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CLA-VAL PCM 90-01 - Cla

1. The CRD 33 consist of a hydraulic pilot and integral controller that accepts a 4 20 mA remote set point and positions the pilot to maintain a pressure at valve outlet within preset limits Pressure settings are calibrated to the specific spring range of the control Special USB connector cable and free downloadable software can be used to change this range if needed Should power or control input fail the CRD 33 pilot remains in automatic hydraulic control assuring system stability under all conditions Das motorgesteuerte Pilotventil CRD 33 ndert die Sollwerteinstellung mittels 4 20 mA Signal Die Kalibrierung der gew nschten Druckwerte erfolgt gem ss der entsprechenden Federeinstellbereiche Bei Bedarf k nnen die Federbereiche mittels USB Anschluss ge ndert werden Die dazu ben tigte Software ist kostenlos von der CLA VAL Internetseite erh ltlich In Folge von Stromausfall regelt das CRD 33 automatisch auf den zuletzt eingestellten Wert und gew hrleistet eine hydraulische Funktionssicherheit unter allen Betriebsbedingungen Ressort Spring Feder Calibration d usine Factory calibration range Einstellbereiche Ajustement par tour Adjustment per turn 0 6 0 05 bar 0 8 0 05 bar 1 9 0 05 bar Einstellung pro Umdrehung 4 0 mA 1 0 bar 4 0 mA z 1 4 bar 4 0 mA 2 1 bar 20 0 mA z 5 3 bar 20 0 mA 7 2 bar 20 0 mA z 10 0 bar Autres domaines de r glage contacter CLA VAL Other adjustement ranges Please co
2. Pressure Ratings amp Materials CLA VAL PN10 PN16 PN25 E DN 50 to DN 600 Standard Materials M IN 14 Stainless Steel Seat Stainless Steel Stud Stainless Steel e Other Pressure Rating on request PN 40 ANSI 150 ANSI 300 e Standard epoxy coating minimum 250 microns e Auxiliary Valve HYTROL 3 8 1 2 3 4 1 see 000130TT 16 Z 5 gt gt CLA VAL Europe cla val cla val ch 1 000123DE E 11 08 CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE gt DESCRIPTION The CLA VAL Model 100 01 HYTROL Valve is a main valve for CLA VAL Automatic Control Valves It is a hydraulically operated diaphragm actuated globe or angle pattern valve This valve consists of three major components body diaphragm assembly and cover The diaphragm assembly is the only moving part The diaphragm assembly uses a diaphragm of nylon fabric bonded with synthetic rubber A synthetic rubber disc contained on three and one half sides by a disc retainer and disc guide forms a seal with the valve seat when pressure is applied above the diaphragm The diaphragm assembly forms a sealed chamber in the upper portion of the valve separating operating pressure from line pressure Illustration type GE vw INSTALLATION Before valve is installed pipe lines should be flushed of all chips scale and foreign matter 2 lt is recommended that either gate or block valves be in
3. KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe claval clawvalch T 1 HYNOOALT aa CLA VAL 100 01 NGE DN 125 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 100 PN 10 16 91698 13 CLA KIT HYTROL100 01 GE 100 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Ressort renforc PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring Spring heavy PN25 O ring O ring Plug Washer BESCHREIBUNG Entl ftun
4. Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe MAT CLA VAL Nr 57576 02 BGT4001 67811 08D 37048 02C C 0974A 57190 40 89379 01A V 5521 KC 87893E a C 6365F b V 5138C a b C 7148E V 1672 KC V 1692C a b 21269 01E b 57291 C 7150A 7 C 1534B C 1409G 00941F a b 00851G BGT4001 67753 04G KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe claval clawvalch T T HVNO7LT ma CLA VAL 100 01 NGE DN 250 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 200 PN 10 16 91698 30 CLA KIT HYTROL100 01 GE 200 PN 25 CLA VAL POS O ON OO BR ON gt DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN 2
5. Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Joint torique Vis 12x Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN 25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring O ring Screw 12x O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN 25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder O Ring Schraube 12x O Ring Stopfen Unterlegscheibe CLA VAL Nr 57576 02 BGT6001 67818 08J V 6896 02A C 8682B 57193 40 25926 01F V 5121 KC V 5544B a 1649801G b V 5131H a b 46653C V 5012 KC V 5541H a b 21272 01J b C 4047B 46654A E C 9516A 008124 a b 67972 25H 00869J BGT6001 67756 04 KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 pm KCO KC Visserie en acier inoxydable Stainle
6. Rondelle de membrane Membrane Membrane PN25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Ressort renforc PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring Spring heavy PN25 O ring O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe MAT CLA VAL Nr 57576 BGT2001 67801 08E 57621 02 57934 57186 40 89376 01G 2665501K 80522G a C 1493 01 b V 5232D a b 32560F 57383 01 V 5564K a b 21265 01C b 57287 C 4135 01C 7 C 3147A C 3152A 00714G a b 00775H BGT2001 67748 04G KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschicht
7. Bouchon sup rieur 3 Joint torique 4 Cartouche 0 2 4 1 Cartouche 1 6 5 Buse 0 8 5 1 Buse 1 0 9 2 Buse 1 2 5 3 Buse 1 6 5 4 Buse 2 0 9 9 Buse 2 4 9 6 Buse 2 8 5 7 Buse 3 2 5 8 Buse 3 6 5 9 Buse 4 0 5 10 Buse 4 8 6 Joint torique 7 Bouchon filtre Bouchon X44A 3 Body X44A 1 Body X44A 3 Plug O ring Screen 0 2 Screen 1 6 Orifice plug 0 8 Orifice plug 1 0 Orifice plug 1 2 Orifice plug 1 6 Orifice plug 2 0 Orifice plug 2 4 Orifice plug 2 8 Orifice plug 3 2 Orifice plug 3 6 Orifice plug 4 0 Orifice plug 4 8 O ring Strainer plug Plug X44A 3 Geh use X44A 1 Geh use X44A 3 Zapfen O Ring Sieb 0 2 Sieb 1 6 D se 0 8 D se 1 0 D se 1 2 D se 1 6 D se 2 0 D se 2 4 D se 2 8 D se 3 2 D se 3 6 D se 4 0 D se 4 8 O Ring Filter Zapfen Zapfen X44A 3 BRZ 57094 BRZ 57095 303 57333 RBR 00713J a b MO4 68373A a 316 57332 b DEL 57227 DEL 57227 01 DEL 57227 02 DEL 57227 03 DEL 57227 04 DEL 57227 05 DEL 57227 06 DEL 57227 07 DEL 57227 08 DEL 57227 09 DEL 57227 10 RBR 00751J a b 303 57334 316 BGT0001 gt CLA VAL Europe cla val cla val ch 1 X44001LT D 07 08 A e CLA VAL RB 117 Accessoires Accessories Zubeh r GLA VAL PN 10 16 25 40 Robinet de barrage a bille Corps laiton nickel amp ou inox m canisme interne en inox
8. Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Joint torique Vis 12x Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN 25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring O ring Screw 12x O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN 25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder O Ring Schraube 12x O Ring Stopfen Unterlegscheibe CLA VAL Nr 57576 02 BGT6001 67818 08J V 6896 02A C 8682B 57193 40 25926 01F V5121 KC V 5544B a 1649801G b V 5131H a b 46653C V 5012 KC V 5541H a b 21272 01J b C 4047B 46654A E C 9516A 008124 a b 67972 25H 00869J BGT6001 67756 04 KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 pm KCO KC Visserie en acier inoxydable Stainles
9. Kappe O Ring Stopfen Unterlegscheibe Deckellagerhalterung Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCO KCS MAT CLA VAL Nr 57576 02 BGT6001 67820 08E 37042 03D 57080 57194 40 57091 V 5588 KC V 5591C a 23921 01J b V 5601K a b 43954 01F V 5594 KC V 1689J a b V 1689J KX b 32686J TV5596 01K 7 30104E 67605 07B 00589C 00876D 67973 26D 57008 01 00999D BGT6001 67757 04 V 6700 01 KC gt CLAVAL Europe claval clawvalch T T HVNOILT E CLA VAL CRD 33 Pilote motoris Actuated Pilot Elektronischer Stellmotor 4 20 mA PN 10 16 Le pilote motoris CRD 33 est compos d un pilote hydraulique et d un contr leur lectronique quip d une entr e analogique 4 20 mA Cela permet de maintenir une pression dans des valeurs pr d finies l avance Les plages de r glage du CRD 33 sont d finies selon les diff rents ressorts du pilote Le CRD 33 se connecte directement sur le port USB de votre PC et vous donne acc s aux param tres et r glages Si une coupure d alimentation se produit le CRD 33 reste automatiquement en contr le hydraulique assurant la stabilit du syst me dans toutes les conditions
10. amp 150 200 250 300 350 amp 400 500 amp 600 TYTAN 600 800 107 00 900 1000 159 00 900 1200 340 00 gt CLA VAL Europe cla val cla val ch 2 HYTOO1SE C 11 08 CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE DIAPHRAGM CHECK 1 1 Shut off pressure to the HYTROL Valve by slowly closing upstream and downstream isolation valves SEE CAUTION 2 Disconnect or close all pilot control lines to the valve cover and leave only one fitting in highest point of cover open to atmosphere 3 With the cover vented to atmosphere slowly open upstream isolation valve to allow some pressure into the HYTROL Valve body Observe the open cover tapping for signs of continuous flow It is not necessary to fully open isolating valve Volume in cover chamber capacity chart will be displaced as valve moves to open position Allow sufficient time for diaphragm assembly to shift positions If there is no continuous flow you can be quite certain the diaphragm is sound and the diaphragm assembly is tight If the fluid appears to flow continuously this is a good reason to believe the diaphragm is either damaged or it is loose on the stem In either case this is sufficient cause to remove the valve cover and investigate the leakage See Maintenance Section for procedure FREEDOM OF MOVEMENT CHECK 2 4 Determining the HYTROL Valve s freedom of movement can be done by one of two methods 5 For most val
