ALTIVAR™ 16 AC Drive
Contents
1. Altivar 16 AC Drive Specifications Telemecanique Environment Standards UL CSA IEC VDE CE Degree of protection NEMA 1 IP30 IP30 without the top plate mounted Resistance to vibration and shocks Conforming to IEC 68 2 6 2mm peak to peak from 5 to 16 Hz 1g peak up to 150 Hz Maximum ambient pollution Pollution degree 2 according to IEC 664 Maximum relative humidity 93 96 non condensing without dripping Temperature Storage F C 13 to 158 25 to 70 Operation F C 32 to 104 0 to 40 with NEMA 1 F C 32 to 122 0 to 50 with IP30 Maximum altitude ft m 3300 1000 without derating Derate by 3 for each additional 3300 ft 1000 m Electrical characteristics Altivar ATV16 U09M2 U18M2 U29M2 U41M2 U18N4 U29N4 U41N4 U54N4 U72N4 Total dissipated power at rated load 22 35 55 65 35 50 70 100 135 Input Voltage V 208 10 to 240 10 400 15 to 460 15 Frequency Hz 50 60 2 50 60 2 Output voltage Maximum voltage equal to input voltage Output frequency range Hz 0 1 to 50 60 Hz 0 1 to 200 400 with option Transient overtorque 150 of rated motor torque typical value Starting torque 200 of rated motor torque for 0 2 s Braking torque 30 96 of nominal motor torque typical value Up to 150 with option SOUARE D fni Telemecanique Altivar 16 AC Drive Specifications Electrical charact2. Telemecanique ATV16U09M2 gt ATV16U18N4 ATV16U72N4 Altivar 16 AC Drive Drive controllers for asynchronous motors from 1 to 5 hp Drives with frequency range from 0 1 Hz to 50 60 Hz 200 400 Hz with option Supply Motor Altivar 16 Line current 1 Continuous Maximum Power Catalog Weight Input Single Three Rated Output Transient Numbers Voltage Phase Phase Power Current Current 2 kW hp A A kVA lbs kg 208 240 4 0 37 0 5 2 1 3 2 0 9 ATV16UO9M2 3 3 97 50 60 Hz 1 80 Single phase 7 0 75 1 4 5 4 1 8 ATV16U18M2 3 4 08 1 85 208 240 14 10 1 5 2 7 1 10 2 9 ATV16U29M2 3 7 28 50 60 Hz 3 30 Single or Three phase 18 14 2 2 3 10 0 14 4 1 ATV16U41M2 3 9 48 4 30 400 460 3 3 0 75 1 2 3 3 1 1 8 ATV16U18N4 3 7 50 50 60 Hz 3 40 Three phase 6 1 5 2 4 1 5 5 2 9 ATV16U29NA4 3 7 50 3 40 9 22 3 5 8 7 9 4 1 ATV16U41N4_ 3 9 70 4 40 12 3 4 7 8 11 5 4 ATV16U54NA 3 9 70 4 40 16 4 5 10 5 14 2 7 2 ATV16U72N4_ 3 11 02 5 00 1 Typical value without additional inductance 2 For 60 seconds 3 This number indicates a drive without a user s manual Add a letter at the end of the part number to obtain a user s manual in the following languages U English United States E English United Kingdom French S Spanish
3. 40 200 Hz A 40 200 Hz 850 60 Hz 1 A 40 200 Hz A 40 200 Hz ratio 2 en n P L n P L en WnL n P L Slip compensation yes W yes no A yes no yes yes no Ayes no Switching frequency 5 kHz 5 kHz W 5 10 kHz 5 kHz 5 kHz W 5 10 kHz Current limit 1 5In 1 5In 1 5In 1 5In 1 5In A 0 5 to 1 5 In DC injection braking f lt 0 1 Hz yes yes E yes no yes yes W yes no Functions on the option cards e Analog input 10 V Speed reference summing e Speed regulation Pl feedback e Logic inputs 2nd ramps Preset speeds Current limit Speed Speed Jog Fast stop Freewheel stop e e DC injection Hand Auto Start Stop Reset after fault e e Motor power change e Logic outputs Brake control logic Reference speed attained e e Low speed attained High speed attained Current limit reached Overload of 1 1 In Thermal state of 100 e Analog output Motor frequency e e Motor current Preset and programmable characteristics S ramps Jump frequencies Controlled stop on input power loss 3 Catching a spinning load Automatic restart References Pages e Drive ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 page 7 7 7 7 7 Y e VW3A16201 VW3A16201 VW3A16201
4. t Detection of a current level attained Available on VW3A16201 and VW3A16203 Output LO Function Detection of a current level absorbed by the motor Two values can be programmed Current limit attained with VW3A162010ption Overload of 1 1 In attained In value of ItH with options VW3A16201 VW3A16104 or VW3A16203 Use Detection of a current level attained can be used for a prealarm or alarm Detection of 10096 thermal state attained Available on VW3A16201 with or without VW3A16104 Preset to output LO can be set to output S2A S2B Function Detection of 100 thermal state attained Use Detection of 100 thermal state attained can be used for a prealarm or alarm Analog output Available on VW3A16201 VW3A16202 VW3A16203 Output AO Function 0 to 20 mA output signal Can be set for Motor frequency 20 mA HSP Motor current with VW3A16104 20 mA 1 82 times the continuous drive output current SQUARE D amp Altivar 16 AC Drive Specific functions Telemecanique S ramps Available on VW3A16104 VW3A16201 with or without VW3A16101 VW3A16102 or VW3A16104 Function Progressive ramping of the output frequency following the reference speed Applications Material handling Use of S ramp prevents jolts in the event of mechanical play and reduces the possibility of not followi
5. A Display of electrical quantities r H Reference frequency Hz L rr Motor current A LI L ri Supply input voltage V 5 See detailed description of functions pages 16 to 18 SQUARE D Ci Telemecanique VW3 A16201 Altivar 16 AC Drive Display and adjustment of parameters option cards for specific applications Fault codes LI 5 F Undervoltage L F Motor overload 5 F Overvoltage d r F Transient overcurrent drive overheating i h F Overbraking l ri F Internal fault Description of the display adjustment local command option Similar to the VW3A16101 option the VW3A16102 option allows local control Start Stop and adds 2 keys Start and Stop Reset 3 LEDs Local Forward FW and Reverse RV Switch located on the back allows selection of local control To start the drive locally with the start push button a direction command FW RV and a reference signal must be present Description of the connection to PC option The VW3A16104 allows the drive to be connected to a personal computer via RS 232C The software gives the following advantages Prepare a job in the design office without connecting the drive to the computer Save configurations and adjustments on floppy or hard disk and download them into the drive Provide a printout of documents for future reference The software allows access to all the adjustments of the VW3A16101 display options as well as the supplementary
