Automatic Single Point Lubricator
Contents
1. Operating Pressure 30kgf m 425psi Battery Optional DC 4 5V Standard Alkaline or Lithium Battery Pack Temperature Range for 10 C 50 C 14 F 120 F Standard Alkaline Battery Selection 40 C 60 C 40 F 140 F Low temp Lithium IP code IP 54 Packaging 8 Units Case The Pulsarlube ML500 is primarily designed to ensure reliable lubrication of larger bearings i e 102 mm 4 OD commonly found in industries such as mining cement and steel The lubricant is supplied in 500cc volumes per grease pack which is replaceable along with The ML500 offers 8 optional dispensing rates from Half H to 24 months The 500 gives you double the value with its increased grease volume capacity and double the programmable time ultimately increasing your equipment s uptime and your bottom line Features of the Pulsarlube ML500 m Large 500cc grease capacity m Operates in wide temp range from 10 60 14 F 140 F m Unrivaled operating pressure over 30kgf cn 425psi m 8 variable dispensing options from 1 2 to 24 months in a single unit m Lubricate up to 8 points 6m 20ft per line m Easy to replace grease and battery pack within seconds Note Battery pack type needed may vary depending upon type of application Please see chart below Battery selection is necessary to use Pulsarlube 500 with large volume long term mode of up to 24 months and remote multi point installation LCD Display Battery Sele2. depends on oil viscosity 15 C 60 C 5 F 140 F 40 C 60 C 40 F 140 F with an Optional Lithium Battery Pack 150 10 000 cSt 40 C DC 4 5V Alkaline Standard Battery Pack Replaceable Up to 4 points through the use of remote installation kit 8 Units Case No Item Description 1 1250RO 1 1 point remote installation kit for Pulsarlube OL500 2 1250RO 2 2 point remote installation kit for Pulsarlube OL500 3 1250RO 3 3 point remote installation kit for Pulsarlube OL500 4 1250RO 4 4 point remote installation kit for Pulsarlube OL500 5 C030 Oil Brush amp Bracket Kit Note Oil brush not included in the 1250RO series Caution e Turn the black hand knob on top of the lubricator s housing counterclockwise 2 to 3 times gt ze f OL500 500cc to open the vent 1 e When refilling oil check the mesh filter inside of the oil container and remove any debris if present 4 Pulsarlube Model e Avoid running the 500 on empty to prevent possible air jam air lock 10 Note The Pulsarlube 900 is supplied empty by manufacturer Please contact local distributor for other options Overview The innovative Pulsarlube S has a very unique and scientific design which has solved many issues that have plagued spring type lubricators for decades The Pulsarlube S possesses an ingenious new design that contains a spring at the bottom which in turn pushes the lubricant upward into
3. marked OZ Do not fill below this line di Use a manual grease gun to refill the Pulsarlube S Pulsarlube Model 4 Grease Type Note The Pulsarlube Sis not a time programmable lubricator Our spring type lubricator will simply dispense lubricant into the bearing housing as needed via a phenomenon called the Venturi effect A proper amount of lubricant is dispensed into the bearing through this method For this reason the installation of the Pulsarlube S on open unshielded bearings is not recommended Remote Installation Kits Remote Installation Kits for Pulsarlube M amp V 1000RC 1 1250RC 1 Description Single Point Remote Installation Kit for gas type units Single Point Remote Installation Kit for mechanical type units Remote Installation Kits for Pulsarlube M amp ML500 12 1250MD 2 1250MD 3 1250MD 4 1250MD 5 1250MD 6 1250MD 7 1250MD 8 Description 2 Point Remote Installation Kit 3 Point Remote Installation Kit 4 Point Remote Installation Kit 5 Point Remote Installation Kit 6 Point Remote Installation Kit 7 Point Remote Installation Kit 8 Point Remote Installation Kit Remote Installation Kits for Pulsarlube 500 1250RO 1 1250RO 2 1250RO 3 1250RO 4 C030 Description Single Point Remote Installation Kit Oil Brush not included 2 Point Remote Installation Kit Oil Brush not included 3 Point Remote Installatio
4. special terms and conditions Please contact your local distributor or the manufacturer Warranty Pulsarlube USA Inc guarantees the product to be free of defects in material and workmanship for a period of 12 months from the date of purchase Warranty is limited to replacement of the product For further inquiries feel free to call us at Pulsarlube USA Inc Tel 847 795 0591 Fax 847 795 0119 website www pulsarlubeusa com Automatic Single Point Lubricator incal Rating Range erating Pressure Jttet Pressure Lubricating Grease Pulsariube USA Inc KLT Co Ltd sartubeusa corr Distribution by
