manner The file must be saved with a csv extention The csv file is then transferred to the EIM cfg directory via the FTP site refer to Appendix B Upgrading Interface Module Firmware and Web Pagesfor instructions regarding access of the FTP site To configure the TIM or AIM with the custom curve perform the following 1 From the configuration page for the channel requiring the custom curve click Load csv 2 The Load Custom Curve window will appear Select the file you created from the list and click Load 3 The Load Custom Curve window will disappear Check the Enabled box in the Custom Curve section of the configuration page and click Commit NCSEM NET Concentrator System with Ethernet Interface Figure A 3 Comma Separated Value file Microsoft Excel Spreadsheet E Microsoft Excel Iant csv Gwcooooo Figure A 4 Comma Separated Value file text editor i Iani csv Notepad The Interface Solution Experts A 11 NCSEM NET Concentrator System with Ethernet Interface Appendix F Hot Swapping a NET Concentrator Module Should an Input Output Module need to be replaced you do not need to power down the NET Concentrator System Instead simply
34. ailure Response Contact Debounce Time Disabled Channel Tag On Off Hold Channel 1 c ia C Channel 2 o e C Channel 3 c c C Channel 4 o e C Channel 5 c C Channel 6 Cc c C Channel 7 C e Oo Channel 8 Oo e o Commit Cancel The Interface Solution Experts 35 NCS DIM NET Concentrator System Discrete Input Module Specifications DIM Discrete Contact Closure Input Module 8 Channels Up to Eight Per Interface Module Performance Input Ratings 24V 3 7mA Performance and from each channel to Ambient Operating Range internally powered continued terminals of other attached NCS Conditions 40 C to 85 C Input Logic Threshold modules 40 F to 185 F 8V low going 16V high going Scan Time 16ms Storage Range Input Logic Closed contact Response Time 12ms with 40 C to 85 C input yields logic 1 contact debounce disabled 40 F to 185 F Isolation 500Vrms Power Supply Power is Relative Humidity continuous from channel to supplied by the Interface 0 95 non condensing channel from each channel Module 3W maximum RFI EMI Protection to case and from each Diagnostic Information 20V m 20 1000MHz 1kHz channel to terminals of other Refer to Appendix D Table A 9 AM when tested according to attached NCS modules will IEC1000 4 3 1995 withstand 1000Vrms LED One red green LED per channel dielectric strength test for one Indicators indicates inp
35. ation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales 9 mooreind nl Tel 0 344 617971 FAX 0 344 615920 United States info miinet com MO ORE Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES rei 02 8535 7200 rix 02 9525 725 2006 Moore Industries International Inc Specifications and Information subject to change without notice User s M IS l t Lil moore sonus cipum INDUSTRIES wor 5 woe MOSS A Id May 2007 The following information applies to the MODBUS Regis ter Definitons table Table A 2 Page 50 of the NCSFM NET Concentrator System with Ethernet Interface Mod ule User s Manual 288 701 00 Revision C The shown variables were omitted from the manual at the time of issue Number of Variable Name Register Reference MODBUS Registers Function Code Data Serial Number upper Integer Serial Number lower Integer Version major Integer Version minor Integer Version build Integer Year Integer Month Integer Date Integer Hour Integer Minute Integer Second Integer Milliseconds Integer e WORLDWIDE www miinet
36. base and snap in the new one For more specific instructions see Appendix F Hot Swap ping a NET Concentrator Module CE Conformity Installation of any Moore Industries product that car ries the CE compliance marking Commission Electro technique must adhere to their respective installation guidelines in order to meet the requirements set forth in applicable EMC Electromagnetic Compatibility directive EN61326 Consult the factory for additional information NCS AIM NET Concentrator System Analog Input Module Figure 10 AIM Connection Diagram Input Connections Attache the analog inputs Refer to Figure 25 for Terminal Designations to the terminals at the top of the AIM CHANNEL 1 i cHANNEL 2 IPM CHANNELS i Connecting the AIM Slide the AIM along the DIN rail until the DB25 link connects to the adjacent I O or Interface Module Interface Module The Interace Module should already be installed in the application Interface Module AIM Terminal Connections Current input with Transmitter Excitation Current input without Voltage Transmitter Input Excitation Note To install wires into the terminals insert a small flathead screwdriver into the pry slot open wire terminal and place wire The Interface Solution Experts NCS AIM NET Concentrator System Analog Input Module Configuring the AIM The AIM is configured using the web server contained within the Interface Mod
37. client Channel Disabled Checking this box will cause the AOM and its asso ciated Interface Module to ignore the selected chan nel allowing you to use less than all four channels without receiving error messages Output Type This programs the AOM to output either volt or mA When an Output Type is selected other parameters may become red indicating that these parameters must be programmed Output Ranging Allows you to input the upper and lower ranges that you want the AOM to output Output Damping The Output Damping allows you to introduce a delay into the AOM s response to a change in input The value of the output damping is the number of sec 26 The Interface Solution Experts onds that it will take for a display to make a 63 change in response to the change in input A damping time of 0 will disable damping Output on Out of Range PV These boxes allow you to enter the value that you want the AOM s output to default to when the monitored input goes out of range Loop Test This function allows you test the other instruments on the loop by setting the AOM to output a specific value After clicking Loop Test use the arrows to select the desired value and press Set Value to begin File Management If you will be using a common configuration within your NCS system you can create a configuration and save it to a file so that you can load it into your next channel or module Refer to Appendix G File Manag
38. d NET Concentrator System Station can have up to 16 I O Module Interface Input or Output Input or Output Module Not Required Module Module NET Concentrator System Station Up to 16 Input Output I O D Modules per Interface Module Boll Peel F m ey n num Interface CPM Power Input Input Output Input Input Output Input Output Module Supply Module Module Module Module Module Module Module Module Module Figure 3 EIM Dimensions RIGHT SIDE EIM FRONT LEFT SIDE 83mm 3 3 in 4 The Interface Solution Experts o oO RX READY TX STATUS POWER ETHERNET LINK 138mm 5 4 in gt NCS EIM NET Concentrator System Ethernet Interface Module ecifications Communi cations Performance One Interface Module Required Per NET Concentrator System Station Ethernet Port 10 100Base T supports speeds up to 100Mb sec Ethernet Connection Type Standard RJ 45 Protocol Type MODBUS TCP Data Access Time Time to detect or effect a change in an I O signal from a MODBUS master polling a NET Concentrator System station is the sum of
39. ement for de tails Output on Failure This section tells the AOM what to do when the moni tored input fails entirely It will either maintain the last value Hold Last or jump to a predefined value that you input Preset Predefined Value Output Scaling Output Scaling allows you to access the analog output process variable in a number range more meaningful to you than the actual mA or Volts output For example if the actual output range is 4 20mA set the scaled range to 0 100 you now write O to the process variable to get 4mA out and 100 to get 20mA out Output Trimming The AOM can be trimmed with two data points within the selected zero and span output range This allows a complete range to be output while placing an emphasis on a specific segment of the range most critical to the process Custom Engineering Units The I O configuration web pages allow you to customize the process variable engineering units EGU The data can then be viewed on the Process Status page with the correct units Commit Cancel Buttons Click Commit when you are finished selecting param eters to save the settings to memory Cancel ends your configuration without saving changes NCS AOM NET Concentrator System Analog Output Module Figure 14 AOM Configuration Web Page Modules Configure Analog Output Module 2 Microsoft Internet Explorer 8 x File Edit View Favorites Tools Help ae Qe x A 12 79
