5 TON / 10 TON AIR/HYDRAULIC FLOOR JACK USER`S MANUAL
Contents
1. packing is leaking 1 Install seal kit doesn t hold 2 Valve not working correctly 2 Inspect Calves Clean and suction delivery release or repair seat surfaces bypass 3 Bleed system 3 Air locked system Jack leaks oil 1 worn or damaged seals 1 install seal kit Jack Will not retrack 1 Release valve is closed 1 0pen or clean release valve Air motor won t runor 1 Leak in air line 1 locate leak tighten runs erratically 2 Inadequate air pressure connections or replace hose 3 Air piston is sticking 2 Set air pressure to 85 120 psi 3 Lube air motor by adding a small amount of oil to jack s air inlet PARTS LIST BL 91 LL LL 00406 BEE k Bodem ug kz 6 PUO erje mos LCE Doudeg 6g SEIN Joer eg dym augebuuo gg bwo 607 0906 Wwe k buro 4z Duta e 99909 Cu TT ae 97 Buudeug Lire k sig 6 oey 907 i om ge k psig vz C C 16546 667 108 eg k Doudeg e po 98 ee tusem ve k f ooogawn Tat aApoquosig bee mW S ee k mg ah c buro 007 19004 66 z Doudeg 707 LL 601 056898144 617 yosepueh ke k bunds ezt LI BuO Core Hebund dunddeputgj cez b 189491004009 60 pb wApoquosig diy W I 666 i ud e b 4ebunjd dund ep 917 USEM 160 M oek SUE Bug oez b weus ekk LI Buds rte2. acturer This warranty shall not apply to damage due to accident negligent use and lack of maintenance abuse or applications other than the specific function the equipment or tool is designed for No other warranties expressed or implied including those of merchantability or fitness for particular purpose shall be applicable to Jackco except as specifically stated herein In no event shall Jackco be liable to any party for any special direct indirect consequential punitive damage of any nature caused by the sale or use of the equipment or tool Note This warranty gives the original purchaser specific legal rights which may very from state to state Jackco Transnational Inc 2012 South El Monte CA 888 452 2526 www jackco com
3. ase knob completely counterclockwise and place the control rod in position A 3 Position the jack under the vehicle using the manufacture s recommended lifting points on the chassis The jack must be free to roll without any obstructions while lifting or lowering the vehicle The wheels of the vehicle must be in the straight ahead position with the emergency brake released 4 Turn the release knob on the jack completely clockwise Operate the air valve pump the jack handle or pump the food pedal until the saddle touches the vehicle Check the placement of the saddle lugs Finish lifting the vehicle 5 Place approved safety stands under the vehicle at points that will provide support Before working on the vehicle SLOWLY lower the vehicle onto the safety stands by turning the release knob counterclockwise Preventive Maintenance Important Dirt is the greatest single cause of failure in hydraulic units Keep the service jack clean and well lubricated to prevent foreign matter from entering the system If the jack has been exposed to rain snow sand or grit it must be cleaned before it is used e Store the jack in a well protected area where it will not be exposed to corrosive vapors abrasive dust or any other harmful elements e Refer to the illustration and regularly at least once per month lubricate the moving parts shown e Add grease to upper arm grease nipple Shown every three months e If necessary add approved anti
4. done ezz Doudeg 811 mW eseu 868 TNA C WEE an 2086 16009 91 eqs Wr Z 194560 400009 Seg b 4046 ott LL 0006 20 W Dugem rt e wea LBE L p porenersseopai vee mg mW Ter bwo ez z 31089 zakk LL Jouspwieoddo III Suro 00 ees dS SUE 97 t meqeas kzz z mW Sr wea ozz z 16490901001 6t LL apunoduna vy joueeued on ez b appes CSL jee n ew ees giz z 1089 EL Apogenenno er wog IJ z ung ot 49980 99000 iy bt seusembuyeos az CT O Gt ud DEEL ma ae e Doudeg ri EM b bunds Pg e 16489600 EL LL Dieu zie siea eg moon EL Li Assejuiopjesionun oie b d eqs eet AO uondiuoseq ON Wed ALO uondiuoseq ON Hed ALO uogduoseq ON Hed LIMITED ONE YEAR WARRANTY Jackco Transnational Inc warrants all Jackco equipment and tools to the original purchaser against any manufacturing defect in material or workmanship for a period of one 1 year from the original date of purchase If the defective equipment or tool is determined to be covered under this warranty it shall be repaired or replaced at manufacturer s discretion without charge provided that the equipment or tool must be returned with proof of purchase to the dealer and freight prepaid if returned to the manuf