5. 12 months Avg 30kgf em 425psi Max 60kgf m 850psi 15 C 60 C 5 F 140 F 40 C 60 C 40 F 140 F with an Optional Lithium Battery Pack DC 4 5V Alkaline Standard Battery Pack Replaceable 0 34cc Piston Stroke 0 33 0 01 grams stroke 20 C 13 5 Sec Cycle IP54 Can lubricate up to 8 points 6 meters 20ft per point through the use of a divider block UL listed 4DA2 amp CE certified 8 Units Case The innovative Pulsarlube M is designed to ensure reliable lubrication and at the same time cut lubrication costs with an advanced computerized control system lt consists of a vertical feed pump motor gear set and microprocessor allowing operating It is ideal for hard to reach hazardous locations via its remote installation capability Below are additional outstanding benefits of the Pulsarlube M Grease Pouch Connecting Thread 3 8 PT Built in Large LCD makes it easy to read and provides all necessary information to optimally monitor your equipment Easy to decipher indicators on LCD assist you in understanding the condition of your lubricator and lube point at a glance User Friendly Programming is simple with the press of a single button Environmentally Friendly Go Green Pulsarlube M is reusable High Operating Pressure 30kgf cm 425 psi allows for remote installation of up to points max 6 meters 20ft per point This permits you to conveniently lubricate hazardous and hard t
6. Purs ARLUBE PULSARLUBE WORLD LEADER OF AUTOMATIC LUBRICATORS MASTER CATALO GUE gt etch USA Inc http www pulsarlu a com CONTENTS I Pulsarlube Products Pulsarlube C Pulsarlube V Pulsarlube M Pulsarlube EX Pulsarlube MS Pulsarlube MSP Pulsarlube ML500 Pulsarlube 0L500 Pulsarlube S I Remote Installation Kits Dispensing Recommendations I General Information 0 N A A O 10 11 12 13 14 Specifications Gas Type Gas Generating Method Available Dispensing Periods Housing Design Remote Installation Distance Operating Indicator Operating Pressure Rating IP Code Packaging LED Display sus am gord ri KLT100C PL1 KLT200C PL1 250cc pape Overview Nitrogen N2 Gas Electrochemical 1 3 6 amp 12 months Transparent Plastic Max 1m 3ft with 8mm 5 16 O D tube LED light Max 5kg cm 70psi Ex ia IIC T4 IP68 10 Units Case Benefits Water proof Intrinsically Safe 125cc Pulsarlube Model Grease Type High shock resistance The Pulsarlube C operates upon the principle of the generation of an inert Nitrogen N2 gas produced by an intermittent electrical charge via a microprocessor to an electrolyte This electro chemical reaction allows the Pulsarlube C to dispense with very high accuracy and reliability For added security a Red LED blinks every 10 seconds to verify the lubricator is
7. ction Guide Application Multi Point Lubrication Alkaline Battery Pack N A Lithium Battery Pack Up to 8 points I Remote Installation 3m 10ft or less on a single line Handles up to 6m 20ft per line Operating Temp Range 10 C 50 C 14 F 122 F 40 C 60 C 40 F 140 F Programming How to order ML500 PL1 500cc a ML501 PL1 ZA i 500cc ECE D 4 Pulsarlube Model ML500 w Alkaline Battery ML501 w Lithium Battery Grease Type Up to 12 months Up to 24 months Note Please follow user manual instructions carefully when replacing grease pouch and battery pack Overview The Pulsarlube OL500 is our latest innovation in oil lubrication specifically designed to deliver a fresh consistent and precise amount of oil to all of the vital parts of your rotating equipment The precise and reliable lubrication of the Pulsarlube OL500 significantly reduces wear oil consumption and also extends the service life of your machinery thus cutting high maintenance costs in half The OL500 is easily refillable Specifications Capacity Available Dispensing Periods Operating Pressure Operating Temperature Range Oil Viscosity Range Battery Multi Point Lubrication Packaging LCD Display How to order Hand Knob Oil Reservoir lid 500cc Half H 1 2 4 6 12 18 amp 24 months Avg 10kgf m 145psi
8. e 2 gas Zone 22 dust Certification File Installation Thread Size 3 8 PT Remote Installation Distance Max 3m 10ft with a single 6mm 1 4 line Packaging 8 Units Case UL Certification for Hazardous Areas E304815 2007 1167 Q1 The Pulsarlube EX has been tested by UL labs and meets the following requirements UL79 Power operated pumps for petroleum dispensing products ANSI ISA 12 12 01 2000 8t edition Non incendive electrical equipment for use in Class Div 2 Group C D Certification Description CLASS I Flammable gases vapors or liquids Where ignitable concentrations of flammable DIVISION 2 gases vapors and liquids are not likely to exist under normal operating conditions GROUPS C D C Ethylene D Propane How to order Caution EX125 PL1 125cc e SG EX250 PL1 250cc e Always use a Pulsarlube OEM battery pack F Pulsarlube Model Grease Type 4 Power off the lubricator before accessing the battery pack for any reason IMMESSA ili A a Overview The Pulsarlube MS is engineered to operate in synchronization with the equipment on which it is installed The MS unit will dispense the preset amount of grease as long as the machine is operating If the equipment is not on then the Pulsarlube MS unit goes into stand by mode and does not dispense lubricant until the machine goes back into operation The Pulsarlube MS can prevent a
