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1. READ AND FOLLOW ALL INSTRUCTIONS WARNINGS AND CAUTIONS BEFORE USING THIS EXTRACTOR SAFETY OPERATION amp MAINTENANCE MANUAL X 405 CARPET EXTRACTOR This unit is intended for commercial use Mastercraft Address 7 77 South Street Newburgh NY 12550 0606 TEL 800 835 7812 845 565 8850 FAX 800 752 6883 845 565 9392 Internet Address mastercraftusa com E Mail techsupport mastercraftusa com READ ALL INSTRUCTIONS BEFORE OPERATING This extractor will afford you many years of trouble free oper ating satisfaction provided it is given proper care All parts have passed rigid quality control standards prior to their being assembled to produce the finished product Prior to packaging this extractor was again inspected for assurance of flawless assembly The manufacturer takes no responsibility for damages caused to property or persons due to improper use of the extractor Operating instructions must always be available for the oper ator This extractor may only be operated by persons who have been fully trained and authorized to use tt All information and specifications printed in this manual are current at the time of printing However because of our pol icy of continual product improvement we reserve the right to make changes at any time without notice Carefully check the shipping carton for signs of damage Remove the machine from the carton if the machine is dam aged notify the carr
2. 19 AMP circuit Never remove ground prong from the plug If circuit breaker trips during operation A Turn OFF the extractor B Reset the breaker C Plug electrical cord into a different outlet and resume cleaning SET UP amp OPERATING PROCEDURES 1 Position extractor where you are going to start cleaning 2 Switch ON the vacuum and pump green switches located on the front of the extractor To start cleaning 3 Position the wand at a comfortable position in front of you 4 Squeeze the carpet tool trigger while slowly pulling it towards you Apply a slight downward pressure on the wand grip to maximize extraction 9 Hold nozzle steadily against the carpet spraying solution and recovering the dirty solution immediately 4 Before completing each path shut OFF the solution supply and vacuum up the last of the solution sprayed on This will also reduce the drying time of the carpet 9 The next cleaning path should overlap the previous on by 21 2 to 31 2 6 When the width of the spray pattern starts getting smaller the solution tanks need to be refilled Turn OFF vacuum and pump switches 7 Empty the dirty solution from the recov ery tank into a bucket by pulling UP on the drain valve handle Make sure to close the valve after draining the tank When job is completed 6 Vacuum out the remaining cleaning solution into the recovery tank 7 Empty the recovery tank and rinse out dirt a
3. 40 F the pump solution hose and valve on the tools must be protected from freezing with a solution of automotive radiator antifreeze 1 Mix 1 2 gallon of water and 1 2 gallon of antifreeze and follow the priming instructions in the Set Up and Operation Sections page 2 Vacuum excess mixture out of solution tank into the recovery tank and dispose of the anti freeze mixture The antifreeze MUST be flushed out of the pump and vacuum system thoroughly with clean water before use otherwise the carpet may be damaged Dispose of antifreeze properly 3 To prevent damage allow extractor to reach room temperature before using Attach Cleaning Tool 1 Connect vacuum hose to the vacuum Intake and the extraction wand 2 Connect the solution hose to the unit and the wand Pull the sleeve on the cou pler and insert the male quick disconnect plug on the hose The sleeve should CLICK and retract back indicating a posi tive seal Filling Solution Tank 1 Fill solution tank with hot tap water not to exceed 140 FP 2 Pour cleaning solution in tank following the directions on the bottle s label for best results It is recommended that you use a low foaming chemical or a defoamer to elimi nate foam build up in the recovery tank and damage to the vacuum motor If moisture does enter the vacuum motor It Is neces sary to use VWD 40 on the motor Electrical Plug extractor into a dedicated 120 volt
4. Left Side Latch 442224 2 Ya x NPT x 3 e Barb 90 Fitting 2 443263 20 Rivet Back Up Washer 6 440515 3 60 PSI Pump 443271 21 Exhaust Flange 443565 4 2 Stage Vacuum Motor 2 442593 22 Lock Washer 210218 z Q D Spacer And Washer 1 443859 23 Bolt 209932 6 Upper And Lower Housing 1 440396 24 Air Manifold Vacuum Duct 1 442232 7 Lock Nut 2 210145 20 Vacuum Gasket 442631 Lock Washer 2 210196 26 o x Y Carriage Bolt 3 442682 9 Wheel Nylok Nut 2 444863 2 Flat Washer 3 442712 10 Wheel Bolt 2 444774 23 Ya Keeps Nut 3 442739 11 Wheel 2 444057 29 2 x 8 Motor Hose 442003 12 Axle 205303 30 2 SS Clamp 4 442402 13 Bolt 6 205524 31 Exhaust Elbow No Ring 441694 14 Right Side Machine Latch 440175 32 Jam Nut 1 441791 15 Female Q D Brass Fitting 1 440604 33 Metal Elbow Fitting 1 207934 16 4 Wheel 2 445851 34 2 x 18 Motor Hose 442267 TROUBLE A CAUTION SHOOTING Before working on the extractor disconnect power cord GUIDE PROBLEM Extractor does not run no power Possible Cause Possible Solution 1 Fuse blown or circuit breaker tripped 1 Replace fuse with same rating or reset circuit breaker 2 Faulty ON OFF switches 2 Replace switch or switches 3 Loose wiring 3 Trace and repair 4 Faulty motor 4 Replace motor 9 Defective power cord or damaged plug 5 Replace power cord or plug 6 No power to pump 6 Check electrical system 7 Defective switch 7 Replace rocker switch PROBLEM Loss of vacuum Possible Cause Pos
