Fin Fan Kit (FF-100-XX) User Manual
Contents
1. x I FIGURE 8 866 795 1586 WWW STONEAGETOOLS COM p STONEAGE 9 Loosen the Quick Adjust Handle and pull the gearbox away from the carriage plate This will allow the Vertical Drive Carriage to roll onto the rail without pneumatic power Figure 9 FIGURE 9 10 Locate the Carriage on the rail and push the gearbox toward the rail to engage the drive gear into the rail slots Verify the drive gear is engaging the slots correctly and retighten the adjustable handle Figure 10 NOTICE Verify the Mounting Plates are securely tightened Verify both Drive Carriages are engaged with the rails and the Quick Adjust Handles are tightened Never loosen the Vertical Drive once the Fin Fan Snout Assembly is installed as it may result in the Carriage falling vertically down This may cause damage and or injury DRIVE GEAR VERTICAL DRIVE INSTALLED ENGAGEMENT ON VERTICAL RAIL SHOWN FOR REFERENCE FIGURE 10 STONEAGE 806 795 1586 WWWSTONEAGETOOLS COM FIN FAN KIT SET UP 11 Using 9 16 in wrench loosen all four Guide Clamp Bolts located on the Vertical Carriage Install the Guide Plate Assembly into the Guide Clamps Figure 11 12 Align the edge of the Guide Plate Assembly to the Edge of the Carriage Plate This will offset both bolt patterns and allow for easier access when tightening the Guide Clamp Bolts Figure 12 OFFSET BOLT PATTERNS FOR EASE OF ACCESS ALIGN GUIDE EDGE WITH EDGE2. INCHES 5 BU 002 XX VERTICAL DRIVE RAIL FIN FAN BUNDLE HEIGHT PLUS 18 INCHES 1 HORIZONTAL DRIVE 6 FF 121 XXX HOSE STOP COLLET SINGLE XXX 2 ASSEMBLY ABX 116 XX GUIDE TUBE 546 ID 14 mm I ABX 117 XX GUIDE TUBE 674 ID 17 mm ABX 119 XX GUIDE TUBE 745 ID 19 mm OPTIONAL ITEMS PART NUMBER 20 Default QTY LWP 501 HORIZONTAL DRIVE 55 LWP 502 VERTICAL DRIVE ASSY VERTICAL DRIVE OPTIONAL ITEMS ASSEMBLY ARE STANDARD PARTS FROM THE BU 152 RAIL STOP ASSY LIGHT WEIGHT POSITIONER LWP 11 SA 567 MP9LMP9L XX NIPPLE 500 SA 567 MP9RMP9R XX NIPPLE 12 AF 073 MP9LMP9L XSL COUPLING AF 073 MP9RMP9R XSL COUPLING DETAIL A 866 795 1586 WWW STONEAGETOOLS COM p 77 73 FIN FAN KIT SET UP FIN FAN KIT STEP BY STEP SET UP 8 1 Mount the Fin Fan Clamp Assemblies to the tube bundle as shown The Clamps should be as square to the bundle as possible Ratchet the yellow Handle Assembly until tight Figure 1 If more stand off is needed from the face of the bundle it is possible to adjust the Clamp by depressing the tang on the bottom of the vertical bar sliding off the yellow Handle Assembly unscrewing the Clamp from the Channel and moving the Clamp to the open slot Relocate the screw to the next position tighten and attach the yellow handle assembly Figure 2 TANG NOTE Fin Fan face shown for graphic representa
3. MUST be provided with suitable first aid facilities at the operation site 866 795 1586 WWW STONEAGETOOLS COM PPE may include Eye protection Full face visor Foot protection Keviar brand or steel toe capped waterproof non slip safety boots Hand protection Waterproof gloves Ear protection Ear protection for a minimum of 85 dBA Head protection Hard hat that accepts a full face visor and ear protection Body protection Multi layer waterproof clothing approved for waterjetting Hose protection Hose shroud Respiratory protection May be required refer to job specific risk assessment p STONEAGE WARNING AND SAFETY INSTRUCTIONS 6 AWARNING Operations with this equipment can be potentially hazardous Caution MUST be exercised prior to and during machine and water jet tool use Please read and follow all of these instructions in addition to the guidelines in the WJTA Recommended Practices handbook available online at www wjta org Deviating from safety instructions and recommended practices can lead to severe injury and or death Do not exceed the maximum operating pressure specified for any component in a system The immediate work area MUST be marked off to keep out untrained persons Inspect the equipment for visible signs of deterioration damage and improper assembly Do not operate if damaged until repaired Make sure all threaded connections are tight and free of leaks Users of the F
