ENGBO ANCHOR WINDLASS
Contents
1. WINDLASS AUTO STOP SENSOR NOTE ONLY MIDI 2011 Em Rev2 34 06 NOTE The windlass must be connected to the boat s start battery and connected after the boat s main switch Installation instructions General Locate the windlass as high as possible to allow plenty of room for rope below the windlass The height from lower edge of the gypsy should be at least 40 cm above the bottom of the rope locker or where the rope will be placed This is to allow room for 50 metres of 12 mm plaited Engbo anchor rope If the height is less than 40 cm make sure the rope does not pile all the way up to the windlass If this is the case use a shorter rope The windlass should be installed far enough to the centre of the stern that the anchor does not drag in the wave curving in right behind the boat Use of anchor bracket The bracket for the rope must be installed with the sheaves outside the platform to ensure the anchor rope clears the platform Stern penetrations Make sure the hole in the hull is located correctly based on the direction of the rope To avoid unnecessary wear and tear the rope should not touch the sides of the hole vertically or horizontally and the hole must be elliptical vertically to allow for rope movement on the roller when windlassing Rope guide 68 00008 or 39 73000 is recommended Fixed anchor bracket or hinged anchor bracket If the windlass must be installed so low in relation to the swimming platform that it2. NS 16 Viner sr E EETA EE E ETNEA EN 16 Dimensioned drawiho Sesyen E E E T SSN 16 Technical data sesse O E A 17 Trouble shooting MINI 101 and MIDI 201 eeeeeececccccscsssssesccceccccccocccossssssscccccecceeecccssssssssseseccccceeossso 18 ENGBO AS an Engbo Group Company 2 OFFICE Wirgenesvei 7 NO 3157 Barkaker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 31 50 FAX 47 33 00 31 60 A Introduction Congratulations on your new windlass and thank you for selecting an Engbo windlass We hope your windlass will meet your expectations Please note that this requires that the windlass be installed and used in accordance with this manual in an environment with the correct conditions for proper operation This includes the necessary voltage capacity for the windlass motor as well as correct placement of windlass rope anchor and anchor bracket Brief description of MINI 101 and MIDI 201 Engbo MINI 101 is designed for boats up to approximately 20 feet and Engbo MIDI 201 is designed for boats up to approximately 25 feet These windlasses are true free fall windlasses and equipped with transistor based power electronics that replaces the traditional relay The new electronics have no open contacts and are very flexible as regards voltage Engbo MINI 101 and MIDI 201 are also equipped with integrated radio receiver for the wireless remote control as well as an integrated
3. anchor DEACK CE nnsa a a AST G 8 Sem peretranonsas aaa dcaauauaea ue aacwed uate uaa tena 8 Fixed anchor bracket or hinged anchor Dracket cccccccccsssssssssssssssccsccccccccccccccscssssssssssccsscsscccssosssees 8 Cover with rollers for hole sssrini a aa E aN aE 8 Inserting the rope into the Windlass gypSyY sssesseececssssssseeccececcccocccosssssssececccccccccccossssssssccccececcecsesssssssse 10 R pe around the oy PSV veve 11 Minimum rope clearance height under windlass s csecceccccccccoscssssseccecececccoccoosssssssseccccccececcssssssssse 12 Installation of stop ring for auto StOp sssssssseeeeecccccccscsssssccceccocecocccososssssscececececcocosssssssssecceccceceesesssssssse 12 Pill 14 Retrofit of remote COMMUN esscsssiscssssccscsccsavacicvsssnsnsnsvecssacassscsoastadieccsssasnsnsvesssacadsouseaiied esvesssssusdecasncassoeties 14 Coding the wireless remote control eeseeccccesessoosccscceccecccccososseeccsecccceccesccooccososcecessceceecesossosssssesessesccceee 15 Procedure for wireless remote controls with serial no above 8600 rrrrrrrvvvvrrrnnnnnnnnnrnrrrrrrrrvnvrvrrnnnnnnnnnnsennnrrrnrenne 15 How to put the wireless control unit in code mode ermnnnnrrrnrnvnvvvvrnnnnnnnnnnnnnnrrrrrrnrnrrrrrnnnnnnnnnenennnsrrerenrnnsrsrnnnnnnnnsssssne 15 How to put the receiver unit in code mode ou eeecccccccccccccceceeeseeeeeseeeeeeceeeeeeeeeeaaaaseseesseeeeeeeeeeeeeeeseaaaaasaseeeeeeseeeess 15 Mamenancessaaasvsrdsh
4. confirmed by a short sound signal and the green power light will turn from flashing to permanent e Turn the thruster main switch off e Disconnect the short wires and connect the joystick cables Turn the power on and check that the wireless control is functioning ENGBO AS an Engbo Group Company 15 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 3150 FAX 47 33 00 31 60 Maintenance Winter storage e Before winter storage the windlass and all electrical terminals and connections must be coated with a moisture proofing spray e Make sure the windlass is protected against snow rain during winter storage e To avoid condensation during winter storage do not cover up the windlass e Remove the rope before winter storage Soak it in mild soapy water overnight to remove remnants of salt and dirt This will ensure that the rope remains supple for many years and simultaneously allows for checking and possible replacement of the auto stop rings If relevant clean the rope locker on the inside and remove any seaweed mud etc Dimensioned drawings 138 MINI 290 MIDI 330 ENGBO AS an Engbo Group Company 16 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 3150 FAX 47 33 00 31 60 Technical dat
