INSTRUCTION MANUAL - Metalúrgica Siemsen
Contents
1. Call Skymsen Technical Assistance The bone saws must be installed over a firm working floor Check if the electric supply voltage is 110 V or220V then switch the Voltage Selection Switch on the same voltage No 9 Pict 01 The electric supply cord is fitted with a plug wich has a ground connection The ground connection may be a pin or a earth wire Be sure that the ground connection is actually grounded before to use the saw A A 1500mm with Cut Regulator A 1100mm without Cut Regulator AREA FOR THE SAW INSTALLATION S Y 04 Front Side B 5 2 4 Blade Guide Adjustment The Blade Guide No 06 Pict 01 shall be adjusted in accordance with the height of the product to be cut Its purpose is to keep the blade inflexible and perpendicular to the table To adjust the blade guide No 06 Pict 01 the blade must be still and the saw switched off Proceed as follows Turn the handle No 05 Pict 01 counterclockwise to allow the vertical movement Adjust the guide as near as possible to the upper height of the product to be cut However the guide shall not impeach the free product movement To end it turn the handle No 05 Pict 01 clockwise to block the blade guide at the selected height 5 2 5 Upper Bearing Adjustment No 03 Pict 03 Upper Bearing Adjustment aiming to centralize the Blade No 07 on wheels No 04 avoiding the Bladeto falloff To adjust the Upper Bearing proceed as follows with the2. LINHA DIRETA SAVMSLN Ramais 2077 METAL RGICA SIEMSEN LTDA 2012 Rua Anita Garibaldi n 262 Bairro S o Luiz CEP 88351 410 73 Brusque Santa Catarina Brasil Fone 55 47 3255 2000 Fax 55 47 3255 2020 www siemsen com br comercial siemsen com br E mail at siemsen com br AL M DESTAS M QUINAS FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS CONSULTE SEU REVENDEDOR ESTE PRODUTO CONTA COM ASSIST NCIA T CNICA REPRESENTANTES E REVENDEDORES EM TODO TERRIT RIO NACIONAL DEVIDO CONSTANTE EVOLU O DOS NOSSOS PRODUTOS AS INFORMA ES AQUI CONTIDAS PODEM SER MODIFICADAS SEM AVISO PR VIO SA METAL RGICA SIEMSEN LTDA q O Y Mod SKLG INSTRUCTION MANUAL Bone Saw Models SKG and SKLG 22827 3 Mar o 2011 SUMMARY 1 INTRODUCTION 00 00 ars 02 1 1 Safety E REDE RAMA Sak Oberg E GE MAGS Wn ee eh es 02 1 2 Main Components O EOE O tsa a Soap eee tL cates 02 1 3 Technical Characteristics e tonteria 04 2 INSTALLATION and PRE OPERATION cc 04 2 1 Installation FARS SNOOP NR NR JR eae ieee enon eee ethene 04 2 2 Pre Operation eee DD ee A 05 2 OPERATION ass recceudavennctcise coazaveaaedeetabaerae eiaeds 05 3 1 Operation Process A RA RNA 05 3 2 Cleaning ieee absinthe dated aid a A A Sok a een ea 05 4 GENERAL SAFETY RULES 0 0 0 0 ccc cc 07 4 1 Operation Fundamentals Practices se 08 4 2 Cares and Observations before to Switch On the S
3. move the motor No 01 Pict 02 to tighten the Belt keep it in the new position and tight the nuts No 02 Pict 02 5 2 2 Blade Regulation With daily use the saw Blade may suffer a light stretching because the blades are elastic Therefore check the blade tension before to start to work Turn clockwise the Blade Tension Regulator No 01 Pict 01 until you ear it snap then the blade will be at the right working tension OBSERVATION When adjusting the belt check the wheels alignment 5 2 3 Cut Regulator Adjustment The Cut Regulator is an optional accessory developed to help cutting and for the operator safety Its main purpose is to produce meat slices with an even thickness To adjust the Cut Regulator proceed as follows Turnthe handle No 13 Pict 01 counterclockwise to move the Cut Regulator Using the Spherical Handle No 18 Pict 01 move the Cut Regulator on the fixed table No 15 Pict 01 increasing or decreasing the distance from the blade as itis needed Finally turn the handle No 18 Pict 01 clockwise to block it at the selected position 11 4 4 Operation 4 4 1 Notices Do not work with loose long hair that could touch any part of the saw because they may cause serious accidents Thigh them behind and above the head or cover them with a scarf Only qualified and well trained operator may operate the saw NEVER operate the saw without any one of its safety devices 4 5 After the Work Ends 4 5 1 Ca