40. erface Module as 73 4 C Custom Curve The Custom Curve box allows you to setup a custom linearization table of up to 128 points that will tell the TIM what value to output when a certain input is re ceived This is accomplished by loading into memory a comma separated value file csv that was created in Excel or a similar program Refer to Appendix E for instructions on loading a custom curve file Note Enable Scaling if Custom Curve is to be used Szero and Sfull must be set to curve Y First and Last If scaling will also be used simply use the desired range for Szero and Sfull Custom Engineering Units The I O configuration web pages allow you to custom ize the process variable engineering units EGU The data can then be viewed on the Process Status page with the correct units 14 The Interface Solution Experts Sensor Trimming The TIM can be trimmed with two data points within the selected zero and span measurement range This allows a complete range to be monitored while placing a measurement emphasis on the most critical segment of the process range Follow the steps below trim your instrument 1 Select the channel you wish to trim click the Trim Enable link on the associated web page 2 Clickthe Trimming enabled checkbox Depending on your function select 1 point trim or 2 point trim 3 Totrim the lower point enter the value that you would like displayed as your process variable PV into the
41. error 0 Clock battery failed or clock mode failed replace the clock battery or the clock module Table A 5 ISaGRAF Status Register Bit Position Description 6 One or more resources failed to write data 5 One or more resources failed to restore retained data 4 I O Wiring module type mismatch 0 ISaGRAF has caused a system fault A 8 The Interface Solution Experts NCSEM NET Concentrator System with Ethernet Interface Table A 6 TIM Channel Status Register Bit Positions Bit Position Description 11 Run time Failure 10 EEPROM Failure A D Converter Failure Broken RJC Broken Wire 4 Broken Wire 3 Broken Wire 2 Broken Wire 1 Analog Input A D Saturated Input Signal out of Linearized Range Channel not Used I O Channel Fail o oj N v A Oa N o Table A 8 AOM Channel Status Register Bit Positions Bit Position Description o PV is too large PV is too small PV is invalid floating point value Low current error Front end reset occurred FLASH failure SRAM failure EEPROM failure Channel not used o mj o 2 o o o I O channel failure Table A 7 AIM Channel Status Register Bit Positions Bit Position Description 11 Run time Failure 10 EEPROM Failure 9 A D Converter Failure Analog Input 1 A D Saturated or 3 Analog Input 2 A D Saturated Input signal of RTD TC linearization table range 2 or Input Trimmed value out of c
42. gure the data logger view status or data logger files NCS stations using EIM Interface Modules are capable of storing 64 000 records of time stamped data The data log is a circular buffer with the oldest records be ing overwritten when the buffer is full The most re cent 1 000 records are stored in non volatile memory BBRAM If your EIM is equipped with the 512k BBRAM option the data logger will perform as described above How ever the number of records stored in BBRAM in creases to the 18 000 most recent records A station can be configured to store data from one or all of its input channels Sampling rate is user select able for any period between once per 100mS and once every 24 hours Follow the directions below to com plete the data logger configuration Note Before configuring the data logger ensure that you logon with the appropriate security rights For information on security rights see Appendix C 1 From the Home Page of the NCS select the Configure Data Logger option from the Data Logger menu 2 Inthe Channel Selection area choose the chan nels that you want to log If you want to log more than one channel hold the Control key down while selecting the multiple channels Alternatively you can use the Shift key to select a group of contiguous channels 3 Next specify the Sample Rate at which you want to log the selected channels 4 Inthe Maximum Records Per Channel area enter the number of
43. have now completed the upgrade The NCS will re boot itself in approximately 45 seconds It will restart in about three minutes CAUTION During the upgrade process do not remove or disturb power to the Interface Module server Removing power during the upgrade will corrupt the Interface Module s memory and the server will not boot up A 4 The Interface Solution Experts Appendix C NCS Security Overview The Security page of the NCS web server allows an administrator to determine which users are allowed access to which portions of the NCS configuration software There are three different user types each user type has different security restrictions Administrator The administrator is allowed read and write access to all pages Power User The power user can read and write all pages except the security pages Although he is allowed to change his own password on the security page Guest A guest has no write privileges but can read any pages except the security pages The guest also can not upgrade firmware access or update saved configu ration files or change his or her password Changing the Security Settings To add or edit user accounts the Interface Module must be in closed security mode and you must log in with an administrative password The default security mode is open so first click on Security then Security Mode and set it to closed Finally log out Log on using an administrative account The default
44. his manual for instruction regarding removal Next re move both side panels by removing the four screws on each panel Once the side panels are removed gently apply pressure to the edges of the PC boards exposed in order to slide out the board assembly Follow front panel LED orientation for the relays requiring configura tion from a front view jumpers for relays 1 4 would be accessed from the left side of the unit relays 5 8 would be accessed from the right side The ROM is comprised of two boards of four relays each These boards face each other in opposite orien tation To correctly set the jumpers ensure that you are referencing each board as shown in Figure 24 The Interface Solution Experts 39 NCS ROM NET Concentrator System Relay Output Module Figure 22 ROM Configuration Web Page 44 1 0 Modules Configure Relay Output Module 4 Microsoft Internet Explorer E 81 xi File Edit View Favorites Tools Help a JC w Qm O A A G Dawn Temm O12 SEM Address http 192 1 1 176 rom8 shtml channel 12 Go Links td NCS Ethernet Interface Module Lill moore INDUSTRIES The Interface Solution Experts Home Process Status 1 0 Modules Interface Module Data Logger I O Modules Configure Relay Output Module 4 Security Logout Help Module 4 Relay Output Module When energized LEDs are File Management Red C Green Load File Save File Relay On Failure
45. iagrams for the DIM The wire gauge requirement for NCS system modules is 12 28AWG Hot Swapable I O Modules Should an Input Output Module need to be replaced simply program a new module remove the old module from the mounting base and snap in the new one For more specific instructions see Appendix F Hot Swap ping a NET Concentrator Module CE Conformity Installation of any Moore Industries product that car ries the CE compliance marking Commission Electro technique must adhere to their respective installation guidelines in order to meet the requirements set forth in applicable EMC Electromagnetic Compatibility di rective EN61326 Consult the factory for additional information NCS DIM NET Concentrator System Discrete Input Module Figure 18 DIM Connection Diagram Input Connections Refer to Figure 25 for Terminal Designations P Attach the discrete inputs to the terminals at the top of the DIM E CHANNELS DE CHANNEL 6 E CHANNEL 7 B CHANNEL 8 Connecting the DIM Slide the DIM along the DIN rail until the DB25 link connects to the adjacent I O or Interface Module Interface Module The Interface Module should already be installed in the application Interface Module DIM Terminal Connections Typical Voltage Input Contact Closure Input Note To install wires into the terminals insert a small flathead screwdriver into the pry slot open wire terminal and place w
