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AX030100

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1. Global Electronic Solutions TECHNICAL DATASHEET TDAX030100 10 Universal Signal Input CAN Controller P N AX030100 CAN SAE J1939 with Electronic Assistant 3 10 Universal Signal Inputs Analog Digital PWM Hz and CAN bus permits connection to an HMI or networking of several devices for machine control applications in harsh environments e 10 user selectable inputs 0 5V 0 20 mA 4 20 mA PWM frequency or counter digital 12V 24Vdc nominal power input accepted Standard control logic 1 CAN port SAE J1939 CANopen version P N AX030101 Hardware is available as a platform for application specific software or setpoints e Electronic Assistant runs on a Windows operating system for user configuration An Axiomatic USB CAN converter links the PC to the CAN bus e Rugged IP67 packaging and connectors Description The 10 Universal Signal Input Module measures up to 10 analog inputs 0 5V 0 20 mA or 4 20 mA for connection to a variety of analog machine sensors or levers and sends the data to a CAN network The user can also select multiple PWM or frequency inputs as well as a counter input An active high digital input is another user selectable input The module can be connected to several CAN devices as well as communicate with a Human Machine Interface HMI The sophisticated DSP microprocessor can accommodate complex control algorithms for advanced machine control applications Standard embedded software is pr
2. Enclosure Mounting flange Key Arrangement A grey Deutsch IPD P N 16 mm 0 63 in thick Mating Plug Assemblies for 24 pin receptacle Deutsch IPD P N DTMO6 12SA and DTM06 12SB with wedgelocks WM12S and contacts Contact factory for contact specification 101 60 Distance between mounting holes Dimensions inches mm excluding mating plug s BOTTOM VIEW Typical Connections Key Arrangement B black KGORI i i 5 k a 3 QO Hle ONY a Key Arrangement A grey FRONT VIEW 24 PIN RECEPTACLE Black Connector Function Function Analog GND 5 Input 6 Analog GND 4 Input 7 Analog GND 3 Input 8 Analog GND 2 Input 9 Analog GND 1 Input 10 Batt CAN_H Batt CAN_L Input 1 Analog GND 10 Input 2 Analog GND 9 Input 3 Analog GND 8 Input 4 Analog GND 7 Analog GND 6 TDAX030100 Control Logic Each input can be configured for any one of the following options and the properties and behavior of the input in each mode is described below There are five setpoints per channel that are associated with the input and how the data is measured INPUT DESCRIPTION Input Disabled The input is not used and no CAN messages associated with this channel will be sent to the network 0 to 5 Volt The input is configured to accept a voltage input in the range of 0 to 5V Signals above 5V will be rectified to 5V The controller will interpret the o
3. Mounting Mounting holes sized for 1 4 inch or M6 bolts The bolt length will be determined by the end user s mounting plate thickness The mounting flange of the controller is 0 63 inches 16 mm thick If the module is mounted without an enclosure it should be mounted vertically with connectors facing left and right to reduce likelihood of moisture entry The CAN wiring is considered intrinsically safe The power wires are not considered intrinsically safe and so in hazardous locations they need to be located in conduit or conduit trays at all times The module must be mounted in an enclosure in hazardous locations for this purpose No wire or cable harness should exceed 30 meters in length The power input wiring should be limited to 10 meters All field wiring should be suitable for the operating temperature range Install the unit with appropriate space available for servicing and for adequate wire harness access 6 inches or 15 cm and strain relief 12 inches or 30 cm TDAX030100 4 HOUSING DIMENSIONS Housing Material High Temperature Nylon Black 3D VIEW Housing with 24 Pin Receptacle 4 677 118 80 _ FRONT VIEW 24 PIN RECEPTACLE NOT TO SCALE Height 1 368 34 75 with 24 pin receptacle 3 976 101 00 Key Arrangement B black g O c A Am Jocrre at ERE J UE easel 0 29 7 40 36 00 hale 6 660 Jla bl ip through 2 pl for L vo o o ee 0 25 6 00 fastener PCB
4. Network Other CAN Modules zs and Termination a i ree A Axiomatic Electronic Assistant id a Axiomatic Controller a a with CAN uor amp x T USB Cable er a g Axiomatic Controller i with CAN Axiomatic USB CAN AX070501 Axiomatic Controller Computer with CAN Other CAN Modules and Termination TDAX030100 Technical Specifications Power Input Specifications Power Supply Input Nominal 12 or 24Vdc nominal operating voltage 8 75 Vdc power supply range for voltage transients Surge Protection Reverse Polarity Protection Minimum and Maximum Operational Voltage and Current Intake Voltage Input Approximate Current Intake Minimum 8 9H 10 user selectable inputs e Analog 12 bit 0 5V 0 20mA 4 20mA is user configurable from the 0 20 mA selection e PWM 12 bit e Frequency e Counter input 16 bit e Digital active high ON when input gt 1 5V Broken wire detection is provided With current inputs short circuit protection is provided Short Circuit Protection To Ground and Battery Input Accuracy Voltage 7 mV 0 001 V bit Minimum measurable input 25 mV Current 100 UA 0 1mMA 0 1 mA bit 70 UA 0 07 mA 0 01 mA bit PWM H10 H20 20 0 3 re TDAX030100 3 General Specifications DSP56F6346 Communications 1 CAN port 2 0B SAE J1939 A CANopen model AX030101 is available An on board RS 232 port is used for factory progr