4. RESPONSIBILTY OF THE INSTALLER OPERATOR to equivalent Operators MUST read understand and follow the Warnings Safety Information Assembly Installation Connection Operation Transport Handling Storage and Maintenance Instructions detailed in this manual The risk assessment MUST consider potential material or substance hazards including Aerosols Biological and microbiological viral or bacterial agents Combustible materials conduct a job specific risk assessment prior to use Job specific risk e Dusts assessment MUST be repeated for each different set up material Explosion and location Fibers The risk assessment MUST conform to the Health and Safety at substances Work Act 1974 and other relevant Health and Safety legislation e Gases e Mists e Oxidizing Agents PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective Equipment PPE is dependent on the working pressure of water and the cleaning application Managers Supervisors and Operators MUST carry out a job specific risk assessment to define the exact requirements for PPE See Protective Equipment for Personnel Section 6 of WJTA IMCA s Recommended Practices For The Use Of High pressure Waterjetting Equipment for additional information Hygiene Operators are advised to wash thoroughly after all waterjetting operations to remove any waterblast residue which may contain traces of harmful substances First aid provision users
5. its assistance THE PROPOSED SHIPMENT DATE IS AN ESTIMATE UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES RESULTING FROM DELAY REGARDLESS OF THE REASON S Shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No merchandise may be returned without securing written approval from Seller Seller will notify Buyer promptly of any material delay and will specify the revised delivery date as soon as practicable Seller shall not be liable for any delay in delivery or performance or for any failure to manufacture deliver or perform due to a any cause beyond its reasonable control b any act of God act of Buyer act of civil or military authority governmental priority strike or other labor disturbance flood epidemic war riot delay in transportation or car shortage or c inability on account of any cause beyond the reasonable control of Seller to obtain necessary materials components services or facilities In the event of any such delay the date of delivery or of performance shall be extended for a period equal to the time lost by reason of the delay 6 Technical Advice All technical advice recommendations and services of Seller are intended for use by persons having adequate skill at their own risk and Seller assumes no responsibility and Buyer hereby waives all claims against Seller for re
6. or construed to be an acceptance of Buyer s Terms and Conditions PRODUCTS SOLD BY SELLER ARE DESIGNED AND INTENDED TO BE USED AT HIGH PRESSURES AND SPEEDS AND MAY BE DANGEROUS IF OPERATED IMPROPERLY OR WITHOUT THE USE OF APPROPRIATE SAFETY DEVICES AND GUARDS BUYER IS CAUTIONED TO CAREFULLY READ AND UNDERSTAND THESE TERMS AND CONDITIONS AS THEY HAVE IMPORTANT LEGAL CONSEQUENCES 2 Payment Prices Unless other arrangements have been made in writing between Seller and Buyer payment for product delivered shall be made upon receipt of invoice The prices shown on the face hereof are those currently in effect Prices invoiced shall be per price list in effect at the time of shipment Prices are subject to increase for inclusion of any and all taxes which are applicable and which arise from the sale delivery or use of Seller s products or services and for the collection of which Seller is or may be responsible to any governmental authority unless acceptable exemption certificates are provided by Buyer in accordance with law Buyer shall pay all charges for transportation and delivery and all excise order occupation use or similar taxes duties levies charges or surcharges applicable to the equipment or services being purchased whether now in effect or hereafter imposed by any governmental authority foreign or domestic 3 Warranty Subject to the limitations and conditions hereinafter set forth Seller warrants to the original Buyer
