Tube Facing Tool User`s Manual (SWS-MANUAL-232EP
Contents
1. 802 1022 HOLOW 1802 1 1 e AOLE Sn HOIOW NI 8 L X P E X Z L INYA dil 55 NI 05270 X 26 8 M3HOS 13S BEE US ce cene e LES ES e s esae H3NIV L3H a ey NI 5760 X 26 9 M3HOS dY QV3H 137905 SS 9 9 NI 0050 X 0520 X 26 01 YACINOHS QV3H 133908 SS BEE Eb pow NI 91 1 X 5160 X 5290 H3HSVM E NI 91 5 X 8 9 SS 28661 2 91 5 T1100 13 5 4 i pas RERUM isn Luvd 5 Sued DECLARATION OF CONFORMITY CE DECLARATION DE CONFORMITE EG UBEREINSTIMMUNGSERKLARUNG DICHIARAZIONE DE CONFOMITA CE EC DECLARACION DE CONFORMIDAD Manufacturer Authorized Representative Swagelok Company Swagelok AG 29500 Solon Road St Gallerstrasse 84 Solon Ohio 44139 3492 CH 8853 Lachen USA Switzerland Product Tube Facing Tool Produit Produkt Prodotto Producto Model SWS 232 EP Mod le Modell Modello Modelo This Product Complies With The Following European Community Directives Ce produit conforme aux directives suivantes de la Communaut Europ enne Dieses Produkt entspricht den nachstehend aufgef hrten Richtlinien de Europ ischen Union Questo prodotto conforme ai seguenti direttivi2. 5 16 to 3 8 8 to 10 5 16 to 3 8 8 to 10 1 2 to 3 4 12 to 18 1 2 to 3 4 12 to 18 7 8 to 2 20 to 52 Caution should be taken not to overheat cut zone If chips are blue reduce speed and or feed Instructions For Facing 1 8 in 3 mm Tubing 1 Insert the tubing approximately 0 05 to 0 06 in 1 3 to 1 5 mm past the end of the collet and lock into place 2 Set motor settings according to appropriate chart above 3 Fully depress the trigger 4 Advance the spindle slowly towards the tubing so that when contact is made the cutting insert lightly touches the tubing 7 8 02 20 to 52 Continuous feed take caution not to overheat cut zone 5 Use short interrupted cuts to face the tubing This seems to achieve a better result than a continuous uninterrupted cut Remove all chips after each piece of tubing is faced 7 Avery small OD burr approximately 0 005 in may be present after facing the tubing This burr will be consumed into the weld bead or it can be removed with a deburring tool Facing the Tube Cutting Technique When facing the tube there are several techniques that can be employed The two most common are one long continuous cut and short interrupted cuts The type of cut used may be determined by material type material hardness tube diameter etc The cutting technique used can also affect the quality of the face as well as tool bit life Refer to pag
3. Add the designator as a suffix to the Collet Ordering Number EXAMPLE CWS 20UCI 04 CWS 20UCI 12mm 14 NI 881 0 X 26 01 5 135 137205 55 0261 09 68 NI 5 60 X 25 9 M3HOS QV3H 133005 SS X voce 86 OV 119 148 cs 11 NI S 0 X 26 9 M3HOS dVO QV3H NOLLR8 SS 05866 ss MOIHL 91 1 H3HSVM OLLSV 1d 98 REES EE ee E TEE a Holvoaunx3d ee H3 31 NI 529 X 0520 X 26 01 5 u3qnoHs Qv3H 133208 SS Seiquuesse qns se IM swa lSH L1I8 c C 8MS 1 SEL eulos Ajayesedas 05 EE SE EE EE JOU pue quiesse sedoid 104 NI 200 X 00 668 0 ONIHdS SS a a 0116 ESI 288723 W TEE 22848203 08 0 X 25 9 M3HOS dVO QV3H 1V 13 SS 0 ve 2 2 222 0920 X 26 dVO QV3H 133206 SS cue 82 did 310NVH 65551 02 OL NI 91 1 X 0080 X 0570 H3HSVM e NI 00011 X 82 1 M3HOS dVO QV3H 1331008 SS m H31dVOV 9 022 HOLON 9 1011 98212 SL 022 meg 1 9822 1 8 10103901 2 1022 HOLON 1011