5. connected as follows MCU Motor Control Unit 1 White 2 Brown 3 Green If more than one panel is to be installed connect the wires in parallel to 1 2 and 3 2 is common 0 V ENGBO AS an Engbo Group Company 6 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 31 50 FAX 47 33 00 31 60 EEE Terminal strips with spring locks are used to avoid wires coming loose due to vibration or temperature changes Connection of auto stop detector Note MIDI 201 ONLY The wires from the end stop device are connected as described above The wires must be connected as follows 4 Brown BN V 5 Black BK Signal 6 Blue BU Gnd Connection of motor leads and battery cables The preferred method is to first fit the cables on the unit before installing it standing against the bulkhead with the power cables pointing downward The motor leads are supplied fitted on the motor Go left to right Connect the motor s black negative lead to the left before the battery s black negative cable then the battery s positive cable and finally the motor s positive lead Disassemble in opposite order if necessary The picture shows the correct connection and orientation of bolts and cables the lock nuts on the left side The cable terminals must connect directly to the copper rails without any washers etc in between
6. e When the anchor has been dropped and is on the bottom it can be lifted by pressing the up switch The windlass will retract for as long as the switch is held down If the remote control has been deactivated if more than five minutes has elapsed since the last button activation it will first be activated and then immediately start reeling in the anchor The windlass always starts with 1 second at low speed before increasing to full speed e The windlass can also be operated at low speed by pushing and releasing the button several times as required ENGBO AS an Engbo Group Company 5 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 31 50 FAX 47 33 00 31 60 The power indicator provides the following information e Green light shows that the remote control is ready for use e Orange light indicates that the voltage to the windlass is not optimum or that the windlass is overloaded and need to cool down e Red light blinking rapidly indicates a system fault or that the battery voltage is insufficient to allow operation of the windlass e Red light blinking slowly together with short sound signals indicate no radio contact with the electronic unit receiver NB These error indications are shown when out of range NB The remote control shown to the left may be used for both bow and stern windlasses as well as bow and stern
7. engbo ENGBO ANCHOR WINDLASS Installation and user manual MINI 101 MIDI 201 C 0470 Rev 4 2010 04 14 According to NS EN ISO 9001 2000 FCC ID R78 RC 01 R78 ECU 01 ENGBO AS an Engbo Group Company OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 31 50 FAX 47 33 00 31 60 TABLE OF CONTENTS TABLE OF CONTENTS se 2 LE OU CON perrieri anen EE ET EEE E EEEE EE 3 Brief description of MINI 101 and MIDI 201 csccceessesssssssssscccccccccccccccccccccscsssssssssseseceeeeeeeeeees 3 Preparations before anchoring essssssssssesccecececcccccooscssssececccccceccccccsssssssesceeccccccccccssssssssseccecceceececeessssssse 4 MIU irene a OTE E EE EEE OOE E 6 Switch panel for fixed installation cccccccccccossssssssssssssssscssssssccccccsssssssssssssssscssssssccccccsssessssssssssssssssssssees 6 Connection ol SWITCH Pal saccsiis cccecccccsecescecsesnsesessecsvecsancodsesseasecesvecsescsversdeceseceseessessvesseecesscsvessdecseeeateeeseasee 6 Connection of auto stop detector sisii success siess Ea a N th ENEE EESE 7 Connection of motor leads and battery cables sssssecceceecccccccsscsssscscccccccoccococssssssssesecccccococccosssssssssssceeee 7 Connecton 0f b ten sosirii riae EE a me 7 Wirin dia Sr aiee EEE E E 8 Installation TIS ITU CTIONS aia osssi0nsessasc0h NEEE OAE EA A EAEE EEEE ER 8 GT 8 Use of
