Couv TRS.indd
Contents
1. P6 P5 Q 00000 sdz apog 8 DEEN 378 jet V Z age ZS V 7 _ L 1 dal 911295 IS TRS FR 07 07 O BRANCHEMENT TRIPHAS THREE PHASE CONNECTION 400V S1 s curit tr mie Porte languette PLA Bout 0 EH EH D 5 6 0 8 C EH S2 S curit levier B C ALIM 380 440V B amp C LS B amp C LS ALIM 220 240V J A D H H E FG FG sr KR EIE 3 BV WW E E EE AE BOY E E F m J A Al F 380 440V 220 240V P TRS FR 06 06 Rep rage des couleurs des fils Circuit de puissance noir Circuit de commande rouge Moteur A rouge B vert C jaune D blanc E bleu F noir G orange H violet J brun Phases L1 L2 L3 Neutre Terre B C jaune vert Rep rage des composants O Bouton poussoir arr t Bouton poussoir marche 91 o curit couvercle 52. TRS 31 1 95 TRS 32 1 95 TRS FR 5 98 TRS FR 4 98 This document is to be used in conjunction with the original manufacturer s manual The symbols correspond with the numbered drawings of the original manual Contents Introduction Installation Use safety Cleaning hygiene and storage R N Lech Introduction The User Manual contains useful information for the user on how to work correctly and in complete safety and is designed to make it easier to use the machine called lt machine gt or appliance below What follows is in no case intended to be a long list of warnings and constraints but rather a series of instructions meant to improve the service provided by the machine in every respect and particularly to avoid a series of injuries or damage to equi pment that might result from inappropriate procedures for use and management It is essential that all the people responsible for transporting installing commissioning using maintaining repairing or dismant ling the machine should consult this manual and read it carefully before proceeding with the various operations in order to avoid any incorrect or inappropriate handling that might be result in damage to the machine or put peoples safety at risk Introduction 1 1 DESCRIPTION The multi purpose vegetable cutting machine can slice shred grate chip and dice various foodstuffs for the preparation of raw and cooked vegetables fruits and
3. test code EN ISO 3743 1 EN ISO 3744 70 dBA Protection indices as per the EN 60529 2000 standard P55 electrical controls P24 overall machine Integrated safety he machine has been designed and manufactured in com pliance with the relevant standards and regulations mentioned above Before using the machine the operator must be trained to use the machine and informed of any possible residual risks personnel work station training obligation Food hygiene The machine is made from materials that conform to the following regulations and standards Directive 1935 2005 CEE Materials and objects in contact with foodstuffs otandard EN 601 2004 cast aluminium alloy objects in contact with foodstuffs Directive EN 1672 2 Prescriptions relating to hygiene The surfaces of the food area are smooth and easy to clean Use detergents that are approved for food hygiene and respect the instructions for their use The machine has been CNERPAC approved for food hygiene as well as conforming NSF standard 8 Vibration The vibration rate of of the handle of plunger lever is less than 2 5m s TRS GB 09 2011 Sch mas lectriques Electrical wiring diagrams BRANCHEMENT MONOPHAS SINGLE PHASE CONNECTION 230V ASLL OLL A007 x Si A0 72 022 WY P2
4. cheeses With its range of high output cutters the machine is the pro fessional vegetable cutter for restaurants large kitchens and small companies Installation 2 1 DIMENSIONS WEIGHT for information only e Dimensions of packaging in mm L 630 W 270 h 530 e Dimensions of the machine KOJ 2 2 2 LOCATION AND LAYOUT A Always place the machine on a strong flat stable support The machine may be e Fitted on a table of between 700 and 900 mm maximum in height and take a standard 150 mm high receiving bowl e Fitted on a mobile work base available in option 09 2011 Fault finding 4 Maintenance 4 Conformity with regulations 5 It is just as important that the Manual should always be available to the operator and it should be kept carefully where the machine is used ready for easy and immediate consultation in case of any doubt or in any case whenever the need arises If after reading the Manual there are still any doubts concerning how to use the machine please do not hesitate to contact the Manufacturer or approved After Sales Service provider who is constantly available to ensure quick and careful service for improved machine operation and optimum efficiency Note that the safety hygiene and environmental protection stan dards currently applicable in the country where the machine is installed must always be applied during all phases of machine operation Consequently it is the user s responsibility t