4. www swagelok com UsER s MANUAL Table of Contents Safety Precautions and Information DEE 2 Identification of EIDEN 3 Setup Installing or Relocating the Cutting Insert 4 Cutting Insert Ee EL EE 5 Collet Change and Installation saeco tee RR Re 7 Operation Motor Settings for Non Guarded Trigger 8 Cutting Techiniques with Speed and Feed Charts 9 Facing pin STUN Mcr 10 Benob Mount Stand D 12 Special Adjustment Features 2 i 13 Spare Pars 14 Ordering Information Gollets and ct en ee ee 14 ASSSInDIV 15 CE eebe Gegen ege ieee tires Sec Sree eege SE 16 et eet 17 About Tube Facing Tool Installing or Relocating The Cutting Insert Your facing tool has been shipped with a cutting insert in position number 1 If you will be facing tubing larger than 3 4 in 18 mm O D you will need to relocate the cutting insert to a different pocket Cutting insert life is dependent upon tube material tube diameter depth of cut and operational technique Collet Change and Installation The tube facing tool cuts a wide range of diameters through the use of tube collets Two collet halves per size are required and must be ordered separately See Chart B on page 14 Motor Settings
5. della Comunit Europea Este producto cumple con las directivas siguientes de la Comunidad Econ mica Europea MACHINERY DIRECTIVE 89 392 EEC EMC DIRECTIVE 89 336 EEC LOW VOLTAGE DIRECTIVE 73 23 EEC AS AMENDED BY THEIR COUNCIL DIRECTIVE The Following Standards Were Used To Verify Compliance With The Directives Les normes suivantes ont t appliqu es pour v rifier que ce produit conforme aux directives Die folgenden Normen wurden angewendet zur berpr fung der bereinstimmung mit den oben genannten Richtlinien Sono state usate le seguenti norme per verficare la conformit ai direttivi Las normas siguientes han sido utilizadas para verificar que el producto cumple con las directivas correspondientes MACHINERY STANDARDS EN 292 1 EN 292 2 EN 349 EN 953 EN 1050 EMC STANDARDS EN 55014 EN 61000 3 2 EN 61000 3 3 LOW VOLTAGE STANDARD EN 50144 Approved By Approuv e Par Genehmigt Durch Approvato da Aprobado por Position Poste Position Posto Puesto Date Date Datum Data Fecha D BCL 101 SWAGELOK TUBE FACING TOOL Warranty Information Form IMPORTANT Please complete and return this form to your Swagelok Representative for warranty activation Date of Delivery Tube Facing Tool Model Number Serial Number Company Name Distributor Where Purchased Market Area check all that apply Semiconductor Gas Power Other Please describe Bioprocess Pharm
6. The facing tool is driven by a heavy duty industrial motor There are three control knobs that must be set properly to maximize the performance of the facing tool Facing The Tube As you prepare to face your tubing there are some factors to consider The method used to cut the tubing may affect the amount of material needed to be removed The facing tool has been designed to allow for a random amount of material removal if finished length is not critical You can also control the amount of material removed if the finished length is important Bench Mount Stand The bench mount stand does not require any tool to remove or secure the facing tool The base plate will accommodate permanent bench mounting Spare Parts and Accessories Spare part and accessories can be ordered as needed through your Swagelok sales representative SAVE THESE INSTRUCTIONS cr SAFETY PRECAUTIONS The following is a list of general safety guidelines to be considered when operating this tool Standard safe machining practices should always be observed when operating this tool Before operating this tool read this User s Manual completely Inspect tool cord and accessories for damage prior to operating Safety guards have been installed for your protection DO NOT OPERATE TOOL WITHOUT SAFETY GUARDS IN PLACE The motor should always be disconnected from the power source whenever servicing the unit or changing cutting inserts collets or other components Ref
