PRODUCT SPECIFICATIONS
Contents
1. Carbon emissions the depletion of natural resources traffic congestion and the rising costs of fossil fuels are all issues pushing the world to search for alternative means of transportation Mass transit buses fleet vehicles trains and heavy transportation vehicles all benefit from the adoption of a hybrid power train approach with the use of ultracapacitors Ultracapacitors quickly capture energy from braking and then use that energy to provide a short burst of power during acceleration to dramatically reduce the use of fuel in a conventional internal combustion engine or battery drain in an electric hybrid system Maxwell ultracapacitors are compact high performance have exceptionally long life and fulfill many of the functions of batteries but with dramatically higher reliability and are virtually impervious to any climate condition Ultracapacitors Green technology Breakthrough energy storage and delivery High efficiency with fewer CO emissions devices Lead free Ideal for Used in over 4 000 buses worldwide Regenerative braking systems gt MAN Start stop systems Gillig Cold climate starting New Flyer Hybrid electric vehicles NYC Hybrid e Buses trains trolleys light rail BAE Bus Enabling Energy s Future ULTRACAPACITORS BUS APPLICATION BRIEF Specifications Capacitance Voltage ESR DC Leakage Current Images not to scale Maxwell Technologies Inc Global Headqu2. 25 54 3 1 307 5 1 a d W 156 5 1 121 221 170 0 25 VENT M8 POSITIVE 34 2 10 0 5 TERMINAL 33 54 396 2 0 25 L MONITOR CABLE I 999 5 360 25 Dimensions mm Part Description L max W max H1 max H2 max Package Quantity BMOD0083 P048 B01 418 191 126 106 1 Product dimensions are for reference only unless otherwise identified Product dimensions and specifications may change without notice Please contact Maxwell Technologies directly for any technical specifications critical to application KW i TECHNOLOGIES Page 5 Document number 1009365 11 maxwell com Enabling Energy s Future DATASHEET 48V MODULES BMOD0165 P048 B01 M10 NEGATIVE 121 2 _ 174 2 1 TERMINAL N 8X 8 7 0 25 54 3 1 307 5 1 THER W 121 241 170 0 25 2X VET M8 POSITIVE a a 10 0 5 36 842 TERMINAL 33 5 1 10 0 5 396 2 0 25 _ L M MONITOR uni i i n 360 25 Dimensions mm Part Description L max W max H1 max H2 max Package Quantity BMODO0165 P048 B01 418 194 179 157 1 Product dimensions are for reference only unless otherwise identified Product dimensions and specifications may change without notice Please contact Maxwell Technologies directly for any technical specifications critical to application All products featured on this dat
3. FAN KIT 24V E Mark Maxwell Technologies Inc Maxwell Technologies SA Maxwell Technologies GmbH Global Headquarters CH 1728 Rossens Brucker Strasse 21 5271 Viewridge Court Suite 100 Switzerland D 82205 Gilching San Diego CA 92123 Tel 41 0 26 411 85 00 Germany USA Fax 41 0 26 411 85 05 Tel 49 0 8105 24 16 16 Tel 1 858 503 3300 Fax 49 0 8105 24 16 19 Fax 41 858 503 3301 Page 6 Document number 1014696 5 maxwell com Maxwell Technologies Inc Shanghai Representative Office 13E CR Times Square 500 Zhangyang Road Pudong Shanghai 200122 P R China Tel 86 21 5836 8780 Fax 86 21 5836 8790 KW i TECHNOLOGIES Enabling Energy s Future