9. e a preset amount of grease as long as the machine is operating and does not dispense lubricant if the equipment stops The unit goes into stand by mode until the machine goes back into operation The MSP lubricator can be externally powered by the machine or the PLC There is no need to replace the battery pack in the MSP for up to 5 years MSP VAC MSP Lubricator Specifications Capacity 125cc 250cc amp 500cc Avg 30kgf m 425psi F 140 F 40 C 60 C 40 F 140 F with an Optional Lithium Battery Pack DC 4 5V Alkaline Battery Pack Operating Pressure Operating Temperature Range 559 Avg service life 5 years Multi Point Lubrication Can lubricate up to 8 points A Packaging 4 Units Case Includes a power supply LCD Display Specifications for MSP power supply MSP VAC MSP VDC Features AC DC Adapter DC DC Converter Voltage Rate Input Range e a 12V 24V Voltage Rate Output Range 5 0V 2A Power ON Indicator RED LED Relay Box Dimensions mm 85 L x 49 W x 32 H From Power Input 1 Meter ire Length Supply Output 4 5 Meters From MSP Lubricator 90mm gt A MSP125 VDC PL1 Pulsarlube Model tn MSP250 VAC PL1 Power Supply Type MSP500 VDC PL1 Grease Type 4 9 Overview a Pulsarlube battery pack Specifications Capacity 500cc Replaceable Grease Pack Pump Type Vertical Self Priming Pump
10. functioning properly The flashing red LED feature comes in handy when checking if the lubricator is functioning properly for example at a distance in dark areas Below are additional benefits of the Pulsarlube C Mode Setting switch LED Power switch Lubricant Chamber Cylinder Connecting Thread 8 PT Protector Lip e X Programming is as simple as the press of a button Monthly programming is indicated progressively from month to month Programmable for 1 3 6 and 12 months Compatible with most synthetic lubricants Contains LED light that assists the user to verify that the lubricator is functioning properly Note The Pulsarlube is not available in the U S Specifications Features Specifications Battery Gas Type Gas Generating Method Housing Design Capacity Remote Installation Distance Operating Indicator Available Dispensing Periods Operating Pressure Operating Temperature Range Rating IP code Packaging LCD Display How to order Overview The Pulsarlube V s pro logic microprocessor chip control allows for programming of the unit to be as simple as pressing a single button The Pulsarlube V operates on the principle of inert Nitrogen N2 gas generation through the use of an electrolyte and electrical energy Pressure is generated intermittently above the piston which delivers a fresh and precise amount of lubricant to your critical rotating equipment T
11. he Pulsarlube V is also certified for intrinsic safety Ex ia IIC T4 for use in hazardous areas Mode Cap LCD Nitrogen Nz Gas Electrochemical PCB Screw Cap Transparent Plastic 125cc amp 250cc Gas Chamber Max 1m 3ft with 8mm 5 16 O D tube blinks on LCD a 1 2 3 6 12 months amp Purge P Max 5kgf cm 70psi Ex ia IIC T4 IP54 10 Units Case Lubricant Chamber Cylinder Connecting Thread 3 8 PT Protector Programmable from 1 12 months with the simple press of a button Large user friendly LCD display Microprocessor controlled to ensure the most accurate dispensing rate Reprogrammable at any time if necessary Reduced inventory six dispensing rates available Transparent for easy inspection at a glance KLT500 PL1 125cc KLT1000 PL1 250cc Note Use the waterproof cap provided for added protection 4 Pulsarlube Model 2 Grease Type Specifications Features Capacity Pump Type Available Dispensing Periods Operating Pressure Operating Temperature Range Battery Installation Thread Size Dispensing Volume Lube Cycle IP Code Multi Point Lubrication Product Certifications Packaging LCD Display How to order KLT125 PL1 125cc KLT250 PL1 250cc D Overview pressure of 30kgf cm 425psi Specifications 2566225066 Vertical Self Priming Pump Half m 55