46. imary Variable 1 8 M 1 2 C 1 fl 3 4 6 or 16 Float Ambient Temperature 201 8 M 1 2 C 1 CMM 3 4 6 0r16 Integer Interface Module 2 Int Interface Module 2000 B 1 10r2 Discrete Status Flags Base Fail Register 2001 Integer Module Fail Register 2002 Integer Base Fail Flags 2015 M Discrete Module Fail Flags 2031 M Discrete Channel Status Register 2002 4 M 1 C o 031 3o4 Integer Channel Status Flags 2048 64 M 1 16 C 1 B e Discrete Discrete Primary M 1 C 1 6 15 or 16 Discrete Variable Discrete Module 2003 4 M 1 1 3 or 4 Integer Discrete Module 2048 64 M 1 B 1 1or2 Discrete In Register Reference Status Flags M represents module position 1 8 Register B represents bit position 0 15 within the Interface System Time Status 4017 B 1 1 or 2 Discrete Module s register Flags When using function codes ISaGRAF Status 8 4 6 or 16 one discrete Register iid id Bep i senes per MODBUS register with a representing logic 1 The Interface Solution Experts A 7 NCSEM NET Concentrator System with Ethernet Interface NET Concentrator Status Registers The contents of the status registers are defined in Tables A 3 through A 9 Each bit in a status register is a status flag An error is indicated by a set bit or any combination of set bits Table A 3 Interface Module Status Register Bit Position Description 15 Not
47. ing module before calling For fastest assis tance try to gather information on the unit s serial number and the job and purchase order number under which it was shipped The Interface Solution Experts A 13 Declaration of Conformity C EMC Directive 89 336 EEC e Manufacturer s Name Moore Industries International Inc e Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA Declares that the product s Product Name AIM AOM CPM DIM EIM ROM TIM MODEL INPUT OUTPUT POWER OPTIONS HOUSING e Model Number s AIM i E AOM CPM DIM EIM ROM TIM Indicates any input output power option and housing as listed on the product data sheet Conforms to the following EMC specifications EN 61326 1 1998 Electromagnetic Compliance EMC requirements for electrical equipment for control use Supplementary Information None A 2 13 June 2003 4 Bix LA Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries Europe General Mgr European Contact Your Local Moore Industries Sales and Service Office WORLDWIDE www miinet com United States infoG miinet com Belgium info 9 mooreind be China sales mooreind sh cn MOORE Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62491499
48. ion on module types and options Installing the DIM Installation consists of physically mounting the unit completing the input connections and grounding the unit Mounting The DIM is designed to snap easily onto 32mm G type EN50035 or 35mm Top Hat EN50022 DIN rails Snap the DIM onto the DIN rail to the right of the NCS unit then slide it along the rail until the DB25 connectors on the side of the DIM connect completely with the unit to its left See Figure 18 for illustration Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded e The NCS individual module bases are mechanically grounded when installed onto the DIN rail Be sure the DIN rail is connected to a system safety earth ground before making any other connections All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair technique Shields are to be connected to an earth or safety ground near the unit itself The maximum length of unshielded input and output signal wiring should be 2 inches 32 The Interface Solution Experts Input Connections After mounting it is time to connect the discrete in puts to the DIM Since the DIM receives power from the connected Interface Module only the discrete in puts need to be connected Figure 18 shows the con nection d
49. ire The Interface Solution Experts 33 NCS DIM NET Concentrator System Discrete Input Module Configuring the DIM The DIM is configured using the web server contained within the Interface Module it is attached to To con figure the DIM you must first mount it to the Interface Module as described in nstalling the DIM To access real time data using modbus commands instead of the web server see Appendix D MODBUS TCP Support After mounting bring up the NCS configuration soft ware by following the instructions described in the Con necting to the EIM Station section of this manual Once you have accessed the NCS configuration soft ware click on I O Module then Configure Discrete In put Module This will display the screen shown in Figure 19 Configure the parameters listed on the screen and when you are finished press Commit Contact Debounce Contact Closure DIM units only When some contacts open or close there can be a short period of oscillation resulting from the mechani cal contacts The Contact Debounce setting causes the NCS to ignore false signals caused by these oscil lations This setting is only available with contact clo sure DIM modules 34 The Interface Solution Experts File Management If you will be using a common configuration within your NCS system you can create a configuration and save it to a file so that you can load it into your next chan nel or module Refer to Appendix G Fi
50. ive EN61326 Consult the factory for additional information 6 The Interface Solution Experts Table 1 Necessary Equipment Table Device Description Ethernet Network 10 100 Base T UTP Connection Power Supply IBM or compatible PC with 20Mb free hard disk space Microsoft Windows 95 98 2000 ME or NT and Internet Explorer 5 04 with Javascript 1 1 or later Available network connection Windows 98 2000 ME and NT may require additional RAM and hard disk space See your Windows manual for details Personal Computer Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded e The NCS individual module bases are mechani cally grounded when installed onto the DIN rail Be sure the DIN rail is connected to a system safety earth ground before making any other con nections With the exception of the Ethernet connection which may use an unshielded twisted pair all input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair technique Shields are to be connected to an earth or safety ground at one end only e The maximum length of unshielded input and output signal wiring should be 2 inches Power Sourcing Parameters for General Locations Intrinsically Safe and Non Incendive Type N applications In accorda
51. le Management for details Tag Assign a tag name or descriptor to process variables for each channel The Process Status page will dis play the data next to the respective process variable tag These tags can also be read by the EIM OPC Server and can therefore be used to access process data in the EIM when configuring an OPC client Failure Response This section tells the ROM what to do if communica tion with the Interface Module fails It will either main tain the last value Hold or turn the relay to a predetermined energized or de energized state Or Off Commit Cancel Buttons Click Commit when you are finished selecting param eters to save the settings to memory Cancel ends your configuration without saving changes NCS DIM NET Concentrator System Discrete Input Module Figure 19 DIM Configuration Web Page 74 1 0 Modules Configure Discrete Input Module 5 Microsoft Internet Explorer File Edit View Favorites Tools Help a Q CJ x a QD JO search g Favorites l Q te JE Address ja http 192 1 1 176 dimcc shtml channel 16 Go Rinks NCS Ethernet Interface Module imoore INDUSTRIES The Interface Solution Experts I O Modules Configure Discrete Input Module 5 Home Process Status 1 0 Modules Interface Module Data Logger Security Logout Help Module 5 Discrete Input Module Contact Closure File Management Load File Save File F