8. into the windlass from the right This is because of the direction of rotation for the windlass gypsy NOTE Make sure there is sufficient room to stow the rope below and next to the windlass ENGBO AS an Engbo Group Company 11 OFFICE Wirgenesvei 7 NO 3157 Barkaker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 31 50 FAX 47 33 00 31 60 Minimum rope clearance height under windlass In order for the windlass to function normally there must be a sufficient volume height below the windlass for stowing the rope when the anchor is up The table below shows recommended minimum height A below the windlass as well as width B and length C of the area used for stowing the rope NOTE In case of installations where the rope is routed horizontally out of the windlass when the anchor up the relationship between A B and C may vary It is important that there is a sufficient volume to ensure that the rope is not forced into place below the windlass and cannot easily be pulled out by the gypsy Installation of stop ring for auto stop NOTE Applies to MIDI 201 only Under the rope guide there is an inductive sensor that signals auto stop when the anchor has been lifted all the way up To activate the detector two stop rings included are fitted on the rope See procedure below The outer diameter of the stop ring must be as close to the outer diamet
9. so that the rope is guided down and away from bulkheads and components that prevent the rope from coiling correctly below the windlass Note Max tightening torque 7 Nm NOTE It is important that the rope is wound sufficiently around the line wheel to ensure a good grip on the rope See separate section NOTE The line guide must be located in centre of the line wheel Also check this after having tightened the fixing screw ENGBO AS an Engbo Group Company OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 31 50 FAX 47 33 00 31 60 Inserting the rope into the windlass gypsy Insert the rope into the gypsy between the gypsy and the rope guide It may be easier if the tip of the rope guide is splayed carefully Route the rope via the gypsy and out through the hole in the rope deflector If the windlass is connected the rope can be pulled by pressing down on the up button on the touch panel or remote control Note Be careful to avoid injuring fingers When the tip of the rope has been pulled through the rope deflector the rest of the rope can be pulled through using the windlass Make sure the windlass reels as intended ENGBO AS an Engbo Group Company 10 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www en
10. support engbo no WEB www engbo no TEL 47 33 00 3150 FAX 47 33 00 31 60 Preparations before anchoring Engbo MINI 101 and MIDI 201 has a true free fall anchor drop function One press of the button and the anchor drops freely to the bottom The anchor should be dropped a distance from where the boat will be located corresponding to 3 5 times the water depth Dropping anchor ENGBO MAXI e Keep the boat s motor running during the anchoring operation Find the best location for dropping the anchor Check that the anchor safety line has been released Turn on the windlass main switch When the windlass main switch has been turned off you must always press the down switch first This must be held in for at least 1 second to drop the anchor e The windlass motor will then pay out for 1 5 seconds to ensure correct free fall function Te Fixed switch panel WINDLASS CONTROL e Press the down switch for at least 1 sec Jon e The anchor is released D e The windlass is now disengaged and the rope will be paid out as the boat drifts towards shore Moor the boat to the shore Tighten the anchor rope by pressing the up switch to fasten the anchor to the bottom and pull the boat away from shore Note The windlass will always retract at low speed for 1 sec before increasing to full soeed By holding down the switch less than 1 sec and pressing it again and repeating this procedure as often as necessary the windlass will keep opera
11. system for protection of the windlass motor and electronics module The windlasses are supplied with a standard switch panel A wireless remote control with a range of up to 30 m under normal conditions can also be used NOTE Familiarise yourself with the information in this manual before installing the windlass Make sure you study it carefully General procedure for use of Engbo windlasses Read the entire operating instructions carefully before using the windlass Please remember that large forces are involved Use common sense when operating the windlass and make sure that e Fingers do not become entangled in rope chains anchor rollers or gypsy e Rope is monitored at all times when hoisting the anchor e Everyone on board is informed about how to operate the windlass Children do not operate the windlass e The windlass is always operated from a location with full overview when raising the anchor This is necessary in case the anchor gets caught on something that may damage the boat e lf the windlass works hard when raising the anchor release the button for a moment When the boat has started moving backwards start the windlass again This will ensure that the windlass will work less hard and draw less current e If the anchor is stuck on the bottom pay out some rope and fasten it to a cleat in the boat Use the boat to loosen the anchor When the anchor is loose use the windlass in the normal manner e The windlass is operat