6. Mo SQUARE D Altivar 16 AC Drive Configuration and adjustment of parameters with options 16 Telemecanique Volts frequency ratio to the motor Function Adjustment of volts frequency ratio a function of the input power the motor and the application Applications All constant and variable torque applications with or without overspeeding Adjustment parameters V UnS UnS Nominal motor voltage V EE E i FrS Nominal motor frequency Hz 40 200 40 200 tFr Maximum drive output frequency Hz Adjustments UnS ATV16UeeM2 drives 208 220 230 240 preset to 230 ATV16UeeN4 drives 380 400 415 460 preset to 400 if FrS 50 or 460 if FrS 60 FrS 40 to 200 preset to 50 or 60 using switch on the Altivar 16 Adjustment of FrS overrides selection made with switch tFr 40 to 200 preset to 50 if FrS 50 or 60 if FrS 60 Note The maximum value of FrS and tFr 200 Hz varies in the following cases Drive with variable torque card VW3 A16202 maximum value is 70 80 Hz Drive with high speed motor card VW3 A16203 maximum value is 400 Hz Type of volts frequency ratio Function The volts frequency ratio is adapted to suit the application in order to optimize performance Applications Standard applications at constant torque machines requiring normal torque at low speed ratio n Variable torque applications pumps fans ratio
7. distribution automatic and industrial control products The full line of Square D and Telemecanique brand products are available from an extensive network of Square D distributors located throughout North America Square D Company is part of Groupe Schneider a global manufacturer of electrical distribution automation and industrial equipment Square D has been serving indus trial and construction markets as well as public utilities individual consumers and government agencies for over 90 years We offer unsurpassed quality innovative design and a committed staff of trained sales representatives and service techni cians willing to stand behind every product we sell For further information on how we can help fill your electrical needs call your local Square D field representative or au thorized Square D distributor Square D Company P O Box 27446 Raleigh N C 27611 USA Schneider Canada 6675 Rexwood Road Mississauga Ontario L4V 1V1 Schneider Mexico SA de C V Calz Javier Rojo Gomez No 1121 Col Guadalupe del Moral Iztapalapa 09300 Mexico D F Mexico ALTIVAR is a trademark of Telemecanique S A or its successor in interest Schneider S A SQUARE D 8802CT9301R2 96 February 1996 Printed in USA 10M FP 2 96 GROUPE SCHNEIDER Replaces Catalog 8802CT9301 01995 SquareD All Rights Reserved
8. A16404 A16405 A16407 7 48 6 69 5 51 A16503 A16504 5 63 3 15 190 170 140 143 80 Dimensions are given in inches millimeters SQUARE IO m 12 Altivar 16 AC Drive Wiring diagrams Telemecanique ATV16U09M2 and 16U18M2 Wiring of 208 240 V single phase External power supply 1 Possibility of filters and or inductors 2 Fault relay contacts use to remotely indicate state of drive 3 Possibility of option VW3A16601 and brake resistance ATV16U29M2 and 16U41M2 Wiring of 208 240 V single or three phase External power supply AIC 1 Possibility of filters and or inductors 2 Fault relay contacts use to remotely indicate state of drive 3 Optional brake resistance ATV16U18N4 to 16U72N4 Wiring of 400 460 V three phase External power supply 1 Possibility of filters and or inductors 2 Fault relay contacts use to remotely indicate state of drive 3 Optional brake resistance Mo SQUARE D Altivar 16 AC Drive Selection guide Telemecanique Applications General Use Fixed function programmed W Programmable A Adjustable value 1 Programmed with switch 2 n constant torque P variable torque L constant torque machines with heavy loads 3 ATV16U N4 drives only Basic Functions Maximum frequency 88 50 60 Hz 1
9. P Machines requiring high torque at low speed machines with fast cycles special motors ratio L Adjustment parameters V UnS UFr UFt Type of volts frequency ratio Hz UFr Correction to the volts frequency ratio Frs by modification of the IR compensation Adjustments UFt n Lor P presetto n UFr 0 to 100 preset to 20 From 20 to 0 decrease of available torque at low speed From 20 to 100 increase of available torque at low speed SQUARE D CS Altivar 16 AC Drive Configuration and adjustment of parameters with options Telemecanique Speed range Function The two frequency limits HSP and LSP define the speed range permitted under operating conditions Applications All applications Adjustments f Hz HSP LSP LSP 0 to HSP preset to 0 ov Dv HSP LSP to tFr 4 mA 20 mA Reference preset to 50 if FrS 50 or 60 if FrS 60 Frequency loop gain Function Drive compensates for variances in machine load to improve performance during transient phases Applications All applications from machines with fast cycles and low inertia to high inertia applications Adjustments FLG 0 to 99 preset to 33 From 33 to 0 reduction of gain machine with high resistive torque or high inertia From 33 to 99 increase of gain machine with fast cycles and low inertia Code nFL no frequency loop Example 1 Example 2 t t Instability of motor curren
10. functions of the option card It also allows the reassignment of the inputs and outputs of the option cards 1 Option cards for specific applications 1 By installing an option card the Altivar 16 can be adapted to a particular application Description For Drives Catalog Weight Numbers lbs kg General use material handling card ATV16 all ranges VW3A16201 2 0 44 20 Variable torque card ATV16 all ranges VW3A16202 2 0 44 20 pumps fans High speed motor card ATV16 all ranges VW3A16203 2 0 44 20 textile wood industry When first installed the option card automatically configures the following Output voltage switching frequency and configuration of the voltage frequency ratio Functions specific to the application Associated inputs and outputs Modification of the configuration and adjustment parameters especially the specific functions requires the addition of one of the display adjustment options Note with the VW3A16102 option the specific control functions take priority over local control 1 See detailed description pages 14 and 15 and 19 29 2 This number indicates an option without a user s manual Add a letter at the end of the part number to obtain a user s manual in the following languages U English United States E English United Kingdom F French G German S Spanish SQUARE 0 Altivar 16 A