11. lt is intended for use in conjunction with a pilot control system on a CLA VAL Automatic Control Valve OPERATION The CV Flow Control permits full flow from port A to B and restricted flow in the reverse direction Flow from port A to B lifts the disc from seat permitting full flow Flow in the reverse direction seats the disc causing fluid to pass through the clearance between the stem and the disc This clearance can be increased thereby increasing the restricted flow by screwing the stem out or counter clockwise Turning the stem in or clockwise reduces the clearance between the stem and the disc thereby reducing the restricted flow gt INSTALLATION Install the CV Flow Control as shown in the valve schematic All connections must be tight to prevent leakage gt MAINTENANCE DISASSEMBLY Follow the sequence of the item numbers assigned to the parts in the cross sectional illustration for recommended order of disassembly see page CVOO1TT INSPECTION Inspect all threads for damage or evidence of cross threading Check mating surface of seat and valve disc for excessive scoring or embedded foreign particles Check spring for visible distortion cracks and breaks Inspect all parts for damage corrosion and cleanliness CLEANING After disassembly and inspection cleaning of the parts can begin Water service usually will produce mineral or lime deposits on metal parts in contact with water If the deposit i
12. nkte Frei Str mung Str mung e Information v CV STANDARD CV0001LT v CV WWS CVOOO3LT v CV IND CVOOOALT v CV OFS CVOOO5LT v CV SWS CVOOO2LT v CV AF CVOO08LT p CLA VAL Europe www cla val ch cla val cla val ch CV0001TT C 08 08 CLA VAL CV Robinet pointeau Flow Control Cock Nadelventil CLA VAL PN 10 16 25 gt STD Standard PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ a CLA KIT CV Standard POS DESCRIPTION DESCRIPTION BESCHREIBUNG MAT CLA VALNr 2 Ecrou Nut Mutter 303 67800 06A a 3 Si ge Seat Sitz 303 57482 4 Joint Gasket Dichtung FIB 30022J a 5 Clapet Disc Dichtungsring MO4 C 2921K a 6 Ressort Spring Feder 302 C 2924D a 7 Clip Ring retainer bersteckring SST 68133 02K a 8 Pointeau Stem Nadelst ssel 903 97010 01B a 9 Joint torique O ring O Ring VIT 00927E a 10 Corps CV 3 8 Housing CV 3 8 Geh use CV 3 8 BRZ 57644 TYPE CV STD CLA VAL Nr 97015 01A gt CLA VAL Europe cla val cla val ch 1 CVOOO1LT 11 08 CLA VAL CV Flow Control Cock CLA VAL gt Installation Operation Maintenance DESCRIPTION The CLA VAL Model CV Flow Control is a simply designed spring loaded check valve Rate of flow is full flow in one direction and restricted in other direction Flow is adjustable in the restricted direction
13. CLA KIT HYTROL100 01 GE 400 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN 25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Vis de palier 8x Joint de palier Joint torique Vis 12x R duction sup rieur Joint torique Bouchon Rondelle plate Support guide Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar KC KCO KCS KCOS DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN 25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring Screw 8x Cover bearing gasket O ring Screw 12x Pipe cap O ring Plug Washer Housing cover bearing BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN 25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Schraube 8x Dichtung O Ring Schraube 12x
14. Isolation Ball Valve Stainless steel or nickel plated body stainless steel 303 trim Kugelhahn Geh use aus vernickeltem Messing oder Edelstahl Innenteile aus Edelstahl Rp ae wr 34 v K CLA VAL Europe www cla val ch cla val cla val ch 1 RB117 TT 09 99 CLA VAL Form Valve Specification HYDRAULIC PARAMETERS PARAMETERS E E flow rate at Q peak Q night at Q night Q fire Back pressure water level in reservoir i SCHEMATIC gt CLA VAL Europe cla val cla val ch 1 IT536E D 11 08 CLA VAL Form Valve Specification CLA VAL MAIN VALVE w ur I DN Rp 8 3 100 125 050 200 7 290 30 3500 200 450 200 200 S60 70 S80 Mo M1000 7 leo L100 L1200 VALVE INSTALLATION s H Constantievel H 2lves hghandiow fo thightevel o i H owes Reservoir Reservoir O Open O Closed ELECTRICAL SPECIFICATIONS When switched off Type D Type E Notes the main valve is O Opened O Closed Standard Voltage O 220 V DU 110 V O 48 V O 36 V O 24 V D 24 V L Other Frequency O50Hz VDC D Other 1 Mono stable O Bi stable gt CLA VAL Europe cla val cla val ch 2 IT536E D 11 08 CLA VAL Form Valve Specification O STANDARD CLA VAL VALVES Catalog and Website Dao a OO TRS AGL or H409i ACL or
15. Membrane Membrane PN25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Ressort renforc PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring Spring heavy PN25 O ring O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe MAT CLA VAL Nr 57576 02 BGT3001 67805 08F 57621 04 57935 57188 40 89377 01E V 5447 KC 83241A a C 8262C b V 0631B a b C 7389E V 5449 KC V 1734C a b 21267 01J b 57289 C 7391A 7 C 3149G C 1106J 00750A a b 00788A BGT3001 67750 04C KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 pm
16. are not individually isolated Other Specifications PN 16 bar standard 10 C to 80 C IP68 standard allowing full immersion Solenoid junction box sensor not included in IP68 Plug amp Play NT 2000 XP Vista Win 7 Default mode Refer to user manual for LED diagnostics and codes red green blinking Options available maintain current position go to 4 mA position go to 20 mA position cla val cla val ch 2 LINO39DE B 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Vy CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA CLA VAL gt 4 Typical Applications of the CLA VAL series PCM 4 20 mA Signal lt gt 4 E lt gt 4 20 mA Signal 4 20 mA Signal MY xx m ie b lr Upstream Pressure Control CLA VAL PCM 50 01 Downstream Pressure Control CLA VAL PCM 90 01 Local set point 4 20 mA Signal Ze fi LJ LJ ve CA Flow Control Flow based Pressure Modulation CLA VAL PCM 40 01 CLA VAL PCM 90 41 The e Drive 33 Actuator accepts a 4 20 mA remote set point from a customer supplied pressure or flow sensor via a local SCADA type system The 4 20 mA remote set point turns the e Drive 33 Actuator clockwise or anti clockwise positioning the CLA VAL pilot control to maintain a new pressure or flow set point The e Drive 33 Actuator is a very effective solution within
17. bypass motorized pressure reducing control 4 open both isolation cocks of control P9 and close both isolation cocks of control 4 To place main valve back under command of motorized pressure reducing control 4 open isolation cocks of control 4 and close isolation cocks of control P9 If all isolation cocks of control 4 and P9 are closed at the same time main valve 1 will close 1 6 gt CHECK LIST FOR PROPER OPERATION System valves open upstream and downstream Air removed from the main valve cover and pilot system at all high points Isolation valves 2A 2B and 2C open O oo DD Periodical cleaning of the filter screen 3 gt CLA VAL Europe www clavalch cla val cla val ch 1 090601CE CLA VAL PCM 33 C blage lectrique Wiring Schematic CLA VAL C blage complet Full wiring In S lt SS gt e Drive 33 rouge red bleu blue orange blanc white turquoise marron brown g noir black L L L pU SeO 30 S20 Girl Se L Gal Ss L Sw O a 8 0 Qa Qo i 0V 24 VDC 4 20 mA gt gt 4 20 mA OV OV Contact Contact relais relay relais relay Alarm 1 Alarm2 BP1 BP2 Bas Low Haut High Alimentation Retour Consigne 24 VDC 24Vpc Diminuer Augmenter Power supply position 250 VAC 250 VAC Set point 1 0 A max 1 0A max Decrease Increase EE OM IK o E 2 e Mise terre de la responsabilit du client Earth c
18. seat screws If upon removal of the screws the seat cannot be lifted out it will be necessary to use a piece of angle or channel iron with a hole drilled in the center Place it across the body so a long stud can be inserted through the center hole in the seat and the hole in the angle iron By tightening the nut a uniform upward force is exerted on the seat for removal Note Do not lift up on the end of the angle iron as this may force the integral valve soov bearing out of alignment causing the stem to bind gt CLA VAL Europe cla val cla val ch 5 HYTOOISE C 11 08 ANGLE OR CHANNEL IRON LONG STUD OR BOLT NUT OR VALVE SEAT BOLT HEAD CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE INSPECTION OF PARTS After the valve has been disassembled each part should be examined carefully for signs of wear corrosion or any other abnormal condition Usually it is a good idea to replace the rubber parts diaphragm and disc unless they are free of signs of wear These are available in a repair kit Any other parts which appear doubtful should be replaced WHEN ORDERING PARTS BE SURE TO GIVE COMPLETE NAMEPLATE DATA ITEM NUMBER AND DESCRIPTION Note If a new disc isn t available the existing disc can be turned over exposing the unused surface for contact with the seat The disc should be replaced as soon as practical REASSEMBLY 1 Reassembly is the reverse of the disassembly procedur
