CX500 6” x 48” BELT & OSCILLATING VERTICAL
Contents
1. CRRFTEX CX SERIES CX500 6 x 48 BELT amp OSCILLATING VERTICAL SPINDLE SANDER User Manual Table of Contents General Safety Instr ctlolis Specific Safety Instructions pp lt lt 3 _ ___ ___ 3_ _ _ _ _ _ _ _ _ ___ Physical TE EAR Horizontal Vertical Sanding pp Tilting the Belt Sanding 7 Removing the Sanding eee nein 0 7 installing New Belt Belt Tracking PEE E A A E EEEE 11 Me T T ERE 11 Mounting the 11 Replacingithe Table nsert 12 Aligning the Table with the 12 Tilting the Spindle Sanding Table pp 13 6 6 13 Work Piece Inspection pp 14 bizarre ccc 14 TrOUDIBSOOIQ mase pere utt ur ur t p cu iR D d DLE 15 Parts Breakdown amp Parts LiSs2. Screw 5 16 X 1 X18 126 Spring Washer 5 16 127 Flat Washer 5 16 128 Bearing 6201 129 Driven Roller 130 Nylon Nut 1 4 20UNC 131 C CirClip STW 12 132 Driven Roller Bracket 133 Washer 3 8 134 Bracket Shaft 135 Drive Roller 136 Screw 1 4 X 3 8 X20 137 Belt Change Handle 138 Handle Knob 139 Spring 140 Dust Guard A 141 Dust Guarcd Base 142 Stop Fence 143 Screw M8 X 1 25 X35 144 Spring Pin 4 x 16 145 Bearing 6202 146 Bearing Cap 6202 147 Round Cross Head Screw 3 16 x 1 4 148 Sanding Belt 6 x 48 amp 2 CRRFTEX CX SERIES CRAFTEX NT CX SERIES WARRANTY CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labour unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not a
3. 7 Right Oil Box 60 Sanding Platen 8 Left Oil Box 61 Upper Pressure Plate 2 9 Connection Rod 62 Upper Pressure Plate 1 1 2 10 Right Bracket 63 Upper Pressure Plate 2 11 Left Bracket 64 Flat Washer 5 16 X 2 X 18 12 Working Table 65 5 16 18UNC Hex Nut 13 Bearing Fix Plate 66 2 Table Insert Elliptical 14 Table 67 2 Table Insert Round 15 Auxiliary Left Scale Plate 68 3 4 Table Insert Round 16 Auxiliary Right Scale Plate 69 3 4 Table Insert Elliptical 17 Dust Hood 71 Spring Pin 3 x 12mm 18 Short Spacer 72 Open End Wrench 17mm 19 Long Spacer 73 Open End Wrench 20 Right Graduated Scale Base 74 Spacing Collar 22 Hand Knob 1 4 20UNC X 3 8 75 Strain Relief bushing 6N3 4 23 Motor 76 Power Cord 24 Switch Box 77 Graduated Scale 25 Switch 125 250V 20 12A 4POLES 78 Positioning Rod 26 Indicator 79 Spindle Washer 27 Tilting Fix Bracket 80 Foot Pad 28 Connection Block 81 SCREW 5 16 X 1 2 X 18UNC 29 Dust Hood 82 Spring Washer 5 16 30 ARBOR 83 5 16 18 UNC Hex Nut 31 Guide Rod 84 5mm x 15mm Key 32 1 4 24 UNC 1 4 soc set screw 85 6mm x 30mm Key 33 Handle M6X1X15 86 Hex Nut 3 8 16UNC 34 Worm Gear 87 Ball Bearing6804zz 35 CAM 88 C CirClip S 27 36 Copper Sleeve 89 Ball Bearing6006zz 37 Ball Bearing 6001zz 90 C CirClip S 27 38 Worm Gear Shaft 91 Locking Nut M5 39 Worm Gear Housing 92 Washer 3 16 40 Connection Piece 93 Connection Shaft 41 Side Cover 94 C CirClip STW 12 42 Front and Rear Cover 2PCS 95 C CirClip R 28 43 SPACER 96 4mm x 15mm key 44
4. ER sand more than one work piece at a time DO NOT wear loose clothing while operating this sander KEEP YO UR WORK AREA CLEAN Cluttered areas and work benches increase the chance of accident NEVER L EAVE the sander unattended while it is running KEEP CHI LDREN AWAY All visitors should be kept at a safe distanc from the work area DO NOT force the sander It will do the job better and will be safer at the operating rate for which it is designed WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions lt CRRFTEX 9 63111 500 6 48 Belt Oscillati gt C FTEX Spindle 2 4 CX SERIES FEATURES MODEL 6500 6 x 48 BELT 8 OSCILATING VERTICAL SPINDLE SANDER As part of the growing line of Craftex woodworking equipment we are proud to offer CX500 6 x 48 Belt Oscillating Vertical Spindle Sander The Craftex name guarantees Craft Excellence By following the instructi ons and procedures laid out in this owner s manu al you will receiv e years of excellent service and satisfaction The CX500 is a professional tool and like all power tools proper care and safety procedures should be adhered to The oscillating sanding provides an extremely fine sanding finish Standard accessories can be stored at the side of the machine 1 HP 60
