USER`S MANUAL - ATech Machinery
Contents
1. FIGURE 1 2 4 CUTTING DIAGRAM mm 90 DERECEDE 45 DERECEDE Min 200 mm Min 430 mm Max 4160 mm Max 4160 mm 270 190 PTT TTT Tee ERR A PT TTT TT Te tT TT PT TT TT Tee TT TT ET ET ET Pitt tT Te tt te TT ET ET AE ET ET Te TT et A TT FIGURE 2 ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 5 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 2 5 PART LISTS and TECHNICAL DRAWINGS No STOCK No PART NAME QTY 63x100 PISTON WITH MIDDLE ANKLE 1 1 020000 0045 2 2 2TU011110 0533 90 FIXING ADJUSTMENT PART 4 FIGURE 3 FIGURE 4 ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 6 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication ZIGMA 02 A PART LIST No PART NAME QTY No PART NAME QTY A 111 193 Front cover 67 232 023 Brake valve label 1 manual 8 2 ihe 2 so 142 051 Flywheel intermediate j eal adapter manual 9 142 042 Saw blade shaft 112 146 Movable set square right 1 72 12 112 156 Upper profile piston connection 112 117 Movable set square left 1 222 056 Sensor connection 15 141 429 Lever 76 1 housing 77 242 040 50x30 PAG cylinder 82 192. Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication USER S MANUAL ZIGMA 02 SA ZIGMA 02 A ZIGMA 02 AP DC 420M DC 420P DC 420 PB ATECH MACHINE INC info ATechMachinery com www ATechMachinery com ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication CONTENTS 1 General Information 1 1 Introduction 1 2 Distributor 2 Machine s Description and Purpose of Use 2 1 Machine s description 2 2 Technical features 2 3 Overall dimensions 2 4 Cutting diagram 2 5 Part lists and technical drawings 3 Safety 3 1 Safety information 3 2 Accident prevention 3 3 General safety information 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Electric connection 5 3 Air pressure adjustments 6 Machine Safety Information 7 Operation 7 1 General working information 7 2 Dimensional and angular adjustments 7 3 Cutting speed adjustment 7 4 Cutting operation 7 4 1 ZIGMA 02 SA DC 420 M Double head 90 cutting 7 4 2 ZIGMA 02 SA DC 420 M Double head angular cutting 7 5 ZIGMA 02 A DC 420 P Double head miter saw 7 5 2 ZIGMA 02 A DC 420 P Double head cutting screen information 7 6 ZIGMA 02 AP DC 420 PB information 8 Safe Installation of the Saw Blade 9 Maintenance 9 1 Periodic checks 9 2 Maintenance at the end of working day 10 Troubleshooting Guide ATECH MACHINE INC inf
3. DANGER WARNING The above symbol DANGER WARNING warns you against specific dangers and you have definitely to read them Negligence may cause damage to the equipment and bodily injury Read the user s manual carefully before using the machine or carrying out maintenance works ATECH MACHINE INC info ATechMachinery com www ATechMachinery com l ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 3 2 ACCIDENT PREVENTION 3 2 1 Our machines are manufactured in accordance with EN 60204 1 and EN 292 2 CE and UL amp CSA safety directives which cover national and international safety directives 3 2 2 It is the task of the employer to warn his staff against accident risks to train them on prevention of accidents to provide for necessary safety equipment and devices for the operator s safety 3 2 3 Before starting to work with the machine the operator should check the features of the machine learn all details of the machine s operation 3 2 4 Machine should be operated only by staff members who have read and understood the contents of this manual 3 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the te
4. 5 The electric connections have to be carried by qualified electricians only Check the direction of the saw blade rotation If the saw blade rotates in reverse direction check the cable connections and re connect if necessary A saw blade rotating in reverse direction causes danger both for the operator and the equipment The teeth of the saw blade would be damaged and even broken ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 11 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 5 2 3 In order to ensure correct direction of the saw blade rotation connect the machine to the power supply and follow the instructions below a Press the Start button b Activate the clamps Observe the direction of the saw blade rotation from the open side of the guard Note If the clamps are not activated the saw blades will rotate however they will not move due to operator safety c The correct direction of the saw blade rotation is shown in Figure 4 If the direction of saw blade rotation is wrong The electric socket connections have to be checked by a qualified electrician and corrected accordingly Don t use the machine before ensuring the correct direction of the saw blade rotation 5 3 AIR PRESSURE ADJUSTMENT For proper working of the pneumatic system the air pressure has to be between 7 8 Bar Don t operate the machine at an air pressure below 6 Bar Read the man