52. lue that you entered as your lower trim point click Accept if you are satisfied with the data received by the AIM The captured value will update to this value on the Analog Input Trimming screen 5 If performing 2 point trimming repeat Steps 4 and 5 for the upper trim point 6 Click Submitto save the trimming values and con tinue to the next channel Repeat these steps for each channel that requires trim ming Commit Cancel Buttons Click Commit when you are finished selecting param eters to save the settings to memory Cancel ends your configuration without saving changes NCS AIM NET Concentrator System Analog Input Module The Interface Solution Experts 21 NCS AIM NET Concentrator System Analog Input Module Figure 11 AIM Configuration Web Page 22 44 1 0 Modules Configure Analog Input Module 1 Microsoft Internet Explorer 81 x File Edit View Favorites Tools Help Q sek T x x B D JO search e Favorites O e3 2 J rel Address http 192 1 1 176 aim shtml channel Q Eje Links HP NDUSTR I O Modules Configure Analog Input Module 1 The Interface Solution Experts Home Process Status 1 0 Modules Interface Module Data Logger Security Logout Help Module 1 Analog Input Module Current Channel i Channel Disabled File Management Tag Name Load File Save File Tag Input On Failure C Hold La
53. m Refer to Figure 25 for Terminal Designations D Connecting the TIM Slide the TIM along the DIN rail until the DB25 link connects to the adjacent I O or Interface Module Interface Module The Interface Module should already be installed in the application Interface Module Terminal Connections Millivolt B BB Thermocouple Bg 3 Wire RTD amp Direct Resistance Bee 3 2 2 4 4 Wire RTD amp Direct Resistance 192 0 2 3 42 4 12 The Interface Solution Experts Input Connections Attach the temperature inputs to the terminals at the top of the TIM Specific connection types are shown below LLL LLL T LT B Tg mu rau CHANNEL iJ CHANNEL 2 i CHANNELS iJ CHANNEL 4 iJ TIM Potentiometer Increasing 2 Wire RTD amp Direct Resistance Bg 3 42 4 mm C VVV Configuring the TIM The TIM is configured using the web server contained within the connected Interface Module To configure the TIM you must first mount it to the Interface Mod ule as described in nstalling the TIM To access real time data using modbus commands instead of the web server see Appendix D MODBUS TCP Support After mounting bring up the NCS configuration soft ware by starting an Internet browser on a computer at tached to the same network as the NCS and typing http followed by the IP address that the Moore In dustries NAC
54. n LED Ambient Relative Humidity 20 30Vdc Fault turns on to indicate that Conditions 0 95 non condensing Output Power Provides Indicators power is being supplied to continued RFI EMI Protection power to up to eight NCS the power terminals 20V m 20 1000MHz 1kHz l O modules Status LED A green LED AM when tested according to Isolation 500 Vrms turns on to indicate that ENC61000 4 3 1996 continuous and will withstand power is available at the 1000Vrms dielectric strength CPM module s output Weight 585 g 20 7 oz test for 1 minute with no breakdown between power Ambient Operating Range input each Modbus port Conditions 40 C to 85 C case and terminals of other 40 F to 185 F attached NCS modules Storage Range Startup Time 10ms 40 C to 85 C Power Consumption 40 F to 185 F 40W maximum Specifications and information subject to change without notice Figure 17 CPM Dimensions RIGHT SIDE CPM FRONT LEFT SIDE 83mm 3 3 in 5 3 in 30 The Interface Solution Experts Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded The NCS individual module bases are mechanically grounded when installed onto the DIN rail Be sure the DIN rail is connected to a system safety earth ground before making any other connections e The maximum length of unshielded input and out
55. nce with IEC 1010 1 Annex H all models the input terminals must be connected to and or supplied from a certified energy limiting Class 2 or a Separate Extra Low Voltage S E L V power supply separated from all mains by double reinforced insulation Figure 5 NAC Client Software Screen le NAC Client OOO5SSAFFFFF7 169 254 8 20 Configuring Network Settings The EIM has a Web Server that is used for configuring the NET Concentrator System of products To setup your NCS properly you must configure your EIM for your local area network LAN Our Network Address Configuration NAC Client software will help you con figure the EIM properly Begin by installing the NAC Client software onto your PC Installing the NAC Client Utility To install the software insert the EIM CD into the CD drive of a Windows equipped PC Open the CD and run the Moore NAC program then use the setup program to install the NAC Client The setup program may require you to upgrade certain Windows components before it will install Fixed Network Settings or DHCP To use the EIM on a given Ethernet network three settings must be configured IP address gateway and subnet mask The EIM comes with DHCP dynamic host configuration protocol enabled allowing the network settings to be acquired automatically when the EIM is connected to a network with a DHCP server If connected to a network without a DHCP server fixed network settings must be configured in
56. nect the analog outputs to the AOM Since the AOM receives power from the connected Interface Module only the analog outputs need to be connected Figure 13 shows the connection diagrams for an AOM The wire gauge re quirement for NCS system modules is 12 28AWG Hot Swapable I O Modules Should an Input Output Module need to be replaced simply program a new module remove the old module from the mounting base and snap in the new one For more specific instructions see Appendix F Hot Swap ping a NET Concentrator Module CE Conformity Installation of any Moore Industries product that car ries the CE compliance marking Commission Electro technique must adhere to their respective installation guidelines in order to meet the requirements set forth in applicable EMC Electromagnetic Compatibility di rective EN61326 Consult the factory for additional information NCS AOM NET Concentrator System Analog Output Module Figure 13 AOM Connection Diagram Refer to Figure 25 for Terminal Designations AOM E Connecting the AOM Slide the AOM along the DIN rail until the DB25 link connects to the adjacent I O or Interface Module Interface Module The Interface Module should already be installed in the application Interface Module Output Connections Attach the analog outputs to the terminals on the bottom of the AOM Terminal Connections Current Source Current Sink Voltage Output No
57. ng window enter the sufficient information The EIM directory folders will appear 4 Openthe EIM s www directory folder Then open the Edit drop down menu located in the menu bar and choose Select All to select all of the existing files Delete all files 5 Access the zip file that was sent to you contain ing the upgrade files extract the files if you have not already Open the www folder in that Again open the Edit drop down menu and choose Select All Once all files are highlighted right click and select Copy 6 Return to the FTP site and open the EIM s www folder This directory should now be empty as its files were deleted in Step 4 if files that you are certain were deleted still appear hit the F5 keyboard button this will refresh your screen Open the Edit drop down menu then select Paste The new files will now be copied into the folder 7 After the files have finished uploading find the dlb file that you extracted from the zip file Once you have located the file select it right click and select Copy The Interface Solution Experts A 3 NCSEM NET Concentrator System with Ethernet Interface 8 The dlb file needs to be copied into the EIM s up date directory Open the update folder The folder should contain no files Right click anywhere in the folder and select Paste This will copy the new firm ware to the EIM s flash memory 9 Once the file has finished uploading close your FTP site You
58. nt to the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH
59. o case and from each channel to terminals of other attached NCS modules will withstand 1000Vrms dielectric strength test for one minute with no breakdown from each channel to case and from each channel to terminals of other attached NCS modules Scan Time The time required for the Interface Module to access process variable and status data from all four channels of the TIM is 16ms Specifications and information subjectto change without notice Figure 9 TIM Dimensions TOP TERMINAL BLOCK IDENTIFICATION cm cma cm cm 16 The Interface Solution Experts Performance continued Status and Fault Indicators TIM FRONT Ambient Conditions Response Time 150ms Input Impedance T C 40Mohms nominal Maximum Input Overrange 5Vdc peak maximum Excitation Current RTD and Ohms 250 microamps nominal Power Supply Power is supplied by the Interface Module 1 5W maximum Linearization Capability Custom curve tables can be configured with up to 128 points using Internet Explorer web pages or PC based software Input Filter Programmable for 50 or 60Hz noise rejection Diagnostic Information Refer to Appendix D Table A 6 One red green LED per channel indicates proper channel operation green or that the channel is in a fault condition red Weight SIDE Operating Range 40 C to 85 C 40 F to 185 F Storage Range 40 C to 85 C 40 F to 185 F Ambien