11. settings LSP t Preset speed 1 LSP 0 1 Preset speed 2 HSP 50 Hz FW RV 0 t Preset speed 3 5 Hz LI2 0 t Note If there is a reference speed at AIV AIC or preset speed 1 is that reference speed instead of LSP 0 t SQUARE D 3 Altivar 16 AC Drive Option card functions logic input parameters 23 FW RV Telemecanique Reduce current limit Available on VW3A16201 VW3A16104 1 logic input either LI1 LI2 or Function Reduction of maximum current on the Altivar 16 Adjustment 0 5 to 1 5 times the continuous drive output current Applications Machines which may frequently jam such as conveyors grinders and extruders Torque regulation or simple tension controlled applications Use with a motor that has a power less than that of the drive Speed speed Available on VW3A16201 VW3A16104 Logic inputs LI1 and LI2 Function Increase and decrease speed by using two logic inputs with or without storing last reference similar to a motorized potentiometer Applications Command for a multi drive system HSP With storing of last reference t 1 FW RV 0 t 1 LH L t 1 Available on VW3A16201 and VW3A16203 with or without VW3A16101 VW3A16102 or VW3A16104 1 logic input LI1 LI2 or Function Jog functio
12. terminals 1 o External power supply Terminal descriptions COM Two 0 V outputs common to internal drive supplies 24 24 V internal to drive 60 mA maximum Al Analog input 10 V impedance 30 kQ resolution 2 5 mV LI1 LI2 LIS logic inputs impedance 1 5 24 V maximum 30 V 0 state if lt 5 V 1 state if gt 11V LO Programmable logic output open collector transistor Maximum 24 Vdc 200 mA 20 mA maximum current if connected to 24 V internal supply LO Logic output supply 24 Vdc 20 mA with internal supply or 200 mA with external supply AO Analog output 0 20 mA recommended load impedance 500 S2A S2B Normally open relay contact Minimum switching p Maximum switching power on inductive load 1 A for 250 VAC or 30 Vdc ower 10 mA for 1 Vdc Factory settings for inputs outputs without adjustment option The I O are set for various functions depending on which option card is used Functions Inputs outputs Material handling General use Variable torque High speed motors Input AI Reference summing Reference summing Manual reference Reference summing Input 1 Reset Reset Freewheel stop Jog after fault after fault Input LI2 Preset Freewheel stop Auto manual Switch to speeds reference switching ramp 2 Input LI3 Preset Jog DC injection Freewheel stop speeds braking Output LO Current limit 100 thermal Reference attained 1 1 In reac
13. where the restarting does not present any danger for personnel or product pumps fans SQUARE D y Altivar 16 AC Drive Catalog numbers ATV 16U09M2 e VW3A16101 Q VW3A16104 J VW3A16201 0 30 Telemecanique Drive controllers with frequency range 0 1 Hz to 50 60 Hz 50 60 Hz mains supply Line Current Motor Altivar 16 Supply voltage 10 30 Rating Catalog Numbers V A A kW hp 208 240 4 0 37 0 5 ATV16U09M2_ 1 single phase 7 0 75 1 ATV16U18M2 1 208 240 14 10 1 5 2 ATV16U29M2 1 single phase or three phase 18 14 2 2 3 ATV16U41M2 1 400 460 3 3 0 75 1 ATV16U18NA4 1 three phase 6 1 5 2 2 ATV16U29NA 1 9 2 2 3 ATV16U41N4 1 12 3 4 ATV16U54N4 1 16 4 5 ATV16U72N4 1 Accessories and options Item For drives Catalog Numbers Display adjustment option ATV16 all models VW3A16101 1 Display adjustment ATV16 all models VW3A16102 1 local control option Remote mounting kit for ATV16 all models VW3A16103 display adjustment options PC connection option ATV16 all models VW3A16104 General use material handling ATV 16 all models VW3A16201 1 option card Variable torque option card ATV16 all models VW3A16202 1 pumps fans High speed motor op
14. C Drive Dimensions ATV16Ueeee lt 4x 24 6 Y Mounting precautions Telemecanique For ATV 16 all drives Leave space around the drive ATV16 a G H as shown U09M2 U18M2 5 90 5 43 5 91 150 138 150 Mount drive vertically U29M2 U18N4 U29N4 7 09 6 61 7 48 180 168 190 Avoid placing drive near or U41M2 U41N4 U54N4 U72N4 7 87 7 40 8 66 above heating elements 200 188 220 Brake module VW3A16601 Brake resistor VW3A16705 Mounted on AM1 ED mounting rail HEX NUT FLAT MOUNTING 50000 MENS BRACKET i 5 m LOCK S RUBBER WASHER 3 5 SPACER WASHER 7 RESISTOR 5 gum 020 5 SPACER se 2 TYPICAL PRIMUM WASHER RESISTE TYPICAL 2 87 73 ey RUBBER Agr x 1 77 45 WASHER 7 7 5 SPACER MOUNTING 2 31 DIA Srl t 1 4 20 x 5 BOLT BRACKET MTG HOLES RESISTOR STACK TYPICAL RESISTOR STACK TOP VIEW RFI filters VW3A16401 to VW3A16407 Inductors VW3A16501 to VW3A16504 l4 c 7 4 x 24 6 m I 4 x 24 6 i Taa E CT 4 72 120 amp 5 12 130 c al _ RS 5 91 150 V ps VW3 a G H A16401 5 90 5 12 3 15 150 130 80 VW3 b H A16402 A16403 A16406 7 48 6 69 3 94 A16501 A16502 4 84 3 15 190 170 100 123 80
15. File 8802 February 1996 ALTIVAR 16 AC Drive Catalog SQUARE D GROUPE SCHNEIDER Altivar 16 AC Drive Table of Contents Telemecanique Introduction 2 8 Specifications Environment 4 Electrical Characteristics 4 5 Torque Characteristics 6 Motor Thermal Overload Protection 6 Special Applications 6 Drive Selection 7 Accessories and Options Dynamic Braking 8 RFI Filters 9 Inductors 9 Display Options 10 11 Option Cards for Specific Applications 11 Dimensions 12 Wiring Diagrams 13 Option Selection Guide 14 15 Configuration and Adjustment of Parameters 16 18 Description of Option Cards 19 Option Card Functions Analog Input Parameters 20 Logic Input Assignment 21 25 Logic Output Assignment 26 27 Specific Functions 28 29 Catalog Numbers 30 31 1 SQUARE D 1 Altivar 16 AC Drive Introduction Telemecanique Introduction The Altivar 16 AC drive for three phase asynchronous squirrel cage motors incorporates the latest technology Surface mount technology 16 bit microprocessor ASIC circuit IPM power module With its compact design and conformity to international standards the Altivar 16 is a global product A complete offering of options and accessories allows the Altivar 16 to meet all types of applications Factory setting of base d