5. cut at ZIGMA 02 SA semi automatic double head miter saw is adjusted precisely using the measuring tape on the machine and the digital read out attached to it See Illustration 3 At the ZIGMA 02 A fully automatic double head miter saw applications like moving positioning at the cutting point braking cutting and tilting of both cutting heads to 90 and 45 degree angles are carried out automatically via electronic positioning See Illustration 7 It is possible to move the movable cutting head to the cutting start manually by using the buttons on the control panel at ZIGMA 02 A 7 2 DIMENSIONAL AND ANGULAR ADJUSTMENTS After completion of the electric and pneumatic connections of the double head saw ZIGMA the appropriateness of the cutting length and angle depends on a Proper length adjustment and b Angle adjustment 7 2 1 ZIGMA 02 SA Double Head Miter Saw a Distance adjustment at 90 cutting 7 2 1 1 Deactivate the brake by turning the brake button on the movable cutting head 7 2 1 2 Move the movable cutting head via the hand wheel to the cutting start point using the measuring tape on the machine frame and the magnifier see Illustration 3 7 2 1 3 Make the precise and final 0 1 length adjustment by turning the hand wheel to the right or left 7 2 1 4 Fix the movable head by activating the pneumatic braking system see Illustration 3 Angle value distance positioning arm Head Fixing Arm Brake Activation But
6. is finished Both saw blades return to their start position 7 4 1 6 Release the clamps and remove the cut work pice In case of emergency or danger release the cutting buttons or press the emergency stop button After pressing the Motor Stop button the saw blades terminate their free rotation within 15 secs and stop completely 7 4 2 Angular Cutting at ZIGMA 02 SA Double Head Miter Saw 7 4 2 1 Loosen the head fixing arm by turning it Illustration 3 Turn the head by using the angle value distance positioning arm on the head to position the head at the desired angle Adjust the desired angle by reading the angle degree from the digital read out see Illustration 3 7 4 2 2 Fix the adjusted angle by tightening the head fixing arm 7 4 2 3 Apply the same procedures as under 7 4 1 for the other procedures NOTE ENSURE THAT THE HEAD FIXING ARM OF THE ZIGMA 02 SA DOUBLE HEAD MITER SAW SHOWN ILLUSTRATION 3 IS TIGHTENED PROPERLY AFTER THE ANGLE ADJUSTMENT ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 15 Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 7 5 ZIGMA 02 A AUTOMATIC DOUBLE HEAD MITER SAW 7 5 1 Distance adjustment at 90 and angular cutting 7 5 1 1 Enter the cutting length value of the material to be cut the cutting angle 90 ve 45 the cutting quantity by pressing the electronic positioning buttons located on the control panel for details see Operation 7
7. side of each machine The machine s serial number and manufacturing year are stipulated on the technical label Average life of the machine is 10 years If you have any further failure and complaint please inform our head office as above or your dealer 2 MACHINE S DESCRIPTION and PURPOSE OF USE 2 1 MACHINE S DESCRIPTION Double head miter saw with 16 5 420 mm circular saw blades designed for double head single head and straight or angular cutting of PVC and Aluminum profiles The left cutting head is fixed while the right head is movable Cutting at 90 and 45 angles the saw heads are tilted automatically At 15 22 5 30 and other intermediate angles the saw heads are adjusted manually The saw blade movement is hydro pneumatically and it is possible to adjust the movement speed of the saw blade precisely according to the material to be cut The number of pieces to be cut can be entered and programmed via data input on the keypad located on the machine The machine is equipped with pneumatic clamps operated via low pressure and has been designed so that both hands are occupied during the cutting operation for maximum operator s safety The movable right saw head is equipped with a pneumatic brake which is activated automatically when starting the cutting operation to fix the movable head The machine disposes about a conveyor system connected onto the movable right head Both cutting heads are fully guarded for m
8. the datas It cannot be interfered 7 5 2 9 SLICING PAGE e Length value to be sliced is written e The wrougth material to be sliced is written to base size e Saw thickness is written e Desired cutting quantity is written e mm inch is selected e By pressing go to base size value button machine is sent to starting position ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 18 Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication f referance cut will be desired precutting button is pressed and machine start button is presses If the machine has not been sent to base size value slicing operation does not start e While working slicing operation any interference to button or exiting from the page are not accepted Exluding emergency button and stop button Operation is cancelled if stop button is pressed 7 5 2 10 When movable head reaches the desired referance value fix the cutting material by pressing clamp button 7 5 2 11 Simultaneously press the cutting buttons and hold until cutting process completes After cutting process is completed release both cutting buttons saws will automatically return back to initial positions 7 5 2 12 Press once again to clamp button to release the item and then take it out NOTE For the safety of the operator cutting process is arranged so as to be controlled with both hands in single head cutting operations just the head of operating grou