4. aw 09 4 3 Routine Inspection sect ic a hd a a a E id a E tech that 09 4 4 Operation OR 10 4 5 After the Work Ends esc ce2ieiiaianiin aldo des 10 4 6 Maintenance Performance ici 10 dT NOLICES sro setae tens dia a dp er da Suen troneet 10 5 PROBLEMS ANALYSIS and SOLUTIONS 11 5 1 Problems Causes and Solutions seer eee eee 11 5 2 Adjustement and Components Substitution 11 5 3 Electrical Diagram Models SKG and SKLG css 14 01 1 INTRODUCTION 1 1 Safety If and when the Bone Saws Mod SKG and SKLG are not correctly used they are potentially DANGEROUS machines Cleaning and any other maintenance service shall be carried out by duly trained people and with the plug off its socket To avoid ACCIDENTS follow the instructions below 1 1 1Take the electric plug off its socket before to withdraw any moving part before cleaning or any other maintenance operation 1 1 2Never use any kind of tools not belonging to the saw to help cutting 1 1 3Never touch the saw blade No 07 Pct 01 even with the saw switched off because the blade has sharp edges 1 1 4Never adjust the blade guide No 06 Pct 01 nor the cut regulator No 14 Pct 01 with the saw blade in movement 1 1 5Never use water sprays directly on the saw 1 1 6During cutting operation never use loose clothes with wide sleeves principally around the wrists 1 1 7Usesteel gloves during cut
5. ck Before to use them be sure they are in perfect conditions 4 2 2 Notices Be sure that the Instructions given in the Instruction Manual have been perfectly understood Each function or operation process must be perfectly clear Before to operate a Manual Command button switch etc be sure the Command is the right one 4 2 3 Cares The electricity supply source shall have the right size to support the current required by the saw electric motor Any electric cable laying on the floor or near the saw must be well protected to avoid short circuits 4 3 Routine Inspection 4 3 1 Notice When checking the belt tightness be careful to not have a finger caught between the belt and the wheel 4 3 2 Cares When abnormal noises are heard check the electric motor or any sliding or rotating part of the saw Check from time to time the belt tightness change the belt if it is worn out Check safety and protections devices to have them always in good working conditions 09
6. em out 3 2 5 Wash all the parts with water and neutral soap then dry them 3 2 6 Never use hard or sharp objects such as KNIVES HOOKS or similar to clean meat hanging on the saw Doors Use a plastic brush to remove it and to clean 3 2 7 Toassemble the several parts removed proceed the inverse path IMPORTANT Put Vaseline in the Wheels No 04 Pict 01 hole each 15 days Check the Blade No 07 Pict 01 position The right position is with its teeth towards the front side of the saw with the points looking down 3 2 8 Cautions with Stainless Steel The Stainless Steel may present rust signs which ARE ALWAYS CAUSED BY EXTERNAL AGENTS especially when the cleaning or sanitization is not constant and appropriate The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome which in contact with oxygen allows the formation of a very thin protective coat This protective coat is formed through the whole surface of the steel blocking the action of external corrosive agents When the protective coat is broken the corrosion process begins being possible to avoid it by means of constant and adequate cleaning Cleaning must always be done immediately after using the equipment For such end use water neutral soap or detergent and clean the equipment with a soft cloth or a nylon sponge Then rinse it with plain running water and dry immediately with a soft cloth this way avoiding humidity on surfaces and
7. especially on gaps The rinsing and drying processes are extremely important to prevent stains and corrosion from arising IMPORTANT Acid solutions salty solutions disinfectants and some sterilizing solutions hypochlorites tetravalent ammonia salts iodine compounds nitric acid and others must be AVOIDED once it cannot remain for long in contact with the stainless steel 06 5 PROBLEMS ANALYSIS and SOLUTIONS 5 1 Problems Causes and Solutions The Bone Saws have been designed to need minimum maintenance however some performance failures may happen due mainly to natural worn out caused by the use of the saw If some problem arises with your Bone Saw check Table 02 in the next pages where there are detailed some possible solutions Besides the Company is ready to assist you through your Dealer and the Company Technical Assistance network 5 2 Adjustment and Components Substitution 5 2 1 Belt Adjustment To obtain a long life for the Belt and to achieve the saw best performance the Belt shall be perfectly regulated If the belt is loose it will slip during operation Do be careful to not over tighten it because the bearing will worn outto fast To adjust the belt proceed as follows Take away the lower back lid Exploded Drawing Code Number 14458 4 loosening the Screws Code Number 12384 6 with a 10 mm spanner Loose the motor No 01 pict 02 nuts using a 13 mm spanner With the help of a wooden lever