7. use necessary and appropriate safety devices and guards as determined and or recommended by Seller b if Buyer fails to maintain in good working order such safety devices and guards as are purchased from Seller c if Buyer adds omits repairs modifies replaces or substitutes any components on the equipment without permission from Seller d if Buyer exceeds at any time the maximum safe loads pressures or speeds recommended by Seller for the equipment furnished hereunder without the specific written consent of Seller or e if Buyer otherwise fails to operate the product or equipment in accordance with Seller s printed instructions or otherwise negligently operates the equipment 5 Delivery Seller is not obligated to make delivery by a specified date but will always use its best efforts to make delivery within the time requested All deliveries are based on F O B Seller s factory unless specifically agreed otherwise and Buyer shall pay all shipping costs and insurance from that point Seller in its sole discretion will determine and arrange the means and manner of transportation of the products Responsibility of Seller shall cease and Buyer assumes all risk of loss or damages upon Seller s delivery to and receipt by a common carrier Carriers shall be responsible for goods lost or damaged in transit and Buyer shall immediately notify the carrier in writing of such loss or damage At Buyer s request Seller will offer
8. 0 516 in 13 mm 6 4 2440D 04 FF 121 547 0 547in 14 mm 5 6 8 2 2240D 05 2740D 03 FF 121 594 0 594 in 15 mm 8 4 FF 121 625 0 625 in 16 mm 2240D 05 866 795 1586 WWW STONEAGETOOLS COM Pp STONEAGE TERMS AND CONDITIONS 1 Acceptance of Terms and Conditions These Terms and Conditions shall operate as Seller s acceptance of Buyer s purchase order and such acceptance is made expressly conditional on assent by Buyer to the Terms and Conditions Such assent shall be deemed to have been given unless written notice of objection to any of such Terms and Conditions including inconsistencies between Buyer s purchase order and this acceptance is given by Buyer to Seller promptly on receipt hereof Seller desires to provide its Buyer with prompt and efficient service However to negotiate individually the terms of each sales contract would substantially impair Seller s ability to provide such service Accordingly products furnished and services rendered by Seller are sold only on the Terms and Conditions stated herein Notwithstanding any Terms or Conditions on Buyer s order Seller s performance of any contract is expressly made conditional on Buyer s agreement to Seller s Terms and Conditions of sale unless otherwise specifically agreed to in writing by Seller In the absence of such agreement commencement of performance shipment and or delivery shall be for Buyer s convenience only and shall not be deemed
9. 16 64 4 0 547 5 682 22400 05 27400 03 0 594 4 0 625 24400 05 It is the responsibility of the user to select proper sizing to assure the end sleeve of the hose will not pass through collet FIGURE 15 NOTICE Extension nipples and slimline couplers are recommended on the end of the hoses to easily bridge the gap in the header The Banshee tools recommended extension nipples and slimline couplers are NOT included in the Fin Fan Kit Asssembly Figure 14 5 If using BN18s StoneAge offers a reduce O D Slimllne Coupler for use with standard Guide Tubes OPTIONAL OPTIONAL OPTIONAL OPTIONAL HIGH BANSHEE TOOLS EXTENSION NIPPLES SLIMLINE COUPLERS PRESSURE HOSES FIN FAN KIT SET UP 16 The Snout Block and Guide Tubes are transparent in Figure 16 to illustrate how the Hose Stop Collets act as back out prevention devices AWARNING Test the back out prevention by retracting the Banshee tools into the Guide Tubes The Hose Stop Collets should prevent the Hose Crimp from moving back into the Fin Fan Snout Assembly The proper selection and installation of the Hose Stop Collets is critical to preventing the back out of the tools SNOUT BLOCK HOSE STOP COLLETS TRANSPARENT OPTIONAL OPTIONAL FIN FAN x EXTENSION NIPPLE BANSHEE TOOLS SNOUT ASSEMBLY OPTIONAL HIGH i OPTIONAL GUIDE TUBES PRESSURE HOSES SLIMLINE COUPLERS TRANSPARENT FIGURE 16 17 Install Guide Tubes simultaneously bu