9. 1 006 30x62x16 6206 Bearing 84 111 226 Pulley protection 85 150 035 Magnifier connection 110 111 266 Travel bed 112 150 042 Angle reader 128 211 044 2 Chip manifold 130 242 008 Piston fork 17 211 044 Motor rear protection cover 20 112 118 Rear plate right 112 119 Rear plate left 22 162 106 XCKJ 167 Limit switch 32 550 001 Hydro pull cylinder group 36 211 044 1 Upper protection cover 38 201 005 420 mm 17 Saw blade 46 145 081 Cover piston ankle bracket 112 129 Table right 52 112 130 Table left 132 163 002 2 2 kW motor 57 112 113 Angular set square right 137 142 042 Bearing bracket 112 114 Angular set square left 59 111 262 Head right 143 150 041 Travel bed connection 111 191 Head left 64 146 024 Brake piston tube 65 112 158 Digital read out manual 146 111 261 Arm bearing right 111 260 Arm bearing left 157 141 425 Bearing shaft gt a aa N gt a NY NY NY NY NAAN NY YM NM AH N MO N NB NBO YP NY NYP A NAD 3 SAFETY 3 1 SAFETY INFORMATION The symbols shown hereunder are necessary to be read with special attention Not reading or observing of them may cause damage to the equipment or personal injury The IMPORTANT symbol above is one telling to apply special care and to be careful at carrying out the specified operation The CAUTION Symbol above warns you against specific dangers and requires to read the text Not observing may cause damage to the equipment
10. 5 2 Emergency stop button Left Cutting unit Start Stop button Right cutting unit Start Stop button Send measuring button Clamping button Electronic Control system Illustration 7 ZIGMA 02 A 7 5 2 SAFE USAGE OF POSITIONING DEVICE ZIGMA 02 A AUTOMATIC DOUBLE HEAD SAW MACHINE 7 5 2 1 Electronical positioning equipment is touch screen 7 5 2 2 Switch the Main Switch to ON Pass the introduction page on the monitor by pressing anywhere on the screen 7 5 2 3 On the second display page pres reference button whereafter the movable cutting head moves to the reference point REFERENCE DC 420 P 2 1 ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 16 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 7 5 2 4 Third page is the screen page of which operation selections exist By touching desired operation button on the screen it is passed to the operation PAGE 3 PAGE 4 7 5 2 5 When using the machine the first time select your language by pressing the button on the third page e Use back button for exiting from page 5 AAA inch OFFSET PLEACE INSERT PASSWORD ANGLE STROGE e 7 5 2 6 ZIGMA 02 A MACHINE CALIBATION ADJUSTMENTS required a password to reach the calibration page Password 12345678 e Offset is the referans value of the machine Factory set Only
11. VVVVVV After entering the above values into slicing page with the go to raw material length button mobile cutting unit is send to requested dimension value If initialization cutting will tae place on the material to be cut first press initialization cut button then start button If go to raw material length command is not given then slicing will not take place With the operation running on slicing page the page can not be closed and the buttons will not be operative the process can be canceled by pressing Emergency Stop or Stop key Manuel operation page Using right and left direction keys mobile cutting unit can be moved manually ATECH MACHINE info ATechMachinery com www ATechMachinery com 23 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 8 SAFE INSTALLATION OF THE SAW BLADE To remove to circular saw blade from the blade shaft follow the instructions below Remove the M10 screw Figure 11 No 55 with a 8mm hexagonal key by turning in counter clockwise direction hold the blade shaft with a 17 mm wrench key Remove the washer No 158 the outer nut washer no 155 the saw blade bracket II no 29 Take out the saw blade carefully the new saw blade on the shaft ensuring that the rotation direction is correct Insert the other parts washer and outer nut washer on to the shaft in the correct T ighten the M10 screw by turning to counter clockwise The saw bl
12. achinery com 22 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication USING BARCODE LABEL PRINTER In order to allow barcode system to print press PRINT READY button on operating page PRINT MANUAL PRINT AUTOMATIC BUTTON If PRINT MANUAL is chosen barcode printer will not print a barcode label after completingcutting process if PRINT button is pressed barcode printer will print a label If PRINT AUTOMATIC is chosen barcode printer will automatically print print labels aftercutting process finishes If barcode label is requested in free cutting item 7 6 will be valid In this case only length information will be printed on the label When PRINT button on bottom part of operating page is pressed label information of the one to be printed can be displayed When INFO key is pressed on operating page label information of active program the cutting Is made from the list is displayed BARCODE LABEL INFORMATION TERMAL LABEL 32 5x100mm MATERIAL SLICING PAGE The following slicing page is opened when SLICE button is pressed in Work page On this page Dimension unit is chosen whether mm or Inch Length Length of the slice Material Length Length of the material to be sliced max 9999 mm 393 66 Inch Saw thickness Saw thickness of the fixed unit is entered How many pieces will be sliced is entered through the screen Cutting time Time for cutting process to take place is chosen