5. Physical Layer 250K bit s Twisted Shielded Pair Physical J1939 15 Reduced Physical Layer 250K bits sec Un Shielded Twisted Pair UTP J1939 21 Data Link Layer l The module supports Transport Protocol for Diagnostic DM1 and DM2 messages Data Link PGN 65226 and 65227 It supports responses on PGN Requests PGN 59904 and acknowledgements PGN 59392 It also supports Proprietary B messaging PGN 65280 to 65535 and uses a proprietary scheme J1939 81 Network Management J1939 Appendix B Address and Identity Assignments The module is an Arbitrary Address Capable ECU It can dynamically change its Network Layer network address in real time The module supports Address Claimed Messages PGN 60928 Requests for Address Claimed Messages PGN 59904 and Commanded Address Messages PGN 65240 TDAX030100 6 J1939 71 Vehicle Application Layer None of the application layer PGN s are supported as part of the default configurations However the module could be configured such that any of the input messages to be sent will use a PGN from this section The data size index resolution and offset can all be configured for the appropriate SPN associated with the PGN It is the user s responsibility to configure the module such that it will not violate the J1939 standard Application Layer J1939 73 Application Layer Diagnostics The module can be configured to send Active Diagnostic Trouble Code
6. DM1 messages PGN 65226 for any input Warning and Protect diagnostics will automatically become previously active when cleared Previously Active Diagnostic Trouble Codes DM2 messages PGN 65227 are available on request Shutdown diagnostics will be cleared upon receiving a Diagnostic Data Clear Reset for Active DTCs DM11 message PGN 65235 Occurrence counts in the diagnostic log will be cleared upon receiving a Diagnostic Data Clear Reset for Previously Active DTCs DM3 message PGN 65228 Note CANopen is a registered community trade mark of CAN in Automation e V Specifications are indicative and subject to change Actual performance will vary depending on the application and operating conditions Users should satisfy themselves that the product is suitable for use in the intended application All our products carry a limited warranty against defects in material and workmanship Please refer to our Warranty Application Approvals Limitations and Return Materials Process as described on www axiomatic com service html Form TDAX030100 04 01 13 TDAX030100 7
7. amming only User Interface User configuration and diagnostics are provided with the Axiomatic Electronic Assistant The Axiomatic Service Tool is a Windows based graphical user interface that allows easy configuration of the controller setpoints Network Termination It is necessary to terminate the network with external termination resistors The resistors are 120 Ohm 0 25W minimum metal film or similar type They should be placed between CAN_H and CAN _L terminals at both ends of the network Control Logic Refer to Control Logic below and the User Manual UMAX030100 For application specific control logic contact Axiomatic Update Time All inputs except for frequency and counter inputs are sampled every 10ms Frequency and counter inputs are measured based on the value in the Measuring Window setpoint Electrical Connections Deutsch DTM series 24 pin receptacle DTM13 12PA 12PB R008 Mating plug Deutsch DTM06 12SA and DTM06 12SB with 2 wedgelocks WM12S and 24 contacts 0462 201 20141 20 AWG wire is recommended for use with contacts 0462 201 20141 Use dielectric grease on the pins when installing the controller Packaging and Dimensions High Temperature Nylon housing Deutsch IPD PCB Enclosure EEC 325X4B 4 62 x 5 24 x 1 43 inches 117 42 x 133 09 x 36 36 mm W x L x H excluding mating plugs Operating Conditions 40 to 85 C 40 to 185 F Weight 0 55 Ibs 0 25 kg iP67 Unit is conformal coated in the housing