5. screws 3 mm to the required tension Firmly tighten the two screws 1 6 3 ADJUSTMENT OF THE SAFETY DEVICES e Before each use verify the proper functioning of safety devices The motor should stop within less than 2 seconds When the lid is opened the gap E 10 to 20 mm When the feed arm is lifted the gap F should be 45 mm maximum from the edge of the feed hopper 6 4 ELECTRICAL COMPONENTS see electrical diagrams Identification of the colours of the wires Power circuit black Control circuit red Motor A red B green C yellow D white E blue F black G orange H violet J brown Phases L1 L2 L3 Neutral N Earth B C yellow and green Identification of the components Stop button Start button TRS GB 09 2011 Remove any belt dust from the inside of the casing and clean the ventilation holes Check the condition of the electrical connections Refit the casing Access to electrical components Unplug the machine Residual voltage at the capacitor terminals he capacitors may retain an electrical charge To avoid taking any risks when carrying out work we recommend discharging them by connecting their terminals with an insulated conductor e g a screwdriver f necessary sharpen the blade with a soft grindstone Dicing grids The blades cannot be changes as they are moulded in f necessary sharpen using a small file
6. 0595J01900 Coupe l gumes 09 2011 Vegetable preparation machine Gemuseschneider Manuel d utilisation Notice originale User manual Translation of the original instructions Bedienerhandbuch bersetzung der Originalanleitun Manuale di utilizzo Traduzione delle avvertenze originali Gebruikshandleiding Vertaling van de originele handleidin Anv ndninasmanual Oversattning av den originala bruksanvisningen Brugerveiledning Overs ttelse af de oprindelige brugsanvisninger Brukerh ndbok Oversettelse av den originale bruksanvisningen K vtt ohjekirja Alkuper isen ohjeen k nn s Manual de utilizaci n Traduccion del manual original Manual de Utiliza o Tradu o das instruc es originais eater s RIS Evyeip io 1o0nc QDYXIKOV OONVIWV 10 TRS 01 4 98 TRS 02 4 98 TRS 04 11 2000 Dinz E w F A B C v 3 0 6 2 370 1 8 1 1 TRS 06 11 2000 TRS 07 1 95 TRS 08 4 98 TRS 09 1 95 TRS 10 1 95 TRS 11 1 95 TRS FR 11 00 C CW C1 C2 C8 C3 2W C3W C6W GE TRS 25 1 95 TRS 26 1 95 TRS 27 1 95 TRS 28 1 95 TRS 29 1 95 TRS 30 1 95 C FS CW FS QC C6 C6W FS6 D E
7. 2 S curit levier fouloir o Sonde thermique suivant mod le M Moteur CD Condensateur de d marrage CP Condensateur permanent CF Condensateur de freinage K Relais de d marrage CC Carte de commande CPu Carte de puissance Identification of the colours of the wires Power circuit black Control circuit red Motor A red B green C yellow D white E blue F black G orange H violet J brown Phases L1 L2 L3 Neutral N Earth B C yellow and green Identification of the components stop button Start button 91 Cover safety device 52 Feed arm safety device 99 Temperature probe depending on model M Motor CD Start up condenser CP Permanent condenser CF Braking condenser K otart up relay CC z Control card Power card
8. achine is in operation ATTENTION Before dismantling any part disconnect the appliance from the power supply Before using any cleaning product be sure to read the instruction and safety instructions accompanying the product and use appropriate protective equipment Do not clean the machine with a pressure cleaner TRS GB 09 06 4 1 IN BETWEEN USE Open the cover and remove if necessary by pulling it bac kwards Remove the cutting equipment disc grid ejector and the feed pusher 4 2 AFTER USE Reter to 4 1 Clean the removable parts in hot water and detergent de greaser disinfectant compatible with the equipment Rinse in clean water and leave to dry Tip For dicing vegetables grids push any cubes that are stuck with a carrot Do not use metallic objects Clean the body cutting chamber using a damp sponge and a detergent disinfectant then rinse 4 3 STORAGE After cleaning carefully store all of the cutting equipment in the storage rack fixed to the wall Fault finding 5 1 THE MACHINE WILL NOT START CHECK THAT e The machine is plugged in 5 2 ABNORMAL NOISES e Stop the machine disconnect it e Check that the plate screen and ejector are correctly posi tioned e Dismantle clean if necessary and refit 5 3 BLOCKAGE OF A DISC Unplug the machine Place a hand flat on the ejector and block it so that it cannot 5 4 WORK QUALITY e Before carrying ou