13. ade needs to be sharpened in cetain intervals depending on the material you cut It is necessary to sharpen the blade if the cutting result is not clean and the blade is stressed during cutting When replacing the saw blade use the part of the blade washer No 122 which is appropriate for the blade shaft diameter The outer diameter of the blade washer is 30 and 32 mm No Stock No Part Name Qty 4 111 193 FRONT COVER M6x20 HEXAGONAL BOLT i 9 142 042 SAW BLADE SHAFT 29 142 002 SAW BLADE BRACKET II 38 201 005 420 MM SAW BLADE 45 142 001 SAW BLADE BRACKET I 122 141 092 SAW BLADE WASHER 132 163 002 2 2 kW MOTOR 138 111 191 HEAD 155 141 094 OUTER NUT WASHER 158 141 215 30x10x9 WASHER 159 M10x25 HEXAGONAL BOLT MM MONON NNN 9 9 1 PERIODIC CHECKS 9 1 1 Ensure that the table and all kind of parts are clean and dry Degrease and dry the table Especially ensure that the holding grips are clean and dry 9 1 2 Remove all burr chip and foreign materials from all surfaces of the machine Use protective eye glasses ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 24 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 9 1 3 Check the saw blade before each use Turn the saw blade carefully after removing the blade guard to see the teeth of the saw blade Replace the saw blade if it is
14. aximum operator s safety The cutting measurement can be adjusted precisely via digital read out system The machine has been designed according to the European CE and the UL amp CSA Safety Directives Standard Equipment Optional Equipment 2 16 5 420 mm carbide tipped saw blades Spray mist lubrication Air gun Additional conveyor on the movable unit Manual 1 info ATe I I ery com Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication ILLUSTRATION 1 No DESCRIPTION QTY FIXED CUTTING UNIT FIXED CONTROL PANEL MOVABLE CONTROL PANEL MOVABLE CUTTING HEAD FRAME PROFILE SUPPORT CONVEYOR ok as 2 2 TECHNICAL FEATURES 7 TEKNIK OZELLIKLER Wr 8 N H TECHNICAL FEATURES N 2 BAR Hava Tuk Air Const om Kg 2 2 kWx2 50Hz d 30 32 3000 dev dak 45 Lt dak 400 VAC3NPE_ 0 420 D 6 8 Bar 116 501 170 1030 1290 2 2 kWx2 50 Hz d 30 32 mm 3000 dev dak 45 Lt dak DC 420 P 6 8 Bar 400 0 420 eco Gar Lt Min 116x501x170 1056 1316 2 2 kWx2 50 Hz d 30 32 mm 3000 dev dak 45 Lt dak 116x501x170 1086 1346 Lt Min DC 420 PB 6 8 Bar 400 VAC3NPE 0 420 RPM ATECH MACHINE INC info ATechMachinery com www ATechMachinery com ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 2 3 OVERALL DIMENSIONS
15. damaged 9 1 4 Check the pressure of the air pressure system If necessary adjust the air pressure between 7 8 Bar As described under 5 2 1 9 1 5 Check the air pressure filters and the oil level of the conditioner Fill up if the oil level is low see 5 2 1 5 Unplug and disconnect the air pressure connections first before carrying out these works 9 2 MAINTENANCE AT THE END OF THE WORKING DAY 9 2 1 Disconnect the electric and pneumatic connections 9 2 2 Remove all burr chip and foreign materials from the machine surfaces 9 2 3 Clean and dry the tables 9 2 4 Apply a thin layer of machine oil to protect the table against corrosion If the machine will not be used for a long time lubricate with a protective oil 9 2 5 Lubricate both surfaces of the saw blade with machine oil in order to protect it against corrosion 10 TROUBLESHOOTING GUIDE Here are some recommendations for solving urgent problems If the trouble cannot be solved or if you have a problem other than those described hereunder please contact our technical service or your nearest dealer TROUBLE CAUSES REMEDY Low surface quality at Not cooling the saw blade surfaces Lubricating the saw blade cutting aluminum and similar surfaces materials Using of cooling liquid Rough surface Large chip Using of damaged or blunt saw Check the saw blade teeth Not homogenous surface blade Replace if necessary Saw blade traces visible Saw blade moves to quick T
16. e cutting speed adjustment screw see Illustration 5 in clockwise direction until the desired speed has been reached If the speed is too low turn the adjustment screw in reverse direction Ensure simultaneous operation of both saw blades Emergency Stop Butt ATECH MACHIN 7 i com www ATechMachineryjcom Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication Motor Start Stop Left Cutting start with both hands left Cutting Start switch hands right 7 4 CUTTING OPERATION Illustration 6 Illustration 5 7 4 1 Cutting at 90 at ZIGMA 02 SA Double Head Miter Saw After adjusting the cutting speed according to the material to be cut as described under 7 3 7 4 1 1 Turning the hand wheel move the movable head to the cutting start point by reading the measurement on the display After adjusting the cutting length fix the movable head by activating the brake on the movable head by turning the ON OFF brake switch 7 4 1 2 Push the profile or material to be cut from the direction of the movable head to the direction of the fixed head Fix the profile by using the clamp switch see Illustration 6 7 4 1 3 Operate the saw blades by pressing the Motor Start 1 and 2 buttons on the control panel see Illustration 6 7 4 1 4 Keep the the cutting buttons pressed simultaneously until the work piece is cut off 7 4 1 5 Release the buttons after the cutting operation