12. the safety line to the anchor Turn off the windlass main switch Bon voyage Wireless remote control The remote control is a splash proof unit that will float in the water The range is more than 30 m under normal conditions The Engbo remote control is a high quality narrow band unit with two way communication with the electronics unit Each unit has a unique code It uses three standard AAA LRO3 batteries included lt has anti slip strips on the back The batteries will normally last more than two seasons One remote control can be used to operate two windlasses Note The remote control must be coded before use See procedure in another section of the manual e The remote control is activated by pressing one of the switches for 1 seconds The power indicator will then turn green anda short beep sounds All subsequent use of switches is shown on the associated indicator above the switch and indicated by a short sound To ensure longer lifetime the remote control will automatically turn itself off five minutes after the last button was pushed This deactivation is signalled with two short sound bursts and blinks in the power indicator Anchor down e When the remote control has been activated the anchor can be dropped by pressing the down button The switch must be held in for at least 1 second to drop the anchor e The windlass will then pay out for 1 5 seconds to ensure correct free fall function Anchor up
13. thrusters NB Forced operation of the windlass If the anchor needs to be retracted a little further after the second auto stop press the up button on the touch panel or remote control for more than 10 seconds The windlass will then operate at very low speed for as long as the button is held down NB This operation must only be carried out under very controlled circumstances to prevent damage Wiring The label on top of the electronics module also shows the wiring of the unit All wiring and connections must be done with the main switch turned off or the battery disconnected Switch panel for fixed installation e Watertight IP 68 switch panel for installation exposed to sea spray and sun e Designed to allow installation directly on slightly curved Surfaces as well two sided tape The enclosed screws may also be used e An optional adapter plate can be used for installation in existing 62 x 62 mm hole e Several panels can be connected in parallel to the same electronics unit Connecting the switch panel to the MCU One switch panel is supplied as standard with a 10 m cable The wires are cut and the insulation stripped to the correct length and connected by pushing the wires in while holding down the orange button above the selected holes Release the button when the wire is in place Check to make sure that the insulation is not inside the terminal and that there are no loose strands sticking out The wires must be
14. will pull the anchor forward inward rather than upward inward it is preferable to use our hinged anchor bracket see catalogue Cover with rollers for hole If it proves difficult to route the rope straight vertically from the gypsy to the anchor roller it may be beneficial to use a cover with rollers with hole 68 00008 to allow for the rope angle NOTE Remember to fasten the rope inside the boat ENGBO AS an Engbo Group Company 8 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 3150 FAX 47 33 00 31 60 Installation The mounting bracket for MINI 101 and MIDI 201 allows for infinitely variable rotation in relation to the windlass gear motor The bracket for the rope quide deflector can also be rotated independently of the gear motor and mounting bracket This allows for installing the windlass on surfaces with different angles in relation to the stern It can be fitted on the inside of the stern hanging below the deck or aft of cross bulkheads inside the boat Position the windlass mounting bracket by loosening the two screws fastening the bracket to the gear housing rotate the windlass to the correct position and tighten the Screws Note Max tightening torque 17 Nm Adjust the windlass rope guide bracket in a corresponding manner by loosening the screw fastening it to the gear housing Rotate the bracket
15. Use a flat washer between the bolt head and the top of the cable terminal and between the composite side of the end wall and lock nut The M8 x 25 mm bolt is for the battery s positive conductor Note the copper plate used as a spacer in the end wall For normal distances from the battery to the electronics module lt 4 m use 25 mmP for MINI 100 and 35 mmP for MIDI 201 If the distance is longer use the next larger standard cable dimension WARNING Connection of battery e Incorrect battery polarity will permanently damage the power electronics e Make sure no cables are short circuited or damaged before connecting the battery e Check all power cables and connections retighten if necessary e Never use washers between cable terminals and terminal points with high current e The battery s positive cable must have a fuse as close to the battery as possible and the main switch must be installed in an accessible location before the electronics unit e The windlass must always be connected to the start SE LE ENGBO AS an Engbo Group Company 7 OFFICE Wirgenesvei 7 NO 3157 Barkaker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 3150 FAX 47 33 00 31 60 Wiring diagram ELECTRONICS MODULE BLACK 6 ELUE 5 BROWN Cy ACT GREEN BROWN FUSE MAIN eC wuiTe IT MINI 101 1004 SWITCH ae MIDI 201 150 A UBM BATTERY BLACK FED