10. AA STONEAGE ENGINEERING THE POWER OF WATER FIN FAN KIT FF 100 XX USER MANUAL PL 609 REV A 09 2015 TABLE OF CONTENTS MANUFACTURER S INFORMATION 15 3 DESCRIPTION OF EQUIPMENT AND INTENDED USE 3 DECLARATION OF kostet 4 WARNING AND SAFETY INSTRUCTIONS OPERATOR TIRING C 5 PERSONAL PROTECTIVE EQUIPMENT 2 1 5 1 6 SYSTEM ASSEMBLY OVERVIEW FIN FAN KIT SET UP HOSE STOP COLLET AND BACK OUT 4 20 2 13 PNEUMATIC SUPPLY LINE 14 OPERATION MAINTENANCE STORAGE TRANSPORTATION AND HANDLING PARTS DIAGRAMS TERMS AND CONDITIONS 2 p STONEAGE 866 795 1586 WWW STONEAGETOOLS COM MANUFACTURER S INFORMATION otoneAge Inc Andrew Birt Consulting Ltd 466 S Skylane Drive UK Durango CO 81303 USA Phone 970 259 2869 Toll Free 866 795 1586 www stoneagetools com This manual must be used in accordance with all applicable national laws The manual shall be regarded as a part of the machine and shall be kept for reference until the final dismantling of the machine as defined by applicable national law s SPECIFICATIONS Fin Fan Kit Assembly I
11. ACKET INSIDE SNOUT CUT IN HALF 2 X 4 5 2 2 GS 325 04 SHCS 25 20 X 1 00 SS BC 053 CUT TO 66 CUT IN HALF 2 X 18 CUT IN HALF 2 X 4 5 FIN FAN KIT ASSEMBLY FF 102 XX FIN FAN CLAMP ASSEMBLY PART NUMBER 20 Default QTY FF 122 CLAMP WELDMENT s a sarres soss p STONEAGE GW 331 L LOCK WASHER SS SRT 549 HORIZONTAL RAIL CLAMP 8 SRT 551 CLAMP FINGER SRT 552 ADJUSTABLE RAIL CLAMP SRT 556 ADJUSTABLE HANDLE 38 16 X 1 56 SS 866 795 1586 WWW STONEAGETOOLS COM x PARTS DIAGRAM FIN FAN KIT ASSEMBLY FF 103 wor Hex GUIDE TUBE AND COLLET REFERENCE CHARTS StoneAge PART NUMBER GUIDE TUBE REFERENCE CHART SA PART NUMBER SA TOOL 1 0 DIAMETER LENGTH ABX 115 XX BN9 5 0 459 in 12 mm XX in XX mm ABX 116 XX BN13 0 546 in 14 mm XX in XX mm ABX 117 XX BN15 0 674 in 17 mm XX in XX mm ABX 119 XX BN18 0 745 in 19 mm XX in XX mm StoneAge PART NUMBER RECOMMENDED COLLETS FOR COMMON COLLET REFERENCE CHART HOSE SIZES SA PART NUMBER COLLET SIZE SPIR STAR PARKER FF 121 297 0 297 in 8 mm 3 2 2240D 02 FF 1212928 0 328 in 8 mm 3 4 4 2 2240D 025 2240D 02 FF 121 406 0 406 in 10 mm 5 2 2 6 2240D 03 FF 121 438 0 438 in 11 mm 4 4 2448D 25 FF 121 460 0 460 in 12 mm 4 6 5 4 6 2 2240D 04 FF 121 484 0 484 in 12 mm 2640D 25 FF 121 516
12. EAGETOOLS COM FIN FAN KIT SET UP 5 Loosen the Quick Adjust Handle and pull the gearbox away from the carriage plate This will allow the Horizontal Drive Carriage to roll onto the rail without pneumatic power Figure 5 6 Locate the Carriage on the rail and push the gearbox toward the rail to engage the drive gear into the rail slots Verify the drive gear is engaging the slots correctly and retighten the adjustable handle Figure 6 CARRIAGE J PLATE DRIVE GEAR ENGAGEMENT IIT 1 a ag z 9 Em 4 FIGURE 5 BACKSIDE VIEW OF GEAR ENGAGEMENT RAIL IS TRANSPARENT FOR CLARITY 7 Loosen the Horizontal Mounting Plate Clamp Install the Vertical Rail with slots facing out between the Clamp Finger and Rail Clamp Figure 7 8 Position the Vertical Rail so that it is centered with the face of the tube bundle The Vertical Rail should be ordered 18 457 mm taller than the height of the tube bundle so that it extends vertically beyond the tube bundle face Secure the Horizontal Mounting Plate Clamp when the Vertical Rail is in position Figure 8 A 2 FIGURE 7 UE EE T 22222280282 HORIZONTAL MOUNTING PLATE CLAMP UEM if nr Se d a TETSIEZSEITGNSERRE 0 0 0 0
13. OF EE SABE CARRIAGE FIGURE 11 p PLATE FIGURE 12 13 Remove the Quick Release Pins from the ABX 2L Hose Tractor Mounting Bracket Slide the Fin Fan Spring Snout Block into the Mounting Bracket on the ABX 2L Hose Tractor Install the Quick Release Pins through the Mounting Bracket on the Hose Tractor and the Block on the Fin Fan Spring Snout Assembly Figure 13 FIN FAN SPRING SNOUT BLOCK 866 795 1586 e WWW STONEAGETOOLS COM S rygwEAGE FIN FAN KIT SET UP 14 Install the Banshee tools NOT INCLUDED IN FIN FAN KIT on the end of the High Pressure Hose Fittings before running the hoses through the ABX 2L Hose Tractor and the Fin Fan Snout Assembly This will protect the threads on the Hose Ends Assuming the ABX 2L Hose Tractor and Control Box are connected to an air supply remove the Quick Release Pins and Hose Stop Collets as shown in Figure 14 and run the hoses through the Fin Fan Snout Assembly until the Banshee tools exit the Hose Guide Tubes 15 Replace the Hose Stop Collets and Quick Release Pins Figure 15 r a pAGE 5 FIGURE 14 AWARNING Appropriate size Collet selection is CRITICAL to ensuring proper backout prevention of the tool RECOMMENDED COLLETS FOR COMMON HOSE SIZES See RECOMMENDED COLLETS FOR COMMON HOSE SIZES plate 0328 3442 22400 025 24400 02 0 406 6 8 attached to Fin Fan Snout Assembly 0438 2480 005 0 460 06562 4 0 484 26400 025 05