17. en agreed upon with the customer 4 3 For the weight and dimensions of the machine see Technical Features on Page 31 4 Pieces 1500 mm long ADVISED TRANSPORTATION TYPE 5 INSTALLATION OF THE MACHINE The machine should be located so that at least 150 cm 60 space remains between it and the rear wall On the back side of the machine you will find connection tube for the collection of burr and swarf hydro pneumatic system cable channels power supply connection plug and the ENCODER counter of the digital read out The machine should be placed on even ground able to bear the weight of the machine For the weight of the machine see Technical Features on Page 4 Space in accordance with the profile length to be cut should be left on both sides of the machine The recommended distance for each side is 300 cm 120 ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 9 machine weight see page 4 Conveyor H Min 1500 mm Ih 3000 7 i E wey 3 _ _ FIGURE 5 Conveyor shaft IMPORTANT adjustment bolt 5 1 1 Dismantle the transport safety connection parts before operating the machine see Illustration 5 Do not carry out the electric and pneumatic connections before dismantling the transport safety connection parts 5 1 2 Keep the dismantled transport safety connection parts for future transportation purpos
18. es 5 1 3 To avoid any damage the front control panel should be dispatched dismantled Put the front control panel in place as shon in Illustration 2 5 1 3 Also the profile feeding conveyor and swarf absorbing manifold used at the right and left cutting units are dispatched dismantled Assemble them as shown in Illustrations 3 and 3 1 5 1 4 Check that the shafts on the frame of the profile support conveyor see Figure 5 are parallel if not ensure that these shafts are parallel 5 1 PREPARATION M10x125 Hex Screw Conveyor Conveyor Connection Sheet ILLUSTRATION 2 Connection F Shaft ILLUSTRATION 3 ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 10 Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication Conveyor shaft bold Conveyor Shaft ih M10x30 Hez Screw Conveyor shaft support sheet ILLUSTRATION 3 1 Assemblying the chip removal manifold Chip removal manifold M6x12 allen screw 2 item M6x12 allen ILLUSTRATION 4 Connection to ZIGMA 02 SA A Power Supply screw 2 item 5 2 ELECTRIC CONNECTION 5 2 1 Use only power cables in accordance with the CE Standards cables of HO7RNF type 5 2 2 Check the power supply before switching the machine on see Page 12 Item 6 2 5 2 3 Connect the machine according to the wiring diagram Transport safety 2 FIGURE 4 Transport safety 2 ILLUSTRATION
19. f the motors are not interfered within 3 minutes in start position or no processes are run they stop automatically by themselves SLICE with this button item slicing page is displayed MANUAL MOVEMENT With this button manual movement page is displayed SELECTION With this button list containing customer information is displayed GO TO DIMENSION With the aid of icon on the screen mobile cutting unit of the machine is sent to dimension to be cut If a distance less than 430 mm is entered the icon will not be ctive in this case the cutting unit is sent to desired distance with the aid of button on control anel If it is below 430 button should be hold pressed FREE MANUAL CUTTING In Free Cutting page Clicking on Database button click on dimension with mouse Required length value is entered to the opened dimension box and the machine is setto the dimension by go to the dimension button If the entered value is smaller han 430 mm lt go to dimension button on computer gt will not be active send the machine by sing the command button on control panel Desired angle values together with number of cut are entered selecting respective key in he same page for the cutting process If no value is entered to amount of cut section of if number of cut is achieved the operator will be informed with a written message on the display As in database cutting single or double cut can be chosen ATECH MACHINE INC info ATechMachinery com www ATechM
20. he cutting speed is too high for the material Decrease the cutting speed Motor does not work Start No Power supply to the machine Check the electric cable button is pressed not connections working Motor is working but the Air supply connections missing or Check the air compressor saw blades don t move faulty connections Adjust the air down The brake system on the movable pressure between 6 8 Bar on the head has not been activated conditioner Activate the brake system button on the movable head The saw blade rotates in The electric connection the power Let the electric connections carry reverse direction cable or the connection at the panel out by a qualified electrician is wrong Profile clamps don t work Air supply connection missing or air Check the air supply connections pressure is too low Activate the brake system button on The brake system on the movable the movable head ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 25 Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication head has not been activated ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 26