4. ECHNOLOGIES Page 2 Document number 1009365 11 maxwell com Enabling Energy s Future DATASHEET 48V MODULES PRODUCT SPECIFICATIONS Cont d BMOD0083 BMOD0165 Cycle Life 1 000 000 cycles 1 000 000 cycles Capacitance Change 50 50 decrease from minimum initial value j 2 ESR Change 10096 10096 96 increase from maximum initial value Test Current 100A 100A Shelf Life 2 years 2 years Stored uncharged up to a maximum storage temperature SAFETY Short Circuit Current typical Current possible with short circuit from rated voltage Do not 4 800 A 7 600 A use as an operating current Factory High Pot Test 2 500 V DC 2 500 V DC Certifications RoHS inis UL810a 150 Volts TYPICAL CHARACTERISTICS THERMAL CHARACTERISTICS Thermal Resistance Ro One Cell Case to Module Case typical a idi Thermal Resistance R a Module Case to 0 30 C W 0 25 C W Ambient typical Thermal Resistance R All Cell Cases to 0 40 C W 0 40 C W Ambient typical Thermal Capacitance C typical 7 675 JF C 12 715 J C ESR AND CAPACITANCE VS TEMPERATURE 180 Capacitance DC ESR 170 160 150 140 130 120 110 Percentage change from value at 25 C 100 90 80 60 40 20 0 20 40 60 80 Temperature C KW i TECHNOLOGIES Page 3 Document number 1009365 11 maxwell com Enabling Energy s Future DATASHEET 48V
5. MODULES NOTES 1 Capacitance and ESR measured at 25 C per Document Number 1007239 available at www maxwell com 2 Per Maxwell Document 1007239 available at www maxwell com CV 3 Maximum Peak current 1 sec CXER IT DC 4 After 72 hours at 25 C and rated voltage Initial leakage current can be higher 5 Per IEC 62391 2 P EU a dis d ESR cX mass V 0 Pra 4 x ESR lt x mass _ 15 CV ma 3 600 x mass MOUNTING RECOMMENDATIONS Please refer to the user manual for installation recommendations Page 4 Document number 1009365 11 maxwell com V CV stored 3 600 9 Cycle per Document Number 1007239 available at www maxwell com 10 No more than 10 decrease in capacitance from minimum initial capacitance or 50 increase in ESR from maximum initial ESR 11 Tested at 1 kV DC 12 For a given application sufficient cooling must be provided to keep cell case temperatures below 65 See Rp 13 Duration 60 seconds Not intended as an operating parameter 14 Absolute maximum voltage non repeated not to exceed 1 second MARKINGS Products are marked with the following information Rated capacitance rated voltage product number name of manufacturer positive and negative terminal warning marking serial number i TECHNOLOGIES Enabling Energy s Future DATASHEET 48V MODULES BMOD0083 P048 B01 M10 NEGATIVE 121 2 M 74 2 1 TERMINAL 8X 8 7 0
6. R initial 18 mQ Rated Voltage 125V Absolute Maximum Voltage 136V Maximum Continuous Current AT 15 C 140 A s Maximum Continuous Current AT 40 C 240 A us Maximum Peak Current 1 second non repetitive 1 800A Leakage Current maximum VMS 2 0 10 mA Maximum Series Voltage 1 500 V TEMPERATURE Operating Temperature Ambient temperature Minimum 40 C Maximum 65 C Storage Temperature Stored uncharged Minimum 40 C Maximum 70 C KW i TECHNOLOGIES Page 1 Document number 1014696 5 maxwell com Enabling Energy s Future DATASHEET E 125V HEAVY TRANSPORTATION MODULES PRODUCT SPECIFICATIONS Cont d PHYSICAL BMOD0063 P125 B04 B08 Mass typical 60 5 kg Power Terminals Radsok Recommended Torque Terminal N A Vibration Specification IS016750 3 Table 14 Shock Specification SAE J2464 Environmental Protection IP65 Cooling Forced Air MONITORING CELL VOLTAGE MANAGEMENT Temperature Interface Serial Data CAN Cell Voltage Monitoring Group Voltage CAN Connector Deutsch DTM Cell Voltage Management VMS 2 0 Usable Specific Power P 1 700 W kg Impedance Match Specific Power P 3 600 W kg Specific Energy E 2 3 Wh kg Stored Energy 136 7 Wh High Temperature S00 breue at Rated Voltage amp Maximum Operating Temperature Capacitance Change 0 96 decrease from minimum initial value 20 0b NNNM 10096 96 increase from maximum initial value Room Temperatur