19. smaller valves the entire diaphragm assembly can be held by the stem in a vise equipped with soft brass jaws before removing the stem nut The use of a pipe wrench or a vise without soft brass jaws scars the fine finish on the stem No amount of careful dressing can restore the stem to its original condition Damage to the finish of the stem can cause the stem to bind in the bearings and the valve will not open or close 6 After the stem nut has been removed the diaphragm assembly breaks down into its component parts Removal of the disc from the disc retainer can be a problem if the valve has been in service for a long time Using two screwdrivers inserted along the outside edge of the disc usually will accomplish its removal Care should be taken to preserve the spacer washers in water particularly if no new ones are available for re assembly 7 The only part left in the valve body is the seat which ordinarily does not require removal Careful cleaning and polishing of inside and outside surfaces with 400 wet dry sandpaper will usually restore the seat s sharp edge If however it is badly worn and replacement is necessary it can be easily removed Seats in valve sizes 1 1 4 through 6 are threaded into the valve body They can be removed with accessory X109 Seat Removing Tool available from the factory On 8 and larger valves the seat is held in place by flat head machine screws Use a tight fitting long shank screwdriver to prevent damage to
20. total Lift 70 60 50 4 40 30 4 20 10 EZ Fast Lift 10 Cv 25 Lift Lift stem lift U 10 20 30 40 50 60 TO 80 90 100 96 Cv flow coefficient Notes K More Information Sheet e KvorCv m3 h orl s 100kPa 1 bar head loss with 15 C water valve totally open e Minimum Opening Pressure 0 2 bar v 000121DE Run CLA VAL Softwares M Quick Valve Selection Sizing Software e Minimum Differential Pressure 0 5 bar gt For lower opening Pressure or differential pressure please contact CLA VAL gt CLA VAL Europe cla val cla val ch 2 000121DE E 11 08 CLA VAL 100 01 NGE Dimensions Approximate weight Complete Valve 10096 Cover 20 Trim 22096 Body 60 Technical Data L aso 290 sto 350 400 480 600 730 850 980 1100 1200 1250 1450 F 145 170 170 235 295 295 400 510 600 712 712 712 900 900 H f95 225 230 305 365 375 460 547 695 821 821 900 1035 1035 B 145 150 150 160 160 165 200 200 345 385 380 420 460 460 o 45 60 60 co 60 so so 80 so 80 80 80 120 Weight Kg 15 20 25 40 60 70 120 190 330 540 640 700 980 1060 Hydraulic Data DN 50 DN 125 DN 150 DN 350 DN 400 209 799 Sa 9 1 3 as 58 CLA VAL Europe www cla val ch 1 000122DE 1 C 07 06 PA CLA VAL 100 01 NGE
21. 0 5 3 1 4 7 2 2 1 10 0 bar e Drive 33 IP 68 Vis 8x Guide ressort 1 0 5 3 bar 2 1 10 0 bar Guide ressort 1 4 7 2 bar Ressort 0 1 5 3 bar rouge 1 4 7 2 bar acier 2 1 10 0 bar vert Ecrou Rondelle de membrane Membrane Bouchon Joint Bouchon Joint de si ge Etrier Corps 3 8 Rondelle Belleville Si ge Corps Vis de r glage Ecrou de r glage Goupille cylindrique 2x Vis 6x Joint torique 2x Joint torique Roulement rouleaux Rondelle ressort Rondelle ressort 1 0 5 3 bar 1 4 7 2 bar 2 1 10 0 bar e Drive 33 IP 68 Screw 8x Spring guide 1 0 5 3 bar 2 1 10 0 bar Spring guide 1 4 7 2 bar Spring 0 1 5 3 bar red 1 4 7 2 bar steel 2 1 10 0 bar green Nut Diaphragm washer Diaphragm Plug body Gasket Plug Disc retainer assembly Yoke Body 3 8 Belleville washer Seat Body Adjusting screw Adjusting nut Parallel pins 2x Screw 6x O ring 2x O ring Radial roller bearing Disc spring Disc spring TYPE CRD 33 STD CLA VAL Nr SOL090 733 SOL090 730 SOL090 736 e Drive 33 IP 68 Schraube 8x Federf hrung 1 0 5 3 bar 2 1 10 0 bar Federf hrung 1 4 7 2 bar Feder 0 1 5 3 bar rot 1 4 7 2 bar Stahl 2 1 10 0 bar gr n Mutter Membranscheibe Membrane Zapfen Dichtung Zapfen Sitzdichtung Tragb gel Geh use 3 8 Belleville Scheibe Sitz Geh use Regulierschraube Reg
22. 2 x Solenoid Drain to Main Valve Outlet Levels D Y4 X43 80 EP Manual Command Drain to Main DV Independant Opening Closing Valve Outlet Speed Setting VRE Manual Command Drain to Ca YO op T 1 1 contact Ire SEENEN MCW O 2 contacts X105 M2W u B RA gt CLA VAL Europe cla val 2cla val ch 3 IT536E D 11 08 CLA VAL Form Valve Specification CLA VAL FLANGES DN s 600 Standard Test CLA VAL IT123 Flange drilling CLASS Pressure bar Test pressure bar PT1 B some el sew ie B soms sw sw sw a somo vw sew sw Ee Ee B Ee PFA On request O CE Test IT122 O Air Test IT125 O TYTAN Test IT126 Definitions PFA Allowable operating pressure Maximum hydrostatic pressure that a component is capable of withstanding continuously in service PT1 Test Pressure 1 Pressure test used for lt Shell pressure test PT2 Test Pressure 2 Pressure test used for T Pilot system pressure test Seat tightness test Y Diaphragm tightness test TYPE OF FLUID AND CLA VAL STANDARDS D Drinking water D Industrial water D Brackish water O Irrigation water O Demineralised water O Material in suspension CLA VAL STANDARDS FOR MATERIAL WMamvive Piotro e Drinking water PN 10 25 NGE GE AE EAE TDV e Irrigation water e Body ductile iron e Body bronze e Active CI lt 0 30 mg l RSR e Mechanism SS 303 e Mechanism SS 303 e Total salts lt 1 0 g l e Bolting SS 303 e D
23. 24 VDC motorised actuated turning clockwise or anti clockwise to alter spring pressure setting As water flows through the pilot control body across the seat grey in Fig 1 to the downstream of the valve the pilot control spring loaded by the e Drive 33 actuator senses pressure or flow in the same manner as a traditional hydraulic CLA VAL Control Pilots A remote 4 20 mA set point signal adjustment will allow the valve to deliver a new pressure or flow downstream within preset limits Pressure and flow settings are linear between these settings The mechanical upper assembly has one upper chamber incorporating high precision bearings designed to last millions of cycles The lower chamber is similar to all CLA VAL control pilots including the spring and diaphragm sub assembly for precise control Tapered roller bearing Upper chamber Lower chamber Seat Fig 1 The e Drive 33 actuator operates on 24 VDC 12 VDC optional consuming very little power 12 W ideal control for remote sites with a micro turbine Factory calibrated the e Drive 33 remains in automatic control assuring system stability under all conditions cla val cla val ch 1 LINO39DE B 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL gt Actuated Pilot Control 4 20 mA Features Design The CLA VAL e Drive 33 Actuated Pilot Control is designed for 500 actions day change
24. 5 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Joint torique Vis 8x Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN 25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring O ring Screw 8x O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN 25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder O Ring Schraube 8x O Ring Stopfen Unterlegscheibe CLA VAL Nr 57576 02 BGT6001 67811 08D 37048 02C C 7414A 57191 40 89380 01J V 1354 KC V 5125K a V 5571E b V 5133D a b 46698H V 1356 KC V 5566E a b 21270 01C b V 1353B 46699F C C 7948H 00758D a b 67972 25H 00982K BGT6001 67753 04G KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 pm KCO KC Visseri
25. Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN 25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder O Ring Schraube 10x O Ring Stopfen Unterlegscheibe MAT CLA VAL Nr 57576 02 BGT6001 67814 08H 57621 08 C 8611A 57192 40 25925 01H V 1778 KC V 5576D a 1650301D b V 5160G a b C 7957 01G V 1774IKC V 5569J a b 21271 01A b V 1789G C 7958 01E C 9113G 00760K a b 67972 25H 00865G BGT6001 67754 04 KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLA VAL Europe cla val 2cla val ch 1 HYNOO9LT 09 08 CLA VAL 100 01 NGE DN 350 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 300 PN 10 16 91698 32 CLA KIT HYTROL100 01 GE 300 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN 25 Cale d paisseur
26. EQUIPMENT Description MAIN VALVE HYTROL AE GE NGE ISOLATION BALL VALVE STRAINER WITH INCORPORATED ORIFICE ONE WAY FLOW CONTROL OPENING SPEED ONE WAY FLOW CONTROL CLOSING SPEED POSITIONING MOTORIZED PRESSURE REDUCING CONTROL OPTIONAL FEATURES No Description Qty P9 PRESSURE REDUCING CONTROL AE GE DN 32 DN 400 NGE DN 50 DN 600 Wiring schematic PCM 33 K CLA VAL Europe PEZ TOT EE TW 1 090601FE D 06 09 Y Va CLA VAL PCM 90 01 b Pressure reducing Valve CLA VAL Actuated Pilot 4 20 mA gt Operating data 1 1 PRESURE REDUCING FEATURE Pressure reducing control 5 is a normally open control that senses main valve 1 outlet pressure changes An increase in outlet pressure tends to close control 5 and a decrease in outlet pressure tends to open control 5 This causes main valve cover pressure to vary and the main valve 1 to modulate open and close maintaining a relatively constant outlet pressure Pressure reducing control 5 adjustment Actuate the electronic control to change the pressure reducing control setting refer to specific e Drive documentation 1 2 OPENING SPEED CONTROL Flow control 4A regulates the opening speed of main valve 1 regardless the closing speed adjustment Flow control 4A adjustment Turn the adjusting screw clockwise to make the main valve open more slowly 1 3 CLOSING SPEED CONTROL Flow control 4B regulates the clo
27. G Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe MAT CLA VAL Nr 57576 BGT2001 67801 08E 57621 02 57934 57186 40 89376 01G 2665501K 80522G a C 1493 01 b V 5232D a b 32560F 57383 01 V 5564K a b 21265 01C b 57287 C 4135 01C 7 C 3147A C 3152A 00714G a b 00775H BGT2001 67748 04G KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 pm KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLA VAL Europe cla val 2cla val ch 1 HYNOO3LT 09 08 CLA VAL 100 01 NGE DN 100 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 80 PN 10 16 91698 12 CLA KIT HYTROL100 01 GE 80 PN 25 CLA VAL POS O ON OO BR ON gt DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane
28. O attack pH 6 7 WWS minimum recommended Incrusting water calcareous precipitation hardness gt 20 F Delrin AP 5 bar or Teflon protection gt CLA VAL Europe cla val cla val ch 4 IT536E D 11 08