21. he machine is extended it is determined with a report of the service station or in case that there is no service station by the dealer representative agent importer or manufacturer that a repair of the machine is not possible 6 Defects due to use of the machine in contrary with the features described in the machine s user s manual are excluded from the warranty ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 2 Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 1 GENERAL INFORMATION 1 1 INTRODUCTION The users manual given by the manufacturer contains necessary information about the machine parts Each machine operator should read these instructions carefully and the machine should be operated after fully understanding them Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in this manual The technical drawings and details contained in this manual constitute a guide for the operator 1 2 DISTRIBUTOR ATech Machine Inc 309 Ridgemont Ave Rockville MD 20850 Phone 1 301 595 1816 Fax 1 301 560 6627 Website www ATechMachinery com E mail info ATechMachinery com In case of any technical problem please contact your nearest ATECH dealer or ATECH head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front
22. lue This procedure can be used to change all other parameter values 7 6 7 6 02 AP OPERATION DATA FOR COMPUTER CONTROLLED AUTOMATIC CUTTING MACHINE Computer On Off Button Measure send button First Page when opened machine s mobile unit goes to dimension reference Note While mobile unit is going to reference position the clamps should be opened SELECTION PAGE When the mobile unit reaches reference point above given page is automatically displayed If it has been previously saved selection can be performed according to customer s name or stock code When SERVICE Button is pressed calibration page is displayed Entrance to calibration page is protected with a password The PASSWORD Nr 12345678 After entering the given password in the relevant field confirm it by pressing enter button REFRESH with this button all the list in memory is displayed ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 21 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication OPERATION PAGE Operation page is displayed when this button is pressed CEMEL Lo a Tengo Poe Fries i Tera roasts 1 gt MACHINE READY jaooo RUN PAGE With the first pressing on DATABASE button the computer works automatically using the information stored in it
23. n for safe operation Follow the instructions at maintenance and replacement of accessories Check the plug and cable regularly If damaged let it replace by a qualified electrician Keep handles and grips free of any oil and grease 3 3 13 Unplug first before conducting and maintenance works 3 3 14 Ensure that any keys or adjustment tools have been removed before operating the machine 3 3 15 If you are required to operate the machine outside use only appropriate extension cables 3 3 16 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 3 3 17 Before starting a new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions have to be fulfilled in order to ensure proper operation of your machine Damaged protective parts and equipment have to be replaced or repaired properly by the manufacturer or dealer 3 3 18 Don t use machines with improper functioning buttons and switches 3 3 19 Don t keep flammable combustive liquids and materials next to the machine and electric connections 4 TRANSPORT OF THE MACHINE ae The transport should be done by qualified personnel only 4 1 The machine should be transported by lifting with proper equipment not touching the ground during the transport Advised transportation type is presented below 4 2 The machine is delivered wrapped with nylon unless other packaging method has be
24. o ATechMachinery com www ATechMachinery com 1 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication WARRANTY CONDITIONS 1 The warranty period is 2 years from the delivery date of the machine 2 All parts of the machine are under the warranty of our company 3 If the machine has a defect within the warranty period the warranty period is extended by the repair period The repair period of the machine is max 30 working days This period begins with the date of notofication of the defect to the service station or if there is no service station to the authorized dealer representative agent importer or manufacturer If the defect cannot be repaired within 15 working days the manufacturer or importer has to deliver the customer another machine with similar features until the repair has been completed 4 1 the machine has a defect due to material workmanship and assembly fault the repair will be carried out without any charge for parts labor or any other charges 5 The customer can request the replacement of the machine or the return of the purchase price or discount in proportion with the fault if the same defect occurs more than twice within the stipulated warranty period after the delivery or in case of more than four different defects within the stipulated warranty period or if the total defects of different defects exceeds six defects and makes the machine unusable the repair period for t
