TYPHOON - Electrostatica
Contents
1. Typhoon_UM_9752902012_GB_V2_1 10 9 Faults A Warning Disconnect the power supply before carrying out work on the unit 9 1 Air knife fault Problem Cause Solution No air from air knife Blower does not run See blower instructions Air knife has insufficient Air slot is fouled Remove contamination blowing power see Maintenance fouled direction rotation of blower 9 2 EP Sh N anti static bar fault No or poor ionisation Emitter points are Return air knife for repair damaged No high voltage on emitter High voltage power unit is Repair high voltage power points defective unit Short circuit in the HV Eliminate short circuit or cable or anti static bar return the bar for repair 9 3 P Sh N Ex anti static bar fault Table 1 air knife faults Table 2 EP Sh N bar faults No or poor ionisation No high voltage See P Sh N Ex anti static bar manual Anti static bar is fouled Clean anti static bar Emitter points are Return air knife for repair damaged No high voltage on emitter No mains voltage Restore mains voltage points External fuse is defective Replace the fuse Transformer is defective Replace the bar Table 3 P Sh N Ex bar faults Typhoon_UM_9752902012_GB_V2_1 9 4 Blower faults Blower does not start No voltage supply Restore voltage supply Fuse is defective Check and if necessary replace fuses Thermal overload Reset thermal overload protection switc2. oth is e catty ICAL ott 9 8 INTACT ING Crocs os see a IA hte bleed blade aatauad Medal a d e ethene 9 ASA TUTO AL A heal eats ea cease sat hd a 9 8 2 Antsa e DANS axe ocx A O ae Ae a ee eh E a ge a A a oe 9 83 BIOWETA te 2 tn td Si 10 Sl MODE Dd a a E 10 Az IOWA DA e 10 So UBICAN nn ii ti and eos 10 Sud AMO rta es are oe eevee dd a e ad ck den edo a a a e al a 10 OF AUIS A A A A A A NN 11 IMA Kite Ta a axe saicane a eeca et a ea bias ead bie aaa 11 9 2 EP Sh N anti static bar fault edri reli nene te 11 0 3 P2Shn N Excamtl Statie bar fault sli la Sl 11 9 Ae Motor Tal A a aa a E a a A ea aoa 12 TORO oia 12 TADOS lan rt SAA A DEIA EAS RECAE RAS RETA ER RS AAA SIA aae 12 12 Spare parts amp accessories orci sacl tak ordsesdsendsensacndvssdsemutaccmsdehisedidedatatasedngeudgietacateaterstaastads 12 Typhoon_UM_9752902012_GB_V2_1 1 Preface This manual describes the installation and usage of the TYPHOON air knife This manual must be available at all times to staff operating the equipment Read through the entire manual before installing and or using the product Follow the instructions set out in this manual to ensure proper operation of the product and to retain your entitlement under the guarantee The terms of the guarantee are set out in the SIMCO Nederland B V General Terms and Conditions of Sale Explanation of symbols Warning AN Indicates special information for preventing injury or significant damage to the product or
3. verify that there is high voltage at the emitter points of the bar A Simco lon electrostatic fieldmeter can be used to measure the efficiency of the anti static bar Measure the charge on the material before and after it has passed the air flow The charge measured should be much reduced after the air flow has passed A Warning In an explosion hazardous zone only measuring instruments approved for an explosion hazardous zone may be used Typhoon_UM_9752902012_GB_V2_1 8 7 2 Blower option Only 3 phase blowers require checking Switch the blower on and immediately off again The direction of rotation of the blower must correspond with the indicated direction see direction of rotation of the arrow To change the direction of rotation interchange 2 phases in the connection te Note An incorrect direction of rotation gives an insufficiently strong air flow 7 3 Air knife Check whether the air flow out of the outflow opening of the air knife is adequate and constant You can feel this using your hand 7 4 System pressure There is a test nipple on the air knife A manometer range 0 400 mbar can be used to measure the system pressure The system pressure is specified in an appendix A digital manometer has either been supplied or can be supplied upon request 8 Maintenance A Warning Disconnect the power supply before carrying out work on the unit 8 1 Air knife Regularly check the air s