8. ffset in volts and the resolution setpoint as V bit when sending the message Error detection setpoints will be interpreted in volts 0 4 to 20 The input is configured to accept a current input in the range of 0 to 20 mA Signals above 20mA will Milliamp be rectified to 20mA The controller will interpret the offset in milliamps and the resolution setpoint as mA bit when sending the message Error detection setpoints will be interpreted in milliamps PWM Duty The input is configured to measure the duty cycle of a pulse width modulated PWM signal in the Cycle range of 0 to 100 dc The controller will interpret the offset in percent duty cycle dc and the resolution setpoint as dc bit when sending the message Error detection setpoints will be interpreted in dc Frequency RPM The input is configured to count the number of pulses that occur over the period of the Measuring Window setpoint and calculate the frequency of the pulses If the Pulse per Revolution setpoint is zero the controller will interpret the offset in hertz and the resolution setpoint as Hz bit when sending the message Error detection setpoints will be interpreted in hertz If the Pulse per Revolution setpoint is non zero the controller will interpret the offset in rotations per minute RPM and the resolution setpoint as RPM bit when sending the message Error detection setpoints will be interpreted in RPM 16 bit Counter The input is configured to count pulse on the in
9. inland Mississauga ON Canada L4Z 1Z8 Tel 358 3 3595 600 Tel 1 905 602 9270 Fax 358 3 3595 660 Fax 1 905 602 9279 www axiomatic fi www axiomatic com BLOCK DIAGRAM POWER gt 8 75V DC SURGE AND 9432 DC SUPPLY _ REVERSE BIAS POWER INPUT POLARITY SUPPLY 8 75V0 7 PROTECTION aN ey GND GND INPUT WITH CURRENT INPUT WITH CURRENT AND VOLTAGE MODE AND VOLTAGE MODE RTN1 GPAI GPIGAS 3 5 n RTNS SA i Ww a gt AIN2 C PROTECTED ANALOG m ANDI a PROTECTED ANALOG J AINT INPUT WITH CURRENT INPUT WITH CURRENT AND VOLTAGE MODE AND VOLTAGE MODE RTNZ a 2 GPIGAt GPIGAG peere TD 7 oC gt RTN7 Nar AIN3 PROTECTED ANALOG a ANAS AEE PROTECTED ANALOG AINE INPUT WITH CURRENT INPUT WITH CURRENT AND VOLTAGE MODE AND VOLTAGE MODE RTN3 a GPIOAZ SPIGAT 8 aaa aa 5 RTNS S w on ae rant AIN4t PROTECTED ANALOG ANAS ANBO eS PROTECTED ANALOG 4 ANJ INPUT WITH CURRENT INPUT WITH CURRENT AND VOLTAGE MODE AND VOLTAGE MODE RTN4 lt e e GPIOAS GPricgo 9 e gt RT9 Na Nay AINSt PROTECTED ANALOG gt ANa MICROCONTROLLER am amp PROTECTED ANALOG eee AIN1O INPUT WITH CURRENT INPUT WITH CURRENT AND VOLTAGE MODE AND VOLTAGE MODE TA DSP56F8346 TA f RTN5 GPIOAE GPIOB4 e RTN19 i i JTAG DEBUG a Tas F CONNECTOR RX TX _ HIGH os CAN BUS E CAN RS 232 i LOW TRANCEIVER TRANCEIVER S TxD Set up of SAE J1939 Controller on a CAN
10. ovided Settings are user configurable via a Windows based Electronic Assistant configuration tool interfacing to the controller via an USB CAN device Rugged IP67 rated packaging in addition to a wide ranging power supply input section for 12V or 24Vdc power suits applications in the harsh environment of mobile equipment with on board battery power Ordering Part Numbers Contact Axiomatic for a quotation to provide application specific control logic or setpoints CANopen version Controller AX030100 Controller AX030101 Accessories EDS File EDS AX030101 PL DTM06 12SA 12SB Mating Plug Kit The KIT is comprised of DTM06 12S DTM06 12SB 2 W12S and 24 contacts The Axiomatic stock is FG IOCTRL 19 AX070502 Configuration KIT includes the following PC based Configuration Tool USB CAN Converter P N AX070501 Industry standard CANopen PC based software 1 ft 0 3 m USB Cable P N CBL USB AB MM 1 5 12 in 30 cm CAN Cable with female DB 9 P N CAB AX070501 AX070502IN CD P N CD AX070502 includes Electronic Assistant AX070500 software EA amp USB CAN User Manual UMAX07050X USB CAN drivers amp documentation CAN Assistant Scope and Visual software amp documentation and the SDK Software Development Kit NOTE To order this kit you need only to specify P N AX070502 In Europe In North America Axiomatic Technologies Oy Axiomatic Technologies Corporation H yt m ntie 6 5915 Wallace Street 33880 LEMPAALA F
11. put until the value in the Measuring Window setpoint is reached at which point a message is sent to the network and the counter is reset to zero The controller will interpret the offset in pulses and the resolution setpoint as pulses bit when sending the message Error detection setpoints are not used since error detection is not possible in this mode Digital High The input is configured to read the state of an active high digital input Switch is connected to a V signal when ON The controller will interpret the offset as a state OFF 0 or ON 1 and the resolution setpoint as state bit when sending the message Error detection setpoints are not used since error detection is not possible in this mode The software was designed to provide flexibility to the user with respect to messages sent from the module ECU over the CAN bus by providing e Configurable ECU Instance in the NAME to allow multiple ECU s on the same network e Configurable Inout Parameters e Configurable PGN and Data Parameters J Configurable Diagnostic Messaging Parameters as required Diagnostic Log maintained in non volatile memory There are nine setpoints per channel that are associated with the J1939 message that is sent to the network bus The Axiomatic 10 Analog Input Module AX030100 is compliant with Bosch CAN protocol specification Rev 2 0 Part B and the following J1939 standards OSI Network Model Layer J1939 Standard J1939 11

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