ES7000 User Manual
Contents
1. l EF Envelope Face i Indicated settings are for the standard 14 EZ Fold with two 5 25 and one 3 5 panels chi These settings are for a correctly mfg d 11 C Fold form The inside panel is shorter than the outside panels to avoid jamming during folding jiii Rarely used please measure your form as there is no standard for this size and format Settings are for the 14 C Fold form that creates a reply envelope when folded and sealed Other configurations will vary Not commonly used as this size will require additional postage if mailed2. When removing the jam turn the press rollers by inserting the jam removal ratchet and turn it clockwise like the picture Caution 1 Turn off the power 2 Never operate the machine with the jam removal handle still attached A Important The press rollers are designed to accept 16 29 lbs forms Any forms that are heavier may affect the machine to malfunction 29 __ ny paite ES 7000 User Manual Chapter 5 Maintenance 5 1 Replace Friction Reverse Feed Rollers The feeding rollers consist of three different rollers 1 Pick up roller 2 Feed roller 3 Separate roller lt depends on the paper weight type and etc but please check the parts and change when you produce over 200 000 sheets if necessary How to change the parts are as follows Feed roller Separate roller below feed roller Pick up roller 1 Remove the snap ring white clip 2 Replace the roller and place back the snap ring 3 Follow step 1 amp 2 for the rest of the rollers 0 palco ES 7000 User Manual 5 2 Cleaning Rollers Since pressure seal forms leave paper dust ink and toner residues it is very important to occasionally clean the surface of the each roller to maintain its best condition for better performance 1 Paper dust Use small air cleaner or dust remover 2 Cleaning fold rollers Open the safety cover and slide out the upper cassette With a piece of soft cloth use alcoho
3. feeding Jam When a form does not reach the infeed sensor after feeding infeed sensor Jam When a form is jammed at the infeed sensor folder When a form is jammed at the folding unit Press jam When a form is jammed at the press unit Stacker full When the stacker is full and the last form is detected by the output sensor Paper thickness error When the paper thickness sensor cannot detect the thickness of the form Lower cassette missing When the lower cassette is not closed all the way Out of paper When there are no forms on the paper tray or the paper sensor is not detecting any forms Right cover open When the upper cassette safety cover is opened Left cover open When the feeding unit safety cover is opened DI ES 7000 User Manual 4 2 Handling paper jams Removing the jammed paper at the upper cassette 1 Open the top upper cassette safety cover 2 Pull out the upper cassette and remove any jammed paper Caution Please be cautious when removing jammed forms as it may result in damaging the upper cassette Removing jammed paper at the lower cassette 1 Open the lower cassette cover 2 Remove any jammed paper Removing jammed paper at the press unit There can be different reasons for a paper jam at the press unit A Double Feed 1 Try to remove the jam by using the jam free button 2 If the jam is not cleared by using the jam free button please use the jam removal handle to manually remove the jam
4. ES 7000 User Manua palo USA User Manual lt lt 8 paitec ES 7000 User Manual Greeting Thank you for purchasing Paitec USA products This manual is prepared to provide guidelines on how to properly operate and maintain the Model ES 7000 Copyright Any of the contents should not be copied re printed or translated by other languages without Paitec USA approval Notice Caution Physical injury and serious mechanical damage will occur when disregarding this information Important This information is contained with useful information and guidance A Reference This information guides the chapter which detailed contents ES 7000 User Manual Table of Contents Chapter 1 Installation 1 1 Installation Environment 1 2 Unpacking 1 3 Removing Safety Tapes and Styrofoam 1 4 Power Connection Chapter 2 Before Operating 2 1 Identifying Parts Chapter 3 Operation 3 1 Paper Size 3 2 Paper Feeding 3 3 Setting of Paper and Fold Type 3 4 Understanding Folding Mechanisms 3 5 Setting of Count 3 6 Fine Setting of Fold Position 3 7 Auto Start Function 3 8 Thickness Sensors 3 9 Jam Free Function Chapter 4 Handling Errors 4 1 Understanding Error Message 4 2 Handling Paper Jams Chapter 5 Maintenance 5 1 Replace Friction Reverse Feed Rollers 5 2 Cleaning Rollers Chapter 6 Troubleshooting 6 1 Power Off 6 2 Incorrect Folding 6 3 Power on but No Start 6 4 Frequent Double o