8. lade No 07 Pict 01 tension will be optimal as recommended by the manufacturer 3 OPERATION 3 1 Operation Process IMPORTANTunder no circumstances your hand is to be placed in front of the Blade to push the meat to be cutted With the machine switched off regulate the Blade Guide No 06 Pict 01 and the Cut Regulator No 14 Pict 01 To switch on the saw put the On Off switch on the upper side to the On position Put the product to be processed on the Movable Table No 08 Pict 01 and push it towards the Blade No 07 Pict 01 leaning it on the Cut Regulator No 14 Pict 01 to have a uniform thickness slice Withdrawing the MEAT do be careful that it does not touch on the back side smooth side of the Blade No 07 Pict 01 doing such the Blade will have no risk to jump out of the wheels No 04 Pict 01 3 2 Cleaning To clean the saw first switch it off from electric source All the parts in direct contact with the meat have to be cleaned Toremove the movable parts please proceed as follows 05 3 2 1 Remove the Upper Door No 03 Pict 01 pull the door Handle No 19 Pict 01 and lift the door 3 2 2 Remove the Lower Door No 16 Pict 01 as above explained 3 2 3 Loose the Blade turning the Regulator N 01 Pict 01 counter clockwise and take the Blade off the Wheels No 04 Pict 01 3 2 4 Take away the staples No 10 Pict 01 that tie the Wheels No 04 Pict 01 and take the Wheels away pulling th
9. ont Door 4 400 mm Wheel 5 M8x30 mm Handle 6 Blade Guide 7 Blade Width 5 8 8 Movable Table 9 110 220 Volts Selecting Switch 10 Staple 11 Rack 12 Frame 13 M8x30 mm Handle 14 Cut Regulator Cut thickness Regulator 15 Fixed Table E E 12 13 18 15 Qe 16 04 16 Lower Front Door 17 Trash Box 18 Spherical Handle 19 Upper Door Handle 1 03 1 3 Technical Characteristics Table 01 Table 02 Characteristics Unit ers Panta sacras Average Production kg h up to 1000 up to 1000 Votage v 110 220 f 110 220 Ll Frequency Pz 500r 60 50 or 60 PowerRating Ho 15 15 The saw does not switch on The saw plug is offits socket Put the plug on its socket Electric energy shortage Check other sources Some problem with the Call Skymsen Technical internal circuits ofthe saw Dm mm Do ben mo Do Nvem o 103 151 GrossWeight_____ kg 125 f 125 Mom Cutting waa mm 50 3 Maimun Cutting Height mm 40 430 See nameplate for correct frequency Smoke or burnt smell Some problem with the Call Skymsen Technical internals or externals circuits Assistance V Hz Hp mm mm mm kg mm mm The saw switches on but The beltis slipping Adjust belt tension when the meat touches the See item 5 2 1 2 INSTALLATION and PRE OPERATION siege tar Technical blade stops or turns 2 1 Installation The motor capacitor is failing
10. res Always clean the saw to do the cleaning SWITCH IT OFF AND TAKE OUT THE PLUG FROM THE ELECTRICITY SUPPLY SOCKET Never clean the saw BEFORE IT IS COMPLETELY STOPED Fit all the saw components in their due places before to switch it on again When checking the belt tightness do be careful to not have a finger caught between the belt and the wheel 4 6 Maintenance Performance 4 6 1 Cares and Dangers Any maintenance performance is dangerous if made with the saw in movement SWITCH IT OFFAND AND TAKE OUT THE PLUG FROM THE SOCKET DURING ALL THE MAINTENANCE OPERATION IMPORTANT In any emergency situation take the plug out of its socket 4 7 Notices Electrical or mechanical maintenance shall be made by qualified persons The person in charge of the maintenance performances shall check the saw for perfect safety devices conditions before to start 10 These substances attack the stainless steel due to the CHLORINE on its composition causing corrosion spots pitting Even detergents used in domestic cleaning must not remain in contact with the stainless steel longer than the necessary being mandatory to remove it with plain water and then dry the surface completely Use of abrasives Sponges or steel wool and carbon steel brushes besides scratching the surface and compromising the stainless steel protection leave particles that rust and react contaminating the stainless steel That is why such products must not be
11. saw disconnected from electricity source Loosen the Blade No 07 Pict 01 using the Blade Tension Regulator No 01 Pict 01 turning it counterclockwise Take away the upper back lid Code 14200 0 loosening the screws Codes 14174 7 with a 10 mm spanner see the exploded drawing Pag Loose the three nuts No 01 Pict 03 with a 10 mm spanner Check the position of the blade ifit is displaced towards the front of the saw using a screwdriver make a turn on the screw No 02 Pict 03 counterclockwise Ifthe blade is displaced towards the back side of the saw turn the screw Y turn clockwise Tight the three Nuts No 1 Pict 03 with the 10 mm spanner Adjust the blade as instructed at item 5 2 2 Using your hand make the wheel No 04 Pict 01 turn and check if the Blade is centralized on the wheel Proceed the same way until the Blade stays in the central position Figura 02 Figura 03 2 2 Pre Operation IMPORTANT Be sure that the Blade No 07 Pct 01 has the right tension before to operate the saw Turn clockwise the Blade Tension Regulator No 01 Pict 01 handle until it begins to snap First of all check if the machine is firmly standing in its position Before to use it clean the Blade No 07 the wheels No 03 and the doors No 16 Pict 01 with water and neutral soap To regulate stretch the blade No 07 Pict 01 turn clockwise the Regulator No 01 Pict 01 handle until it starts to snap so the B