16. Note In the reference column the two numbers following the first U correspond to drive power not to motor power SQUARE D Altivar 16 AC Drive Dynamic braking VW3A16601 Telemecanique Dynamic braking Dynamic braking allows the Altivar 16 to function in quadrants 2 and 4 of the speed torque curve and dissipates excess braking energy in an external resistor Applications machines with high inertia overhauling loads and machines with fast cycles The braking module is integrated in the Altivar 16 except for ATV16U09M2 and ATV16U18M2 Description Resistance Continuous For Catalog Weight Value Power Rating Drives Numbers per Resistor 1 Q Ww Ibs kg Braking ATV16U09M2 VW3A16601 0 55 0 25 Module ATV16U18M2 Braking 100 50 ATV16UO9M2 VW3A16705 1 50 0 68 Resistors ATV16U18M2 R 100 50 ATV16U29M2 VW3A16705 1 50 0 68 ATV16U18N4 ATV16U29N4 ATV16U41N4 50 50 ATV16U41M2 VW3A16705 1 50 0 68 100 50 ATV16U54N4 VW3A16705 1 50 0 68 ATV16U72N4 1 Power rating per resistor is calculated based on fuse current Actual power rating is 135 W Dynamic braking torque 0 25 30 50 60 75 90 100 120 N Hz 1 Continuous braking torque overhauling load 2 Maximum transient braking torque Whenever the frequency goes below 5 Hz braking torque decreases rapidly Slip compensation is disabled when the motor is regenerating For demand
17. ed PI feedback Available on VW3A16202 VW3A16104 Analog input Function Simple regulation of flow or pressure or other process variable Applications Pumps and fans Wiring schematic COM AIV 10V 0 10 V Feedback from flow or pressure Speed reference controlled by flow or pressure SQUARE DIA 1 Altivar 16 AC Drive Option card functions logic input parameters Telemecanique Switch to ramp 2 Available on VW3A16201 VW3A16104 VW3A16202 VW3A16104 VW3A16203 with or without VW3A16101 VW3A16102 or VW3A16104 1 logic input either LI1 LI2 or Function Switching to a second acceleration and deceleration ramp time individually adjustable Applications Material handling applications which require smooth starting and stopping High speed spindles with acceleration and deceleration limits above certain speeds Example f HSP t Factory settings FW RV 0 t mg 1 and 1 3s LI 0 t Acc2 and dEc2 12 s Preset speeds Available on VW3A16201 with or without VW3A16101 VW3A16102 or VW3A16104 VW3A16203 VW3A16104 Logic input LI2 or both LI2 and Function Use of preset speeds Applications Material handling applications and machines which function at up to 4 speeds Example with 4 speeds f HSP Preset Speed 4 Preset Speed 3 Factory
18. erature exceeds 104 F 40 C or if a self ventilated motor is run at low speed external thermal overload protection should be provided Special Applications e When motor power is different from drive rated power it is permissible for motor power to be less than or equal to drive rated power When motor power is slightly higher than drive rated power insure that the motor current is not higher than the continuous drive output current e Motors in parallel Drive rated power must be greater than or equal to the sum of the powers of the motors connected to the drive In this case it is necessary to provide separate overload protection by thermal sensor or relay If there are three or more motors in parallel installation of a three phase inductor between the drive controller and the motor is recommended e Connection of an additional motor downstream from the drive Motor can be connected downstream while drive is running if the power of the motor is less than that of the drive and if the overload is acceptable peak current is less than or equal to the maximum transient drive current e Use with special motors Brake motor or tapered rotor motor may be used Synchronous reluctance motor slip compensation must be overriden with one of the display adjustment options Motor with a nominal frequency other than 50 60 Hz use the display adjustment option to adjust the nominal motor frequency s 7 SQUARE D tC
19. eristics continued Available control voltage 0 V common 10 V for manual speed potentiometer 1kO to 10 maximum output current 10 mA 24 V for control inputs maximum output current 60 mA Reference speed 1 voltage analog input 0 10 V impedance 30kQ 1 current analog input 0 20 mA or 4 20 mA impedance 2500 With option 1 additional voltage analog input 10 V Frequency resolution Analog reference 0 05 Hz for 50 Hz 0 06 Hz for 60 Hz Digital reference with option 0 015 Hz for 50 Hz 0 018 Hz for 60 Hz Reference response time 5to 10 ms Rotation direction command 2 logic inputs impedance 1 5 Supply 24 V maximum 30 V 0 state if lt 5 V 1 state if gt 11 V Acceleration and deceleration ramps Factory set to 3 s individually adjustable from 0 1 s to 600 s with option Ramp times automatically adjusted in the case of overtorque Deceleration ramp adaptation can be disabled with option Low speed high speed limits Factory set at 0 and 50 60 Hz Adjustable up to 200 400 Hz with option Voltage frequency ratio Factory set for the majority of constant torque applications Adjustable with option specific laws for machines requiring high torque at low speed pumps and fans or high speed applications Frequency loop gain Factory set for the majority of applications Adjustable with options for machines with high resistant torque or inertia or for machine