14. TONEAGE ENGINEERING THE POWER OF WATER 1 866 795 1586 www STONEAGETOOLS com 2015 StoneAge Inc All Rights Reserved
15. d for the safe operation of the products Buyer shall undertake to specify and order all safety devices and guards necessary for the safe operation of the equipment covered All safety devices and guards offered in Seller s quotations are recommended for purchase Seller may provide necessary safety devices and guards not offered in this quotation at an extra price in accordance with the specifications of Buyer Buyer shall at all times use and require its contractors to use all necessary and appropriate safety devices guards and proper safe operating procedures Buyer shall ensure that proper Operator training is provided Buyer shall not remove or modify any such devices guards or warning signs and shall insist on safe operating practices on the part of its personnel In no event shall Seller be responsible for any injuries to persons or property caused by defects in any equipment including by way of illustration and not limitation any pumps compressors fittings connections components piping or hoses up to the point that same are connected to the product Buyer agrees to indemnify and to save Seller harmless from any and all liability or obligation incurred by or against Seller including costs and attorneys fees to or by any persons injured directly or indirectly in the operation of the equipment furnished under the following conditions 866 795 1586 WWW STONEAGETOOLS COM TERMS AND CONDITIONS a if Buyer fails to purchase and
16. e of unnecessary objects e g loose parts hoses tools Ensure all Operators are using the correct Personal Protective Equipment PPE Check that the air hoses are properly connected and tight Check all hoses and accessories for damage prior to use Do not use damaged items Only high quality hoses intended for waterblast applications should be used as high pressure hoses Check all high pressure threaded connections for tightness Ensure that a anti withdrawal device back out preventer and all other applicable safety devices are installed and set up properly Test the Control Box before operating the Fin Fan Kit Assembly FF 100 XX with high pressure water to verify the control valves move the hose in the intended direction and that the dump valve and hose clamp are working properly Ensure that Operators never connect disconnect or tighten hoses adapters or accessories with the high pressure water pump unit running Ensure no personnel are in the hydroblasting zone p C 866 795 1586 WWW STONEAGETOOLS COM SYSTEM ASSEMBLY OVERVIEW FIN FAN KIT ASSEMBLY 10 RAIL STOP 100 DETAIL PART NUMBER 20 QTY 1 FF 101 XX FIN FAN SPRING SNOUT ASSY 1 2 FF 102 XX FIN FAN CLAMP ASSY 1 3 FF 103 FIN FAN GUIDE ASSY 2 LINE ITEMS PART NUMBER 20 QTY 4 BU 002 1 XX HORIZONTAL DRIVE RAIL FIN FAN BUNDLE WIDTH PLUS 30 1
17. g the kit use compressed air to blow off debris and moisture Apply a small amount of air tool oil directly into the Horizontal and Vertical Drive fittings Then briefly operate the controls at slow speed for a short duration in each direction to coat the interior parts of the motor Install the dust caps onto all fittings to keep moisture and dirt out The FIN FAN KIT ASSEMBLY FF 100 XX can be broken down into smaller components that should be stored in a clean and dry area 14 P lt 866 795 1586 WWW STONEAGETOOLS COM PARTS DIAGRAM DETAIL B ee FF 103 FIN FAN GUIDE ASSY LINE ITEMS PART NUMBER 4 BU 002 1 XX HORIZONTAL DRIVE RAIL FIN FAN BUNDLE WIDTH PLUS 30 INCHES BU 002 XX VERTICAL DRIVE RAIL FIN FAN BUNDLE HEIGHT PLUS 18 INCHES EE FF 121 XXX HOSE STOP COLLET SINGLE ABX 116 XX GUIDE TUBE 546 ID 14 mm ABX 117 XX GUIDE TUBE 674 ID 17 mm ABX 119 XX GUIDE TUBE 745 ID 19 mm OPTIONAL ITEMS PART NUMBER 20 Default QTY LWP 501 HORIZONTAL DRIVE ASSY LWP 502 VERTICAL DRIVE ASSY 9 r to PARTS DIAGRAM 16 FIN FAN KIT ASSEMBLY FF 101 XX FIN FAN SPRING SNOUT ASSY PART NUMBER 84 QTY 7 FF 111 CAP SNOUT BLOCK GUIDE TUBE FF 112 CAP SNOUT BLOCK SPRING FF 113 CAP SNOUT BRACKET 0 FF 115 SNOUT BLOCK FIN FAN 2 1 FF 131 QUICK RELEASE PIN 25X 1 25 2 5 FF 116 MOUNTING BR