5. HZ 1720 RPM amp 50 HZ 1420 RPM 1 4 5 8 1 1 2 and 2 14 5 x 14 5 0 to 45 6 Width x 48 Length 0 to 45 amp 2 CRRFTEX 5 3 61111 Easily interchanged spindles Both tables can be tilted 0 Q Powder coated paint Spindle Size Spindle Table Size Spindle Table Tilting Angle Belt Belt Sander Belt Table Size Approx Weight Warranty 500 6 48 Belt Oscillating Vertical Spindle Sander PHYSICAL FEATURES Spindle Belt Tracking Adjustment Sand Knob Motor 6 x 48 On Off j Sanding Spindle Switch Belt Sander Table Table Tilt Graduated Scale Table Tilt Graduated Scale Powder Coated Paint K CRRFTEX 6 CX SERIES outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle 120 Volt Grounded Outlet Grfunding Pin Figure 1 120 Volts Outlet for CX500 WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded It is strongly recommended not to use extension cords with your CX500 Always try to position your machine 6 lose to t
6. Make sure that the appliance is connected to an HORIZONTAL VERTICAL SANDING 1 Loosen the screw securing the sander frame to the motor bracket using a hexagonal wrench Figure 4 Removing the screw 2 Remove the sanding belt table 3 Move the belt sander to horizontal vertical position manually 4 Tighten the screw securely after the belt sander has been pos itioned horizontally vertically Make sure to mount the stop fence when performing flat surface sanding Figure 5 Installing stop fence ON OFF POWER SWITCH CX500 is equipped with a rocker type power switch which starts and stops the motor and is loc ated on the junction box of the motor The switch features a removable locking key to prevent unauthorized operations When the sander is not in use for a long period of time simply remove the locking key and store it in a safe place To start the sander insert the locking ey and shift the switch to the left Figure 3 On Off Switch IMPORTANT To prevent any type of accidental injuries make sure the power switch is in the OFF position before connecting the sander to the power source lt gt CRRFTE SACR TEX TILTING THE BELT SANDING TABLE The belt sander table can be tilted to front downward from O to 452 To tilt the table 1 Turn off the sander and disconnect the cord from the power source 2 Loosen the two table fix lever s located under the right and lef
7. Spindle 5 8 97 Rear Oil Cover 45 6mm x 50mm Key 98 Pan Hd Screw 3 16 24UNC x 1 4 46 1 4 Spindle 99 Spring washer 1 4 lt gt CRRFTE 19 20 Hex Hd Screw 1 4 3 4 Micrometer adjustment Screw Steel Ball Hex Soc Hd Screw 5 16 x 1 Base Right amp Left Plate Front amp Rear Spacing Plate Bearing 600377 Coupler Compound Block Set Screw 1 4 x 1 4 x 20 Coupled Axle Flat Washer 5 16 X 18 Hex Hd Screw 5 16 X 1 2 X 18 Key 5 5 0 Hex hd Screw 1 4 x 1 2 x 0 Hex Soc Hd screw 1 4 x 1 2 x 20 Plate 149 150 151 152 155 156 157 158 159 160 161 162 163 164 165 166 167 168 100 Cap Screw M6 1 15 101 Micrometer Indicator 102 Toothed Washer 1 4 103 Pan Head Screw M5 X 0 8 X15 104 Flat washer 1 4 X 16 105 Graduated Scale 106 Cap Screw 5 16 18UNC x 1 107 Spring washer 5 16 108 Washer 5 16 X 2 X 18 109 Cap Screw M5 X 0 8 X 15 110 Cover 112 Socket Set Screw M4 X 0 7 X 6 113 E CirClip 4mm 114 Hex Screw M8 X 1 25 X 16 115 Socket Set Screw M6 x 1 5 116 Hex Screw 5 16 18UNC x 1 117 Pan Head Screw 3 16 24UNC x 1 2 118 Locking Nut 3 16 24UNC 119 Hex Screw 5 16 18UNC x 3 120 Locking Nut 5 16 18UNC 121 Hex Screw 1 4 20UNC x 1 4 122 Hex Screw M10 X 1 5 X 25 123 Flat washer 1 4 124 Screw Driver 125 Hex