29. Ooo ABLM OF HIS0CFS ABELM O10 Raes ABGLM Or ac ABCLM OF seng ABLM OF oam AEL Tai TRS AGL OF H4t0i ACL oF H4270 ABLM OF Seer AGLN OF D4600 ACLN Ok O42901 ABLMN OF Dem AEGL or E4501 ACGL OF H20801 ABLM OL Dem AEGL OF E4901 ACEL OIO m21001 ABM or L aos ABM on mh sie ABCLM or pS AAA eos ABM or EE CEE ios ABGLM or Daag aa or D n a or memes an or Daag acc or ere ar or miens an o pen wen or pen aor or losen an or pm ax or losen an o IL IL pm Lal 1 1 Hydraulic parameters And required settings Standard Equipment Upstream manometer gt Position indicator X101 gt Downstream manometer gt ECO rte MVE ve Dem JALN Oi O17000 AEGLN or pa ABLM or E197 88 89 500 ACLN or Daa ABLMN Or 1187 88 89 400 Ae or Dann A amp joo Il 018601 ALN or 01373839402 ACLN or sn AGL for 0417 07 ABLMN To O 18738139201 ABLMN or Dan face or LL Eemo pw Tag ji II P OPTIONAL FEATURES pn Flow Clean Strainer X46A CE E ERU Opening Limiter Level Control One ded um Control Closing 2 Way p Cock STD with Dr Sensing Isolation 55 Valve Double Strainer 2 x X43 DH Solenoid Drain to Atmosphere os One 2 uet Control Opening O Y3 Double Strainer 1 x X43 80 EP 1 Speed x X43 Delayed nam Serie 210 2 Double High Capacity Filter
30. Y Inspection or maintenance can be accomplished without removing the valve from the line Repair kits with new diaphragm and disc are recommended to be on hand before work begins AN Maintenance personnel can be injured and equipment damaged if disassembly is attempted with pressure in the valve SEE CAUTION 1 Close upstream and downstream isolation valves and independent operating pressure when used to shut off all pressure to the valve 2 Loosen tube fittings in the pilot system to remove pressure from valve body and cover chamber After pressure has been released from the valve use care to remove the controls and tubing Note and sketch position of tubing and controls for re assembly The schematic in front of the Technical Manual can be used as a guide when reassembling pilot system 3 Remove cover nuts and remove cover If the valve has been in service for any length of time chances are the cover will have to be loosened by driving upward along the edge of the cover with a dull cold chisel gt CLA VAL Europe cla val cla val ch 4 HYTOO1SE C 11 08 CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE On 6 and smaller valves block and tackle or a power hoist can be used to lift valve cover by inserting proper size eye bolt in place of the center cover plug On 8 and larger valves there are 4 holes 5 8 11 size where jacking screws and or eye bolts may be inserted for lifting purposes Pull cover
31. Y NY Fluid Handling Solutions z Automatic Control Valves CLA VAL PCM 90 01 Technical Documentation Engineering Capabilities Industry Experience Certification amp Approvals Typical Applications Global Operations Markets amp Applications gt Table of Contents e Main Function amp Application e Schematic Diagram e Operating Data e Main Valve Description e Dimensions e Installation amp Maintenance Cow Nr e Ee e Controls amp Accessories e Valve Specification Form gt CLA VAL Europe cla val cla val ch 090601NE A 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations Y OV CLA VAL PCM 90 01 Pressure Reducing Valve CLA VAL Actuated Pilot 4 20 mA e Drive 33 E Simple Reliable and Accurate e Completely Automatic Operation e Easy Adjustment and Maintenance e Quality Approved Materials e World Wide Support gt CLA VAL SERIE PCM Main Function Remote set point The CLA VAL SERIES PCM is a range of Electronic Actuated Pilot Control Valves that combines precise control of field proven CLA VAL hydraulic pilots and simple electronic actuated motor The CLA VAL SERIES PCM valves including a hydraulic pilot and integral controller which accept a remote set point command input to make smooth adjustments to the pilot K CLA VAL PCM 90 01 Typical Application Make your Valve eve
32. ctual illustrations CLA VAL CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA gt 4 Typical Applications of the CLA VAL series PCM CRD 33 CRA 33 The CRD 33 Actuated Pilot Control provides accurate downstream pressure control In additional to the same functionality as the CRD 33 the CRA 33 senses a remote hydraulic pressure with a remote hydraulic connection Remote set point command signals can be from any SCADA type supervision system using a 4 20 mA signal Actuated pilots are an effective solution for pressure management and modulation within existing networks Easy to program the CRD 33 CRA 33 series lower pressure during night time and optimises pressure during daytime CRL 33 The CRL 33 Actuated Pilot Control senses upstream pressure with a remote hydraulic connection Remote set point command signals can be from any SCADA type supervision system using a 4 20 mA signal This actuated pilot is installed on valves that maintain minimum upstream pressure by relieving excess pressure to a lower pressure zone and require remote pressure adjustment Operating on 24 VDC and consuming very little power it is an ideal control system for remote valve sites where the set point command needs to be adapted on a regular basis CDHS 33 The CDHS 33 Actuated Pilot Control senses an accurate differential pressure with a remote hydraulic connection Remote set point command signals can be from any SCADA type supervision system u
33. e If a new disc has been installed it may require a different number of spacer washers to obtain the right amount of grip on the disc When the diaphragm assembly has been tightened to a point where the diaphragm cannot be twisted the disc should be compressed very slightly by the disc guide Excessive compression should be avoided Use just enough spacer washers to hold the disc firmly without noticeable compression 2 MAKE SURE THE STEM NUT IS VERY TIGHT Attach a good fitting wrench to the nut and give it a sharp rap rather than a steady pull Usually several blows are sufficient to tighten the stem nut for final tightening Failure to do so could allow the diaphragm to pull loose and tear when subjected to pressure 3 Carefully install the diaphragm assembly by lowering the stem through the seat bearing Take care not to damage the stem or bearing Line up the diaphragm holes with the stud or bolt holes on the body On larger valves with studs it may be necessary to hold the diaphragm assembly up part way while putting the diaphragm over the studs 4 Put spring in place and replace cover Make sure diaphragm is lying smooth under the cover 5 Tighten cover nuts firmly using a cross over pattern until all nuts are tight 6 Test HYTROL Valve before re installing pilot valve system TEST PROCEDURE AFTER VALVE ASSEMBLY There are a few simple tests which can be made in the field to make sure the HYTROL Valve has been assembled properly D
34. e position is sensed by hall effect sensor with no mechanical contact therefore avoiding all wear and tear problems caused by vibration and continuous operation MEXUSB20401A cable and MEXUSBADAPT is required for programming and monitoring gt CLA VAL Europe www cla val ch CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA Technical Data Ki Electrical Power Power Protection Led display Electrical connection Input command Input 4 20 mA Protection Output feedback Output 4 20 mA Protection Operating Pressure Temperature range Rating Interface Troubleshooting Remote command failure Maintenance port Fit and retro fit mounting kit for CLA VAL pilot controls Power cable Electrical Specifications e 24 VDC 6 rpm rated speed e 12 VDC 3 rpm rated speed 300 mA max load draw 20 bar 30 mA stand by no load draw Max 32 VDC over voltage Max 800 mA torque load draw Reverse polarity amp short circuit 80 C stop high temperature Green led Moulded 10 m cables e 4 20 mA 2 wires e 2 x dry contact manual positioning Max 32 VDC over voltage Optocoupler isolation CMR 1000 V CMR common mode rejection Insulated 2 wires e 4 20 mA output charge lt 500 Q e 2 x programmable position alarms 24 VDC 240 VAC up to 1 A max Max 32 VDC over voltage The input dry contact and 4 20 mA output have the same common or earth but
35. e en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe claval clawvalch T nar 0908 CLA VAL 100 01 NGE DN 300 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 250 PN 10 16 91698 31 CLA KIT HYTROL100 01 GE 250 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN 25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Joint torique Vis 10x Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN 25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring O ring Screw 10x O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen
36. g O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe MAT CLA VAL Nr 57576 BGT2001 67799 08A 57621 01 57933 57185 40 89375 01J 2960701H 83239E a 83239E 2x b V 5180E a b C 5446E C 1862G V 5562D a b 21589 01F b 57286 C 1425C 7 C 8477G C 8476G 00713J a b 00731A BGT2001 67747 04J KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 pm KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe claval clavalch T T HVNOOILT ma CLA VAL 100 01 NGE DN 65 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 50 PN 10 16 91698 05 CLA KIT HYTROL100 01 GE 50 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe
37. ghly recommended to permanently install a Model X101 Valve Position Indicator and three gauges in unused HYTROL inlet outlet and cover connections SYMPTOM PROBABLE CAUSE REMEDY main line Check upstream pressure pilot system strainer tubing valves or needle valves for obstruction Corrosion or excessive scale build up on valve damaged or badly eroded part stem See Freedom of Movement Check See Freedom of Movement Check Fails to open Closed upstream and or downstream isolation Open isolation valves valves in main line Insufficient line pressure Check upstream pressure Minimum 5 psi flowing line pressure differential Diaphragm assembly inoperative Clean and polish stem Inspect and replace any Corrosion or excessive build up on valve stem damaged or badly eroded part See Freedom of Movement Check Diaphragm damaged For valves in reverse flow only After checking out probable causes and remedies the following three checks can be used to diagnose the nature of the problem before maintenance is started They must be done in the order shown gt MAINTENANCE PREVENTATIVE MAINTENANCE The CLA VAL Model 100 01 HYTROL Valve requires no lubrication or packing and a minimum of maintenance However a periodic inspection schedule should be established to determine how the operating conditions of the system are affecting the valve The effect of these actions must be determined by inspection DISASSEMBL
38. gstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe MAT CLA VAL Nr 57576 02 BGT4001 67811 08D 37048 02C 57936 57189 40 89378 01C V 5420 KC 86807F a C 8184J b V 0634F a b 31052E V 5457 KC V 5467F a b 21268 01G b 57290 31053C 7 C 1533D C 1408J 00752G a b 00836H BGT4001 67753 04G KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 pm KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe claval clewvalch T 1 HYNDOSLT ma CLA VAL 100 01 NGE DN 150 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 100 PN 10 16 91698 13 CLA KIT HYTROL100 01 GE 100 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membra
39. iaphragm assembly lift easily without hesitation and then settle back easily when the pressure is removed 2 To check the valve for drip tight closure a line should be connected from the inlet to the cover and pressure applied at the inlet of the valve If properly assembled the valve should hold tight with as low as ten PSI at the inlet See Tight Sealing Check section 3 With the line connected from the inlet to the cover apply full working pressure to the inlet Check all around the cover for any leaks Re tighten cover nuts if necessary to stop leaks past the diaphragm 4 Remove pressure then re install the pilot system and tubing exactly as it was prior to removal Bleed air from all high points 5 Follow steps under Start Up and Adjustment Section in Technical Manual for returning complete valve back to service gt CLA VAL Europe cla val cla val ch 6 HYTOO1SE C 11 08 CLA VAL 100 01 NGE Vanne de base Main Valve Hauptventil Joint torique O ring O ring NGE DN 50 DN 200 CLA VAL Europe www cla val ch Ecrou Nut Mutter Rondelle Washer Scheibe Chapeau Cover Deckel Palier de chapeau Cover bearing Deckellager Ressort Spring Feder Ecrou d axe Stem nut St sselmutter NGE DN 500 DN 600 Rondelle de membrane Diaphragm washer Membranscheibe Joint torique O ring O ring Membrane Diaphragm Joint torique Vis Membrane O ring Screw ri Schraube Por
40. ie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe claval clawvalch T T HVNOGLT ma CLA VAL 100 01 NGE DN 200 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 150 PN 10 16 91698 15 CLA KIT HYTROL100 01 GE 150 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Ressort renforc PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring Spring heavy PN25 O ring O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen
41. ight seal with the renewable seat when pressure is applied above the diaphragm cover chamber The CLA VAL 100 01 is the basic valve used in nearly in all CLA VAL Automatic Control Valves There are 3 HYTROL body types NGE New Globe Execution GE Globe Execution AE Angle Execution Stem Diaphragm Body assembly gt CLA VAL 100 01 Principle of Operation On Off Control On Off Control per E Full Open Operation Tight Closing Operation Modulating Control When pressure in the cover When pressure from the inlet The valve is pressure operating chamber is relieved to a lower pressure is applied to the cover balanced The CLA VAL pressure or to atmosphere the chamber the valve closes drip tight Modulating Controls will allow the pressure inlet opens the valve valve to automatically compensate for pressure changes gt Usual Main Valves gt More Information HYTROL Main Valve HYTROL NGE 316 100 01 Sheet TYTAN Main Valve 100 01 M Schematic Diagram HYNOO1TT HYTROL Auxiliary Valve 000130TT M Quick Valve Selection 000121DE ROLL SEAL Main Valve 100 42 M Dimensions 000122DE 1 DELUGE Main Valve 100G M Pressure Ratings amp Materials 000123DE Other Functions Please Contact CLA VAL gt CLA VAL Europe cla val cla val ch 1 HYNOO1DE B 01 08 pr CLA VAL 100 01 NGE Quick Valve Selection TM gt Cavitation Flow Chart e Valve Sizing Example E71 EE Cavitation Ris
42. ither case the cover must be removed and the obstruction located and removed The stem should also be checked for scale build up See Maintenance section for procedure 11 For valves 6 and smaller the HYTROL Valve s freedom of movement check can also be done after all pressure is removed from the valve SEE CAUTION After closing inlet and outlet isolation valves and bleeding pressure from the valve check that the cover chamber and the body are temporarily vented to atmosphere Insert fabricated tool into threaded hole in top of valve stem and lift the diaphragm assembly manually Note any roughness The diaphragm assembly should move smoothly throughout entire valve stroke The tool is fabricated from rod that is threaded on one end to fit valve stem and has a T bar handle of some kind on the other end for easy gripping See chart in Step 4 of Disassembly Section 12 Place marks on this diaphragm assembly lifting tool when the valve is closed and when manually positioned open The distance between the two marks should be approximately the stem travel shown in stem travel chart If the stroke is different than that shown there is a good reason to believe something is mechanically restricting the stroke of the valve The cover must be removed and the obstruction located and removed The stem should also be checked for scale build up See Maintenance section for procedure TIGHT SEALING CHECK 3 13 Test for seat leakage after co
43. k Contact CLA VAL Pipe Diameter 100 mm H NGE DN 100 mm Peak Flow 20 l s Pi Inlet Pressure bar Pi 246Po Inlet Pressure 15 bar o s Below Cavitation Outlet Pressure 5 bar Risk Po Outlet Pressure bar 125 350 500 DN 50 65 80 100 150 200 250 300 400 600 EEE EE TELE FT 7 FT 1 lie TE TT 1 TT TY E BSS AA AA A E E A a ETA ETE ar AAA EAS E TT TE zz es 0 0 d L AT i 1 Ll l Pressure Drop bar Flow Rate l s gt Notes gt More Information Sheet e Diagram to be used as a guide only M Quick Valve Selection 000121DE M Sizing Software Run CLA VAL Softwares gt To obtain a more accurate calculation please contact CLA VAL gt CLA VAL Europe cla val cla val ch 1 000121DE E 11 08 C CLA VAL CLA VAL 100 01 NGE Quick Valve Selection gt Performance Chart Geess in DN Hytrol NGE Kv m3 h Cv l s 1 bar C Normal Flow l s velocity 1 m s velocity 3 m s Max Flow l s Continious v 4 m s Intermittent v 5 5 m s KH 50 es 80 16 125 150 e ES E ba 32 te 9 9 5 d on Sei k ke 8 11 31 43 Q rate of flow m3 h AH head loss m Kv flow coefficient m3 h v average pipe velocity m s Cv flow coefficient l s g gravitational constant 9 81m s2 Ap head loss bar resistance coefficient 100 4 90 For an appropriate operation valve 80 should be sized at 7095
44. line pressure With the use of a CLA VAL modulating closes drip tight 5 psi Min at the valve inlet control which reacts to line pressure opens the valve changes the pressure above the diaphragm is varied allowing the valve to throttle and compensate for the change gt THREE CHECKS The 100 01 HYTROL Valve has only one moving part the diaphragm and disc assembly So there are only three major types of problems to be considered First Valve is stuck that is the diaphragm assembly is not free to move through a full stroke either from open to close or vice versa Second Valve is free to move and Cant close because of a worn out diaphragm Third Valve leaks even though it is free to move and the diaphragm isn t leaking CAUTION Care should be taken when doing the troubleshooting checks on the 100 01 HYTROL Valve These checks do require the valve to open fully This will either allow a high flow rate through the valve or the downstream pressure will quickly increase to the inlet pressure In some cases this can be very harmful Where this is the case and there are no block valves in the system to protect the downstream piping it should be realized that the valve cannot be serviced under pressure Steps should be taken to remedy this situation before proceeding any further SS DN COVER CHAMBER CAPACITY STEM TRAVEL alve size DN liquid Volume displaced when valve opens Fully Open To Fully closed EE LUE Se 100 125