20. eshold and the brake engage threshold Applications Material handling machines equipped with failsafe brakes such as hoisting machines Machines which need a holding brake such as an unbalanced machine Speed Brake release current threshold IBr Brake release frequency threshold Brake engage frequency threshold Programmable and adjustable values Current threshold Ibr 0 adjustable between 0 and 1 05 times In by use of option VW3A16101 VW3A16102 or VW3A16104 brake release time delay t1 0 adjustable between 0 and 5 s on option VW3A16104 brake release threshold brake engage threshold value of LSP With option VW3A16104 the two levels are individually adjustable 28 7 SQUARE D Telemecanique Altivar 16 AC Drive Option card functions logic and analog output assignment Detection of speed attained Available on VW3A16201 VW3A16202 VW3A16203 Outputs LO and S2A S2B Function Detection of a set level of speed attained by the motor 3 levels of frequency can be programmed Reference speed attained with VW3A16201 VW3A16202 or VW3A16203 Low speed LSP attained with VW3A16201 VW3A16104 High speed HSP attained with VW3A16202 or VW3A16201 VW3A16104 Use Detection of speed attained is used for a prealarm or alarm S2A S2B 14 or LO 0 t f reference speed t S2A S2B 1 or LO 0 t 1 LO 0 HSP LSP
21. filter kits are IP20 The package consists of One filter module for the input of the drive allowing the Altivar to conform to VDE 871 CISPR11 and EN 50011 regarding the limitation of radio frequency interference in conduction mode One filter module for the output of the drive to limit interference from motor cables ground leakage currents and overvoltages at the motor connections if the cables are very long Inductors Inductors protect against input line overvoltage and reduce the current absorbed by the drive When used between the drive and the motor inductors limit ground leakage interference currents For Drives Characteristics Catalog Weigh Numbers lbs kg ATV16U09M2 16U18M2 5 mH 6 A single phase VW3A16501 4 41 2 00 ATV16U29M2 16U41M2 single phase 2 mH 16 A single phase VW3A16502 6 39 2 90 ATV16U29M2 16U41M2 three phase 1 7 mH 11 A three phase VW3A16503 9 92 4 50 ATV16U54N4 16U72N4 ATV16U18N4 16U29N4 16U41N4 5 mH 6 A three phase VW3A16504 6 83 3 10 Description Inductor kits are IP20 Recommendations for use e Recommendations for use of line inductors e Recommendations for use of inductors between drive amp motor Input lines subject to interference from other loads Wire connecting drive and motor is very long Drive controller supplied by a line with very low impedance S or more motors are controlled in parallel Large number of drive co
22. hed state reached overload attained Output AO Motor frequency Motor frequency Motor frequency Motor frequency Output S2A S2B Brake control SQUARE D Reference attained High speed attained Reference attained 19 Altivar 16 AC Drive Option card functions analog input parameters 20 Telemecanique Speed reference summing Available on VW3A16201 VW3A16202 VW3A16203 Analog input Function 10 V reference input summed with the AIV or AIC inputs Applications Machines for which the speed is controlled by an external parameter Output frequency of drive Correcting signal at Al input Maximum value 10 V t Reference speed at AIV or AIC Note manual reference is not summed see auto manual function on page 24 Speed regulation Available on VW3A16201 VW3A16104 Analog input AI Function Speed regulation with feedback by tachogenerator Precision 0 1 96 of the maximum speed for a torque variation of 0 2 Tn to Tn and a speed range of 1 to 50 Hz or 1 2 to 60 Hz Applications Machines requiring constant speed as motor load varies from 20 to 100 of full load Wiring schematic Customer must provide an external resistor network to divide the voltage for adaptation of the drive to the ov 10V tachogenerator voltage Note The drive insures that the input supply and the tachogenerator are galvanically isolat
23. ic keypad cover 3 Kit is comprised of an interface box which mounts to the front of the drive a 3 1 2 software disk a 3 meter 9 pin to 9 pin cable and a 9 pin to 25 pin adaptor 4 This number indicates an option without a user s manual Add a letter at the end of the part number to obtain a user s manual in the following languages U English United States E English F French G 2German S 2 Spanish Description of the display option 5 The VW3A16101 has 4 keys 1 LED and three 7 segment displays A switch on the back allows selection of the adjustment mode or operation mode indicated by the LED In the operation mode adjustment of parameters is not possible only display of electrical quantities fault codes and parameter values Configuration parameters not displayed during operation Ln Nominal motor voltage V un in F Nominal motor frequency Hz Maximum output frequency of drive Hz mn Up E DR q Voltage frequency ratio L n or P factory set to n Deceleration ramp adaptation yes or no factory set to yes Slip compensation yes or factory set to yes Adjustment parameters H Ce Acceleration ramp time s c E Deceleration ramp time s L 5 P Low speed Hz H 5 High speed Hz LI F r Voltage frequency ratio adjustment from 00 to 100 factory set to 20 F L L Frequency loop gain from 00 to 99 factory set to 33 E 1 Motor thermal protection
24. igh inertia FW RV 0 Programmed values cc1 0 5 times t 1 2 1 5 times injection time at Icc2 5 s 0 5s max lcc2 Programmable values with VW3A16104 option cc 2 between 0 5 and 1 5 times Injection time at Icc 2 between 0 and 5 s Icel alr Automatic manual Available VW3A16202 with or without VW3A16101 VW3A16102 or VW3A16104 Logic input LI2 Function Switching between two analog references Applications Pumps and fans with automatic manual operation Automatic control with 0 20 mA or 4 20 mA at AIC Manual control by potentiometer at Al local control f t Wiring schematic 1 FW RV O t 24 V LI2 COM 10 V I 2x SQUARE D Telemecanique Altivar 16 AC Drive Option card functions logic input parameters Run stop Available on VW3A16201 VW3A16104 Logic input LI2 Function Run stop with a single command Applications Simplified sequences remote control f 1 FW RV 0 t 1 o t Reset after fault Available on VW3A16201 with or without VW3A16101 VW3A16102 or VW3A16104 1 logic input LI1 LI2 or Function Erase fault and reset the drive if the cause of the fault has been corrected Applicable faults overvoltage OSF motor overload OLF