5. button Press the batch counter button and the light will blink Change the displayed value by using select button and when ready press the set button When changing the value press the batch counter button to increase the value by 50 up to 500 This setting is not stored after rebooting the machine 6 Select button selects yes no or increase decrease numerical value when you set 7 Count reset button clears the count on the display panel 8 Function button for sensing double feeding protects the double or multiple feeding by sensing the characteristics of paper by digital sensor 9 Auto start button re starts the process after selected time when the job reaches preset count 10 Jam free button automatic removal of paper jam at folding roller or press roller 7 paitec ES 7000 User Manual Chapter 3 Preparing for operation 3 1 Paper Size ES 7000 cannot handle any form that is larger or smaller than the following forms min max 210mm 357mm 148mm 264mm Reference Using forms that do not fall under the specified size may result in paper jam or machine damage A Important Please check whether any forms are stapled Staples will seriously damage the machine 3 2 Paper Feeding 1 Before loading the forms onto the machine please make sure all forms are aligned and fanned Please refer to the images below A L If the condition of forms are not as goo
6. d 3 The thickness of the paper will be shown on the panel in digital value and paper comes out Check if LED is on 4 Press Start Stop button and it works If double or multiple papers feed at the same time machine will stop before the paper goes into folding roller and Error 5 will be displayed on the panel Reference Whenever you change the paper you are requested to off and on the Thickness sensor button since the value is different depending on papers A Important The feeding system of ES 7000 is FRR Friction Reverse Roller which prevents the double feeding by reserve roller However there are many possibilities of double or multiple feeding since ES 7000 processes 100 sheets per minute So aligning the paper before feeding will give you more stable feeding Reference This digital value won t change by turning on off the power 3 9 Use of Jam Free Function In case the paper is jammed at folding roller or press roller machine will stop with error message Then press Jam Free button and machine will run except feeding unit If it is still not possible to remove the jam Please refer to Chapter 4 20 Ppaitec ES 7000 User Manual Chapter 4 Handling Errors 4 1 Error Message There are various types of sensors located at different parts of ES 7000 These sensors detect and display the location of an error on the panel Please read the following errors to understand how to handle each error Miss
7. d as the picture above Bad place appropriate quantity of forms small stack will be much better for feeding in this case ES 7000 User Manual 2 Open the safety cover of the feeding unit The tray will go down 3 When the feed tray is down to the bottom loosen the green knobs on both paper guides 4 Load the aligned forms onto the feed tray and adjust the paper guides so they are gently covering the sides of the stacked forms 5 Tighten back the green knobs on both paper guides 6 Once loading is complete please close the safety cover The feed tray will go Up Caution Poor quality forms may cause frequent paper jams Make sure the paper guides are not set too narrower or wider than the width of the paper 10 Ppaitec ES 7000 User Manual 3 3 Setting of Paper and Folding Type ES 7000 The following instruction shows how to set 8 1 2 X 11 Z Fold Note Please be noted that the position marker doesn t guarantee 100 positioning 1 Lower Cassette Fold Setting 93mm 1 Unlock the fold position of the lower cassette by turning the stopper locking knob counter clockwise 2 Adjust the stopper so the surface of the rubber is lined up at 93mm 3 Lock the stopper by holding the stopper adjustment knob and turning the stopper locking knob clockwise 2 Upper Cassette Fold Setting 93mm 1 Unlock the fold position of the upper cassette by turning the stopper locking knob coun