7. SHEET NOTES 1 Maximum Peak current 1 sec EXESR TO DC Per IEC 62391 2 P Capacitance and ESR measured at 25 C per Document Number 1007239 available at www maxwell com Per Maxwell Document 1007239 available at www maxwell com 15 CV After 72 hours at 25 C and rated voltage Initial leakage current can be higher 0 12V ES x mass V P nax 4 x ESR c x mass 15 CV max 3 600 x mass MOUNTING RECOMMENDATIONS Please refer to the user manual for installation recommendations Page 4 Document number 1014696 5 maxwell com 10 11 12 13 14 13 125V HEAVY TRANSPORTATION MODULES _ 2 CV stored 3 600 Cycle per Document Number 1007239 available at www maxwell com No more than 10 decrease in capacitance from minimum initial capacitance or 50 increase in ESR from maximum initial ESR Tested at 1 kV DC For a given application sufficient cooling must be provided to keep cell case temperatures below 65 S66 Ry Without fan With fan mass is 63 4 kg Duration 60 seconds Not intended as an operating parameter Absolute maximum voltage non repeated not to exceed 1 second MARKINGS Products are marked with the following information Rated capacitance rated voltage product number name of manufacturer positive and negative terminal warning marking serial number KW i TECHNOLOGIES Enabling Energy s Future DATASHEET E 125V HEAV
8. Suffix VMS 2 0 Maximum Series Voltage 750V 750V TEMPERATURE Operating Temperature Ambient temperature 3 0 mA 5 2 mA Minimum 40 C 40 C Maximum 65 C 65 C Storage Temperature Stored uncharged Minimum 40 C 40 C Maximum 70 C 70 C KW i TECHNOLOGIES Page 1 Document number 1009365 11 maxwell com Enabling Energy s Future DATASHEET 48V MODULES PRODUCT SPECIFICATIONS Cont d PHYSICAL BMOD0083 BMOD0165 Mass typical 10 3 kg 13 5 kg Power Terminals M8 M10 M8 M10 Recommended Torque Terminal 20 30 Nm 20 30 Nm Vibration Specification SAE J2380 SAE J2380 Shock Specification SAE J2464 SAE J2464 Environmental Protection IP65 IP65 Cooling Natural Convection Natural Convection MONITORING CELL VOLTAGE MANAGEMENT Internal Temperature Sensor NTC Thermistor NTC Thermistor Temperature Interface Analog Analog Cell Voltage Monitoring Overvoltage Alarm Overvoltage Alarm Connector Deutsch DTM Deutsch DTM Cell Voltage Management VMS 2 0 VMS 2 0 Usable Specific Power P 2 700 W kg 3 300 W kg Impedance Match Specific Power P 5 600 W kg 6 800 W kg Specific Energy E 2 6 Wh kg 3 9 Wh kg Stored Energy 26 6 Wh 52 8 Wh j 1 d 2 VUE fs Operating Temperature 1 500 hours 1 500 hours mia Sin id initial value 20 20 SOUL maximum initial value 100 100 1 ode 10 years 10years mii din indi initial value 20 20 ESR Change 100 100 increase from maximum initial value KW i T
9. V Modules 372 F 740V 106 ft 23 MW 1 MW Maxwell Technologies SA CH 1728 Rossens Switzerland Tel 41 0 26 411 85 OO Fax 41 0 26 41185 05 500 x 56 V Modules 650 F 560 V 89 ft 23 MW 1 MW Maxwell Technologies GmbH Brucker Strasse 21 D 82205 Gilching Germany Tel 49 0 8105 24 16 10 Fax 49 0 8105 24 16 19 Maxwell Technologies Inc Shanghai Representative Office 13E CR Times Square 500 Zhangyang Road Pudong Shanghai 200122 P R China Tel 86 215836 8780 Fax 86 2158356 8790 M i TECHNOLOGIES Enabling Energy s Future DATASHEET 48V MODULES FEATURES AND BENEFITS TYPICAL APPLICATIONS Compact rugged fully Automotive enclosed splash proof design Industrial Highest power performance Telecommunications available Be Train Individually balanced cells Jo Uninterruptible Power Over 1 000 000 duty cycles Supplies UPS Ultra low internal resistance Voltage amp temperature sensor output included PRODUCT SPECIFICATIONS ELECTRICAL BMOD0083 BMOD0165 Rated Capacitance 83 F 165 F Minimum Capacitance initial 83 F 165 F Maximum ESR initial 10 mO 6 3 MO Rated Voltage 48 V 48 V Absolute Maximum Voltage 51V 51V Maximum Continuous Current AT 15 C Ol Aiye TT Aius Maximum Continuous Current AT 40 C 100 A i 130 s Maximum Peak Current 1 second non repetitive 1 100 A 1 900 A Leakage Current maximum B01