4. 5 4 1 General Checks Before connecting the blower check that there are no objects in the blower since they will be flung out forcefully the enclosure is not damaged or deformed which will reduce effectiveness Safety A Electrical installation and mounting may only be carried out by personnel with the relevant training and qualifications The electrical installation and cabling must be suitable for the blower to be connected The blower may be fitted in the position of your choice using the blower mounting points Fit the blower such that the air flow for motor cooling is not obstructed the maximum ambient temperature is 40 C Read the electric motor instructions prior to connection of the blower 5 4 2 Installation Fit a protective motor switch to protect the blower motor from thermal overload The blower should preferably be permanently connected Fuses in the electric circuit must have sufficient capacity approx 2 5 x the rated current with star delta switching in the case of direct on line starting the starting current will be approx 6 x the rated current The switching on off mode depends on the relevant user For information on this read the electric motor manual 6 Commissioning Switch on the blower Switch on the power unit for the anti static bar or the voltage for the P SH N Ex bar 7 Functional check 7 1 Anti static bar A Simco lon bar checker can be used to
5. SIMCOG An ITW Company SIMCO Nederland B V Postbus 71 7240 AB Lochem The Netherlands Telephone 31 0 573 288333 Fax 31 0 573 257319 E mail general simco ion nl Internet http www simco ion nl Apeldoorn trade register no 08046136 TYPHOON lonizing air knife User manual Typhoon_UM_9752902012_GB_V2_1 USER MANUAL FOR TYPHOON CONTENTS POC a O o ele Se SI ee PP ed RSIS Re sn ed a 2 Explanalioncol SYMDOLS rta ti AAA AAN AA AA NAAA AAA ARRASATE 2 oo AAA O E at Nd ected 3 2 Description ANG operation uri ae aE aea EEA E ae AAEE EE aa aean 4 Se UY AAA AN 5 4 Technical specifications ac xaseicccecnescoddetel A A A A A AA AA AAA A 5 INStANAOM tt tt td ti a tt isa 6 la MOOG KS se nes Est IS cube Ad eae E EA ES 6 5 2 MOUNN gien eneee ete tate te t etetovenetetate ctetateneteteeitetat iat 6 S2 A AAA A is hed A A aaa Sle hr dhe ARI AA TELA 6 F572 MOS AI CS aatren a a at ta th a 6 5 2 3 POWER nit ION EP S p N DIF ba 7 9 3 Connecting ING AMUHStAliC Danie c2cccecesteucecvsteesccesteesccusteescx BIO Ea ERE ISE AE 7 Sd di EPS ANAIS tato Dar A A oad od So od fe dd 7 A a AAA OA 7 0 4 DIO Wer OPIO petaca ea A ee edi 7 A E nas anne 8 O42 A A sda AA Ea dss 8 6 COMMISSION ed pe par ton ro tn a ro ea a eos al otek 8 F FUNcuOn al Ne O A A an eae eal aed ae 8 TN iS AA A Cate eco ae a a 8 TL DIO go en eal Welle Perea A A or SES ae 9 TS AW RIG ta cledaedleduadisturdladiddtdaniaddasiadd ace addasiadigcs th Sigh citi
6. h is off protection switch Check the full electrical installation Wiring is interrupted Motor stops or gets Motor is overloaded nee the overload overheated Voltage supply is Restore voltage supply interrupted at 1 or several phases due to the long supply line Table 4 Motor faults 10 Repair The Typhoon does not have any parts that can be repaired by customers Send the air knife to SIMCO Nederland B V for repair Request an RMA form by sending an e mail to service simco ion nl Pack the air knife properly and clearly state the reason for return 11 Disposal Adhere to the applicable local environmental and other rules when disposing of the equipment 12 Spare parts amp accessories Part no Description 4479900105 Mounting set for Typhoon 4479900150 Pressure Sensor 0206000000 Static Bar Checker Typhoon_UM_9752902012_GB_V2_1 12