25. ometer to check and adjust the air pressure See Figure 6 Follow the instructions below for air pressure adjustments 5 3 1 Pull the adjustment button of the conditioner upwards 5 3 2 Turning the adjustment button in clockwise direction increases the pressure Turning the adjustment button in counter clockwise direction decreases the pressure 5 3 3 Once you read 7 8 Bar on the manometer push the adjustment button of the conditioner down and lock it in that position 5 3 4 The conditioner unit collects the water within the air system in a receptacle in order to prevent damage to the pneumatic system components Discharge this water periodically at the end of the working day by pressing or opening the button under the conditioner 5 3 5 The manufacturer recommends to use the following oils with the conditioner TELLLUS 10 ENERGOL HLP 10 MOBIL DTE LIGHT PETROL OFISI SPINDURA 10 Manometer Pressure Adjustment Button 4 _ 18 Oil Depot Oil Filling Cap 6 1 It is not allowed to operate the machine with the blade guards and other safety equipment removed Air Pressure and Water Discharge Screw FIGURE 6 6 MACHINE SAFETY INFORKATION 6 2 Your machine operates at a voltage of 440V 3 Phase 60 Hz 400V 50Hz Let the electric installation of the machine carry out by a qualified electrician 6 3 Lifting installation electric and pneumatic maintenance works of the machine should be carried out b
26. p moves while the head of other group stands still REPLACING THE BATTERY ON THE DISPLAY Only ZIGMA 02 SA Serial machines fe wy 3 Battery box cover Battery M5x6 Hexagonal head screw ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 19 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication CHANGING DISPLAY PARAMETERS Only for ZIGMA 02 SA Series Machines Parameter List Initial Settings Factory Settings Program Number POI X X 01 00 0 Counting Direction 1 Counting Direction mm Modu 1 Inch 0 001 Accuracy 03 Point of decimals 0 3 Only in mm Model 1 1 05 Buton Functions O Set Button Aktive 00 00 1 Set Button Inaktive 0 Incremental Button Aktive 1 Incremental Button Inaktive P 08 Coefficient Value of factor 1 0000 1 0000 P 09 Referans Point 000000 0 000200 0 99 Software Version When amp Set buttons pressed simultaneously the value of reference point appears 200 CALIBRATION OF DISPLAY Only for ZIGMA 02 SA Series Machines 7 8 1 If there exist a problem about the length of cut make get in touch with the referancing screw of movable head to the fixed head Use the movable head break piston to fix the movable head Cut a sample profile in that situation without changing the referance position and measure note that length Factory setting value is 200mm Measure the cu
27. rmination of the warranty 3 3 GENERAL SAFETY INFORMATION 3 3 1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it Special care has to be taken regarding the inlet and outlet sockets A 3 3 2 If the power cable should be damaged during operation don t touch and unplug it Never use damaged power cables 3 3 3 Don t overload machines for drilling cutting Your machine will operate more safely with power supply in accordance with the stipulated values 3 3 4 Don t place your hands between parts motion 3 3 5 Use protective eye glasses ana ear plugs Don t wear oversize clothes and jewels These can be caught by moving parts ae 3 3 6 Keep your working place always clean dry and tidy for accident prevention and safe operation 3 3 7 Use correct illumination for the safe Indoor Work Systems perator ISO 8995 89 The Lighting of 3 3 8 Don t leave anything on the machine 3 3 9 Don t use any materials other than those recommended by the manufacturer for cutting operations on the machine 3 3 10 Ensure that the work piece is clamped appropriately by the machine s clamp or vice 3 3 11 Ensure safe working position always keep your balance ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 8 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 3 3 12 Keep your machine always clea
28. s memory If Database button is pressed again it will change to it changes to free cut in free cut position cutting can be done by manual dimension entering In Database command cuttings dimensions are recalled automatically no dimensional entering is done When cutting process is finished CUT message appears on relevant button on operating page and the red color changes to green It will not permit you to cut the same dimension again but if it is required to cut any dimensions that have already been cut again pressing CUT AGAIN items in the program can be cut again In database cutting active position manual pass and automatically pass buttons exist When manual pass is chosen after completion of a cut in program to continue on the next cut in the program right or left lt gt arrow keys are used When automatic pass is chosen after completion of cutting process the program passes to the next step automatically goes to the next dimension and waits for command RESET DATABASE When this button is pressed all programs in the list will be signed as not cut SINGLE DOUBLE button if the material will be cut in single single button if it will be cut in double pressing once again will bring the button in to double position If double cutting is chosen the counter will count double Related motors are operated by pressing motor start buttons placed on right ad left of the operation page contrary are stopped by pressing stop button I