16. a SS ENGBO MINI 101 ENGBO MIDI 201 Rope Braided lead rope Braided lead rope diameter 12 mm Dia 10 mm 30 m 30 50 m Weight 4 5 kg Weight 7 2 kg 12 kg Breaking load 1200 daN Breaking load 1600 daN Up to 100 kg Up to 200 kg electronic limit electronic limit 15 35 m min 15 30 m min approx 20 m min with 20 kg load approx 20 m min with 30 kg load approx 50 A with 20 kg load approx 40 A with 30 kg load No load current 0 3 A at 12 V 0 3 Aat12V Recommended fuse 100A 150 A Recommended min 12 V 75 Ah 12 V 75 Ah battery capacity Weight Windlass 8 1 kg 9 8 kg win motoreabes electronics anchor vessel size Vertical hanging forward or side Vertical hanging forward or side may require additional bracket may require additional bracket Standard equipment MCU Motor control unit touch Windlass with end stop detector panel and main switch electronic control unit touch panel Basic installation materials and main switch Basic installation materials Optional equipment Leaded rope Leaded rope Anchor several types available Anchor several types available Anchor bracket several types Anchor bracket several types available available Shackles Shackles Wireless remote control Wireless remote control Fuse and fuse holder Fuse and fuse holder Installation bracket s Installation bracket s Battery cable Battery cable ENGBO AS an Engbo Group Company 17 OFFICE Wirgenesvei 7 NO 3157 Bark ke
17. anel or the switch Windlass reels in panel itself which must be replaced If the auto stop Check that The indicator lamp on the If the current is OK and the lamp does does not Connections to 4 5 and 6 are detector must light up when not light the detector must be function according to specs the metal ring on the rope is replaced MIDI 201 ONLY the current to the detector by the detector between 4 and 6 is more than 10 V DC Can also be tested using a the auto stop rings are in place screwdriver for example by the detector If the windlass still does not function normally after this procedure the fault is located in the windlass itself Contact the nearest dealer or Engbo AS T nsberg Tel 47 33003150 Fax 47 33003160 E mail support engbo no ENGBO AS an Engbo Group Company 18 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 31 50 FAX 47 33 00 31 60
18. ed for a maximum of 3 minutes with a normal load e The anchor is always secured to the boat when sailing The enclosed safety line is intended for this purpose e The power to the windlass is turned off when the boat is sailing e The windlass is operated with care to avoid unnecessary damage injury e There is sufficient battery power when operating the windlass Always keep the motor running while using the windlass e If the electronic overload protection has been triggered and the windlass cannot be operated let it cool down for approximately 15 min and try again In an emergency the overload protection can be overridden by turning the windlass main switch off and on again e Engbo AS is not responsible for injury or damage as a result of the use of the windlass NOTE Always keep the boat s motor running when operating the windlass Always turn of the power to the windlass when it is not being operated Always make use of original Engbo anchor line Always make sure the anchor has hit the sea bottom before pushing the up button Windlass and accessories must be installed and used in a manner that will not result in damage or injury to human beings boats or surroundings e The installation must be carried out or checked by people with expert knowledge of high current low voltage ENGBO AS an Engbo Group Company 3 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL
19. er of the rope as possible This is necessary in order for the inductive detector to be able to detect correctly In order to place the stop ring at the correct location on the rope lift the anchor until the thimble eye is 25 50 cm below the rope roller reel in at slow speed for the last section and mark the rope with a marker at the location of the inductive sensor The anchor is then reeled in at low speed to the desired final resting position Mark the rope once more by the detector and fasten the stop rings by the marks These stop rings will be exposed to wear by the gypsy especially during large loads and must therefore be inspected regularly Replace damaged stop rings as needed Recommended tools e Keeper ring pliers e Pliers e Auto stop rings steel rings enclosed ENGBO AS an Engbo Group Company 12 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 3150 FAX 47 33 00 31 60 The enclosed steel rings auto stop rings are fitted in the locations where the windlass should slow down and then come to a full stop Mark in advance see procedure above Open the stop rings with the keeper ring pliers Fit the ring over the rope Use the pliers to pull the stop ring into place with the stop ring joint overlapping the opening and the ring fitted thightly around the rope Force the ends into the rope with the plier