10. Y TRANSPORTATION MODULES BMODO063 P125 Bxx ZONES FOR COOLING AIR MUST BE ADJACENT TO AMBIENT AIR 305 i 425 a 1000 AX 10 093 THRU 0 0 1 0 349 8 619 0 Dimensions mm Part Description L 0 5mm W x0 2mm H 0 7mm Package Quantity BMOD0063 P125 B04 08 619 425 265 1 Product dimensions are for reference only unless otherwise identified Product dimensions and specifications may change without notice Please contact Maxwell Technologies directly for any technical specifications critical to application All products featured on this datasheet are covered by the following U S patents and their respective foreign counterparts 7511942 7307830 7203056 7180726 7027290 7 352 558 7 295 423 7 090 946 7 508 651 7 492 571 7 342 770 6 643 119 7 384 433 7 147 674 7 317 609 7 495 349 7 102 877 KW i TECHNOLOGIES Page 5 Document number 1014696 5 maxwell com Enabling Energy s Future DATASHEET E 125V HEAVY TRANSPORTATION MODULES ORDERING INFORMATION Base Module 109120B BMOD0063 P125 B04 63F 125V Module with CAN Comm 109024B BMOD0063 P125 B08 63F 125V e mark Module with CAN Comm Power Connection Kit 109131 Power Connection Kit 9ODEG 109132 Power Connection Kit STRAIGHT Communication Kit 109133 CAN SIGNAL Deutsch Fan Kit 109134 FAN KIT 24V Standard 129036
11. aller package size The long life high power and superior charge discharge cycling of ultracapacitors make them the ideal energy storage for firming the output of renewable installations With Maxwell ultrapacitors energy storage it is easy to design scalable systems with lifetimes over a million charge discharge cycles at 10096 depth of discharge Renewables ride through and firming Hybrid Energy Storage Systems component Applications Scaleable energy storage 560V 1MW 60 seconds VARs support 20 foot container Regulation up regulation down Add your power electronics and controls Renewable energy firming wind or solar smoothing Frequency regulation Green Technology Lead free Maxwell Technologies Over 11 GW total power installed No toxic materials Enabling Energy s Future ULTRACAPACITORS GRID STORAGE APPLICATION BRIEF Specifications Capacitance Voltage ESR DC Leakage Current 48 V Module 165 F 48V 6 3 mohm 5 2 MA 3 9 Wh kg 6 800 W kg 56 V Module 130 F 56V 8 1 mohm 120 mA 3 1 Wh kg 5 400 W kg 1 MW 60 Sec 1 Million Cycle Module Specifications Configuration Capacitance Voltage Floor Space Peak Power Average Power 6 height 75 Depth of discharge Images not to scale Maxwell Technologies Inc Global Headquarters 5271 Viewridge Court Suite 100 San Diego CA 92123 USA Tel 1 858 503 3300 Fax 1858 503 3301 maxwell com 646 x 48