8. fety Cover Upper Fold Cassette Safety Cover Lower Fold Cassette Door Control Panel Conveyor option or N Large Capacity Tray Lower Cassette a oe eS ES 7000 User Manual Feed Assist Hanger Feed Guide Left Feed Guide Right Locking Knob Infeed Roller or ON Ron Lower Cassette Stopper Stopper Adjustment Knob Folding Scale Label Stopper Locking Knob Folding Scale Label Stopper Adjustment Knob Stopper Locking Knob Fold Position Marker a paitec ES 7000 User Manual Output Unit a gt i F 1 4 2 Power Switch Main Power Socket Conveyor Power Socket Lower Press Roller Cover ae n pz Upper Press Roller Cover _ _ 6 paitec ES 7000 User Manual A 5A Name and Function of Each Button ES 7000 Q 4 gt Ci DEC 1 Display Panel showing the setting condition and working of the machine 2 Start Stop button starts and stops the machine If you press during setting it returns to the prior condition 3 Set Store button sets and stores the selected function 4 Mode button enters to mode function 5 Batch counter button enables you to set the number of forms that you wish to process and have the machine stop automatically until you press the start button For example if you set the batch counter at 100 after 100 forms are processed the machine will not start until you press the start
9. for more than one second the count will change by 10 second 3 Press Set button and check the number displayed on the panel You can set the counter up to 250 sheets 3 6 Fine Adjustment of Folding Position You can adjust the fold setting in the following cases 1 Fine adjustment is required from the standard folding type 2 In case the folding is slightly different Reference lf the folding is slightly off from the desired position please check the following possible causes a Incorrect fold setting b Machine clearance c Incorrect position of fold cassettes d The FRR or the fold rollers are worn out 3 7 Use of Auto Start Function In case you need job separation you do not have to press Start button again 1 Press the button Then Time Interval will be displayed on the panel Select the desired delay time by second with button 2 Press Set Store button 3 Max 10 seconds of delay time can be set Reference For example in case count set to 10 and Auto Start time interval set to 3 seconds after 10 products machine will stop for 3 seconds LED will blink 3 seconds later it will work again If you switched off the power and on you have to set the function again 19 E paitec ES 7000 User Manual 3 8 Thickness Sensors This function is to prevent double or mass feeding 1 Press the Thickness Sensor button 2 It will feed the first sheet and stop at the digital sensor for a secon
10. k if the adhesive of the paper is too strong or static Please align the paper again and feed 3 If the paper weight is too light below 60gsm contact the service engineer 4 Some part of paper is bent 5 After you have changed the paper you are required to press Thickness button again off and on since the thickness of each paper should be different 6 Paper tray guide is not set correctly Please check if it is too tight or too loose 96 Folding Diagram ES2000 ES 000 MX6000 MX8000 In feed direction ON Na x D In feed direction ee C Fold om gt gt Q In feed direction nn Out feed Insert Folder 1st Fold 2nd Fold Fold Plates 1st Fold 2nd Fold Mini 80mm 70 mm 6 RE 3 15 in 2 75 in aitec Maxi 255 mm 155mm I IC A ae 10 in 6 1 in a greener way to mail Fold Settings a greener way to mail ES5000 IM4000 IM9500 ES2000 ES7000 MX6000 MX8000 7 13 93 329 3 20 320 reer __ 297 on 118 42 PE ME DEC Note there are no standards for this format measure your form for settings _86 3 3 8 135 5516 270 10 5 8 135 5 5 16 140 512 o o 140 54 2 UseV Insert 178 7 o o 178 7 Usevinsen To Identify Fold Position Number and Feed Direction ES5000 IM4000 IM9500 ES2000 ES7000 MX6000 MX8000 Fold Type e iu a penne EI een ES cee ee Lk RI CEE ee IDA Z E Envelope Face EF
11. l or rubber rollers cleaner to remove any ink contamination or toner residues on the surface of the fold rollers Caution Please do not use any other substance when cleaning the surface of the fold rollers as it may damage the rubber DA natar pal ec ES 7000 User Manual 3 Cleaning press rollers Call Service Technician if necessary to clean press rollers lf you are going to do it by yourself please turn of the power Clearing lower press roller Open the safety cover of press roller as picture A Then please clean the press roller shown in picture B Clearing upper press roller Open the upper folding cassette as picture C and clean the press roller Picture A Picture B Picture C 95 paitec ES 7000 User Manual Chapter 6 Troubleshooting Some of the errors can easily be fixed by the user without calling for service 6 1 No Power 1 Check whether the power cable is properly connected 2 Check the power supply 3 Check the electric source 6 2 Incorrect Folding 1 Please check the paper length and folding type 2 Check the folding position and fold setting 6 3 Power On but No Start 1 Check if the left safety cover is opened 2 Check if the right safety cover is opened 3 Check if the lower cassette is pushed all the way in 4 Check for any paper jams 6 4 Frequent Double or Multiple Sheet Feeding 1 Change the FRR assembly Rollers are probably worn out 2 Chec