5. h other end of the vacuum hose onto wand and connect other end of the solution hose to quick disconnect on wand NOTE Carpets that have been previously shampooed may have a heavy build up of old shampoo residue which may cause excessive foaming in recovery tank Monitor the recovery tank for foam buildup If this occurs add a defoamer chemical to the recovery tank to protect the vacuum motor form damage CHECK CARPET BEFORE CLEANING In order to avoid damage to the carpet during the cleaning operation check for the following 1 Carpet is secured with adhesive that is water resistant 2 Carpet is glued down completely not partially 3 Carpet does not have a backing that is sensitive to water Jute or Jute Blends 4 Test carpet to see if it is color fast CARE OF THE EXTRACTOR This extractor is designed to be safe when used to perform cleaning functions as specified Should damage occur to electri cal parts the unit should NOT be used until the damage is repaired by the manu facturer or authorized service center This will avoid further damage to the unit or injury to the user These instructions are for your protections and information PLEASE READ CAREFUL LY Failure to follow the precautions or instructions could result injury or damage to the user and or extractor FREEZING TEMPERATURE PRE CAUTIONS If it becomes necessary to store or trans port the unit where temperatures could drop below
6. ier immediately and request an inspec tion Only a visual examination will reveal damage that may have occurred Be sure to keep the carton packing inserts packing list and carrier s receipt until the inspector has verified your claim Our liability ceases when the shipment is picked up by the car rier We will furnish any information needed to expedite the claim process Check carton contents to ensure all accessories are included which are listed as follows 1 11 e x 15 Ft Solution Recovery Hose 2 5 Ft Stainless Steel Wand and 12 Nozzle w 2 Spray Jets SAVE THESE INSTRUCTIONS X 405 Manual Printed in USA 07 16 07 IMPORTANT SAFETY INSTRUCTIONS 1 DO NOT leave extractor when plugged in Unplug from the outlet when not in use and before servicing 2 To avoid electric shock DO NOT expose to rain Store indoors 3 This is NOT a toy Close attention is necessary when used around or near children DO NOT permit small chil dren to crawl on damp carpet 4 Use only as described in this manu al Use only manufacturer s recom mended attachments and accessories 9 DO NOT use with damaged cord or plug If extractor is not working as it should because it has been dropped damaged left outdoors or dropped Into water contact an authorized serv ice center or the factory 6 DO NOT unplug by pulling on cord To unplug grasp the plug not the cord 7 DO NOT pull or carry by the cord DO NOT use cord a
7. lity of materials this extractor requires a minimum of maintenance The following tips are provided to increase the service life of the extrac tor NOTE Disconnect the power cord from the outlet before doing any work on the extractor After Each Use 1 Drain the recovery tank after each use 2 Remove all soil and debris from the recovery tank 3 Flush out the recovery tank with clean water 4 Check and clean in line filter locat ed in the motor housing End of Day Pour 2 gallons of clean hot water in the solution tank Turn the pump ON and flush the entire system for about a minute to prevent alkaline build up After Repeated Use Spray Nozzles Remove and clean the spray nozzles of any debris or build up Replace when necessary Solution Tank After 4 to 6 uses inspect the solution tank for cracks and abrasions Solution Lines and Fittings Flush extractor at least once a month with a solution of one part water to three parts white vinegar in order to neutral ize the alkaline residue left by the clean ing solution Lubricate all quick discon nect fitting with WD 40 or similar lubri cant Vacuum Motor Carbon brushes should be replaced after operating 750 hours or when the carbon brushes are worn down to 3 s in length Replace both carbon brushes at the same time Pump System After 4 to 6 uses flush with clean water including the all hoses and wand CAUTION DO NOT leave water in ta
8. nd debris from the tank Heavily Soiled Carpet Repeat the cleaning process a second time where possible in a crosswise direc tion Allow the carpet to totally dry before starting the second cleaning Confined Areas Use the upholstery tool to clean stairs upholstery in corners under obstacles and edges etc OPERATING INSTRUCTIONS Tank Bottom Parts List and Drawing Ref Part Description Qty Part No No Upper And Lower Housing 440396 2 Bolt 2 2055382 3 Lock Washer 6 210218 4 Lock Nut 6 210153 s Lanyard 1 209929 6 Rivet Back Up Washer 440515 7 Cord Retainer 1 445843 3 25 12 x 3 Yellow Cord 1 445606 g Green Rocker Switch 2 445231 10 Nut 4 210625 11 switch Plate 444871 12 Receptical 2 211176 13 Body Hinge 440167 Tank Top Parts List and Drawing Ref Part Description Qty Part No aN a a a S a ee a SS Bracket Screw 4 441279 Lid Bracket 2 441163 Clear Lid With Rod 1 441066 Dome Gasket 1 441112 Stationary Handle 1 440310 Fresh Water Tank Screen Filter 1 443026 SS Nylok Nut 4 441007 SS Finder Washer 4 440981 SS Screw 4 44067 1 Upper And Lower Housing 440396 Valve Gasket 1 441031 Valve Jam Nut 1 441058 Valve Down Spout 1 441023 Drain Valve 1 441015 Hose Adaptor 1 2 x Barb x NPT 1 440558 Inlet Elbow 1 440590 Float Screen 1 440647 Float Pipe 1 441570 Pump amp Motor Parts List and Drawing M MMN G G a Qty Part No Pump In Line Hose 2 443212 18