7. Tube RPM Hi Low Diameter Diameter Setting Motor Setting in mm 1 8 to 1 4 3 to 6 gt 1800 5 16 to 3 8 8 to 10 1200 to 1500 1 2 to 3 4 12 to 18 800 to 1400 718 to 2 20 to 52 600 to 1000 1 8 to 1 4 3106 550 to 900 5 16 to 3 8 8 to 10 450 to 800 1 2 to 3 4 12 to 18 350 to 700 718 to 2 20 to 52 250 to 600 Caution should be taken not to overheat cut zone If chips Continuous feed take caution not to overheat cut zone are blue reduce speed and or feed Instructions For Facing 1 8 in 3 Tubing 5 Use short interrupted cuts to face the tubing 1 Insert the tubing approximately 0 05 to 0 06 This seems to achieve a better result than a in 1 3 to 1 5 mm past the end of the collet continuous uninterrupted cut and lock into place 6 Remove all chips after each piece of tubing 2 Set motor settings according to appropriate is faced chart above 7 very small OD burr approximately 0 005 3 Fully depress the trigger in may be present after facing the tubing This burr will be consumed into the weld bead 4 Advance the spindle slowly towards the or it can be removed with a deburring tool tubing so that when contact is made the cutting insert lightly touches the tubing Motor Settings for Non Guarded Trigger continued Motor Settings and Cutting Techniques This information is for reference only Actual settings and cutting techniques may vary from these charts depending on the chem
8. ace See Figure 20 WARNING A clear plastic safety shield has been attached for your protection DO NOT REMOVE THE SHIELD Do not operate tool if shield is damaged or missing Refer to page 15 for ordering information Figure 22 Figure 23 advance the spindle with the spindle feed handle until the tool bit makes contact with the tube 0 015 inch 0 38 mm spindle advance Continue to rotate handle to advance spindle until desired amount of material is removed Return handle to home position Release the trigger to stop the motor and spindle rotation Release tubing by turning the lever to the 12 o clock position Remove tubing and insert a new piece of tubing to begin the process over again cp Bench Mount Stand See Figures 24 thru 27 1 Assemble vertical piece to base with the two 2 screws provided and secure tightly 2 Release latch to open top half 3 Swing top half open 4 Place barrel of housing into bracket Align slot in housing with face of vertical plate 5 Close top half 6 Secure with latch NOTE Base plate has holes provided for mounting to a bench top 12 24 Figure 25 Figure 26 Figure 27 Special Adjustment Features Figure 28 Fixture Set Screw There is a set screw located in the top of the hinge of the fixture See Figure 28 This screw should only require use if you experience proble
9. aceutical Q Analytical Instrumentation User Type check all that apply O E M Maintenance Department Fabricator University or Research and Development Lab Contractor Operator Training Program Other Please describe Intended Use check all that apply Maintenance Q Distributor Use Rental Demonstration Service New Construction Cleanroom Class Research and Development Training Other Please describe 1999 2004 Swagelok Company All Rights Reserved E bk Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty For a copy visit swagelok com or contact your authorized Swagelok representative Swagelok TM Swagelok Company 1999 2004 Swagelok Company Printed in U S A PPI August 2004 R4 SWS MANUAL 232EP E
10. ake sure motor is unplugged To relocate the cutting insert 1 Open top half of fixture and swing completely out of the way as follows a Turn lever to 12 o clock position See Figure 1 b Firmly press down on top half of fixture See Figure 2 Release latch See Figure 3 d Swing open top half See Figure 4 Figure 1 Chip Deflector Cutting Insert Figure 2 Figure 3 Figure 4 Installing or Relocating Figure 5 the Cutting Insert Continued 2 Loosen chip deflector Torx screw See Figure 5 3 Rotate chip deflector out of the way See Figure 6 4 Loosen cutting insert screw and remove cutting insert See Figure 7 5 Install