8. any gap TILTING THE SANDER TABLE The spindle sandert able can be tilted t front downward from 0 to 45 To tilt the table 5 Turn off the sander and disconnect the cord from the power source 6 Loosen the two table lock lev ers located under the right and left sides of the table 7 Tilt the table to t he desired angle Look at the graduated scale attached indicating the tilting degree of the table 8 Tighten both the lock levers back Figure 15 Graduated scale MAINTENANCE Itis highly recommended to clean the machine daily after use When the machine is not in use turn the switch off and remove the switch key A build up of dusti nthe motor can cause motor damage Periodic cleaning of the motor is not only recommended but also mandatory for normal sander performance Keep the machine and attachments clean Protect the spindle sleeves from nicks Clean tapered sleeves and tapered Socket before use All bearings are perm anently lubricated and require no further lubrication 14 WORK PIECE INSPECTION CX500 is designed t o sand wood only Do not use this machine to sand m etals glass or stone etc Before sanding make sure to inspect the work piece for nails staples small es of stone or metal and any other object Sanding the work piece with this kind of objects can tear the sanding paper Alway s inspect your work piece carefully before sanding a
9. emoved proceed as follows 1 Make sure the arrowheads marked on the back of the sanding belt point to the direction indicator attached on the belt guard 2 Place and center the new belt on both the rollers 3 Tighten the belt tens ion by s hifting the belt tension control lever downwards BELT TRACKING ADJUSTMENT Belt tracking means where the belt rides on the rollers The belt should always be centered on both the rollers To adjust the sanding belt tracking 1 Turn the s ander on f or 2 or 3 seconds and see c arefully if the belt tracks on a centered path across both the rollers and turn it off If the sanding belt is not riding the rollers on a centered path adjustment is necessary 2 Turn off the sander and disconnect the cord from the power source 3 Loosen the fix nut shown in figure 9 CRRFTE 4 CX semis MOUNTING THE SPINLDE CX500 is furnished with five s pindle drums sizes 1 4 1 2 5 8 1 1 2 and 2 diameter spindles To mount the spindle drum 1 Turn off the sander and disconn ect the cord from the power source 2 Select the required di ameter of spindle drum 3 Clean the spindle drum and make sure there is no dust or debris on it 4 Use an open end wrench to lock the spindle by holding its flat surface and at the same time use another open end wrench to tighten the spindle drum 5 Make sure not to over tighten the spindle as it could cause removal p
10. he power source so that don ot need to use extension cords In case if y ou really find it nec essary to use an extension cord make sure the extens ion cord does not exc eed 50 feet in length and the cord is 14 gauge to prevent motor damage E UNPACKING The machine is properly packaged and is shipped c ompletely in a crate for safe transportation When unpacking carefully inspect the crate and ensure that nothing has been damaged during transit Open the crate and check that the machine is in good condition WARNING CX500 is a heavy machine do not over exert yourself For safe moving method use fork truck or get the help of an assistant PROPER GROUNDING Grounding provides a path of leas t resistance for electric current to reduce the risk of electric shock CX500 is equipped with a 120 volt single phase motor which features a 3 conductor cord and a 3 prong grounded plug to fit a grounded type receptacle See figure 1 Make sure the cord is plugged into a properly installed and grounded power outlet Do not remove the grounding prong to fit it into a 2 pronged outlet Always check with a qualified electrician if you are in doubt To prevent electrical hazards have a qualified electrician ensu re that the line is properly wired This appliance is for use on a normal 120 volt circuit and is factory equipped with a specific electric cord and plug to permit connection to a proper electric circuit