25. ing applications overhauling loads hoisting it is necessary to calculate the value of the resistor Consult your local sales office The minimum resistance value is 50 no matter what the rating of the Altivar 16 Description The braking resistor kit contains two 50 Q type PX1 resistors and is supplied with a 1A fuse which is a Gould Shawmut TRSIR The kit does not include an enclosure SQUARE D Ci Telemecanique VW3A16406 ATV16U18N4 VW3A16406 VW3A16409 Ini Altivar 16 AC Drive Filters inductors Radio frequency interference RFI filters The use of RFI filters prevents radio frequency emissions from interfering with nearby antennas or conductors such as radios or televisions For Drives Characteristics 1 Catalog Weigh Numbers Ib ATV16U09M2 16U18M2 208 240 V 8 and 4A VW3A16401 6 17 2 80 ATV16U29M2 single phase input 208 240 V 14 and 7 1 A VW3A16402 7 72 3 50 ATV16U29M2 three phase input 400 460 V 11 7 and 7 8A VW3A16403 11 24 5 10 ATV16U41N4 16U54N4 ATV16U41M2 single phase input 208 240 V 20 and 10A VW3A16404 8 82 4 00 ATV16U41M2 three phase input 208 240 V 15 and 10A VW3A16405 13 01 5 90 ATV16U18N4 16U29N4 400 460 V 6 2 and4 1A VW3A16406 10 14 4 60 ATV16U72N4 400 460 V 15 8 10 5 VW3A16407 13 01 5 90 1 Voltage and current for input and output filters Description RFI
26. n with a minimum ramp of 0 1 s and a reference speed up to 10 Hz factory preset to 5 Hz Minimum time betweeen two jog pulses is 0 5 s Applications Machines which run in manual Used to move slightly forward when performing maintenance LI SQUARE D CO i Telemecanique Altivar 16 AC Drive Option card functions logic input parameters Fast stop Available on VW3A16201 VW3A16104 1 logic input LI1 LI2 or Function Braking to standstill with minimum deceleration time acceptable to the drive motor combination without tripping on overbraking Applications Conveyors with electric brake optimization of the braking time depending on the load f Freewheel stop Available on VW3A16201 VW3A16202 VW3A16203 1 logic input 1 LI2 or Function Motor coasts to a stop Motor and load deceleration time depends on motor speed machine inertia and resistive torque Applications Stopping with a mechanical brake or for positioning When bypassing the drive pumps FW RV 0 t LI oT SQUARE D 24 Altivar 16 AC Drive Option card functions logic input parameters Telemecanique DC injection braking Available on VW3A16202 with or without VW3A16101 VW3A16102 or VW3A16104 Logic input LI3 Function DC injected when logic input is validated Applications Braking at low speed for fans with h
27. ng the speed during rapid transient phases 1 FW RV 0 t Skip frequencies Available on VW3A16202 VW3A16101 VW3A16102 or VW3A16104 Function Suppression of critical speeds caused by mechanical resonance It is possible to cause the motor to skip 1 or 2 preset frequencies with a bandwidth of 2 Hz Applications Pump fans machines with light structure f JF2 Factory settings JF1 0 inactive Ji JF2 0 inactive Reference Controlled stop on loss of input power 1 Available on VW3A16104 VW3A16201 VW3A16101 VW3A16102 VW3A16104 VW3A16202 VW3A16101 VW3A16102 or VW3A16104 VW3A16203 VW3A16104 Function Controlled stop of the motor on loss of input supply power following a self adjusting ramp which is a function of the regenerated energy Applications Material handling Machines with high inertia f Continuous process machines 1 ATV 16Ue eN4 only 9g SQUARE D CD Telemecanique Altivar 16 AC Drive Specific functions Catching a spinning load Available on VW3A16104 VW3A16201 VW3A16101 VW3A16102 or VW3A16104 VW3A16202 and VW3A16203 with or without VW3A16101 VW3A16102 or VW3A16104 Function Smooth restarting of the motor after a short input line undervoltage When restarted the output frequency is immediately equal to the reference frequency The acceleration ramp d
28. ntrollers installed on the same line Motor has more than 6 poles and a high power factor with low stator inductance Mounting kit for Altivar 16 with filters Description For Drives Catalog Weigh Numbers lbs kg 2 mounting rails AM1ED041 ATV16U09M2 16U18M2 VW3A16408 1 87 0 85 with AF1CG5 nuts 2 mounting rails AM1ED051 ATV16U29M2 to 16U72N4 VW3A16409 2 21 1 00 with AF1CG5 nuts SQUARE D Altivar 16 AC Drive Display and adjustment of parameters VW3A16101 VW3A16102 ions m VW3A16104 7 mmm gt gt 1 kc ATV16U09M2 VW3A16101 ATV16U09M2 VW3A16104 10 Telemecanique Display Options Three display adjustment options are available for monitoring and changing Altivar 16 parameters These allow local or remote dialog or connection to a personal computer Description For Drive Catalog Weight Numbers lbs kg Display adjustment 1 ATV16 all ranges VW3A16101 4 0 55 0 25 Display adjustment ATV16 all ranges VW3A16102 4 0 55 0 25 local control 1 Kit for remote mounting of ATV16 all ranges VW3A16103 1 10 0 50 the display adjustment options 2 Connection to PC 3 ATV16 all ranges VW3A16104 1 10 0 50 1 Keypad mounts on front of drive To mount remotely order kit VW3A16103 also 2 Kit is comprised of an interface box which mounts to front of drive a 3 meter cable and a plast
29. oes not begin at zero Supply voltage reference frequency and a direction command FW or RV must be maintained for this function to operate Applications Machines for which the loss of motor speed is slight during the input line undervoltage machines with high inertia process control machines f Vn Automatic restart Available on VW3A16104 VW3A16201 VW3A16101 VW3A16102 VW3A16104 VW3A16202 with or without VW3A16101 VW3A16102 or VW3A16104 Function Automatic restart after the drive trips on one of the faults below if the cause of the fault has been corrected Faults Overvoltage OSF Overbraking ObF Overload OLF In the case of overvoltage or overbraking the drive remains disabled for 1 minute and automatically restarts if the fault has disappeared and if the other operating conditions allow If the fault remains the above sequence is repeated 4 times a maximum of 5 sequences before the drive faults and has to be reset In case of motor overload the drive remains disabled for as long as the thermal state stays above 100 Restarting is possible if the other operating conditions allow In each of these three cases the drive fault relay SA SB remains closed Supply voltage reference frequency and a direction command FW or RV must be maintained for this function to operate Applications Machines or installations which run continually or without monitoring