12. n Kit Oil Brush not included 4 Point Remote Installation Kit Oil Brush not included Oil Brush and Bracket Kit Pulsarlube Grease Selection Guidelines Pulsarlube Standard Grease Grease Type Multi Purpose Heavy Duty High Speed Food Grade Cold Temperature Description High performance NLGI 2 grease for multipurpose applications High performance NLGI 2 EP grease for heavy duty applications High performance NLGI 2 grease specially designed for high speed applications USDA H1 rated NLGI 2 high performance Aluminum Complex grease for food applications Synthetic high performance NLGI 2 grease for high temperature applications High performance low temperature grease 14 Dispensing Recommendations In the chart below are some guidelines for bearing lubrication requirements Requirements may vary with individual bearing types or operating conditions 125cc 250cc 1010100 12 Months LA 3 Months 14 6 Months 1 4 18 Months 0 9 12 Months N A 2 Pump Dispensing Cycles for Mechanical Lubricators 1250C 250cc 51010100 Time Intervals Cycles Day Time Intervals Cycles Day Time Intervals Cycles Day N A N A z 12 Hours 2 MEMO 2 General Information The appearance and size of our products are subject to change without prior notice for purposes of quality improvement OEM filling is available upon request under
13. ny waste of lubricant as well as damage or loss to your equipment resulting from over lubrication MS Lubricator Specifications Capacity 125cc amp 250cc Avg 30kgf em 425psi Max 60kgf m 850psi 15 C 60 C 5 F 140 F 40 C 60 C 40 F 140 F with an Optional Lithium Battery Pack Operating Pressure MS Relay Box Operating Temperature Range Battery DC 4 5V Alkaline Standard Battery Pack Replaceable Multi Point Lubrication Can lubricate up to 8 points Packaging 4 Units Case Includes Relay Box LCD Display MS Relay Box Specifications Features Specifications Voltage Rate Input Range AC 100 440V 0 5W 50 60Hz Voltage Rate Output Range Signal Open collector type Monthly Power ON Indicator Red LED will display Cycles Relay Box Dimensions mm 85mm L x 49mm W x 32mm H From Power 2aput 1 Meter Wire length SUPPIy Output 4 5 Meters From MS Lubricator 90mm How to order MS125 PL1 125cc Note The battery pack must be replaced along with the A MS250 PL1 250cc grease pouch to ensure reliable lubrication Pulsarlube Model Grease Type Overview The Pulsarlube MSP unit offers the advantage of providing automatic lubrication to machinery that is infrequently or intermittently used by synchronizing itself to the equipment thereby avoiding the problem of over lubrication The Pulsarlube MSP will dispens
14. o reach areas Variable Settings 6 optional dispensing periods from 1 2 3 6 12 and half month The Pulsarlube M s innovative well balanced design and possession of a tempered steel shaft with a brass finish tip allows the M unit to excel in high vibration applications microprocessor chip accompanied along with a powerful positive displacement pump enables the Pulsarlube M to effortlessly dispense an exact amount of fresh lubricant at precisely programmed intervals Pulsarlube Model Grease Type Overview equipment hazardous locations Class Div II Sec C D The Pulsarlube EX is a Class Division 2 Group C D certified battery operated single point lubricator with a powerful positive displacement pump engineered to reliably lubricate your The Pulsarlube EX is specially designed with a modified enclosure rated for limited Specifications Description of certifications Rating Class I Division 2 EEX nL T5 EEX nC IIB T5 Capacity 125cc amp 250cc 5 eu D C1 I Div 1 2 Available Dispensing Periods Half H 1 2 3 6 amp 12 months group iu Operating Pressure Max 15kgf m 200psi Maximum Surface Temp T6 85 C 5 100 C 5 100 C Operating Temperature Range 10 C 50 C 14 F 122 F D C1 I Div 1 2 Zone 2 gas Classification of hazardous locations Battery DC 4 5V Alkaline Standard Battery Pack Replaceable C1 I Zon
15. the lubricator s grease intake orifice then down a guide sleeve and into the lubrication point This new paradigm dramatically diminishes the problem of oil separation because it is pushing up not down The upward piston movement prevents the possibility of oil from dripping out due to the effect of gravity and maintains the lubricant as a whole within the chamber thereby preventing hardening of the grease and allowing the lubricator to completely empty out its contents Control Specifications Knob Grease wae 7 Nipple Slide Valve Capacity 100cc Lubricant Operating Temperature Range 23 C 121 C 10 F 250 F Chamber Installation Thread Size 1 4 PT Resilient Composite Plastic Dimensions Z6 7mm 2 64 x H 129mm 5 08 Spring Packaging 10 Units Case Connecting Thread 1 4 PT Piston Clamp Dial Display Benefits Dramatically reduces oil separation while in storage due to its strategically placed piston clamps Can be installed right out of the box Available Pre filled Much more reliable and effective than any other conventional spring type lubricator due to the fact that oil separation has been reduced to a bare minimum User friendly Contains a variety of dispensing rates to suit all applications Simple to refill How to order Caution Overfilling of grease may cause damage to the lubricator KLT1500 PL1 When filling the piston should not be allowed to go below the line
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