12. switching without the necessity to look for the switch Before any maintenance take away the cord plug from the electricity network socket Have enough working space around the saw to avoid dangerous falls Water or oil may turn the floor slippery and dangerous To avoid accidents keep the floor dry and clean Never inadvertently touch or operate a manual command button switch etc If any kind of work has to be done by two or more people coordination signals shall be accorded for each step of the work The next step shall not be started unless the signal is given and acknowledged 4 1 3 Notices In case off an electric energy supply failure switch off the on off switch Avoid mechanical shocks since they may cause failures or wrongs to the saw good operation Avoid water dirt or dust inside the mechanical or electrical components DO NOTALTER the saw original characteristics DO NOT SOIL TEAR OR REMOVE ANY SAFETY OR IDENTIFICATION LABEL Ifa label is illegible or lost ask your Technical Assistant to supply a new one 08 4 2 Cares and Observations Before to Switch on the Saw IMPORTANTE Read carefully and with attention the present instructions before to switch ON the saw Be sure to have a right understanding of all the information given in the Instruction Manual In case of doubt consult the Technical Assistant or the Seller 4 2 1 Danger The electric cord or any electric wire if damaged may cause electric sho
13. ting operation 1 1 8Keep hands away from moving parts 1 1 9Never switch on the saw with any ofits doors open No 03 or No 16 Pct 01 ATENCAO ATENCION ATTENTION Antes de efetuar limpeza ou manuten o no equipamento retire o plug da rede de energia el trica Antes de efectuar la limpieza o mantenimiento en el equipo sacar el enchufe de la toma de corriente el ctrica Alwais unplug the machine before cleaning or maintenance 1 2 Main Components All components are manufactured with carefully chosen raw materials in accordance with Siemsen experience and testing standards 02 Unusual noises Blade slipping on wheels The blade is not correctly welded The blade frequently tears The blade or the wheels are dirty Faulty wheels Difficulty to cut themeat The blade or the wheels are dirty Wrong tension on the blade The blade is off the wheels center Turn the blade tension regulator See item 5 2 2 Change the blade Clean the saw See item 3 2 Change the wheels Clean the saw See item 3 2 Regulate the blade tension See item 5 2 2 Proceed to adjust the upper bearing See item 5 2 5 When no improvement is obtained call Skynsen Technical Assistance 5 3 ELECTRIC DIAGRAM MOD SKG AND SKLG ON Off Switch Voltage Selecting Switch 14 Picture 01 Se BOBOS 1 Blade Tension Regulator 2 On off Switch with Plastic Protection 3 Upper Fr
14. used for cleaning and sanitization Scrapings made with sharp instruments or similar must also be avoided Main substances that cause stainless steel corrosion Dust grease acid solutions such as vinegar fruit juices etc saltern solutions brine blood detergents except for the neutral ones common steel particles residue of sponges or common steel wool and also other abrasives 4 GENERAL SAFETY RULES IMPORTANT If any item from the GENERAL SAFETY NOTIONS section is not applicable to your product please disregard it These Safety Rules were made to orient and to instruct the users of the saws and the people who will be responsible for its maintenance The saw shall only be delivered to the user in good use conditions and the user shall be instructed by the dealer about how to use safely the saw The user shall only operate the saw after complete knowledgement of the cares to be taken after reading carefully the present Instructions Manual 07 4 1 Operation Fundamental Practices 4 1 1 Dangers Some of the electric parts commands have points or terminals with high voltages Those when touched may cause electric shock and even DEATH Never touch a manual electric command button switch etc with wet hands clothes or shoes To not observe such recommendation may also cause electric shock and even Death 4 1 2 Warnings The on off switch position shall be well known to allow at any moment a fast
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