30. overbraking ObF Applications Remote reset Simplified control sequence without line contactor Motor power change Available on VW3A16201 VW3A16104 1 logic input 1 LI2 or Function Use of one drive on either of two motors with different ratings Switching between motors is performed by an appropriate drive output sequence The switching must be made with the drive disabled This function allows optimization of both motors The following parameters are automatically changed by the logic command Volts frequency ratio UFr Slip compensation ItH thermal protection inhibited Current threshold of brake control logic Automatic DC injection Adjustments with option VW3A16104 are possible for a power ratio of 1 to 5 Applications Material handling with several movements 2 of which are not simultaneous Machines with several sections 2 of which do not operate simultaneously SQUARE I9 Altivar 16 AC Drive Option card functions logic output assignment Telemecanique Brake control logic Available VW3A16201 with or without VW3A16101 VW3A16102 or VW3A16104 Function programmed to adjustable values assigned to the S2A S2B output Function Brake control logic is generated by the drive with the material handling card taking into account the current threshold the brake release time delay the brake release thr
31. page 11 11 11 e Display option VW3A16101 VW3A16104 VW3A16101 VW3A16104 page or 10 or 10 or 10 or other display option VW3A16102 VW3A16102 page 10 10 sauarne B Altivar 16 AC Drive Selection guide ique Telemecanique Materials handling Pumps fans High speed motors textiles wood P a E 50 60 Hz 1 A 40 200 Hz A 40 200 Hz W 50 60 Hz 1 A 40 70 80 Hz 40 70 80 Hz 850 60 Hz 1 A 40 400 Hz A 40 400 Hz eL Wn L E n P L eP eL Wn L E n P L yes W yes no W yes no no no no no no no e5kHz e 5 kHz 5 kHz 10 kHz 10 kHz W 5 10 kHz 5 kHz 5 kHz 5 kHz e 1 5 In 1 5 In 1 5 In 1 2 In 1 2 In 1 2 In e 1 2 In e 1 2 In e 1 2 In no no E yes no no no no yes A yes W yes no e El e e E e e e L El e A e A E L Bl L e e E mi L e e e A A e E e e L Ei e e e e e El a a e A E A L L L e El e El L e E ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 7 7 7 7 7 7 7 7 7 VW3A16201 VW3A16201 VW3A16201 VW3A16202 VW3A16202 VW3A16202 VW3A16203 VW3A16203 VW3A16203 11 11 11 11 11 11 11 11 11 VW3A16101 VW3A16104 VW3A16101 VW3A16104 VW3A16101 VW3A16104 10 or 10 10 or 10 10 or 10 VW3A16102 VW3A16102 VW3A16102 10 10 10
32. rect protection of the motor by continuously calculating Pt This function insures motor thermal protection in the following cases Ambient motor temperature lt 40 Prolonged running between 25 30 Hz and 50 60 Hz with a self ventilated motor Adjustments t E 0 5to 1 05 times the continuous drive output current preset to 0 9 Adjust to the motor nameplate full load current 1 B To override thermal protection increase value to the iUad o W 4E Mm maximum Switching frequency Function A high switching frequency allows the drive to supply the motor with a current waveform with low harmonics The switching frequency is modulated to reduce noise generated by the motor Value 5 kHz with 1 kHz modulation Applications Applications Pumps fans or constant torque applications requiring a low level of motor noise at low speed dBA 80 With option VW3A16104 switching frequency can be set 3 to 10 kHz with a modulation of 1 kHz With the variable torque card VW3A16202 switching frequency is fixed at 10 KHz Curves above generated with a 3 hp 2 2 kW 4 pole f Hz motor 0 10 20 30 40 50 1 Switching at 5 kHz 2 Switching at 10 kHz 3 Motor connected directly to input supply 18 SQUARE_ D Telemecanique Altivar 16 AC Drive Option cards Option cards description The option cards have the following
33. rive The Altivar 16 is factory set to provide e Transient overtorque necessary for starting e Maximum available torque at low speeds with no adjustment required from 5 to 50 60 Hz e Automatic adjustment of acceleration and deceleration ramp times when the torque capabilities are exceeded Reduction of motor noise In the Altivar 16 a high switching frequency 5 kHz or 10 kHz for certain applications produces a waveform with few harmonics This switching frequency is randomly modulated to 1 kHz reducing motor noise and limiting losses in the drive Use in industrial applications RFI filters The use of RFI filters 1 prevents radio frequency emissions from interfering with nearby antennas or conductors such as radios or televisions Each RFI filter kit contains in a single package One filter module for the input of the drive allowing the Altivar 16 to conform to VDE871 CISPR11 and EN50011 regarding the limitation of radio frequency interference in the conduction mode One filter module for the output of the drive to limit interference from motor cables ground leakage current and overvoltage at motor connections Inductors The use of inductors on the input allows the Altivar 16 to run when supplied by lines with very low impedance or lines subject to interference from other input loads The use of inductors between drive and motor is recommended under certain conditions such as when connections bet