9. duct is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about recycling of this product please contact the sales agent or dealer for your product your after sales service or the appropriate waste disposal service The directive Waste 2006 12 CEE The machine is designed so that it does not contribute or as little as possible to increasing the quantity or harmfulness of the waste and the risks of pollution Make sure to observe the recycling conditions The directive Packaging and packaging waste 94 62 CE The packaging for the machine is designed so that it does not contribute or as little as possible to increasing the quantity or harmfulness of the waste and the risks of pollution Make sure to eliminate the various parts of the packaging in appropriate recycling centres To the European standards EN 60 204 1 2006 electrical equipment of machines EN 1678 2010 vegetable cutters integrated safety devices Dealer s stamp This conformity is certified by he CE conformity mark attached to the machine he corresponding CE declaration of conformity associated with the warranty his instruction manual which must be given to the opera tor Acoustic characteristics he acoustic pressure level measured in accordance with the
10. e opposite direction change over the two phase wires in the plug e The connection is pre set for high voltage e g 400 V For use with low voltage e g 230 V proceed as follows To PAT test the Electrolux Range of Food Preparation Equipment the PCB board needs to be disconnected before any test is done This is due to the fact that the boards are fitted with a grounding diode that can give incorrect result during such a test Also on a standard appliance a flash test of 25 amps and up to 3000v is used but as you would expect to use this on equipment which has a printed circuit board would be quite destructive to that board We would recommend the use of a PAT tester approved for computer systems which use a lower rate of amps The appliance is perfectly safe and is CE certificated There are two ways to get overcome this problem e Disconnect the board as instructed and test using test for POS e Or install the mixer on a fused spur no plug as this takes it away from being a portable appliance and the PAT test is then not needed Use safety ATTENTION Clean the machine properly prior to its first use This machine is for professional use and must be used by staff trained to use clean and maintain it in terms or reliability and safety Use the machine in adequately lit premises See applicable technical standard for the country of use In Europe refer to standard EN 12464 1 When handling the mach
11. etroots horseradishes r sti Cheeses gruyere mozzarella Other almonds breadcrumbs chocolate etc e for Parmesan breadcrumbs almonds horseradishes chocolate e K special grating of raw potatoes Kn deln D FS chip grids for cuts from 6 to 10 mm in thickness when used with a C CW disc of the same thickness 3 2 e MS Dicing grids tor square section cuts of 8 to 20 mm when used with a C CW disc for Cubes or diamonds macedoines of vegetables or fruits jardini res minestrones sauted or braised potatoes stews Indicative outputs until 550 kg h Potatoes C 5 360 Chips C 8 FS 8 450 TRS GB 01 10 3 3 USE OFTHE CUTTERS e TRS is supplied with the ejector fitted to the drive spindle Open the cover lock and lift the cover fully in order to remove the ejector Before starting work always check the cleanliness of the cutting chamber the drive spindle the ejector the cutting disc and the grid 1 For slicing shredding and grating e Fit the ejector onto the flat of the drive spindle e Fit the disc required slicing shredding or grating urn the disc in a clockwise direction to insert the bayonet fitting then continue in the same direction until it reaches the pin 3 4 CHOICE AND FUNCTIONS OF THE FEED HOPPERS 1 The large feed hopper with and the feed arm A Slicing B Shredding C Grating Passage for large sized products 160 x 80 mm ma