9. nk over night or store extractor with water in tanks DANGER Improper use of the grounding plug can result in a risk of electric shock Electrical equipment must be grounded If it should malfunction or breakdown grounding provides a path of least resist ance for electrical current to reduce the risk of electric shock This extractor is equipped with a cord having an equip ment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Grounded Outlet rh ke Fig A This extractor is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug illustrated rated in Fig A A temporary adaptor that looks like the adaptor illustrated in Fig B amp C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a proper ly grounded outlet is not available Grounded Outlet Box If repair or replacement of the cord or plug is necessary DO NOT connect the grounded wire to either flat blade termi nal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire QD Adaptor Metal Screw R Tab For i Grounding Pin Fig C The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electri cian The green col
10. or rigid ear lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw Fig 0 WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded DO NOT modify the plug provided with the extractor If it will not fit the outlet have a proper outlet installed by a qualified electrician NOTE In Canada the use of a temporary adaptor is not permitted by the Canadian Electric Code GROUNDING INSTRUCTIONS GROUNDING METHODS IMPORTANT PROCEDURES BEFORE CLEANING 1 Remove furniture from the area Large pieces can be moved to opposite end of the room from where you start cleaning 2 Thoroughly vacuum carpet making sure all dirt and loose debris is removed 3 Before plugging power cord into grounded outlet all switches must be in the OFF position 4 Add the cleaning chemicals and clean water to the solution tank following the chemical manufactures directions When using a bucket to fill the tank always use a clean bucket 5 Monitor the foam level and add defoamer to recovery side if necessary 6 Connect the solution hose to the quick disconnect coupling and insert vacuum hose in to the plug in sleeve Pus
11. s a handle or close a door on cord or pull cord around sharp edges or corners DO NOT run unit over cord Keep cord away from heat ed surfaces 8 DO NOT handle plug or extractor with wet hands 9 Store extractor indoors in a dry area DO NOT expose to freezing tem peratures 10 DO NOT use extractor for dry vac uuming This extractor is not fitted with a fine dust filter 11 Turn OFF all controls before unplugging 12 DO NOT use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present WARNING When using this extractor basic precautions should always be followed including the following 13 DO NOT use where anesthetics or oxygen are used 14 DO NOT use an extension cord unless absolutely necessary If an extension cord is used then wire size must be 12 gauge or larger and should not exceed 50 feet in length Use only a 8 conductor grounded extension cord to ensure GROUND ING protection 15 Replace damaged or worn parts immediately with genuine original equip ment parts to maintain safety and to protect your limited warranty 16 DO NOT run pump dry When solu tion tank is empty turn pump off 17 DO NOT use outdoors in standing water or on wet surfaces This extractor must be connected to a properly grounded outlet only See Grounding Instructions MAINTENANCE OF THE EXTRACTOR Due to the design construction and qua
12. sible Solution 1 Drain valve open 1 Close drain valve 2 Leaking around recovery lid 2 Replace recovery lid gasket 3 Holes in vacuum hose or loose cuffs 3 Replace hose or tighten cuffs 4 Defective vacuum motor 4 Repair or replace vacuum motor 9 Wand head or vacuum hose clogged 9 Check and unclog 6 Water coming out of vacuum exhaust 6 Use a low foaming detergent 7 Recovery tank full 7 Drain dirty water out of recovery tank 8 Lint accumulation on vacuum filter screen 8 Clean filter screen Replace if necessary PROBLEM Streaking uneven spray or no spray from jets Possible Cause Possible Solution 1 Spray jets clogged 1 Unclog jets 2 Worn spray jets 2 Replace spray jets 3 Faulty pump 3 Replace pump 4 Solution tank empty 4 Flush out tank and refill PROBLEM Pump not running properly Possible Cause Possible Solution 1 Pump is pulsating 1 Check for clogged jets and clean 2 Loose or kinked hose 2 Check and replace hose if necessary WARNING Service and repairs should only be performed by an authorized service center X 405 Manual Printed in USA 07 16 07

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