7. indicated in the graph below Level1 10 20 mbar Static removal only Level2 20 50 mbar Light dust removal Long range static removal Level3 50 100 mbar Dust removal Level 4 100 150 mbar Heavy dust removal Level 5 150 200 mbar Extra Heavy dust removal Level 6 200 250 mbar Special applications Level 7 250 300 mbar Special applications Typhoon air knife flow per meter su siot opening 05 mm 450 mh 400 mh 350 m h 300 m h 250 m h 200 m h Air Knife Flow 150 m h 100 m h 50 m h 0 mh 25 mbar 50 mbar 75 mbar 100 mbar 125 mbar 150 mbar 175 mbar 200 mbar 225 mbar 250 mbar 275 mbar 300 mbar Flow 126 mh 176 m h 213mYh 243m h 268 m h 21 mh 311 mYh 329m h 345 mh 360 m h 374m Yh 387 mYh Air Knife Pressure Typhoon_UM_9752902012_GB_V2 1 4 3 Safety The Simco lon TYPHOON air knife is designed solely for blowing and simultaneously neutralising electrostatically charged surfaces It is not advisable to use it for any other purpose Do not use the Simco lon TYPHOON air knife with EP Sh N anti static bar in fire and or explosion hazardous environments Electrical installation and maintenance may only be carried out by an electrical engineer with the relevant training and qualifications Refer to the power unit manual or the P Sh N Ex anti static bar manual for correct and safe connection Disconnect the power supply before carryi
8. lot for clogging and clean it if necessary Cleaning the air slot Disconnect the air connection and blow clean the air slot and air knife with compressed air If necessary remove any dirt with a soft object or brush Do not use metal objects as these may damage the air slot 8 2 Anti static bars Keep the anti static bar clean Clean with a hard non metallic brush in the case of fouling Clean with isopropyl alcohol when they are heavily fouled Allow the anti static bar to dry completely before operating it again Note ES Do not damage the emitter points because this reduces the ionizing effect Typhoon_UM_9752902012_GB_V2 1 9 8 3 Blower option 8 3 1 Motor part Regularly clean the blower inlet filter The motor comes with ball bearings as standard Keep the motor clean motor fouling may result in overheating If the electric motor has lubricating nipples Add 1 or 2 shots of lubricant every six months 8 3 2 Blower part Bearings Check once a year clean if necessary and lubricate with new lubricant Check more often in harsh environments Lubricating nipples Add 1 or 2 shots of lubricant every 1 or 2 months 8 3 3 Lubricants The lubricants are specified on the rating plate of the equipment 8 4 Filter The filter must be replaced at least once a year Replace the filter wnen the pressure drop across the filter is greater than 2 5 mbar 5 of the initial pressure
9. ng out work on the unit The emitter points of the anti static bars are safe to touch If changes adjustments etc are made without prior written consent or if repairs are carried out using non original parts the equipment s guarantee will no longer be valid Repairs may only be carried out by SIMCO Nederland B V Make sure that the equipment is properly earthed Earthing is needed to ensure proper operation and to prevent electrical shocks upon contact 4 Technical specifications Air knife Inlet Noise level EP Sh N anti static bar Operating voltage Max current Ambient temperature P Sh N Ex anti static bar Mains voltage Line side fuse Current Ambient temperature Blower option Ambient temperature Specifications Power unit for EP Sh N bar Specifications Typhoon_UM_9752902012_GB_V2_1 O75 mm lt 80 dB measured at 100 cm distance approx 7 kV AC 25 uA from emitter point to earth 0 55 C 230 V AC 110 V AC see rating plate 200 mAT 400 mAT max 25 uA from emitter point to earth 0 55 C 0 40 C See blower rating plate See power unit rating plate 5 Installation 5 1 Checks Check that the Typhoon was received undamaged Check that the data on the packing slip corresponds with the data shown on the product received Check that the voltage shown on the rating plates corresponds with the mains voltages If you have any problems and or if in doubt Please c