12. hopper he way that the products are in the feed hopper see 684 T If the problem persists contact the service departement of your local dealer TRS GB 09 06 Maintenance ATTENTION Unplug the machine before carrying out any operation Maintenance may only be carried out by a qualified trained and authorised person 6 1 MECHANICAL PARTS The machine requires a minimum amount of maintenance the motor and the bearings are greased for life e t is recommended to check the tension and wear of the belt at least once a year In order to check it proceed as follows urn the machine upside down Remove the 4 screws fixing the casing To tension the belt 6 1 Unscrew by 1 turn the 4 retaining screws A of the motor mounting 8 mm socket Lightly screw the tensioning screw B at the back of the ma chine Check the tension of the belt by pushing it with your thumb in between the motor mounting and the large pulley There should be a deflection C of around 3 mm Tighten the four motor mounting retaining screws A 6 2 MAINTENANCE OF THE CUTTING EQUIPMENT e Slicing discs sharpering of the blades Remove the attachment screws Sharpen with a grindstone keeping the blade at the same angle Chip grid tension of the blades When the chips are not all of the same size Unscrew the two screws 1 of the grid mounting Gradually tighten the three 2 Allen
13. if the blades have been damaged by an impact Graters The graters cannot be re sharpened n the case of major wear of the grater teeth change the cut ter e f either of the two safety devices does not work Do not use the machine Have it adjusted by the service department of your local dea ler 51 Cover safety device 52 Feed arm safety device S3 Temperature probe depending on model M Motor CD Start up condenser CP Permanent condenser CF Braking condenser K Start up relay Control card Cpu Power card 6 5 ADDRESS FOR SERVICE REQUIREMENTS We advise you to contact the dealer who sold you the machine For any information or orders for spare parts specify the type of machine its serial number and the electrical characteristics e he manufacturer reserves the right to modify and make improvements to the products without giving prior warning Conformity with regulations The machine has been designed and manufactured in conformity with The machine directive 2006 42 EEC he CEM directive 2004 108 EEC Low Voltage Directive 2006 95 EEC Equipment recycling directive 2002 95 EC The directive WEEE 2002 96 CEE The symbol 4 gt on the product indicates that this product may not be treated as household waste Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment By ensuring this pro
14. ine always check that the parts taken hold of are not mobile elements risk of dropping and injury to N the lower limbs Uncontrolled closure of the lid or ram press involves a risk of crushing the fingers Never put a hand in the ejection area while the machine is in operation risk of injury It is strictly forbidden to put the safety systems out of action or modify them Risk of permanent injury Check that the safety devices operate correctly each time before using see paragraph on safety system adjustments Never put a hand a hard or frozen object in the appliance For health and safety reasons always use a washable or disposable strong head covering that covers the hair completely ATTENTION All operations whether using cleaning or maintenance present risks of cuts never force and always keep hands a reasonable distance from cutting edges Always use appropriate protective equipment when carrying out these operations The machine is not designed for use in explosive atmospheres 3 1 USER SAFETY is ensured by The braked stoppage of the motor when the feed arm is opened so that there is no risk when loading The motor not starting if the cover is missing The size of the small feed hopper for long vegetables If the machine does not stop within less than 2 seconds or does not stop at all when the upper cover is opened unplug it and contact your technical assistance service immediately The absence
15. n the grid 2 The small feed hopper with removable feed pusher e For slicing long products carrots chicory cucumbers leeks etc the opening is dia 52 mm maximum To slice always insert long products tip first e Manual loading is carried out by inserting the products vertically into the small hopper one at a time or in handfuls eTips for avoiding angled and irregular cuts place thin products in head first blockages cut off the ends of the vegetables To slice or shred Using the feed arm insert the products into the feed hopper until it reaches its lower stop by progressively applying pressure to the arm Raise the feed arm and begin a new cycle When the work has been completed press the red STOP button Note The force applied to the feed arm depends on the product being used soft product less force the cutter chosen a grater requires more effort than a Slicing disc 3 6 USE OF THE SMALL FEED HOPPER AND THE FEED PUSHER Leave the feed arm in its lower position and unlock the feed pusher turn anticlockwise Press the START button to start operation Raise the feed pusher and insert the products with the other hand Cleaning hygiene and storage Push the products using the feed pusher and start a new cycle When the work has been completed press the STOP button Never insert your hand or a hard object in the teed A hopper when the m