18. in Fan Kit Assembly FF 100 XX MUST be trained and or experienced in the use and application of high pressure technology and cleaning as well as all associated safety measures according to the WJTA Recommended Practices for the use of High pressure Waterjetting Equipment An anti withdrawal device back out preventer MUST be used at all times The back out prevention device is the Hose Stop Collet located within the Fin Fan Snout Assembly StoneAge offers several different size Hose Stop Collets The Collet Size Reference guide is located on the Vertical Drive Assembly and in the Part Diagram section of this manual The Control Box should be located in a safe location where the Operator has good visibility of the pipe and hose The Fin Fan Kit Assembly FF 100 XX and Control Box MUST be supervised at all times and should never be left unattended Always de energize the system before servicing or replacing any parts Failure to do so can result in severe injury and or death PRE RUN SAFETY CHECK Refer to 5 Recommended Practices For The Use Of High pressure Waterjetting Equipment and or The Water Jetting Association s WJA Code of Practice for additional safety information Complete a job specific risk assessment and act on the resulting actions Adhere to all site specific safety procedures Ensure the waterblasting zone is properly barricaded and that warning signs are posted Ensure the work place is fre
19. ncludes Fin Fan Snout Assembly Qty 1 Fin Fan Clamp Assembly Qty 2 Fin Fan Guide Assembly Qty 1 DESCRIPTION OF EQUIPMENT AND KEY FEATURES INTENDED USE The StoneAge Fin Fan Kit is a specifically engineered accessory Quick install for the ABX 2L Hose Tractor hands free heat exchanger tube Utilizes 2 5 in 6 35 cm box rail cut to custom lengths to cleaning system The Fin Fan Kit adapts the ABX 2L for easy accommodate any size Fin Fan Face dimension mounting to a Fin Fan header box for efficient tube cleaning Stainless Steel air motors 2 sizes of clamp attachment options are available for taller Fin Fan Faces Works with the ABX 2L Hose Tractor CB ABX Control Box and LWP 500 Light Weight Positioner Modular lightweight fully adjustable design The Fin Fan Snout and Guide Assemblies provide anti withdrawal protection and precise tube pitch adjustment 866 795 1586 WWW STONEAGETOOLS COM STONEAGE CE DECLARATION OF CONFORMITY In accordance with BS EN ISO IEC 17050 1 2010 We StoneAge Inc 466 South Skylane Drive Durango CO 81303 USA Declare that Equipment Fin Fan Kit Assembly Model name FF 100 XX Is in accordance with the following Directives 2006 42 EC Conforms to the Essential Health and Safety Requirements of the Machinery Directive Has been designed and manufactured to the relevant parts of the following specifications EN ISO 12100 2010 oafety of machinery General principles for design Ri
20. sk assessment and risk reduction hereby declare that the equipment named above has been tested and found to comply with the relevant sections of the above referenced specifications and directives a Date 09 18 2015 Andrew Birt Independent Dealer Manager Signed StoneAge Inc Worcester UK The technical file for the Fin Fan Kit Assembly FF 100 XX User Manual is maintained at StoneAge Inc 466 South okylane Drive Durango CO 81303 USA 4 p STONEAGE 866 795 1586 WWW STONEAGETOOLS COM WARNING AND SAFETY INSTRUCTIONS OPERATOR TRAINING Managers Supervisors and Operators MUST be trained in Health Operators MUST read understand and follow the Operational and Training Requirements Section 7 0 of WJTA IMCA s Recommended Practices For The Use Of High pressure Waterjetting Equipment or and Safety Awareness of High pressure Water Jetting and hold a copy the Water Jetting Association WJA Code of Practice or equivalent see www waterjetting org uk Operators MUST be trained to identify and understand all applicable standards for the equipment supplied Operators should be trained in manual handling techniques to prevent bodily injury StoneAge has designed and manufactured this equipment considering all hazards associated with its operation StoneAge assessed these risks and incorporated safety features in the design StoneAge WILL NOT accept responsibility for the results of misuse IT IS THE