11. nd wear eye protection Some woods with excessi ve finish or glue load up the sand paper and reduce its usefulness WARNING Make sure the machine s power switch is off and the cord is disconnected from the power source when installing removing any part or servicing the sander amp 2 CRRFTEX CX SERIES TROUBLESHOOTING PROBLEM CAUSES SOLUTION Motor dos 1 Switch is burnt out 1 Replace the switch when power switch is turned ON 2 Connection wire is 2 Tighten or replace loose or dammage the wire 1 Power voltage is too 1 Test voltage Motor does not run low at full speed 2 Check and repair 2 Motor is damaged motor 1 Incorrect power 1 Replace with the Machine does not wiring correct size wire reach full power powering 2 Overload 2 Reduce sanding load 1 Motor is dirty 1 Clean motor Motor over heating Excessive machine vibration 2 Motor is damaged 2 Check and repair motor 1 Machine is 1 Adjust machine incorrectly levelled levelling lt gt CRAFTE O CRAFTEX 15 CX500 PARTS BREAKDOWN CRRFTE 16 lt gt CRAFTE 8 mi WY CX500 PARTS LIST PART DESC RIPTION 47 2 Rubber Drum 2 Base 48 1 1 2 Rubber Drum 3 Frame 52 SANDING SLEEVE 2 1 1 2 5 8 1 4 4 Spindle 57 Right Graduated Scale 5 Helical Bevel Gear 58 Left Graduated Scale 6 PU Helical Bevel Gear 59 Sanding Belt Pressure Plate
12. or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels 500 6 48 Belt Oscillating Vertical Spindle Sander SPECIFIC SAFETY INSTRUCTIONS ALWAYS wear dust mask and safety glasses while operating the sander The tiny piece s of dust produced by the sander can cause serious health problems ALWAYS inspect stock for staples nails knots or any other foreign material before sanding ALWAYS operate the sander in a well ventilated area and use a dust collection system fo r dust removal whenever possible ALWAYS hold the work piec e firmly when sanding When not using the table sanding free hand grip the work piece with both hands USET HESTOP FENCE when performing horizontal sanding on the belt sander MAINTAIN AND SE RVICE your sander regularly as instruc ted in the user manual MAKE S y ou have read and understood all the s afety instructions in the manual and y ou are familiar with your CX500 sander before operating it If you fail to do so serious injury could occur MAKE SURE the sander is connected to the matched and specific power source instructed in the manual ALL THE GUARDS must be in place while operating the sander to ensure safety 5 URE bef ore making any adjustments the switch is in the OFF position and the cord is un plugged from the power source NEV
13. pply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection Repaired or replaced items will be returned to you pre paid by our choice of carrie
14. roblems later IMPORTANT Always make sure the machine is turned off and the cord is disconnected from the power source when installing removing any part or making any adjustments CRRFTE ORTEK 11 STOP FENCE When the sanding platen is set for horizontal sanding t he stop fence should be used to prevent the work piece flying out while sanding Install the stop fence to the sanding platen using the two lock knobs Figure 10 Installing the stop fence DUST COLLECTION CX500 features two 2 diameter dust ports to connect to a dust collector When connecting to a dust collector use a proper siz ed hos e and make s ure all the connections are sealed tightly 2 Dust Hood Figure 11 Dust Hoods ALIGNING TABLE TO THE SPINDLE 1 Turn off the sander and disconn ect the cord from the power source 2 Setthe table at a 90 position horizontally 3 Place as quare on the table with one side touching against the spindle 1 Figure 13 Placing the square 4 Use an open end wrench to turn the machine leveling adjustment nut located under the rear end of the table on the rear support screws Adjust Screw and Nut C 2 1 c m mm I rr X Figure14 Turning the adjustment nut 12 REPLACING THE TABLE INSERT The CX500 is supplied with 4 table inserts 1 Select a proper table insert according to the spindle drum installed 2 Make s
15. rs Busy Bee reserves the right to refuse reimbursement or repairs or replacement if third party without our prior authorization has carried out repairs to the item Repairs made by Busy Bee are warranted for 30 days parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done e For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repair lt CRRFTEX 21 CX SERIES