new cutting insert in appropriate pocket in spindle Clear pocket of chips and debris before installing cutting insert Refer to Chart A below 6 Reposition chip deflector and tighten See Figure 8 SWAGELOK INSERT POSITION CHART Pocket Range Range Secondary Number Diameter Diameter Insert Pocket in mm Number Figure 7 CHART A See Special Instructions and Figure 10 on page 6 8 Installing or Relocating the Cutting Insert continued 7 You may want to install the collet halves at this point while fixture is open See Figure 9 and refer to page 7 8 Close top half of fixture and secure by following Steps 1 a and 1 b and secure latch R
11. ckwise to go from Turtle to Rabbit Low to Hi and counter clockwise to go from Rabbit to Turtle Hi to Low Do not force the switch into or out of gear If you encounter difficulty engaging or disengaging the switch rotate the spindle simultaneously while turning the switch 2 Verify Hammer Switch is in drill mode as shown in Figure 15 Figure 14 R Min Speed Adjustment 3 Verify reverse switch is in forward mode as shown in Figure 16 NOTE Operating the Tool with the motor in either mode can cause reduced cutting insert life and could cause damage to the Facing Tool Figure 15 Hammer Switch Figure 16 Reverse Switch Motor Settings for Figure 13 Guarded Trigger 1 Set torque adjustment to highest setting See Figure 13 2 Set Hi Low motor setting See Figure 14 and R Min See Figure 15 according to the speed tables found on page 9 Rotate clockwise to go from Turtle to Rabbit Low to Hi and counter clockwise to go from Rabbit to Turtle Hi to Low Do not force the switch into or out of gear you encounter difficulty engaging or disengaging the switch rotate the spindle simultaneously while turning the switch Figure 14 Hi Low Motor Setting Figure 15 Motor Settings for Guarded Trigger continued Motor Settings and Cutting Techniques This information is for reference only Actual settings and cutting techniques may vary from the
12. e 9 Operating Tip Chips will begin to accumulate in the spindle after facing of tubing Bent needle nose pliers have been supplied to aid in the removal of these chips as needed NEVER USE YOUR FIN GERS TO REMOVE CHIPS See 17 Random Material Removal 1 Rotate lever to 12 o clock position to open the collets See Figure 18 2 Slowly insert tubing until it gently contacts the spindle cutting insert Withdraw tube slightly so that it does not contact the cutting insert CAUTION DO NOT START MOTOR IF TUBE IS CONTACTING SPINDLE CUTTING INSERT 3 Rotate lever clockwise to secure tubing Tubing will be held securely provided enough pressure force is applied to the lever See Figure 19 4 Before operating the facing tool make sure motor settings are correct and plastic safety guard is in place See Figure 20 on page 11 WARNING A clear plastic safety shield has been attached for your protection DO NOT REMOVE THE SHIELD Do not operate tool if shield is damaged or missing Refer to page 15 for ordering information 5 Fully depress trigger See Figure 21 on page 11 6 When motor achieves full R Min begin to slowly advance the spindle with the spindle feed handle until the tool bit makes contact with the tube 7 Continue to advance the spindle until desired amount of material is removed 8 Return handle to home position 9 Release the trigger to stop the motor and spindle rotation 10 R