21. sults obtained or damages incurred from the use of Seller s advice recommendations and services 7 Modification These Terms and Conditions are intended by Seller and Buyer to constitute a final complete and exclusive expression of agreement and cannot be supplemented or amended without Seller s prior written approval Seller s waiver of any breach or failure to enforce any of the Terms and Conditions at any time shall not in any way affect 866 795 1586 WWW STONEAGETOOLS COM limit or waive Seller s right thereafter to enforce and compel strict compliance with every Term and Condition thereof If any provisions of these Terms and Conditions are held to be invalid or unenforceable such invalidity or unenforceability shall not affect the validity or enforceability of the other portions hereof 8 Disputes Buyer and Seller shall attempt in good faith promptly to resolve any dispute arising under these Terms and Conditions by negotiations between representatives who have authority to settle the controversy If unsuccessful Buyer and Seller shall further attempt in good faith to settle the dispute by nonbinding third party mediation with fees and expenses of such mediation apportioned equally to each side Any dispute not so resolved by negotiation or mediation may then be submitted to a court of competent jurisdiction in accordance with the terms hereof These procedures are the exclusive procedures for the resolution of all s
22. t manufacture carry only the warranty of the Manufacturer of such products Where other Manufacturers or Suppliers products used in Seller s products or services prove defective Seller s liability shall exist only to the extent that Seller is able to recover from such Manufacturers or Suppliers for such defects c Any warranty granted by Seller to the Buyer shall be deemed void if any goods covered by such warranty are used for any purpose not recommended or permitted In addition the Buyer shall indemnify Seller and hold Seller harmless from and against any and all claims damages losses costs expenses and other liability of whatever nature that Seller suffers or incurs by reason of any such unintended use d Notice of defective product or service must be given in writing to Seller by Buyer or User within fifteen 15 business days following receipt of goods Buyer or User shall keep such products or services in an unaltered condition for examination by Seller s representative No goods may be returned for credit or adjustment without prior written permission from Seller 4 Product Liability Buyer specifically acknowledges that the products being purchased may be operated at high speeds and or pressures and that as such they may be inherently dangerous if not used correctly Buyer shall be solely responsible for the safe operation of the products at all times and for determining the safety devices and guards that may be require
23. t secure the left Guide Tube into the Fixed Clamp on the Guide Plate first The Guide Tubes should be set 1 4 1 2 6 13 mm away from the face of the tube bundle Figure 17 18 Install the right Guide Tube into the Adjustable Clamp next and adjust the pitch The pitch can be set between 1 3 4 44 mm and 4 102 mm by sliding the Adjustable Clamp in or out and tightening in the desired position Figure 18 1 4 1 2 O D 6 13 mm GUIDE TUBES ADJUSTABLE CLAMP GUIDE TUBES FIGURE 18 866 795 1586 e WWW STONEAGETOOLS COM S rgywEAGE 7 FIN FAN KIT SET UP PNEUMATIC SUPPLY LINE CONNECTIONS 19 Verify the ABX 2L Hose Tractor is connected to the Control Box with two 1 2 in 13 mm JIC hoses and one 1 4 in 6 mm JIC hose Remove the dust caps from the Joint Industry Council JIC fittings of the Control Box and the Vertical and Horizontal Positioners Connect the Vertical and Horizontal Positioners to the Control Box with two each 1 4 in 6 mm JIC hoses Verify the Control Box moves the both the Vertical and Horizontal Carriages in the appropriate directions HORIZONTAL 4 im VERTICAL POSITIONER v POSITIONER 1 4 CONNECTIONS 1 4 CONNECTIONS OPERATION Reference your ABX 2L User Manual for additional operating instructions STORAGE TRANSPORTATION AND HANDLING Use mild soapy water to clean the kit components in order to remove corrosive materials Before storin