16. o ensure that the machine is operated and used solely under the optimum safety conditions laid down for people animals and property Body otop button red Start button black Feed stick Feed arm Large feed hopper Cover Discharge chute Cover lock Feet Plastic of stainless steel housing depending on models Ace Gi mmm O gt Gross weight when packaged Net weight when equipped 20kg 18kg excluding cutters e For larger bowls position the TRS on the edge ot the table or use the mobile work base Remove the feed pusher from the chute anti clockwise TRS GB 09 06 2 3 ELECTRICAL CONNECTION ATTENTION Connection to the electrical power supply must be done according to proper professional practice by a qualified and authorised person see current standards and legislation in the country of installation If an adapter is used on the socket a check must be made that the electrical characteristics of this adapter are not lower than those of the machine Do not use multiple plugs The AC power supply to the machine must comply with the following conditions Maximum voltage variation 5 Maximum frequency variation 1 on a continuous basis 2 over short periods ATTENTION the electrical installation must comply for design creation and maintenance with the legal and standard requirements in the country where used Before connecting the machine to the electrical power supply check
17. of risk of access via the discharge chute due to the design of the ejector and the discs 3 2 CHOICE OF THE CUTTERS C slicing discs for straight cuts from 1 to 14 mm Note The C14 disc is only to be used with the FS or MS grids CW slicing discs crinkle cut from 2 to 6 mm for Vegetables potatoes carrots aubergines beetroot celery cabbages mushrooms cucumbers courgettes chicory fennel onions leeks radishes etc Fruits almonds bananas apples etc CC curved discs for fragile and stringy products from 1 to o mm Recommended for tomatoes citrus fruits mushrooms chiffonade salads as well as the other products mentioned opposite AS shredding discs for cutting into chips of 2 to 5 mm AS 2 thin 2x 2 mm straw potatoes AS 3 medium 3x 3mm f celery carrots ASA large 4 x 4 mm for matchstick potatoes J P K grating discs e J2fine J3medium J4large J7 extra large Respecting the instructions of this manual for the use cleaning and maintenance of the machine RESIDUAL RISKS The machine presents the following residual risks e The upper cover of the machine may result in the fingers being crushed if it is closed without being controlled properly e f a hand is placed in the area where the products are dis charged it may be crushed or trapped by the rotating parts of the machine Vegetables carrots doorstep potatoes grated celery red cabbages be
18. ove the 4 screws fixing the casing La i EE RE pum Change the wire on the integrated circuit board by moving Nominal voltage in volts value range or commutation the cable spade from the terminal connection marked at the Frequency Hertz higher voltage 400V onto that marked at the lower voltage Nominal power Watt 230V Nominal current Amperes Change the connection of the motor wiring Size of fuse for protecting the electrical line Amperes Check the direction of rotation and refit the casing G mm OD gt 2 Single phase motor A 2 pin earth standardised wall socket with a 10 16 A fuse Is required Indicative electrical consumption KWh 1 Three phase dual voltage motor e Provide a wall socket and corresponding water tight plug in TRS GB 09 06 accordance with the standards current in the country of use This installation and any replacement of the plug must be carried out according to good professional practice by a qualified and authorised electrician Do not use a fixed connection between the machine and power supply E Cartning is mandatory using a green yellow A conductor e Check the direction of rotation using the ejector fitted to the machine Remove the feed pusher from the chute anti clockwise direction gt X Press the start button Check the direction in which the ejector is turning by means of the chute The ejector should be turning anticlockwise If it is turning in th