45. ment STRAINER AND ORIFICE ASSEMBLY The strainer is installed in the pilot supply line to protect the pilot system from foreign particles The strainer screen must be cleaned periodically Speed reaction of the valve and orifice plug are directly connected The valve will react quickly with a small orifice and on the contrary slowly with a big orifice FILTER MIT EINGEBAUTER D SE Der Filter verhindert das Eindringen von Fremdk rpern ins Steuersystem Das Sieb des Filters muss von Zeit zu Zeit gereinigt werden Die Geschwindigkeitsreaktion des Ventils h ngt mit der D se zusammen Je kleiner die D se ist je schneller wird das Ventil reagieren 85 4 15 6 55 7 Rp 1 8 X44 A3 Rp 3 8 Rp 1 8 X44 A1 amp A3 X44 A3 e information X44 A1 1 x Rp 3 8 y X44A Standard X44001LT y X44A SWS X44002LT X44 A3 1 x Rp 3 8 y XAAA WWS X44003LT 2 x Rp 1 8 y X44A IND X44004LT y X44A 0FS X44005LT y X44A AF X44801LT gt CLA VAL Europe www cla val ch cla val cla val ch 1 X44001TT B 04 08 rz CLA VAL CLA VAL X44 A Filtre Strainer Filter X44 A1 amp X44 A3 PN 10 16 25 STD Standard PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT X44A Standard Cartouche Screen Sieb 0 2 CLA KIT X44A Standard Cartouche Screen Sieb 1 6 POS DESCRIPTION DESCRIPTION BESCHREIBUNG CLA VAL Nr 1 Corps X44A 1 1 1 Corps X44A 3 2
46. mpleting checks 1 amp 2 Steps 1 to 12 1 SEE CAUTION Close the isolation valve downstream of the HYTROL Valve Apply inlet pressure to the cover of the valve wait until it closes Install a pressure gauge between the two closed valves using one of the two ports in the outlet side of the HYTROL Watch the pressure gauge If the pressure begins to climb then either the downstream isolation valve is permitting pressure to creep back or the HYTROL is allowing pressure to go through it Usually the pressure at the HYTROL inlet will be higher than on the isolation valve discharge so if the pressure goes up to the inlet pressure you can be sure the HYTROL is leaking Install another gauge downstream of isolating valve If the pressure between the valves only goes up to the pressure on the isolation valve discharge the HYTROL Valve is holding tight and it was just the isolation valve leaking gt TROUBLESHOOTING The following troubleshooting information deals strictly with the Model 100 01 HYTROL Valve This assumes that all other components of the pilot control system have been checked out and are in proper working condition See appropriate sections in Technical Manual for complete valve gt CLA VAL Europe cla val cla val ch 3 HYTOO1SE C 11 08 CLA VAL 100 01 ur Installation Operation Maintenance CLA VAL NGE GE AE All trouble shooting is possible without removing the valve from the line or removing the cover It is hi
47. n Better The CLA VAL PCM 90 01 is designed to hold downstream LFS Option Control Low flows or night flows pressure to a pre determined limit and to maintain a KO Option Extend valve life with Anti Cavitation trim constant downstream presse set point KG1 Option Use stem cleaning for harsh water The simple remote changing 4 20 mA analog of valves Maintenance Check on periodic maintenance set point is suitable for many applications where the Evi peu T process variable monitored separately and a SCADA or ss xc Mi ain similar remote control system provides valve control Security Add hydraulic safety back up to your valve Protection Remove excessive system overpressures CLA VAL Corrosion Protect your valve with upgraded materials PCM 90 01 Not just Products but Solutions contact CLA VAL Anti Shock Air Release amp Vacuum Break Valves AQUA 70 506 Qu Strainer AQUA 90 501 Recommended typical assembly for CLA VAL automatic control valves The H Strainer AQUA 90 501 combined with the anti shock air release amp vacuum break valve AQUA 70 506 are added system products for the best CLA VAL regulation gt CLA VAL Europe cla val cla val ch 1 090601DE C 10 09 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations CLA VAL PCM 90 01 Pressure Reducing Valve Actuated Pilot 4 20 mA 4 20 mA 5 Remote set point _ Ed STANDARD
48. ne PN25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Ressort renforc PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring Spring heavy PN25 O ring O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Verst rkte Feder PN25 O Ring O Ring Stopfen Unterlegscheibe MAT CLA VAL Nr 57576 02 BGT4001 67811 08D 37048 02C 57936 57189 40 89378 01C V 5420 KC 86807F a C 8184J b V 0634F a b 31052E V 5457 KC V 5467F a b 21268 01G b 57290 31053C 7 C 1533D C 1408J 00752G a b 00836H BGT4001 67753 04G KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 pm KCO KC Visser
49. normal flow and the valve will fail in the open position When flow is over the seat and down it is in reverse flow and the valve will fail in the closed position There are no permanent flow arrow markings The valve must be installed according to nameplate data bo BRIDGEWALL INDICATOR Pam ERE cen cast into side of valve body Reverse Flow K RECOMMENDED TOOLS Three pressure gauges with ranges suitable to the installation to be put at HYTROL inlet outlet and cover connections 2 CLA VAL Model X101 Valve Position Indicator This provides visual indication of valve position without disassembly of valve 3 Other items are suitable hand tools such as screwdrivers wrenches etc soft jawed brass or aluminum vise 400 grit wet or dry sandpaper and water for cleaning gt CLAVAL Europe claval clavalch 1 HYTOOISE C 11 08 CLA VAL 100 01 Installation Operation Maintenance CLA VAL NGE GE AE gt PRINCIPLES OF OPERATION CLA VAL control Illustration type GE On Off Control On Off Control Tight Closing Operation Full Open Operation Modulating Action When pressure from the valve inlet When pressure in diaphragm Valve modulates when diaphragm or an equivalent independent chamber is relieved to a zone of pressure is held at an intermediate point operating pressure is applied to lower pressure usually between inlet and discharge pressure the diaphragm chamber the valve atmosphere the
50. ntact CLA VAL Andere Einstellbereiche bitte CLA VAL ansprechen gt CLA VAL Europe www cla val ch cla val cla val ch 1 CRDO33TT 10 09 Copyright CLA VAL Europe Specifications subject to change without notice No contractual illustrations CLA VAL CRD 33 Pilote motoris Actuated Pilot Elektronischer Stellmotor 4 20 mA PN 10 16 Connecteur de maintenance Maintenance port Wartungsschnitistelle Niveau maximum 777770 Maximum level 0 75 dl Max F llstand Lubrifiant alimentaire Lubricant for food manufacturing Schmiermittel e anschluss 58670 Lub pdf Im 3 x Rp 3 8 CLA KIT Domaine de r glage Ajustement par tour Pi ces de rechange Spare Parts Erzatzteile Adjustment ranges Adjustment per turn Einstellbereiche Einstellung pro Umdrehung CROSS DANS CRDOSILT 4 0 mA 20 0 mA v CRD 33 WWS CRDO33LT 1 0 bar 5 3 bar 0 6 bar v CRD 33 IND CRDO34LT 1 4 bar 7 2 bar 0 8 bar 2 1 bar 10 0 bar 1 9 bar Poids Weight Gewicht 4 7 kg gt CLA VAL Europe www cla val ch cla val cla val ch 2 CRDO33TT 10 09 Copyright CLA VAL Europe Specifications subject to change without notice No contractual illustrations CLA VAL CRD 33 Standard Pilote motoris Actuated Pilot Elektronischer Stellmotor 4 20 mA PN 10 16 CLA VAL gt Pi ces de rechange Spare Parts Ersatzteile KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT CRD 33 1
51. o these before installing pilot system and returning valve to service These are similar to the three troubleshooting tests 1 Check the diaphragm assembly for freedom of movement after all pressure is removed from the valve SEE CAUTION Insert fabricated tool into threaded hole in top of valve stem and lift the diaphragm assembly manually Note any roughness sticking or grabbing The diaphragm assembly should move smoothly throughout entire valve stroke The tool is fabricated from rod that is threaded on one end to fit valve stem See chart in Step 4 of Disassembly section and has a T Bar handle of some kind on the other end for easy gripping Place marks on this diaphragm assembly lifting tool when the valve is closed and when manually positioned open The distance between the two marks should be approximately the stem travel shown in stem travel chart See Freedom of Movement Check section If the stroke is different than that shown there is a good reason to believe something is mechanically restricting the stroke of the valve The cover must be removed the obstruction located and removed See Maintenance Section for procedure Due to the weight of the diaphragm assembly this procedure is not possible on valves 8 and larger on these valves the same determination can be made by carefully introducing a low pressure less than five psi into the valve body with the cover vented SEE CAUTION Looking in cover center hole see the d
52. onnection customer responsibility 24 VDC Position 1 0Amin feedbak cue oe X4 LU amp Bo tier de jonction Jonction lectrique Pas de connexion Entr e CLIENT Sortie CLA VAL Electrovanne Junction box Electric junction No connection CUSTOMER Input CLA VAL Output Solenoid K CLA VAL Europe cla val cla val ch 1 PCMO33ET B 04 09 Identical upper assembly for all the CLA VAL Control CRD CRA CRL CDHS Y Va CLA VAL CLA VAL e Drive 33 Actuated Pilot Control 4 20 mA E Simple Reliable and Accurate Motor e Drive 33 type DC Pilots 33 gt CLA VAL Europe www cla val ch gt Key Points and Description e Ideal for Pressure Management amp Modulation e Pressure Level or Flow Control e Easy interfacing to SCADA 4 20 mA e Submersible IP 68 e Extended Electronic Protection e Motor 24 VDC and powered 12 W only at 20 bar The CLA VAL PCM SERIES includes all valves with the Electronic Actuated Pilot Control e Drive 33 providing accurate remote set point adjustments Combining traditional hydraulic pilot controls with the e Drive 33 actuator interfaces smoothly existing and traditional water systems with SCADA capabilities The CLA VAL PCM SERIES allows remote set point command signals from any SCADA control system using a 4 20 mA signal The e Drive 33 Actuator adjusts all CLA VAL Pilot Controls by changing the pressure load on the pilot springs in red on Fig 1 The e Drive 33 is a