34. s with fast cycles Slip compensation Automatic Can be disabled or adjusted with option Braking to standstill Automatic by DC injection for 0 5 s when frequency drops below 0 1 Hz 0 7 times the permanent output current of the drive Adjustable with option Drive protection Protection against short circuits Internal power supplies Between output phases U T1 V T2 W T3 Between output phase and ground Thermal protection against input line supply Protection against input line supply under overvoltage Protection against phase loss ATV16U N4 only Motor protection Incorporated electronic thermal protection by l t calculation see page 6 Fault relay fault information output 1 N O contact Minimum 10 mA at 24 Vdc Maximum resistive load 5 A at 250 VAC or 30 Vdc Maximum inductive load 1 5 A at 250 VAC or 2 5 A at 30 Vdc Display 2 LEDs on front of drive Red LED indicates fault Green LED indicates drive supply on Display of codes with three 7 segment display possible with option Ini SQUARE D 7 5 Altivar 16 AC Drive Torque characteristics thermal protection special applications Telemecanique Torque Characteristics typical curves The curves below show the continuous torque and transient overtorque capabilities both with a self ventilated motor and with a force ventilated motor The difference is in the ability of the force ventilated motor to
35. supply torque below half speed without danger of motor overheating T Tn 1 Self ventilated motor continuous useful torque 1 2 Force ventilated motor continuous useful torque 3 Transient overtorque 2 0 25 30 50 60 75 90 100 120 f Hz 4 Torque during overspeed at constant power 3 1 For fractional powers lt 1 3 hp 250 W the derating is less 20 instead of 50 at the lowest frequency 2 Overtorque is limited to 110 Tn with the variable torque or high speed motor option cards 3 With one of the display adjustment options the nominal motor frequency and the maximum output frequency can be adjusted from 40 to 200 Hz see page 16 Caution consult motor manufacturer before operating motor above rated speed Note The maximum output frequency can be adjusted up to 400 Hz for use with a special motor by using the high speed motor option card and one of the display adjustment options Motor Thermal Overload Protection By continuously calculating 12 I being the current to the motor thermal overload protection of the motor is insured in the following conditions Ambient motor temperature lt 104 F 40 C Frequency range is between 25 30 Hz and 50 60 Hz with a self ventilated motor Nominal motor current 0 9 times the continuous output current of the drive factory preset If the nominal motor current is different use one of the display adjustment options If the ambient motor temp
36. t Overspeed during a transient phase In each case reduce the gain Slip compensation Function Maintain a constant speed to the motor for a given reference as the load changes automatically correcting the frequency Applications All applications which require a broad speed range with wide variations in resistive torque Adjustment SLP yes or no preset to yes T With slip compensation Slip compensation must be inhibited in the following cases T2 High inertia machines Synchronous reluctance motor Variable torque applications pumps and fans i With the VW3A1604 option adjustment is possible from f 0 to 5 Hz D SQUARE D Altivar 16 AC Drive Configuration and adjustment of parameters with options Telemecanique Automatic deceleration ramp adaptation Function Automatic adaptation of deceleration ramp time if initial setting was too low taking into account the load inertia This function prevents the possibility of tripping due to an overbraking fault Applications All applications not requiring a controlled stop on the deceleration ramp Adjustment N 2 brA yes or no preset to yes 1 Initial adjustment Automatic adaptation must be overridden in the case of a 2 Automatic adjustment machine with stop positioning following the ramp Motor thermal overload protection Function Indi
37. tion card ATV16 all models VW3A16203 1 textile wood machines 1 To receive a user guide with the product add the letter specifying the required language U E F G or S SQUARE D Telemecanique Altivar 16 AC Drive Catalog numbers Accessories and options continued Item For drives Catalog Numbers RFI filters ATV16U09M2 16U18M2 VW3A16401 ATV16U29M2 VW3A16402 single phase supply ATV16U29M2 VW3A16403 three phase supply ud ATV 16U41N4 16U54N4 ATV16U41M2 VW3A16404 single phase supply o ATV16U41M2 VW3A16405 i three phase supply ATV16U18N4 16U29N4 VW3A16406 VW3A16406 ATV16U72N4 VW3A16407 Mounting kits for ATV16U09M2 16U18M2 VW3A16408 Altivar 16 and filters i ATV16U29M2 16U41M2 VW3A16409 ELI ATV16U18N4 16U29N4 maim ATV16U41N4 16U54N4 ATV16U72N4 Inductors ATV16U09M2 16U18M2 VW3A16501 ATV16U29M2 16U41M2 VW3A16502 VW3A16601 single phase supply ATV16U29M2 16U41M2 VW3A16503 three phase supply ATV16U54N4 16U72N4 ATV16U18N4 16U29N4 VW3A16504 ATV16U41N4 Braking module ATV16U09M2 16U18M2 VW3A16601 Braking resistor ATV 16 all models VW3A16705 SQUARE D 31 From single products to complete systems look to Square D Square D Company is a leading manufacturer and supplier of electrical
38. ween drive and motor are very long or when running several motors in parallel Dynamic braking The dissipation of excess braking energy in an exterior resistor allows the Altivar 16 to function in quadrants 2 and 4 of the speed torque curve Applications Machines with high inertia Overhauling loads Machines with fast cycles SQUARE D __ I Telemecanique Altivar 16 AC Drive Introduction Configuring the Altivar 16 for the application Three option cards are available for customizing the Altivar 16 to the following applications 2 e Material handling or general use e Pumps and fans e Textile or wood industry high speed motors Each option card provides parameters specific to its application as well as additional inputs and outputs 1 RFI filters 2 Option cards 3 Display adjustment options Dialog and communication Three display adjustment options 3 are available for monitoring and changing Altivar 16 parameters These allow local or remote dialog or connection to a personal computer The display adjustment options allow the parameters of the Altivar 16 to be changed so that its configuration is suited to the application The options also aid in troubleshooting in the event of a fault by displaying the fault code The PC connection option allows parameter settings to be saved on a diskette or hard disk for downloading into other drives SQUARE 0
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