19. t any work stop the machine e f the products have not been cleared properly check that The ejector is fitted correctly he products in the receiving bowl are not blocking the out let here is not an accumulation of products in the cutting cham ber e f the quality of the cut is not satisfactory check The direction of rotation anticlockwise Cviewed from above Wash the equipment in hot water rinse and dry Wash the cutting chamber using a clean damp sponge Clean the outside of the machine using a damp sponge and a mild detergent then rinse using a clean sponge Note Do not use abrasive detergents which scratch the surfaces or chlorine based products which dull the aluminium Do not clean the plastic parts in a dishwasher A Do not clean the machine with a pressure cleaner e The electrical power supply to the socket is correct e The cover is closed e he feed arm is in the feed hopper e f the noise continues and the machine lacks power check that the three phase motor is not operating on tow phases the belt is not worn or needs to be tensioned see 5586 1 With your other hand hold the outside of the disc in the finger holes and turn sharply anticlockwise Lift it whilst turning backwards and forwards 5 3b Ao the correct cutting equipment has been chosen see 532 2 I The condition of the cutting equipment see 96 2 he choice of the feed
20. that the voltage of the electrical system is the same as that marked on the rating plate and the label on the power cable The machines electrical power supply must be protected against voltage surges short circuits and excess voltages by using fuses or thermal relays of the appropriate gauge relative to the place of installation and machine specifications see the specifications shown in column G of figure 2 3a ATTENTION Concerning protection against indirect contact depending on the type of power supply provided and connection of the exposed conductive parts to the equipotential protection circuit refer to point 6 3 3 of EN 60204 1 IEC 60204 1 with the use of protection devices for automatic shut off of power in the event of an insulation fault with a TN or TT system or for the IT system with the use of a permanent insulation or differentials controller for automatic shut off The requirements of IEC 60364 4 41 413 1 must apply for this protection For example in a TT system a differential circuit breaker must be installed upline of the power supply with a suitable power cut off e g 30 mA on the earthing installation for the place where it is planned to install the machine ATTENTION Failure to comply with these instructions means the customer runs the risk of machine failure and or acci dents due to direct or indirect contacts Motor characteristics Disconnect the machine and turn it over Motor code Rem
21. ximum corresponding to 1 4 of a cabbage e Manual loading is carried out by inserting the products one at a time or in handfuls taking care to position them correctly in order to avoid false cuts Pack fragile products tomatoes citrus fruits against the side 3 5 USE OF THE LARGE FEED HOPPER AND THE FEED ARM The multi purpose vegetable will only operate if the cover is closed Leave the feed pusher inside of the feed arm to prevent the products from coming back out Press the black START button Lift up the feed arm with one hand 3 52 As soon as the feed arm is clear of the feed hopper the motor stops immediately thus allowing the products to be loaded in complete safety When the feed arm is lowered the machine will start up again automatically To remove the disc turn it in the opposite direction and lift it using the finger holes at the edges of the disc If it does not come free refer to 5 3 Close the cover and lock it 2 For cutting into chips or cubes e Fit the ejector see above 8 e Fitthe grid into its housing and check that it is seated correctly seating area is clean The upper face of the grid must be slightly below the top of the machine bogy e hen fit the chosen disc and close the lid e Tips for using an MS grid to cut products of differing hard nesses begin with the softer products as they cannot be used to push harder products that are already i
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