53. r bearing gasket O ring Screw 12x Pipe cap O ring Plug Washer Housing cover bearing BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel St sselmutter Membranscheibe Membrane Membrane PN 25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder Schraube 8x Dichtung O Ring Schraube 12x Kappe O Ring Stopfen Unterlegscheibe Deckellagerhalterung Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 um KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KC Siege et contre siege en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCO KCS MAT CLA VAL Nr 57576 02 BGT6001 67820 08E 37042 03D 57080 57194 40 57091 V 5588 KC V 5591C a 23921 01J b V 5601K a b 43954 01F V 5594 KC V 1689J a b V 1689J KX b 32686J TV5596 01K 7 30104E 67605 07B 00589C 00876D 67973 26D 57008 01 00999D BGT6001 67757 04 V 6700 01 KC gt CLAVAL Europe claval clawvalch T T HVNOIILT 0906 CLA VAL CLA VAL 100 01 NGE DN 600 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 400 PN 10 16 91698 34
54. rinking water PN 40 NGE 316 Roll Seal e Industrial water e Body SS 316 e Body SS 316L e Active Cl lt 0 50 mg l SE e Mechanism SS 303 e Mechanism SS 303 minimum e Total salts 5 0 g l e Bolting SS 303 e Industrial water NGE 316 Roll Seal e Brackish water e Body SS 316 e Body SS 316L e Active Cl lt 1 00 mg l IN DI NAUSEN e Mechanism SS 316 e Mechanism SS 316 minimum e Total salts 10 0 g l e Bolting SS 316 e Brackish water NGE 316 Roll Seal e Sea water e Body SS 316 e Body SS 316L EES REH e Mechanism Monel e Mechanism Monel minimum e Active Cl lt 1 00 mg l e Total salts lt 40 0 g l e Bolting SS 316 e Brackish water NGE GE AE EAE TDV e Sea water e Body ductile iron e Body marine grade bronze e Active Cl 0 30 mg l SEH e Mechanism Monel e Mechanism Monel minimum e Total salts lt 40 0 g l e Bolting SS 316 ON Mechanism stem stem nut and cover bearing Ductile iron GGG 40 epoxy coated 250 um min Standard seat and disc guide SS 316 CLAVAL STANDARDS FOR ELASTOMERS Active Tee Ne O EPDM _ 03mgl lt 10g1 Standard CLA VAL u LH JNRR 0O3mpgl 4l El VitonorTeflonprotection gt 03mgl J 40g O EPDM Viton or Teflon protection Ozoe O LI CLA VAL STANDARDS FOR CALCAREOUS PROTECTION DI Neutral water pH 7 9 hardness 15 F active CI lt 0 1 mg l STANDARD V H Aggressive water C
55. s in remote set point average one action every 3 minutes and fully cycle tested for over more then 1000000 motor actions The CLA VAL e Drive 33 can be assembled on all CLA VAL standard pilot controls such as CRD CRL CDHS CDB Refer to specific datasheet for more detailed information E _ rg Te e AR es 9 IT ro mua a cm aa J und sacri cnr 7 CLA WAL E a d th zen tee beer i Lige Software User friendly CLA VAL Calibration Software provides simple to program control features 4 20 mA range settings are directly entered to match desired flow or level values The graphic interface is self explanatory and offers a very simple way to calibrate precise control values Internet Updates All software updates are free and available on the CLA VAL web site PC Connection Plugged directly in your PC USB port or by Bluetooth e Drive 33 parameters and data are instantly accessible through the calibration software PCB Printed Circuit Board Is build with the latest technologies including high quality components The input is insulated 2 wires and isolated to protect against signal interference common mode rejection up to 1000 V A resettable fuse is used to protect against over voltage reverse polarity To prevent condensation humidity protection heater starts when internal temp falls below 5 C the PCB includes also tropical coating for moisture protection Th
56. s not removed after cleaning then a fine grit 400 wet or dry sandpaper can be used with water Rinse parts in water before handling Dry with compressed air or a clean lint free cloth Protect from damage and dust until reassembled REPAIR AND REPLACEMENT Minor nicks and scratches may be polished out using a fine grade of emery or crocus cloth replace parts if scratches cannot be removed Replace o ring packing and gasket each time CV Flow Control is overhauled see replace packing in the spare parts liste Replace all parts which are defective Replace any parts which create the slightest doubt that they will not afford completely satisfactory operation Use Inspection steps as a guide REASSEMBLY Reassembly is the reverse of disassembly no special tools are required TEST PROCEDURE No testing of the flow Control is required prior to reassembly to the pilot control system on CLA VAL Main Valve gt CLA VAL Europe cla val cla val ch 1 CV0001SE A 11 08 el CLA VAL X44 A Filtre Strainer Filter X44 A1 amp X44 A3 GLA VAL PN 10 16 25 FILTRE A BUSE INCORPOREE Ce filtre emp che tout corps tranger d entrer dans le circuit d asservissement Il est recommand de nettoyer p riodiquement la cartouche du filtre La vitesse de r action de la vanne est li e au diam tre de la buse Plus la diam tre est petit plus la vanne r agit rapidement Au contraire pour un grand diam tre de buse la vanne va r agir lente
57. s steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe claval clavalch T T HVNOIOLT ma CLA VAL 100 01 NGE DN 400 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 300 PN 10 16 91698 32 CLA KIT HYTROL100 01 GE 300 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN 25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Joint torique Vis 12X Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN 25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring O ring Screw 12x O ring Plug Washer BESCHREIBUNG Entl ftungstopfen Stopfen Mutter Gewindebolzen Deckellager Deckel S
58. sing a 4 20 mA signal A precision orifice plate installed downstream of the valve creates differential pressure used for rate of flow control by the CDHS 33 This actuated pilot is installed on valves that maintain flow rate and require this flow to be changed from a remote location Depending on both orifice size and spring range the CHDS 33 can alter flow set point over a wide range e Drive 33 e Smart L2 Turbine Combining the Actuated Pilots 33 with the CLA VAL e Smart L2 PLC is an effective solution to create custom correlation between pressure and flow information in a on site feedback loop All energy requirements can be covered by adding a CLA VAL turbine on the valve by pass or even add a solar panel 24 V 12 W L lt gt 4 20 mA Signal lt gt 4 20 mA Signal gt CLAVAL Europe Q 4 LINO39DE 02 10 Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations A CLA VAL 100 01 NGE Main Valve HYTROL CLA VAL E Simple Reliable and Accurate gt CLA VAL SERIES 100 Main Function Cover The CLA VAL 100 01 HYTROL Valve is a mE hydraulically operated diaphragm actuated globe or angle pattern valve Diaphragm I It consists of three major components body diaphragm assembly and cover The diaphragm assembly is the only moving part guided top and bottom by a precision machined stem The disc retainer and rubber disc form a drip t
59. sing speed of main valve 1 regardless the opening speed adjustment Flow control 4B adjustment Turn the adjusting screw clockwise to make the main valve close more slowly 1 4 gt E EUROPEAN STANDARDS ITEM 2 Isolation ball valve The isolation ball valves are used to isolate the pilot system from main line pressure These isolation ball valves 2 must be open during normal operation ITEM 3 Y Strainer with incorporated orifice The strainer is installed in the pilot supply line to protect the pilot system from foreign particles The strainer screen must be cleaned periodically 1 5 OPTIONAL FEATURES Suffix P9 Manual pressure reducing control The pilot operated regulator 4 can be bypassed using a pressure reducing control P9 This pressure reducing control P9 is a normally open control that senses main valve outlet pressure changes An increase in outlet pressure tends to close control P9 and a decrease in outlet pressure tends to open control P9 This causes main valve cover pressure to vary and the main valve to modulate open and close maintaining a relatively constant outlet pressure Pressure reducing control P9 adjustment Turn the adjusting screw clockwise to increase the setting In normal operation only pilot operated regulator is in service with both isolation cocks open Isolation cocks of pressure reducing control P9 are closed To manually select pressure reducing control P9 and
60. ss steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe claval clawvalch T 1 HYNOIZLT ET CLA VAL CLA VAL 100 01 NGE DN 500 PN 10 16 25 p STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 400 PN 10 16 91698 34 CLA KIT HYTROL100 01 GE 400 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN 25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Vis de palier 8x Joint de palier Joint torique Vis 12x R duction sup rieur Joint torique Bouchon Rondelle plate Support guide Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar KC KCO KCS KCOS DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN 25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring Screw 8x Cove