13. efer to page 4 NOTE Additonal Torx screws for the cutting inserts are included in the housing Refer to tool photo on page 3 Special Instructions When facing tubing with a cutting insert in pocket 3 or 4 it is recommended that a cutting insert be installed in the adjacent pocket EXAMPLE When facing 2 in O D tubing with a cutting insert in Pocket 4 a cutting insert should be installed in Pocket 2 The secondary cutting insert blocks the opening and helps prevent any chips from entering the 1 0 of the tube The secondary insert can be a used cutting insert Do not use the facing tool with cutting inserts installed in all four pockets or in the following combinations 1 and 2 2 and 3 3 and 4 Figure 9 Sw 2 6 0 7 Insert Cutting Insert bo dnsert Pocket Deflector 23 27 Collet Change and Installation Figure 11 1 Open top half of fixture See Figures 1 thru 4 on page 4 2 Install collet halves See Figure 1 1 3 Secure with socket head cap screw See Figure 12 4 Close top half of fixture and secure by following Steps 1 a and 1 b and securing latch Refer to page 4 Figure 12 Motor Settings for Figure 13 Non Guarded Trigger Hi Low Motor Setting m 1 Set Hi Low motor setting See Figure 13 and R Min See Figure 14 according to the speed tables found on page 9 Rotate clo
14. elease tubing by turning the lever to the 12 o clock position 11 Remove tubing and insert a new piece of tubing to begin the process over again DE Te E 17 18 19 Facing The Tube Continued Figure 20 Controlled Material Removal 1 7 Fully depress trigger See Figure 21 8 When motor achieves full R Min begin to slowly 10 11 12 13 Slowly insert tubing until it gently contacts the With the fixture not secured slowly advance the Continue to advance the spindle from the 0 Figure 21 Rotate lever clockwise to secure tubing At the Before operating the facing tool make sure motor Each graduation on the feed handle represents Rotate lever to 12 o clock position to open the collets See Figure 18 on page 10 spindle cutting insert CAUTION DO NOT START MOTOR IF TUBE IS CONTACTING SPINDLE CUTTING INSERT spindle and begin to push the tubing back out of the collets NOTE Rotate handle clockwise from the 0 position See Figure 22 mark until the stationary line lines up with 00 See Figure 23 metabo SBE 1900 Pius same time the spindle can be returned to the home position 0 mark The tubing will be held securely provided enough pressure force is applied to the lever See Figure 19 on page 10 settings are correct and plastic safety guard is in pl
15. er to the operating instruction manual for specific safety and operating instructions for the motor included with this tool SAFETY INFORMATION WARNING MOVING PARTS Keep hands loose clothing and long hair away from rotating or moving parts Unplug equipment prior to adjusting or servicing Serious injury can occur WARNING ELECTRICAL SHOCK Read all enclosed safety instructions and manuals prior to operation WARNING KEEP DRY Equipment and components are not waterproof WARNING FIRE OR EXPLOSION Do not use equipment in a combustible or explosive atmosphere WARNING EYE PROTECTION Eye protection must be worn while operating or working near the equipment CAUTION EAR PROTECTION Ear protection may be required if operating or working near the equipment for prolonged periods of time Identification of Components R Min Speed Adjustment 2 Spare Torx amp Screws For use with cutting inserts Hi Low Motor Setting Trigger Spindle Feed Handle The following items are included with your facing tool A Shipping storage case with foam B Facing tool C Large storage case for collets and tools hex keys driver bent needle nosed pliers D Small storage case for extra cutting inserts and hardware E Bench stand optional F User s Manual Torx is a registered trademark of Textron Inc Installing Relocating the Cutting Insert M