10. ontact SIMCO Nederland B V or your regional agent 5 2 Mounting 5 2 1 Air knife The air knife is designed for fixed mounting and permanent use The air knife must be fitted so that it can be adjusted to obtain optimum results for different products Mount the air knife just in front of the spot where the static charge causes problems and as close as possible to the surface to be cleaned Mount the air knife with M8 bolts in a mounting slot on the air knife If necessary use mounting hinges for this optional The blowing direction is optimum if this is perpendicular to or opposite the material ES direction In the case of smooth surfaces the blow off angle should be 45 90 in relation to the material In the case of curved or rough surfaces a blow off angle of 80 90 in relation to the material is desirable The optimum distance and blow off angle should be established by experimenting Offending noise can arise if 2 air knives arranged opposite one another blow air towards each other The air is blown onto a surface at high velocity By slightly turning the air knives however this noise can be reduced 5 2 2 Lines air ducts IN verme Avoid overpressure due to obstructions in the line do not use a valve Fit the line s from the blower to the air knife as shown in the drawing sketch supplied option The line between the blower and air knife must be as short as possible Bends must ha
11. the environment Note ES Important information for efficient use and or to prevent damage to the product or the environment Typhoon_UM_9752902012_GB_V2 1 2 1 Introduction The Simco lon TYPHOON air knife is designed to clean and neutralise electrostatically charged surfaces using a powerful ionized air flow Figure 1 Air knife with EP Sh N bar Figure 2 Air knife with P Sh N Ex bar Typhoon_UM_9752902012_GB_V2_1 DH 144 96 lonising air out 176 lonising air out 2 Description and operation The TYPHOON air knife neutralises static electricity and removes dirt from flat and curved surfaces using a powerful ionized air flow This air flow is generated by a powerful blower option and an air knife The air knife comes with a type EP Sh N anti static bar figure 1 as standard If the air knife is to be used in explosion hazardous zones the P Sh N Ex anti static bar figure 2 is required The anti static bar produces positive and negative ions which are blown onto the surface by the air knife When this air flow is pointed at an electrostatically charged surface electrons are exchanged and the surface is neutralised This ensures that the material is neutralised as it is blown clean and prevents the particles that are blown off from being re attracted The selected blower should have enough capacity to the air flow corresponding to the selected level as
12. ve as large a radius as possible Minimise the total length of flexible lines Lines must have a diameter equal to or greater than the blower connection diameter Prevent large differences in line diameters Attach the lines securely Lines must not leak Typhoon_UM_9752902012_GB_V2_1 6 5 2 3 Power unit for EP Sh N bar A Read the power unit manual Fit the power unit in your chosen position Connect the power unit to the mains voltage 5 3 Connecting the anti static bar 5 3 1 EP Sh N anti static bar 1 Fit the HV cable to the power unit using the assembly clamps supplied 2 Fit the gland of the screen in the power unit 3 Connect the HV cable to the terminal block in the power unit A Warning Do not kink the high voltage cables and do not lay them in sharp curves Please refer to the power unit manual 5 3 2 P Sh N Ex anti static bar Lay the connection cable to the mains voltage connection Fita fuse 200 mAT at 230 V or 400 mAT at 115 V in the connecting line A neon lamp 230 V can be fitted as high voltage indicator between the black wire and earth Hook up the connecting cable A Warning Make sure the supply voltage is correct see rating plate See P Sh N Ex manual 120V 0 4AT Brown 250V 0 2AT L Blue N Green Yellow Schwarz 230V 10mA max Ne type 230V 5 4 Blower option AN Read the blower manual Typhoon_UM_9752902012_GB_V2 1
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