24. that its products are free from defects in workmanship and material for a period of one 1 year from shipment date Seller s obligation under this warranty shall be limited to repairing replacing or issuing a credit for at Seller s option any products or services it finds to be defective in material or workmanship In no event shall Seller be liable for any incidental consequential or indirect damages of any kind THIS WARRANTY SHALL BE IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY FOR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE No statement or recommendation made by Seller or its representative to Buyer or User shall constitute a warranty by Seller or a waiver or modification to any of the provisions hereof or create any liability for Seller All warranty claims are subject to the exclusions and limitations set forth below 18 STONEAGE a The warranty shall not apply if the product or service 1 has been subject to misuse negligence or accident 2 has not been installed or operated in accordance with Seller s recommendations 3 has been operated under more severe conditions than those specified for the particular product or service 4 has been operated beyond the rated capacity of the product or 5b has been repaired or altered outside Seller s facilities or in any way so as in Seller s judgment to affect its stability or reliability b Products that Seller furnishes but does no
25. tion only Not included in assembly FIGURE 2 Loosen the Horizontal Mounting Plate Clamps and the Slide the Horizontal Rail slots facing out in between the Clamp Finger and Rail Clamp The Horizontal Rail should be ordered 30 762 mm longer than width of the tube bundle to provide complete coverage with a single installation Figure 3 Position the Horizontal Rail so that it extends 30 762 mm beyond the tube bundle as shown in Figure 4 This is to allow the Carriage to travel far enough to reach the tubes located farthest to the left Tighten the Clamps securing the rail to the Mounting Plates Horizontal Rail longer than 150 3810 mm will require additional Horizontal Mounting Plate Clamps spaced 75 1905 mm apart Clamps Spacing Max spacing between clamps 72 1828 mm Max spacing from end of rail 50 1270 mm HORIZONTAL MOUNTING PLATE CLAMPS 090909090000 00 0900 02050002009000202020 3020 90 0909030900029000002020202000 0200 04020 0 00000200090200000000404020 02000000202020 2000 000000020000020000002020202020 00090002 p BU 2 mi 762 mm eeeeeereeeeeeeeeeeeweeeeeeeeeeee eeoeoeeeoerpeeeeeeeeeeeeeeeeeeeeee FIGURE 4 p Ce 866 795 1586 WWW STON
26. uch disputes between the parties All sales agreements for sale offers to sell proposals acknowledgments and contracts of sale including but not limited to purchase orders accepted by Seller shall be considered a contract under the laws of the State of Colorado and the rights and duties of all persons and the construction and effect of all provisions hereof shall be governed by and construed according to the laws of such state A state or federal court located within the State of Colorado shall have sole and exclusive jurisdiction over any litigation concerning any such matters as well as any alleged defects of any products or equipment covered thereby or damages sustained as a result of such alleged defects If any litigation is commenced between Seller and Buyer or their personal representatives concerning any provision hereof the party prevailing in the litigation shall be entitled in addition to such other relief that is granted to a reasonable sum as and for their attorneys fees and costs in such litigation or arbitration STONEAGE TRADEMARK LIST View the list of StoneAge s trademarks and service marks and learn how the trademarks should be used Use of StoneAge trademarks may be prohibited unless expressly authorized http www StoneAgetools com trademark list STONEAGE PATENT DATA View the list of StoneAge s current U S patent numbers and descriptions http www sapatents com p 7117 77 7 77 ARS UAB S
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