60. o name and save the data log as a file The file format is csv comma separated value and can be opened using Microsoft Excel NCS EIM NET Concentrator System Ethernet Interface Module 6 Security The Security page includes a number of selections that provide all the necessary options for setting the security of the Interface Module For more information on how to setup user accounts and change access privileges see Appendix C NCS Security Overview a User Accounts Enables you to set the ability of each user to access various pages of the Net Concen trator program modify passwords and read or write using a FTP program b Change Password The screen where users change their logon password c Security Mode Changes the security from Open where passwords are unnecessary to Closed where passwords are enforced Refer to Appendix C NCS Security Overview for details 7 Logout Logging Out ends your session 8 Help Connects you to the help system The Interface Solution Experts 9 NCS EIM NET Concentrator System Ethernet Interface Module Figure 6 The EIM Web Server is used to set the parameters of each attached NCS module ome Microsoft Internet Explore igi x File Edit View Favorites Tools Help ae CERNI JE Q eak x B D JO seach So Favorites 2 Address http 192 1 1 176 home shtml NCS Ethernet Interface Module Li moore INDUSTRIES Home The
61. ons All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair technique Shields are to be connected to an earth or safety ground near the unit itself The maximum length of unshielded input and output signal wiring should be 2 inches NCS TIM NET Concentrator System Temperature Input Module Input Connections After mounting you are ready to connect the inputs to the TIM Since the TIM receives power from the connected Interface Module only the temperature sensor inputs need to be connected Figure 7 shows the connection diagrams for the TIM The wire gauge requirement for NCS system modules is 12 28AWG Hot Swapable I O Modules Should an Input Output Module need to be replaced simply program a new module remove the old module from the mounting base and snap in the new one For more specific instructions see Appendix F Hot Swapping a NET Concentrator Module CE Conformity Installation of any Moore Industries product that carries the CE compliance marking Commission Electro technique must adhere to their respective installation guidelines in order to meet the requirements set forth in applicable EMC Electromagnetic Compatibility directive EN61326 Consult the factory for additional information The Interface Solution Experts 11 NCS TIM NET Concentrator System Temperature Input Module Figure 7 TIM Connection Diagra
62. or System Analog Output Module The AOM Analog Output Module The Analog Output Module AOM accepts information from the NCS and outputs it as one of four indepen dently configurable analog signals Installing the AOM Installation consists of physically mounting the unit completing the output connections and grounding the unit Mounting The AOM is designed to snap easily onto 32mm G type EN50035 or 35mm Top Hat EN50022 DIN rails Snap the AOM onto the DIN rail to the right of the NCS unit then slide it along the rail until the DB25 connectors on the side of the AOM connect com pletely with the unit to its left See Figure 13 for illustration Recommended Ground Wiring Practices Moore Industries recommends the following ground wiring practices Any Moore Industries product in a metal case or housing should be grounded e The NCS individual module bases are mechanically grounded when installed onto the DIN rail Be sure the DIN rail is connected to a system safety earth ground before making any other connections All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair technique Shields are to be connected to an earth or safety ground at the unit itself e The maximum length of unshielded input and output signal wiring should be 2 inches 24 The Interface Solution Experts Input and Output Connections After mounting it is time to con
63. points that will tell the AIM what value to output when a certain input is re ceived This is accomplished by loading into memory a comma separated value file csv that was created in Excel or a similar program Refer to Appendix E for instructions on loading a custom curve file Note Enable Scaling if Custom Curve is to be used Szero and Sfull must be set to curve Y First and Last If scaling will also be used simply use the desired range for Szero and Sfull Custom Engineering Units The I O configuration web pages allow you to custom ize the process variable engineering units EGU The data can then be viewed on the Process Status page with the correct units Sensor Trimming The AIM can be trimmed with two data points within the selected zero and span measurement range This allows a complete range to be monitored while placing a measurement emphasis on the most critical segment of the process range To perform sensor trimming follow the steps below 1 Select the channel you wish to trim click the Trim Enable link on the associated web page 2 Clickthe Trimming enabled checkbox Depending on your function select 7 point trim or 2 point trim 3 Totrim the lower point enter the value that you would like displayed as your process variable PV into the Lowertext box Input that value into the AIM us ing your input device 4 Clickthe Trim Lower buttton This will bring up a pop up window to input the va
64. power units that are mounted to its left from the user s front view perspec tive this would be the right side of the CPM Figure 16 CPM Connection Diagram Refer to Figure 25 for Terminal Designations CPM EIM VO Module I O Module CPM ee VO Module I O Module I O Module I O Module I O Module I O Module I O Module I O Module NCS CPM NET Concentrator System Power Module Installing the CPM Installation consists of physically mounting the unit making the power connections and grounding the unit Mounting The CPM is designed to snap easily onto 32mm G type EN50035 or 35mm Top Hat EN50022 DIN rails Snap the CPM onto the DIN rail to the right of any module within the NCS station then slide it along the rail until the DB25 connectors on the side of the CPM connect completely with the unit to its left The CPM can be installed at any position within a NET Concentrator System HE EE E E E 24Vdc Power Supply The Interface Solution Experts 29 NCS CPM NET Concentrator System Power Module Specifications CPM Power Supply Module One Required Per NET Concentrator System Station if There Are More Than Two Input Output Modules Performance Inputs Power Status and Power LED A gree
65. put signal wiring should be 2 inches Power Connections After mounting it is time to power the CPM Attach 20 30Vdc power as shown in Figure 16 The wire gauge requirement for NCS system modules is 12 28AWG Power Sourcing Parameters for General Locations Intrinsically Safe and Non Incendive Type N applications In accordance with IEC 1010 1 Annex H all models the input terminals must be connected to and or supplied from a certified energy limiting Class 2 ora Separate Extra Low Voltage S E L V power supply separated from all mains by double reinforced insula tion NCS CPM NET Concentrator System Power Module CE Conformity Installation of any Moore Industries product that car ries the CE compliance marking Commission Electro technique must adhere to their respective installation guidelines in order to meet the requirements set forth in applicable EMC Electromagnetic Compatibility di rective EN61326 Consult the factory for additional information The Interface Solution Experts 31 NCS DIM NET Concentrator System Discrete Input Module The DIM Discrete Input Module The Discrete Input Module DIM of the NCS family isolates and conditions up to eight discrete signals and relays input information to the Interface Module The DIM is available for three different discrete input channel types contact closure high range voltage or low range voltage See the NCS Data Sheet for more informat