20. gbo no TEL 47 33 00 3150 FAX 47 33 00 31 60 Rope around the gypsy The mounting bracket for MINI 101 and MIDI 201 allows for 43 ___ infinitely variable rotation in relation to the windlass gear motor gt 5a2 The bracket for the rope guide deflector can also be rotated independently of the gear motor and mounting bracket See separate description This description is for installation of the windlass on a vertical cross bulkhead on the inside of the stern for example The green broken line indicates the bulkhead that the windlass is fastened to lt is important that the length of rope in contact with the gypsy is sufficient to ensure good engagement with the rope Yellow arrows Note Regardless of how the windlass is fastened to the boat the angle between where the rope enters and leaves the gypsy must be minimum 90 This illustration indicates the windlass fastened below deck etc The windlass mounting bracket has been rotated 90 counter clockwise compared with the illustration above The rope comes from above and goes down into the gypsy In this case the rope guide must be adjusted to ensure the rope is pushed out horizontally from the windlass This shows the windlass installed on the aft side of an inboard cross bulkhead The windlass mounting bracket has been rotated 180 counter clockwise compared with the illustration on previous page top of chapter NOTE The rope is alway pulled
21. may be that extended use overloading windlass while operating the of the windlass has resulted in the windlass electronic protection shutting off the motor 2 Adjusting the auto stop sensor 2 Be aware that when Wait 20 min to let it cool down and try Disconnect the cables 4 5 and 6 disconnecting the cables 4 again on the green plug on top of the 5 and 6 the winch now will MCU unit Test the winch If the not stop automatically The 2 When the auto stop sensor is winch now pulls normally adjust Sensor must be located in adjusted correct the winch will stop the auto stop sensor 2 mm closer the right distance from the automatically when the stop indicator to the anchor line anchor line to work normal passes Connect the cables to 4 5 and 6 and continue adjusting the stop sensor until the winch stops when the stop indicator on the line passes the sensor If the windlass Disconnect cables to 1 2 and 3 Functions that normally are The switch panel is disconnected still does not controlled from the switch function panel are disconnected to Strip the insulation on the ends of allow forced operation of a loose cable approx 10 cm the windlass directly from and establish contact between the electronics unit the following points If the windlass functions normally using Cable between 2 and 3 The windlass is released this procedure the fault is located in a Cable between 1 and 2 and the anchor dropped cable to the switch p
22. nit the electronics unit must be fitted with an antenna The remote control and electronics unit must then be coded taught electronically to communicate with each other Remove the left rubber cover the one closest to the Engbo logo Then push the antenna through the cover on one side While holding down the handle push the antenna all the way down into the bottom of the clamp Release the handle and the antenna is fixed in place Replace the rubber cover Start by pushing the rubber cover in by the antenna and continue around the endge until the cover is fixed in place Make sure not to twist the cover with the antenna The remote control will function over short distances also without the antenna Motor Control Unit www J ENGBO AS an Engbo Group Company 14 OFFICE Wirgenesvei 7 NO 3157 Barkaker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 31 50 FAX 47 33 00 31 60 Coding the wireless remote control Image A Procedure for wireless remote controls with serial no above 4 8600 WINDLASS CONTROL Important If your wireless control has serial no lower than 8600 use the procedure enclosed your remote If coding a wireless control with serial no above 8600 is to be coded to a receiver with Soft Ware of previous version be aware that the remote will be ready for operation after 10 sec How to put the wireless control unit in c