29. t profile with a calibrated measurement device caliper ruler etc If the value differs from the factory setting value then write that value to the P 09 paremeter as shown For example Mesaured Value 201mm P 09 Paremeter value must be as fallows 000201 0 If the cutting length is less than 200 mm then change the value by decreasing 000200 0 After this process cut another profile with a length of 4000 mm Measure and note the length of cut piece by means of a calibrated equipment For example if the cut profile is measured to be 4001 mm instead of 4000 change the value of P 8 COEFFICIENT VALUE as 1 0003 instead of 1 0000 1 0003 1 0001 1 0002 1 0003 0 3mm 0 6 mm 0 9mm NOTE CUT ACCURACY ON DISPLAY IS 0 2mm CHANGING THE INITIAL VALUES Press and hold F button for 3 seconds Parameter P 01 will appear on the display ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 20 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication Pressing F button for once parameter value of P 01 will appear if it is pressed again one can pass to parameter P 03 and it can be changed Other parameters could also be passed through P 05 P 08 P 09 etc For example When P 01 parameter appears the first digit flashes inc abs button blinking changes the value Passing to the second digit can be accomplished by pressing Set button This time second digit flashes inc abs button changes the va
30. ton Illustration 3 ZIGMA 02 SA NOTE FOR THE OPERATOR S SAFETY THE CLAMPS WILL NOT WORK AND THE CUTTING HEAD WILL NOT MOVE BEFORE THE BRAKING SYSTEM ON THE MOVABLE HEAD HAS BEEN ACTIVATED Angle Reader ATECH MACHINE info ATechMachinery com www ATeghMachinery com 13 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication Illustration 4 b At Angular Cutting To make angular cuttings at 15 22 5 30 45 on both cutting heads 7 2 1 5 Losen the head fixing arm see Illustration 3 7 2 1 6 Position the cutting head at the desired angle manually by using the angle value distance positioning arm see Illustration 3 7 2 1 7 After reading the desired angle on the angle reader see Illustration 4 and confirming the correct angle adjustment fix the angle adjustment by tightening the head fixing arm NOTE ENSURE THAT THE PNEUMATIC CLAMPS ARE OUTSIDE THE CUTTING RANGE OF THE SAW BLADE AFTER ADJUSTING THE DESIRED ANGLE 7 3 CUTTING SPEED ADJUSTMENT 7 3 1 The saw blade cutting speed adjustment and simultaneous operating of both cutting heads at the double head miter saw is important for preventing loss of time and to ensure high quality clean cuts 7 3 2 The two saw blade groups can be adjusted independently from each other through the reducer valves located on the hydro pneumatic system at both cutting heads See Illustration 5 7 3 3 If the cutting speed is too high turn th
31. used by service Angle difference It is the difference value between 0 and 45 degrees Factory set Only used by service e Strok is the maximum cutting length of the machine e Position shows the position of the machine 7 5 2 7 MANUAL MOVEMENT Movement left direction Moves the movable head to right or left manually Movement rigth direction ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 17 Program number Piece It is screen of which cutting operations are performed Required angles are set by pressing button If dual button is selected it counts double Required cutting value is entered If save button is pressed after entering the required values registration to active recipe is done For registration manual button must not be active Cutting bigger than stroke can be done NOTE When the amount written at amount part is completed the machine will stand still till a new amount value is entered NOTE For intermediate angles except 0 and 45 cutting operations 15 22 5 30 etc first of all decrease the pressure on cutting units by pressing F buttons After positinoning the cutting units to the desired angle fix the angle and start the cutting operation by the time you fill the required cutting data on the same page 7 5 2 8 1 MACHINE WORKING PAGE SCREEN VIEW MACHINE WORKING l PRS It is machine working screen It is for seeing
32. y qualified personnel only 6 4 Routine maintenance works and scheduled maintenance should be carried out only after disconnecting the power and pneumatic supply by qualified personnel 6 5 Ensure that the machine has been cleaned tested and maintained before starting to work 6 6 Check the safety devices power cable and moving parts periodically Replace damaged safety equipment and parts ATECH MACHINE INC info ATechMachinery com www ATechMachinery com 12 ATECH Machinery amp Equipment for Vinyl amp Aluminum amp Steel Fabrication 6 7 Don t replace the saw blade before disconnecting the power supply to the machine 6 8 Don t keep foreign materials in the working area ruing operation of the machine Keep your hands away from moving parts The safety information has been given above Please read the instructions carefully and keep this manual at an easy accessible place for reference 7 OPERATION 7 1 GENERAL WORKING INFORMATION 7 1 1 Our double head miter saws ZIGMA 02 SA ZIGMA 02 A are for the cutting of non ferrous metals like aluminum wood and PVC materials The operator adjusts the cutting speed of the saw blade according to the material to be cut manually The carbide tipped saw blade equipped with these machines ensure high quality clean cuts of the material The measurement system on the machine and the digital display enables you adjust the cutting length precisely The cutting length of materials to be
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