16. ical physical and mechanical properties of the tubing Stainless 316L 316LV RPM Setting Hi Low Motor Setting Tube Tube Diameter Diameter in mm 1 8 to 1 4 306 Alloy 400 RPM Setting Hi Low Motor Setting Tube Tube Diameter Diameter in mm 1 8 to 1 4 306 5 16 to 3 8 81010 5 16 to 3 8 81010 1 2 to 3 4 12 to 18 1 2 to 3 4 12 to 18 7 8 to 2 20 to 52 Continuous feed to desired depth Intermittent feed will help to break chips on deep cut Low Manganese Low Sulfur Stainless Tube Tube RPM Hi Low Diameter Diameter Setting Motor Setting in mm 1 8 to 1 4 306 71802 201052 Gradual feed be required to minimize chip thickness Take caution not to overheat cut zone If chips are blue reduce speed and or feed Carbon Steel Tube Tube RPM Diameter Diameter Setting in mm 1 8 to 1 4 306 Hi Low Motor Setting 5 16 to 3 8 81010 5 16 to 3 8 81010 1 2 to 3 4 12 to 18 1 2 to 3 4 12 to 18 7 8 to 2 20 to 52 Use very gradual feed to eliminate deformation of material before the material can sheer Titanium RPM Setting Hi Low Motor Setting Tube Tube Diameter Diameter in mm 1 8 to 1 4 306 118 02 201052 Continuous feed to desired depth Intermittent feed will help to break chips on deep cut Alloy 600 RPM Setting Hi Low Motor Setting Tube Tube Diameter Diameter in mm 1 8 to 1 4 3 to6
17. ms securing the tubing If the tubing is undersized and rotates in the collet the set screw can be turned clockwise If the tubing is oversized and the latch will not secure the tubing the set screw can be turned counter clockwise If you are still unable to secure the tubing properly after making these adjustments then the tubing is outside of the size range for the collets Motor Housing Set Screw There is a set screw located in the underside of the facing tool housing See Figure 29 The set screw Figure 29 should only be used if the motor and housing are separated such as if the motor were to be replaced An adjustment to this set screw may be needed if there is a change to the orientation of the motor handle and spindle feed handle This set screw provides a centering adjustment between the motor and the housing Housing Set Screw 2434 Spare Parts Accessories and Ordering Numbers Torx Drive T 15 SWS EP 14108 Bent Needle Nose Pliers SWS 14410 perae Torx Screws 13329 Items shown are included with your Facing Tool COLLET TABLE Nominal Nominal Outside Size Outside Size Diameter Designator Diameter Designator inches mm 1 8 02 3 16 03 1 4 04 10 3 8 06 12 08 14 Cutting Inserts 5 8 10 16 SWS 232 BIT HST 03 06 08 3 4 12 18 7 8 14 20 1 16 22 18 25 20 28 24 35 32 40 52 CHART
18. se charts depending on the chemical physical and mechanical properties of the tubing Stainless 316L 316LV Alloy 400 Tube Tube RPM Hi Low Tube Tube RPM Hi Low Diameter Diameter Setting Motor Setting Diameter Diameter Setting Motor Setting in mm in mm 1 8 to 1 4 3106 21400 1 8 to 1 4 3106 800 to 1000 5 16 to 3 8 81010 800 10 1400 5 16 to 3 8 8 to 10 600 to 900 1 2 to 3 4 12 to 18 450 to 700 1 2 to 3 4 12 to 18 450 to 700 7 8 to 2 20 to 52 350 to 500 7 8 to 2 20 to 52 350 to 500 Continuous feed to desired depth Intermittent feed will Gradual feed may be required to minimize chip thickness help to break chips on deep cut Take caution not to overheat cut zone If chips are blue reduce speed and or feed Low Manganese Low Sulfur Stainless Carbon Steel Tube Tube RPM Hi Low Tube Tube RPM Hi Low Diameter Diameter Setting Motor Setting Diameter Diameter Setting Motor Setting in mm in mm 1 8 to 1 4 3106 600 to 1000 1 8 to 1 4 3106 21500 5 16 to 3 8 81010 500 10 800 5 16 to 3 8 8to 10 1000 to 1500 1 2 to 3 4 12 to 18 350 to 600 1 2 to 3 4 12to 18 600 to 900 7 8 to 2 20 to 52 250 to 400 7 8 to 2 20 to 52 450 to 700 Use very gradual feed to eliminate deformation of material Continuous feed to desired depth Intermittent feed will before the material can sheer help to break chips on deep cut Titanium Alloy 600 Tube Tube RPM Hi Low Diameter Diameter Setting Motor Setting in mm Tube
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