5. el ACKCO MODEL 66500A 66510A 5 TON 10 TON AIR HYDRAULIC FLOOR JACK 4 USER S MANUAL This hydraulic jack conforms to all ANSI ASME safety standards Jackco Transna tional Inc 2012 South El Monte CA 888 452 2526 To see more jackco products please visit our website at www jackco com FOR YOUR SAFETY e Read these safety instructions carefully and keep this manual in an easy to find place as you may need to use it again e Non compliance with these rules may result in injury or damage to the jack or the vehicle e Do not modify the jack in any way e Never exceed the rated capacity of the jack e This jack is a lifting device only and should never be used to move the vehicle e The jack should be supported on a solid and level ground Never use the jack in a surface where it may sink into the ground e Ensure that there are no persons inside the vehicle to be lifted Switch off the engine and apply the brake e Position the jack under the manufacturer s recommended lifting point for the vehicle Off centered loads can slip and accidents may result e During raising and lowering of the load precautions should be taken to avoid movement of the vehicle Traffic may cause the raised vehicle to rock during roadside use of the jack e Never work under a raised vehicle without supporting it with mechanical jack stands e Never position any part of your body near the movable parts of the jack e Ensure t
6. hat there are no persons or obstructions underneath the vehicle prior to lowering e Do not adjust the overload bypass valve under any circumstance Use wheel chocks appropriately Ce SPECIFICATION Capacity Lifting Height 410 mm 16 1 inch Max Height 560 mm 22 inch Gross Weight 106 kg 233 Ibs Min Height 150 mm 5 9 inch Net Weight 92 kg 202 Ibs Capacity Lifting Height 400 mm 15 7 inch Max Height 960 mm 22inch Gross Weight 156 kg 343 Ibs Min Height 160 mm 6 2 inch Net Weight 139 kg 306 Ibs SETUP Assemble the handle 1 Loosen the bolt on the handle socket 2 Insert the handle 3 Tighten the bolt Bleed Air From the Service Jack Air can accumulate within a hydraulic system during shipment or after prolonged use This entrapped air causes the jack to respond slowly or feel spongy To remover the air EE 1 Open the release valve by turning the release knob counterclockwise 2 Pump the jack handle six full strokes 3 Close the release valve by turning release know clockwise 4 If the jack does no immediately respond respond repeat Steps1 3 OPERATING INSTRUCTION aie a Refer to the illustration above Control Rod in Position A Allows you to pump the jack using the handle Control Rod in Position B Locks the handle in place in three different positions 1 Connect the shop air supply to the jack shop air should be clean dry and regulated at 85 120 psi 2 Turn rele
7. wear hydraulic jack oil Important the use of alcohol hydraulic brake fluid detergent motor oil or transmission oil could damage the seals and result in jack failure e Inspect the jack before each use Take corrective action if any of the following problems are found a Cracked or damaged frame b excessive wear bending or other damage c Leaking hydraulic fluid d Scored damaged piston rod e Malfunctioning swivel heads or f Loose hardware adjusting screws g Modified or altered equipment TROUBLESHOOTING Caution To prevent personal injury all inspection maintenance and repair procedures must be performed when the jack is free of load Trouble Cause solution Jack does not lift 1 Release valve is open Close release valve 2 Low no oil in reservoir Fill with oil and bleed system 3 Air locked system Bleed system 4 Load is above capacity of jack 4 Use correct equipment 5 Delivery vale and or bypass Clean to remove dirt or foreign matter Replace oil 6 Install seal kit 7 Locate leak tighten connections 8 Set air pressure to 85 120 psi valve not working correctly 6 Packing worn out of defective 7 Leak in air line 8 Inadequate air pressure Jack lifts only partially 1 too much or not enough oil 1 Check oil level Jack advances slowly 1 Pump not working correctly 1 Install seal kit or replace power 2 Leaking seals unit 2 Install seal kit Jack lifts load but 1 Cylinder
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