66. r the web server However the default guest account does not have FTP access so only the root account default password of password can successfully connect using FTP 8 The Interface Solution Experts EIM Web Server and Configuration Software The EIM contains its own configuration program in the form of an embedded web server Pages can be ac cessed using your Ethernet connection and an Internet browser For directions refer to Connecting the EIM to the Network The Web Server contains these sec tions as shown in Figure 6 1 Home Page This page is the NCS Interface Mod ule Home Page On it you will find all the options you will need to configure your system For quick refer ence fault messages are listed on the home page 2 Process Status This screen continuously monitors and displays the activity of a selected I O module updating its display as frequently as every five seconds 3 I O Modules This web page allows you to change the settings of the different modules attached to the Interface Module For example if you have a TIM at tached this screen will permit you to change the mea surement type input range and other measurement parameters Select the appropriate module and chan nel adjust the parameters then press Commit to transfer the configuration to the Interface Module 4 Interface Module The nterface Module pages include a number of selections that provide all the nec essary options for setting
67. records per channel you would like to log If you are logging two channels and you entered a value of 25 your data log file will contain a total of 50 records NCSEM NET Concentrator System with Ethernet Interface 5 Select how you would like the data logger to react if power is lost to the NCS Upon power recovery the data logging can be re started or prevented from start ing Upon restart data is appended to the previous data log as long as the configuration has not been up dated Note Only data logged in battery backed RAM the most recent records will remain following power loss If the data logger is configured to start on power recovery or if it is manually started new data is appended to data present in the log 6 After reviewing your configuration click the Up date button to commit the data logger configuration Caution Once the data logger is configured clicking Update will delete all previously logged data A dialog box appears verifying that you want to proceed 7 Finally click the Start button to start the data log ger You can view the recorded data while the logger is run ning by clicking the View Data Log button from the Data Logger menu To retrieve the data log as a text file you must first stop the data logger from within the Configure Data Loggeroption in the Data Logger menu For instructions on retrieving the data log as a file refer to the next section Accessing a Data Logger
68. s Tag Assign a tag name or descriptor to process variables for each channel The Process Status page will dis play the data next to the respective process variable tag These tags can also be read by the EIM OPC Server and can therefore be used to access process data in the EIM when configuring an OPC client NCS ROM NET Concentrator System Relay Output Module Relay on Powerup Checking a box configures the corresponding relay to be on energized upon power up for each channel for which you have checked the box Failure Response This section tells the ROM what to do if communica tion with the Interface Module fails It will either main tain the last value Hold or turn the relay to a predetermined energized or de energized state Or Off Output Test This function allows you to change the state of each relay After clicking Output Test use the check boxes to select the desired relays and press Update Output A checked box energizes the corresponding relay Commit Cancel Buttons Click Commit when you are finished selecting param eters to save the settings to memory Cancel ends your configuration without saving changes Setting Relay Jumpers ROM relay jumpers are user configurable and used to set the individual relays as normally open or normally closed To access the jumpers disengage the plastic shroud from the ROM unit Refer to Figure A 5 in the Hot Swapping a NET Concentrator Module section of t
69. s are termed stations while all the combined modules are called a system If there is a single Interface Module on a network it and any attached I O modules is termed a system The Interface Module and one or more I O modules connect together via DB 25 connectors located on the side s of each module Any combination of input and NCSEM NET Concentrator System with Ethernet Interface output modules may be used within a NET Concentra tor System network Power for two input output mod ules is supplied by the Interface Module Up to eight additional units can be powered by adding a NET Con centrator System Power Module CPM The EIM can support a total of 16 attached I O mod ules Two CPMs would be required to supply power to 16 modules About this Manual Wherever you see a Note Caution or WARNING pay particular attention A Note provides information to help you avoid minor inconveniences during calibration installation or operation of the NCS A Caution provides information on steps to take in avoiding procedures and practices that could risk damage to the NCS or other equipment A WARNING provides information on steps to take in avoiding procedures and practices that could pose safety risks to personnel Figure 1 The NET Concentrator System Connects a Variety of Field Devices to Your Controller CITECT ICONICS Intellution US DATA Wonderware DCS PLC or PC with HMI
70. st Preset Input Type vitia E fame mes Predefined Value 0 000 Input Ranging T Limits 0 to 25 mA Input Scaling Minimum Span 4 mA C Enabled Lower Range Value fa Lower Scaled Value p 000 Upper Range Value po Jpper Sc Value p 000 Capture Lower Capture Upper Custom Curve C Enabled Load CSV Filter C 50Hz 60Hz RN Custom Engineering Units EGU Sensor Trimming Disabled Trim Enable Commit Cancel gt The Interface Solution Experts Internet NCS AIM NET Concentrator System Analog Input Module AIM Analog Input Module 4 Channels Up to Eight Per Interface Module Performance Input Ranges Programmable for any range within Current 0 25mA 4mA minimum span or Voltage 10V to 10V 1V minimum span Accuracy 0 01 of maximum span Input Resolution 20 bit Stability of max span Current 1 year 0 04796 3 year 0 081 5 year 0 1196 Voltage 1 year 0 066 3 year 0 11 5 year 0 15 Isolation 500Vrms continuous from channel to channel from each channel to case and from each channel to terminals of other attached NCS modules will withstand 1000Vrms dielectric strength test for one minute with no breakdown from each channel to case and from each channel to terminals of other attached NCS modules Scan Time The time required for the Interface Module to access process Specifications andinformation subject to change without notice Figure 12
71. surement type is selected other parameters may become red indi cating that the red parameter must be programmed Input Ranging Allows you to either input or capture the upper and lower ranges that you want to have measured 20 The Interface Solution Experts Filter This setting is used to configure the input filter The filter is designed to reduce the effects of mains in duced noise The input filter frequency value should be set to the frequency of the local AC supply either 50Hz or 60Hz File Management If you will be using a common configuration within your NCS system you can create a configuration and save it to a file so that you can load it into your next chan nel or module Refer to Appendix G File Management for details Input On Failure Select how your input value reacts upon a failure Se lecting Hold Last maintains the value last read before the failure To display a user selected value click the Preset button and then enter the value into the Pre defined Valuetext box The unit displayed will depend upon the nput Type that you have chosen MilliAmps or Volts Input Scaling Input Scaling allows you to take the input and convert it to a different range For example you take a chan nel with a 0 10V range and scale it to 0 100V now when the input is 7 34V it is relayed to the Interface Module as 73 4V Custom Curve The Custom Curve box allows you to setup a custom linearization table of up to 128