23. ode mode e Select the pair of switches on the remote control to be coded e Press down both switches simultaneously for approximately 12 seconds When you hear a short sound Image B signal and the green power light starts to flash the remote control is prepared for coding and will stay in coding mode for 5 minutes or until the coding has been finished Image A How to put the receiver unit in code mode Alt 1 Touch panel installed e Press and keep both switches on the touch panel down while simultaneously switching on the power to the receiver unit Image B and C e The receiver will now understand that coding is requested and automatically connect to your wireless control and the wireless remote control will immediately be ready for use e This will be confirmed by a short sound signal and the green power light will turn from flashing to permanent e Check that the wireless control is functioning Alt 2 Joystick installed e Turn the thruster main switch off e Disconnect the cables to the joystick connected to 1 2 and 3 on the green plug on the remote control unit RCU e Prepare two short wires 5 cm Remove the insulation in both ends and connect these between 1 and 2 as well as between 2 and 3 on the green plug Image E e Turn the power on e The receiver will now understand that coding is requested and automatically connect to your wireless control and will immediately be ready for use e This will be
24. r POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 31 50 FAX 47 33 00 31 60 Trouble shooting MINI 101 and MIDI 201 For wiring see for m under the section Wiring Symptom Action please note the following Action results in NOTE The main current switch MUST be turned off when connecting and disconnecting cables and peforming mechanical work The windlass is Check that totally dead the main switch is turned on Nothing works the fuse is intact all terminals have good contact all connections are according to specs in the manual there is sufficient current to the windlass motor See Item 3 The windlass will Check that not drop the connections to 1 2 and 3 are according to specs By switching anchor and only 1 and 3 the windlass should function correctly reels in for 3 s The windlass IMPORTANT 1 The voltage must be If the voltage is below 10 5 V the does not work or Based on previous experience minimum 10 5 V when reason must be determined Check all pulls very poorly this is the most common operating the windlass to connections e g main switch fuse problem ensure normal motor battery terminals battery voltage and function the battery s general condition 1 Look for main current faults If the voltage is higher than 10 5 V but Measure the battery cable the motor will still not run the reason voltage at the input to the
25. s to ensure the stop ring does not slip on the rope A fitted stop ring should look like this with close windings and the ends secured inside the rope Stop ring fitted and fastened tightly to the rope Fasten the other stop ring in the same manner ENGBO AS an Engbo Group Company 13 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 3150 FAX 47 33 00 31 60 Battery replacement The remote control uses three regular AAA LRO3 alkaline batteries The battery lifetime is more than two seasons with normal use When replacing batteries open the unit by unscrewing all five screws Note The screws are of different lengths and have O rings under the screw heads Replace the batteries and make sure all point the same way with the up and the downwards towards the edge as illustrated Reassemble the back cover and carefully screw the parts together until the housing gasket is slightly compressed The impermeability of this unit depends on intact O rings and intact gasket with the right compression Note To ensure a long lifetime this remote control has acid proof machine screws and screw sockets in the housing The screws may penetrate the housing if screwed carelessly or too much force is used Not covered by the warranty Retrofit of remote control If the remote control is purchased after the electronics u
26. ting at low speed Hoisting anchor e Start the boat s engine to charge the battery e Check that the windlass main switch is turned on e Let go of the mooring to land e Activate the windlass Keep pressing the up switch and the windlass will pull the boat away from shore The windlass will lift the anchor at full soeed until the first auto stop is activated Midi 201 Note Applies to rope windlasses ONLY and assumes correct fitting of stop ring on the anchor rope and correct installation of the stop sensor Important Keep an eye on the anchor as it comes out of the water and enters the anchor bracket to ensure you can stop the windlass to avoid damage if the anchor has pulled objects from the bottom ENGBO AS an Engbo Group Company 4 OFFICE Wirgenesvei 7 NO 3157 Bark ker POSTAL ADDR P O Box 2288 Postterminalen NO 3103 T nsberg E MAIL support engbo no WEB www engbo no TEL 47 33 00 3150 FAX 47 33 00 31 60 Note If the windlass pulls heavy it will be sensible and save electricity to let the windlass rest for some periods When the boat starts moving backwards let go of the switch for a while for then to operate the windlass again Repeat as necessary e Release the up switch press it again and hold it down The windlass will lift the anchor further at low speed until the second auto stop is activated and the windlass comes to a full stop The anchor is now resting correctly in the anchor bracket Fasten
Download Pdf Manuals
Related Search