61. stalled on both ends of the 100 01 HYTROL Valve to facilitate isolating the valve for preventive maintenance and repairs 3 Place the valve in the line with flow through the valve in the direction indicated on the inlet nameplate See Flow Direction Section 4 Allow sufficient room around valve to make adjustments and for disassembly 5 CLA VAL 100 01 HYTROL Valves operate with maximum efficiency when mounted in horizontal piping with the cover UP however other positions are acceptable Due to size and weight of the cover and internal components of 8 inch and larger valves installation with the cover UP is advisable This makes internal parts readily accessible for periodic inspection 6 Caution must be taken in the installation of this valve to insure that galvanic and or electrolytic action does not take place The proper use of dielectric fittings and gaskets are required in all systems using dissimilar metals 7 If a pilot control system is installed on the 100 01 HYTROL Valve use care to prevent damage If it is necessary to remove fittings or components be sure they are kept clean and replaced exactly as they were 8 After the valve is installed and the system is first pressurized vent air from the cover chamber and pilot system tubing by loosening fittings at all high points h gt FLOW DIRECTION The flow through the 100 01 HYTROL Valve can be in one of two directions When flow is up and over the seat it is in
62. straight up to keep from damaging the integral seat bearing and stem COVER CENTER PLUG SIZE ME SEIL DN 50 DN 32 40 DN 65 100 DN 50 80 DN 125 200 DN 100 150 DN 250 300 DN 200 250 DN 650 400 DN 300 lt DN 350 DN 500 600 DN 400 TYTAN S DN 600 800 TYTAN M DN 900 1000 TYTAN L DN 900 1200 4 Remove the diaphragm and disc assembly from the valve body With smaller valves this can be accomplished by hand by pulling straight up on the stem so as not to damage the seat bearing On large valves an eye bolt of proper size can be installed in the stem and the diaphragm assembly can be then lifted with a block and tackle or power hoist Take care not to damage the stem or bearings The valve won t work if these are damaged VALVE STEM THREAD SIZE Thread Size Internal NGE GE AE DN 50 80 DN 32 65 10 32 UNF DN 100 150 DN 80 100 1 4 28 UNF DN 200 400 DN 150 350 3 8 24 UNF DN 500 600 DN 400 1 2 20 UNF TYTAN S DN 600 800 1 2 20 UNF TYTAN M DN 900 1000 M20 TYTAN L DN 900 1200 M20 5 he next item to remove is the stem nut Examine the stem threads above the nut for signs of mineral deposits or corrosion If the threads are not clean use a wire brush to remove as much of the residue as possible Attach a good fitting wrench to the nut and give it a sharp rap rather than a steady pull Usually several blows are sufficient to loosen the nut for further removal On the
63. systems where the user would like to keep full hydraulic control particularly is disrupted but also requires from time to time a remote set point change Combining electronic and traditional hydraulic pilots is a great solution when systems have fast hydraulic responses The various CLA VAL pilots keep the valve under total automatic control regardless of pressure and or flow fluctuations which act on the pilot diaphragms leaving the PLC to issue set points only Therefore a motorised CLA VAL valve keeps the same regulation abilities as traditional non motorised valves There is no need for any type of system analysis in terms of actuated pilot and valve reaction and efficiency All CLA VAL Actuated Pilot Controls accept 4 20 mA remote set points within preset limits Pressure or flow calibration is dependant on the spring range Pressure settings are linear between these settings Special USB connector cable and free downloadable software from www cla val eu can be used to change this setting range if needed Continuous internal monitoring of actuator position results in smooth transitions between pilot set points with no backlash or dithering Should power or control input fail all CLA VAL Actuated Pilots will remain in automatic hydraulic control at the last set point assuring system stability under all conditions gt CLAVAL Europe Q 3 LINOSODE B 0210 Copyright CLA VAL Europe Specifications subject to change without notice no contra
64. t sselmutter Membranscheibe Membrane Membrane PN 25 Toleranzscheibe Gegensitz Dichtungstr ger Dichtung Dichtung St ssel Sitz Geh use Feder O Ring Schraube 12x O Ring Stopfen Unterlegscheibe CLA VAL Nr 57576 02 BGT6001 67818 08J V 6896 02A C 8682B 57193 40 25926 01F V 5121 KC V 5544B a 1649801G b V 5131H a b 46653C V 5012 KC V 5541H a b 21272 01J b C 4047B 46654A E C 9516A 008124 a b 67972 25H 00869J BGT6001 67756 04 KC Rev tement poxy Standard epoxy coating Epoxy Pulverbeschichtung minimum 250 pm KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe cleval clevalch T T HVNOILT ET CLA VAL 100 01 NGE DN 450 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 300 PN 10 16 91698 32 CLA KIT HYTROL100 01 GE 300 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN 25 Cale d paisseur
65. te joint SM Disc retainer Dichtungstr ger Cale d paisseur Space washer Toleranzscheibe Joint de si ge disc Dichtung Contre si ge Disc guide Gegensitz Axe Stem St ssel Si ge Seat Sitz Goujon Stud Gewindebolzen Corps NGE DN 250 DN 600 Body Geh use CLA KIT cla val cla val ch 1 HYNOO1TT D 03 07 CLA VAL 100 01 NGE DN 50 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 40 PN 10 16 91698 04 CLA KIT HYTROL100 01 GE 40 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Ressort renforc PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring Spring heavy PN25 O rin
66. uliermutter Zylinderstifte 2x Schraube 6x O Ring 2x O Ring Kegelrollenlager Tellerfedern Tellerfedern CKCRD STD 02 ECS DESCRIPTION DESCRIPTION BESCHREIBUNG CLA VAL Nr MEXDRVO701 67578 21B 71881H 205620F 71884B 206321 01E 71885J 71883D 71891G a C 1505B a 57153 40174F a BGT2001 57996 01 a V 6951H 22205 01H 70550 07E a 83396 03G 58625 58624 58628 GCA06040 VTC 6PC MO05 12 00746J NBR 00770 RRC30203A RDRO6 01A RDR10 01A gt CLA VAL Europe cla val cla val ch 1 CRDO31LT 10 09 O Copyright CLA VAL Europe Specifications subject to change without notice no contractual illustrations el CLA VAL CV Robinet pointeau Flow Control Cock Nadelventil GLA VAL PN 10 16 25 ROBINET A POINTEAU Le robinet pointeau action unidirectionnelle permet de CV r gler la vitesse d ouverture de la vanne de base R glage visser le pointeau 8 dans le sens horaire pour diminuer le passage FLOW CONTROL COCK Flow control cock regulates the opening speed of main valve Adjustement turn the adjusting stem 8 clockwise to increase restriction EIN WEG NADELVENTIL Das Einweg Nadelventil erm glicht die Oeffnungsgeschwindigkeit des Hauptventils zu regulieren Einstellung Nadelschraube 8 im Uhrzeigersinn drehen um Str mmung zu beschr nken CLA KIT Rp 3 8 A B R 3 8 Ecoulement contr l Ecoulement libre Restricted flow Free flow Beschr
67. ung minimum 250 pm KCO KC Visserie en acier inoxydable Stainless steel bolts Deckelschrauben aus Edelstahl KCS KC Si ge et contre si ge en acier inoxydable Stainless steel seat and guide Sitz und Gegensitz aus Edelstahl KCOS KCO KCS gt CLAVAL Europe cleval clevalch T T HVNOZT ma CLA VAL 100 01 NGE DN 80 PN 10 16 25 CLA VAL E STD STANDARD PIECE DE RECHANGE SPARE PARTS ERSATZTEILE KIT DE REPARATION REPAIR KIT REPARATURSATZ CLA KIT HYTROL100 01 GE 50 PN 10 16 91698 05 CLA KIT HYTROL100 01 GE 50 PN 25 CLA VAL POS O ON OO BR Na DESCRIPTION Bouchon purgeur Bouchon Ecrou Goujon Palier de chapeau Chapeau Ecrou d axe Rondelle de membrane Membrane Membrane PN25 Cale d paisseur Contre si ge Porte joint Joint de si ge Joint de si ge Axe Si ge Corps Ressort Ressort renforc PN25 Joint torique Joint torique Bouchon Rondelle plate Voir See Siehe HYTO16F Recommand si AP gt 16 bar Recommended if AP gt 16 bar Empfohlen wenn AP gt 16 bar DESCRIPTION Air release plug Cover plug Stud nut Stud Cover bearing Cover Stem nut Diaphragm washer Diaphragm Diaphragm PN25 Space washer Disc guide Disc retainer Disc Disc Stem Seat Body spring Spring heavy PN25 O ring O ring Plug Washer BESCHREIBUN
68. ves it can be done after completing Diaphragm Check Steps 1 2 and 3 SEE CAUTION At the end of step 3 the valve should be fully open 6 If the valve has a CLA VAL X101 Position Indicator observe the indicator to see that the valve opens wide Mark the point of maximum opening 7 Re connect enough of the control system to permit the application of inlet pressure to the cover Open pilot system cock So pressure flows from the inlet into the cover 8 While pressure is building up in the cover the valve should close smoothly There is a hesitation in every HYTROL Valve closure which can be mistaken for a mechanical bind The stem will appear to stop moving very briefly before going to the closed position This slight pause is caused by the diaphragm flexing at a particular point in the valve s travel and is not caused by a mechanical bind 9 When closed a mark should be made on the X101 Valve position indicator corresponding to the closed position The distance between the two marks should be approximately the stem travel shown in chart 10 If the stroke is different than that shown in stem travel chart this is a good reason to believe something is mechanically restricting the stroke of the valve at one end of its travel If the flow does not stop through the valve when in the indicated closed position the obstruction probably is between the disc and the seat If the flow does stop then the obstruction is more likely in the cover In e

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