72. t Temperature Effect See Table 1 Effect on Reference Junction Compensation 0 005 C C Relative Humidity 0 95 non condensing RFI EMI Immunity 20V m 20 1000MHz 1kHz AM when tested according to ENC6100 4 3 1996 Effect on RTD Ohms Input 0 4 C 0 1 ohms maximum Effect on Thermocouple Millivolt Input 1 0 C 40 microvolts maximum Common Mode Rejection 100dB 50 60Hz Normal Mode Rejection 50dB typical 90 2V peak to peak 50 60Hz 589 g 20 7 oz NCS TIM NET Concentrator System Temperature Input Module Table 2 TIM Temperature Input Type and Accuracy Table Conformance Minimum Input Maximum Ambient Temperature Input Type Ohms Range Span Accuracy Range Accuracy C Change 2 3 200 to 850 C 240 to 960 C 1000 gE 10 C 0 1 C 0 0035 C 0 0063 F 18 F 0 18 F 100 to 650 C 150 to 720 C eee Te 148 to 1202 F Ene 10 1328F 1000 200 to 510 hs 240 to 580 C 80 to 320 C 0 14 C 100 to 360 C 72 002 C 0 0036 was 3 pe ca 112 to 608 F 20 25 F 148 to ego F 0007 C 0 003671 50 to 250 C 1 6 C 65 to 280 C C o 00427 0 0035 C 0 0063 F oe 58 to 482 F 2 88 F 85 to 536 F 0 4000 ohms 0 4000 ohms 10 ohms 0 4 ohms 0 4095 ohms Ohms ae seems Q002 ohms T C 180 to 760 C 35 C 0 25 C 210 to 770 C 0 00016 C 0 005 292 to 1400 F 63 F 0 45 F 346 to 1418 F of reading 150 to 1370 C 40 C 0 3 C 270 to 1390
73. te To install wires into the terminals insert a small flathead Screwdriver into the pry slot open wire terminal and place wire The Interface Solution Experts 25 NCS AOM NET Concentrator System Analog Output Module Configuring the AOM The AOM is configured using the web server con tained within the Interface Module to which it is at tached To configure the AOM you must first mount it to the Interface Module as described in nstalling the AOM To access real time data using MODBUS commands instead of a web server refer to Appen dix D MODBUS TCP Support After mounting bring up the NCS configuration soft ware by following the instructions described in the Connecting to the EIM Station section of this manual Once you have accessed the NCS configuration soft ware click on I O Module then Configure Analog Output Module This will display the screen shown in Figure 14 Configure the parameters listed on the screen and when you are finished press Commit Current Channel The AOM comes standard with four channels each independently configurable to handle current or volt age Select the channel you wish to program Custom Tag Assign tag names or descriptors to process vari ables The Process Status page will display the data next to the respective process variable tag These tags can also be read by the EIM OPC Server and can therefore be used to access process data in the EIM when configuring an OPC
74. tection 20V m Isolation 500Vrms A 9 20 1000MHz 1kHz AM continuous from channel to when tested according to channel from each channel IEC1000 4 3 1995 to case and from each channel to terminals of other Weight 493 g 17 4 oz Figure 23 ROM Dimensions RIGHT SIDE ROM FRONT LEFT SIDE 83mm 3 3 in The Interface Solution Experts 41 NCS ROM NET Concentrator System Relay Output Module Figure 24 ROM Relay Jumper Position 42 Jumper Position Normally Normally Closed Open The Interface Solution Experts Jumpers ARSA e e e e NCS ROM NET Concentrator System Relay Output Module Figure 25 Terminal Designations of EIM and I O Modules o O RX READY STATUS TX STATUS o POWER ETHERNET LINK POWER INPUT 20 30VDC 3 4 3 4 3 4 3 4 aao ei 20 30 ETHERNET VDC CHANNEL EJ E CHANNELS CHANNEL 1 KJ CHANNEL 2 EJ DE CHANNEL 6 CHANNEL 2 KB CHANNEL 3 i E CHANNEL 7 CHANNEL 3 KL CHANNEL 4 EJ E CHANNEL 8 CHANNEL 4 EJ The Interface Solution Experts 43 Appendix A Configuring the Data Logger The data logger records process variable data at a se lected interval from specified I O channels From the data logger menu item you can access web pages where you can confi
75. the EIM NCS EIM NET Concentrator System Ethernet Interface Module Note If the EIM started using DHCP the network address information displayed in the list box is how the server is currently configured When you double click to open the Edit window the network settings boxes are disabled You cannot set the IP ad dress subnet mask or gate way address manually if the server is using DHCP Caution The use of DHCP introduces the possibility of change or loss of IP address caused by DHCP server outages or configuration particulars or by an untimely power outage to the EIM i e coincident with DHCP lease expiration Use of fixed network settings in the EIM avoids these potential problems To access the network settings of an EIM run the NAC client on a PC connected to the same network as the EIM or if no network is available connect a cross over cable between the Ethernet ports of the EIM and PC Start the NAC client by clicking on the icon in the Start Menu Once the program is running click Find All refer to Figure 5 for a view of the NAC Client Software screen If more than one EIM is on the network the NAC Client will list them all Disconnect the network cable from the EIM in question click Find All again and determine which EIM disappeared from the list To change the network settings for a station double click on the station that you want to change This will open a second window
76. the application Interface Module Output Connections Attach the relay outputs to the terminals on the bottom of the ROM Terminal Connections Relay Output Note To install wires into the terminals insert a small flathead screwdriver into the pry slot open wire terminal and place wire 38 The Interface Solution Experts Configuring the ROM The ROM is configured using the web server contained within the Interface Module it is attached to To con figure the ROM you must first mount it to the Inter face Module as described in Installing the ROM To access real time data using Modbus commands in stead of a web server see Appendix D MODBUS TCP Support After mounting bring up the NCS configuration soft ware by following the instructions described in the Con necting to the EIM Station section of this manual Once you have accessed the NCS configuration soft ware click on O Module then Configure Relay Out put Module This will display the screen shown in Figure 22 Configure the parameters listed on the screen and when you are finished press Commit When energized LEDs are Allows you to input the color red or green of the LED when the relay is energized File Management If you will be using a common configuration within your NCS system you can create a configuration and save it to a file so that you can load it into your next chan nel or module Refer to Appendix G File Management for detail
77. tries Refer to the section below for information on how to determine the version of your EIM How to Determine the Version of your EIM From the web page menu bar select the nterface Module drop down menu choose System Information In the Server Identification section of that page refer to theFirmware Version line Perform the upgrade on units displaying firmware version 2 36 3 or greater Units equipped with earlier firmware verisons are not supported for firmware upgrades It is recommended that you disconnect your EIM from the LAN and use a crossover cat 5 cable to connect directly to the unit and then perform the upgrade How NCSEM NET Concentrator System with Ethernet Interface ever if this is not easily done the information below can also be applied to upgrading while the EIM is still connected to your network 1 Verify that the Interface Module is attached to the network and is operational You will need to know the IP address of the server For installation instructions please consult the Connecting the EIM to the Network section of this manual Note The following information applies to systems using a Windows operating system newer than Windows 98 and Internet Explorer 5 5 and above If you are running a system with earlier software consult the factory for assistance 2 n your browser s URL bar type ftp and the ad dress of your EIM 3 IfaUser name and or Password are requested in the followi