12. r More Feeding 6 5 Not Available Shown on Panel paitec ES 7000 User Manual Chapter 1 Installation 1 1 Installation Environment 1 Input power 100 110V 5A 2 Machine size mm 17 x 24 x 15 without conveyor 3 Machine weight 100 Ibs Since the weight of a product is heavy please use appropriate table for putting it on Please use grounded power cable 1 2 Unpacking Please check if all of the following parts are included in the box Main body power cord user s manual and jam removal handle 1 3 Removing Safety Tape and Styrofoam Location Please remove all safety tapes and Styrofoam before operation 1 Safety cover of feeding unit 2ea 2 Safety cover of upper cassette 2ea 3 Lower cassette cover 2ea 4 Upper cassette 1ea 5 Paper tray upper 1ea 6 Paper tray lower 2ea 7 Upper cassette 1ea 1 4 Power Connection Please refer to the label for electric information which is located at the back side of the machine When the power cable is properly connected please switch the machine on and check whether Ready sign is dis played on the display panel If not please contact your local dealer for service 0 i paitec ES 7000 User Manual USA ao or Chapter 2 Before Operating 2 1 Identifying Parts and Functions O 4 2 sist Tea an Le tano Feeding Unit Sa
13. ter clockwise 2 Adjust the stopper so the red marker is lined up at 938mm 3 Lock the stopper by holding the stopper adjustment knob and turning the stopper locking knob clockwise 11 paitec ES 7000 User Manual 3 4 Understanding Folding Mechanism lt is important to understand how ES 7000 folds paper in order to accurately set the fold setting Please read the following information carefully to fully understand the folding mechanism of ES 7000 Upper cassette Fold rollers Upper cassette stopper Lower cassette Lower cassette stopper 1 The folding unit is composed of rollers cassettes and stoppers 2 Ihe form enters in between the two front fold rollers Sf 7 3 The form hits the upper cassette stopper and buckles in the middle Then the folded portion enters in between the middle two rollers 12 sa paitec ES 7000 User Manual 4 The form hits the lower cassette stopper and forms a buckle The folded form then enters in between the two outer rollers be 5 The folded form then exits the fold rollers and then exit to the press unit aoe ee paitec ES 7000 User Manual Z Fold Setting Upper Cassette Paper Infeed Direction f o Outfeed Direction Stopper Lower Cassette Second Fold First Fold i Lower Cassette Upper Cassette Infeed Direction When setting a Z Fold please read the following steps 1 Meas
14. tte Infeed Direction When setting a Double Fold please read the following steps 1 Measure the length from line 1 to line 3 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 3 to line 2 of the form as indicated in the image above That measurement is the fold setting for the second lower cassette fold 17 ter tec ES 7000 User Manual 4 E Second Fold j Lower Cassette tnr First Fold Upper Cassette Infeed Direction When setting a Window Fold please read the following steps 1 Measure the length from line 1 to line 4 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 4 to line 2 of the form as indicated in the image above That measurement is the fold setting for the second lower cassette fold 18 5 ny paitec ES 7000 User Manual 3 5 Count Setting You can set the number of jobs to be done For example if you set count on 100 machine will stop operating when the job reaches 100 Press Start Stop button again machine will start to finish another 100 1 Press Count Button and the LED will light on 2 Select job volume by using button If you press the button on by one count will change by 1 and if you press
15. ure the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 2 to line 3 of the form as indicated in the image above That measurement is the fold setting for the second lower cassette fold 14 paitec ES 7000 User Manual V Fold Setting V Fold Guide Infeed Direction When setting a V or a Single Fold please read the following steps 1 Measure the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Make sure the V fold guide is placed at the entrance of the lower cassette 15 _ paitec ES 7000 User Manual C Fold Settin mi Second Fold Lower Cassette First Fold Upper Cassette Infeed Direction When setting a C Fold please read the following steps 1 Measure the length from line 1 to line 3 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 3 to line 2 of the form as indicated in the image above That measurement is the fold setting for the second lower cassette fold 16 paitec ES 7000 User Manual Double Foldin Second Fold Lower Cassette n First Fold UpperjCasse
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