12. arters 5271 Viewridge Court Suite 100 San Diego CA 92123 USA Tel 1 858 503 3300 Fax 1858 503 3301 maxwell com K2 Series 650 3 000 F 2 70 V 0 29 0 8 mohm 1 5 5 2 mA 4 1 6 0 Wh kg 12 000 14 000 W kg Maxwell Technologies SA CH 1728 Rossens Switzerland Tel 41 0 26 411 85 OO Fax 41 0 26 411 85 05 48 V Modules 83 165F 48 V 6 3 10 mohm 3 0 5 2mA 2 6 3 9 Wh kg 5 600 6 800 W kg Maxwell Technologies GmbH Brucker Strasse 21 D 82205 Gilching Germany Tel 49 0 8105 24 16 10 Fax 49 0 8105 24 16 19 125 V Modules 63 F 125V 18 mohm 10mA 2 3 Wh kg 3 600 W kg Maxwell Technologies Inc Shanghai Representative Office 13E CR Times Square 500 Zhangyang Road Pudong Shanghai 200122 P R China Tel 86 215836 8780 Fax 86 2158356 8790 i TECHNOLOGIES Enabling Energy s Future Standard 20 container holds 1 MW 60 seconds of energy storage 1MW 60 SECONDS 1 000 000 CHARGE DISCHARGE CYCLES ENERGY STORAGE As renewable energy sources grow in use and the percentage of grid power met by renewables increases grid stability becomes an increasingly important issue The variability in wind and solar output creates instability on the grid This variability also results in poor utilization of these resources by 30 5096 Maxwell ultracapacitors can help combat these challenges by providing a few seconds of reactive power in a Cost effective and sm
13. asheet are covered by the following U S patents and their respective foreign counterparts 7511942 7307830 7203056 7027290 7 352 558 7 295 423 7 090 946 7 508 651 7 492 571 7 342 770 6 643 119 7 384 433 7 147 674 7 317 609 7 495 349 7 102 877 Maxwell Technologies Inc Maxwell Technologies SA Maxwell Technologies GmbH Maxwell Technologies Inc Global Headquarters CH 1728 Rossens Brucker Strasse 21 Shanghai Representative Office 5271 Viewridge Court Suite 100 Switzerland D 82205 Gilching 13E CR Times Square San Diego CA 92123 Tel 41 0 26 411 85 00 Germany 500 Zhangyang Road Pudong USA Fax 41 0 26 411 85 05 Tel 49 0 8105 24 16 16 Shanghai 200122 P R China Tel 1 858 503 3300 Fax 49 0 8105 24 16 19 Tel 86 21 5836 8780 Fax 86 21 5836 8790 KW i TECHNOLOGIES Page 6 Document number 1009365 11 maxwell com Enabling Energy s Future Fax 1 858 503 3301 DATASHEET E 125V HEAVY TRANSPORTATION MODULES FEATURES AND BENEFITS TYPICAL APPLICATIONS CAN bus digital monitoring Buses and communications Electric trains and trolleys Highest power performance Heavy duty transportation available Cranes RTGS Over 1 000 000 duty cycles Temperature and voltage monitoring Ultra low resistance Utility vehicles Mining equipment PRODUCT SPECIFICATIONS ELECTRICAL BMOD0063 P125 B04 B08 Rated Capacitance 63 F Minimum Capacitance initial 63 F Maximum ES
14. e at Rated Voltage amp 25 C UO Sete Capacitance Change 2096 96 decrease from minimum initial value sell NNNM 10096 96 increase from maximum initial value Cycle Life 1 000 000 cycles y y Capacitance Change 2096 96 decrease from minimum initial value la NM 10096 96 increase from maximum initial value Test Current 100A Shelf Life Stored uncharged up to a maximum storage temperature 2 years KW i TECHNOLOGIES Page 2 Document number 1014696 5 maxwell com Enabling Energy s Future DATASHEET E 125V HEAVY TRANSPORTATION MODULES SAFETY Short Circuit Current typical Current possible with short circuit from rated voltage Do not use as 6 900 A an operating current Factory High Pot Test 4 000 V DC RoHS Certifications eMark 72 245 EEC B08 only UN10 03 B08 only TYPICAL CHARACTERISTICS THERMAL CHARACTERISTICS Thermal Resistance R Modulel Case to Ambient typical 0 01 C W Thermal Resistance l R_ All Cell Cases to Ambient typical 0 04 C W Thermal Capacitance C typical 33 370 J C ESR AND CAPACITANCE VS TEMPERATURE 180 Capacitance e DC ESR 17096 160 150 140 130 120 110 Percentage change from value at 25 C 100 90 80 60 40 20 0 20 40 60 80 Temperature C KW i TECHNOLOGIES Page 3 Document number 1014696 5 maxwell com Enabling Energy s Future DATA
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