78. uffer first in first out The Data Log records input information at a se lected interval from specified input channel s It ef fectively maintains a running log of the last T seconds or minutes or hours of data where T Sample Period x Maximum Records per channel From the Data Logger page you can surf to web pages where you can configure the data logger view the data logger status or view the data logger files a Configure Data Logger This page is used to se lect channels to be logged sample period and data log size in terms of maximum records per channel a total of 64 000 records from all channels may be stored You can also pre configure the logger to start auto matically upon power up or to remain inactive following power up After editing these settings commit the configuration by clicking the Update button to transfer the configuration to the Interface Module and then start the data logger by clicking Start b View Logger Status Lists the health and specifi cations current number of records and status mes sage of the data logger You may view whether the logger is running or stopped c View Data Log Allows you to view actual time stamped data for each sample Refer to Appendix A Configuring the Data Loggerfor details To save the data log to your hard drive return to the Configure Data Logger page and click Stop to stop the logger Then click the Save Data Log Locally link Follow the pop up dialog t
79. ule it is attached to To con figure the AIM you must first mount it to the Interface Module as described in nstalling the AIM To access real time data using modbus commands instead of the web server see Appendix D MODBUS TCP Support After mounting bring up the NCS configuration soft ware by following the instructions described in the Con necting to the EIM Station section of this manual Once you have accessed the NCS configuration soft ware click on I O Module then Configure Analog Input Module This will display the screen shown in Figure 11 Configure the parameters listed on the screen and when you are finished press Commit Current Channel The AIM accepts four different analog inputs and uses a separate channel for each Select the channel you wish to program Channel Disabled Checking this box will cause the AIM and its associ ated Interface Module to ignore the selected channel allowing you to use less than all four channels without receiving error messages Tag Name Assign tag names or descriptors to process vari ables The Process Status page will display the data next to the respective process variable tag These tags can also be read by the EIM OPC Server and can therefore be used to access process data in the EIM when configuring an OPC client Input Type This sets the type of input that the AIM will receive Different measurementtypes require different param eters to be programmed When a mea
80. used 14 An ISaGRAF error has occurred see ISaGRAF Status Register for details 18 Not used 12 Not used 11 The file system is full 10 Data Logger failed to restore records from non volatile RAM 9 The data logger could not be initialized 8 Indicates a failure to start one or more of the network services 7 Indicates a failure in the I O module port 6 Missing or corrupted password file or password jumper was detected Default password file loaded 5 A system time error has occurred see System Time Status Register for details 4 Missing system configuration file 3 New file system Indicates that the EIM has formatted the file system Normally this is only performed once at the initial system startup However an automatic format can occur if the file system becomes corrupted 2 File System initialization error Indicates that the EIM cannot determine the state of the file system Depending on the type of error the EIM may attempt to automatically format the file system 1 RAM test failed This bit is set when a read write error occurs during the power on RAM test 0 Slave device error Indicates an error in an attached I O module see Channel Status Registers for details Table A 4 System Time Status Register Bit Position Description 4 System time has been set to default 3 System timed out waiting for response from time server 2 Could not resolve time server host name 1 SNTP system communications
81. ustom table range Channel not used 0 l O channel failure Table A 9 DIM and ROM Channel Status Registers Bit Positions Bit Position Description LED Port Error Front end reset occurred FLASH failure SRAM failure EEPROM failure Channel not used I O channel failure The Interface Solution Experts A 9 NCSEM NET Concentrator System with Ethernet Interface Appendix E Loading a Custom Curve File There are two ways in which a custom curve can be loaded into the EIM for use with the TIM or AIM configuration pages In order to create a Comma Separated Value csv file you will need either Microsoft Excel or other similar spreadsheet program refer to Figure A 3 or a text editor refer to Figure A 4 1 In Microsoft Excel open a new sheet Using column A as your X data and column B as your Y data observe the following scheme Column A The X data must be a monotonically increasing sequence i e each value must be greater than the previous value in the sequence Column B The Y data may be any sequence You may enter up to 128 X Y pairs All numbers must be real signed numbers up to 6 digits long 7 digits and higher must be translated to exponential notation or 6 plus one decimal point Exponent notation in the form of 1e 010 rather than 10e9 may also be used but it will be translated to the full value i e 10e9 10000000000 and thus must not represent a number higher than Xe37 Numbers represented as
82. ut and output signal wiring should be 2 inches NCS ROM NET Concentrator System Relay Output Module Input Connections After mounting it is time to connect the relay outputs to the ROM Since the ROM receives power from the connected Interface Module only the relay outputs need to be connected Figure 21 shows the connec tion diagrams for a ROM The wire gauge requirement for NCS system modules is 12 28AWG Hot Swapable I O Modules Should an Input Output Module need to be replaced simply program a new module remove the old module from the mounting base and snap in the new one For more specific instructions see Appendix F Hot Swap ping a NET Concentrator Module CE Conformity Installation of any Moore Industries product that car ries the CE compliance marking Commission Electro technique must adhere to their respective installation guidelines in order to meet the requirements set forth in applicable EMC Electromagnetic Compatibility di rective EN61326 Consult the factory for additional information The Interface Solution Experts 37 NCS ROM NET Concentrator System Relay Output Module Figure 21 ROM Connection Diagram Refer to Figure 25 for Terminal Designations ROM d Connecting the ROM Slide the AOM along the DIN rail until the DB25 link connects to the adjacent I O or Interface Module Interface Module The Interface Module should already be installed in
83. ut state with red Weight 493 g 17 4 oz minute with no breakdown indicating open contact input from each channel to case DIM Discrete Voltage Input Module 8 Channels Up to Eight Per Interface Module Performance Input Ratings Low Range Performance attached NCS modules will LED One red green LED per 30Vac Vdc High Range continued withstand 1000Vrms Indicators channel indicates input state 120 240Vac Vdc dielectric strength test for one with red indicating input below Input Logic Threshold minute with no breakdown threshold Low Range 9Vac or DC from each channel to case i g guaranteed low gt 15Vac or and from each channel to c late ee ee DC guaranteed high terminals of other attached SES 40 F to 185 F High Range lt 55Vac or dc NCS modules Storage Range guaranteed low gt 90Vac or Scan Time 16ms 40 C to 85 C dc guaranteed high Response Time 30ms 40 F to 185 F Input Logic Input above Maximum Input Overrange Relative Humidity threshold yields logic 1 Input Up to 260Vac Vdc 0 95 non condensing below threshold yields logic 0 Power Supply Power is RFI EMI Protection Input Impedance Each supplied by the Interface 20V m 20 1000MHz 1kHz input draws 4mA when on Module 1W maximum AM when tested according to Isolation 500Vrms Diagnostic Information IEC1000 4 3 1995 continuous from channel to Refer to Appendix D Table channel from each channel A 9 Weight 536 g 18 8 oz to case and

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