16. t ereere reeeeeseseeene 16 20 Warranty IST 21 amp 2 CRRFTEX CX SERIES GENERAL SAFETY INSTRUCTIONS Extreme caution should be used w hen operating all pow er tools Know your power tool be familiar w ith its opera tion read through the o wner s manual and practice safe usage procedures at all times ALWAYS read and understand the router bits shaper heads blades knives or making other adjustments or repairs NEVER leave a tool unattended while itis in operation NEVER reach over the table when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ERATIONS MUST performed with the guards in place to ensure safety ALWAYS use push sticks and f eather boards to safely feed your work through the machine ALWAYS make sure that any tools used for adjustments are removed before operating the machine ALWAYS keep the bystanders safely away while the machine is in operation 3 CX SERIES user manual before operating the machine CONNECT your machine ONLY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection and safety shoes when operating your machine DO NOT wear loose clothing or jewelry when operating your machine AS NVIRONMENT 5 important Keep the area free of dust dirt and ot her debris in the immediate vicinity of your machine BE ALERT DO NOT use prescription
17. t sides of the table 3 Tilt the table to t he desired angle Look at the graduated scale attached indicating the tilting degree of the table Figure 7 Lock knobs to be loosened 3 Loosen the twoloc screws located under the table and remove the belt sander table See figure 6 4 Re tighten both fix levers 4 Remove the table tilt graduated scale 5 Loosen the belt tens ion by shifting the belt tension control lever upward Figure 6 Belt sander tilting scale locks REMOVING THE SANDING BELT 1 Turn off the sander and disconnect the Figure 8 Releasing the belt tension cord from the power source 2 Loosen the 5 lock knobs securing the 6 Remove the sanding belt from the right belt guard and remove it See figure 7 side CRAFTE ORAT Remove the small belt cover for sanding longer workpiece Please mount it after use Belt Tracking Adjustment Nut Figure 9 Belt Tracking adjustment 4 Check if the sanding bel t is tracking left or right Turn the adj ustment nut shown in figure 9 counter clock to move the belt right Turn the adjustment nut clockwise to move the belt left 5 Connect t he machine to the power source and turn it ON Observe the blade tracking on the rollers If the blade is tracki ng in the center the adjustment is properly done If the belt is still not tracking in the center repeat step 2 to 5 10 INSTALLING NEW BELT After the old belt has been r
18. ure to use the table ins ert that comes closest to the spindle drum without touching it 3 Remove the old ins ert and clean the insert hole on the table Make sure there is no dust and debris left which can cause the insert to be out of height alignment with the table 4 Place the new ins ert over the spindle drum on the table and makes ure it is flat with the table surface Figure 12 Replacing the table insert amp 2 CRRFTEX CX SERIES IMPORTANT Make sure you have done the tracking adjustment and the belt is centered on both the rollers before you start the sander for a test run See page 10 for details on belt tracking TEST RUN Once you have assembled your machine completely it is then ti me for a test run to make sure that the machine wor ks properly and is ready for operation During the test run if there is any unusual noise com ing from the machine or the machine vibrates exce ssively stop the machine immediately and disconnect from the power source and in vestigate if you can find out the problem with your machine READ THE MANUAL Before starting the sander make sure that you have read and understood the manual and you are familiar with the functions and safety features on this machine Failure to do so may cause serious personal injury 594414194 13 CX SERIES 5 Adjust the table so th at the square sits on the table and touches the drum correctly along its entire length without
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