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VLS-4600 Fluid Section Manual

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1. MAGNUM VENUS PLASTECH Fluid Section amp Filter Assembly VLS 4600 1 FIT HD REV 03 20 09 BT2 REV A CORRECTED ILLUSTRATION AND DESCRIPTION OF ITEM4 05 24 11 BT2 D MagnumVenusProducts Rev 07 2014 Page 57 VLS 4600 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 4600 1 FIT HD PARTS LIST PART NO VLS 4600 HD 1 FF 5000 30 1 SC 6000 1 PF HN 08 1 PF HN 12SC 08 1 PF ME 08 1 1 1 1 1 1 1 ITEM PF HN 04 04 045 BV 44 HP PF SW 12M 08F PF ME 16J 16 O V 210 25 O Q Q N MagnumVenusProducts Rev 07 2014 DESCRIPTION FLUID SECTION ASSEMBLY FLUID FILTER SURGE CHAMBER NIPPLE NIPPLE MALE ELBOW NIPPLE NIPPLE BALL VALVE SWIVEL FITTING MALE ELBOW O RING Page 58 VLS 4600 Series Fluid Section Manual MAGNUM VENUS PLASTECH Fluid Section amp Filter Assembly VLS 4600 1 HD REV 03 20 09 BT2 REV CORRECTED ILLUSTRATION AND DESCRIPTION OF ITEM4 05 24 11 B REV B ADDED OPTIONAL PART 11A ADDED ITEM 13 TO OPTIONAL ASSEMBLES 05 21 14 BT2 MagnumVenusProducts Rev 07 2014 Page 59 VLS 4600 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 4600 1 HD PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 VLS 4600 HD 1 FLUID SECTION ASSEMBLY 2 FF 5000 30 1 FLUID FILTER 3 SC 6000 1 1 SURGE CHAMBER 4 PF HN 08 1 NIPPLE 5 PF HN 12SC 08 1 NIPPLE 6 PF ME 08 06 1 MALE ELBOW 7 PF HN 04 1 NIPPLE
2. 4T 2T1 SS REPAIR KIT FLUID SECTION 2 PCS 0 157 90 O RING 1PC 03071 7 8 BALL 1 PC VLS 4622 SS 1 1 4 BALL 2 2 5 4615 PISTON CUP 1 SET OF 4 VLS 4605 PISTON ROD SEALS 1 PC 6706 2 1 1oz WHITE GREASE D MagnumVenusProducts Rev 07 2014 Page 72 VLS 4600 Series Fluid Section Manual VLS 46RK MP REPAIR KIT FLUID SECTION 2 PCS 0 137 90 O RING 1 PC ALS 1018 7 8 BALL 1 PC VLS 4622 1 1 4 BALL 1 PC VLS 4633 PISTON ROD SEAL EF BY 2 PCS VLS 4640 PISTON ROD SEAL 1 PC 6706 2 1 1oz WHITE GREASE MagnumVenusProducts Rev 07 2014 Page 73 VLS 4600 Series Fluid Section Manual ki 1 MAGNUM VENUS PRODUCTS NOTE 1 INSTALL WITH RIDGES UP FLUID SECTION ASSEMBLY REV 10 24 03 JEM REV A REPAIR WAS 6702 01 01 05 31 07 BT2 REV B ADDEDITEM2 F SW 06 10 05 07 BT2 D MagnumVenusProducts Rev 07 2014 DLS 4600 Page 74 VLS 4600 Series Fluid Section Manual Fluid Section Assy DLS 4600 PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 VLS 4607 1 SOLVENT CUP PKG NUT VLS 46RK 4T 2T REPAIR KIT 2 F SW 06 4 LOCK WASHER 3 VLS 4603 1 GUIDE BEARING 4 VLS 4604 1 FEMALE COMP RING 5 VLS 4605 1 PACKING SET SPA TOOLS 6 VLS 4606 1 MALE COMPRESSION RING 7 VLS 4610 10 WAVE SPRI
3. ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to perform by any Vendor or any other commercial
4. 21 VLS 4608 1 CYLINDER 22 VLS 4620 1 BALL STOP 23 VLS 4621 1 FOOT VALVE BALL SPRING 24 VLS 4622 1 1 1 4 CHROME BALL 25 VLS 4602 1 FOOT VALVE 26 VLS 4623 2 PUMP CYLINDER TIE ROD 27 VLS 4624 1 FOOT VALVE COLLAR 28 F HN 08C 2 1 2 UNC HEX NUT 29 VLS4612 1 PUMP MOUNT PLATE 30 F HB 08C 16 2 HEX HEAD BOLT 31 F SW 06C 4 LOCK WASHER OPTIONAL PARTS AND ASSY PARTS LIST ITEM PART NO QTY DESCRIPTION 6706 2 1 1 PUMP GREASE 17A 3101 13 2 1 HARDENED SPACER 18A 3101 14 2 1 HARDENED BACK UP RING 21A 3101 24 1 1 HARDENED CYLINDER VLS 4600 Series Fluid Section Manual REPAIR KITS PART NO DESCRIPTION VLS46RK 4T 2T REPAIR KIT TOOLS PART NO DESCRIPTION 45011 1 PISTON BODY WRENCH FIGURE 1 A MagnumVenusProducts Rev 07 2014 Page 44 VLS 4600 Series Fluid Section Manual Pai P 13 1 T 15 6 co 3 16 VL 4 17 17 co 1 INSTALL WITH RIDGES UP 5 6 18 18 6 M r 19 10 7 O 20 21 a l n 21 848 30 10 JA 20 31 5 2 23 29 24 9 25 26 11 27 1 28 MAGNUM VENUS PLASTECH FLUID SECTION ASSEMBLY VLS 4600 HD SS REV 03 24 09 BT2 REV REORIENTED PART 9 IN DRAWING 01 30 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 45 Fluid Section Assy VLS 4600 HD SS PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 VLS 4607 1 SOLVENT CUP PACKING NUT 3 VLS 4603 1 GUIDE BEARING 4 VLS 4604 SS 1 FEMALE COMPRESSION RING 5 VLS 4605 1 PACKI
5. Foot valve spring retainer or foot valve ball damaged or dirty Clean or replace foot valve spring retainer and foot valve ball Be sure to lubricate ball thoroughly with Red Grease Pick up wand assembly not tight Tighten or seal joints of pick up wand Air in material Agitate material to remove air Low output on upstroke Piston cups piston ball or pump cylinder worn Inspect the piston cups piston ball and pump cylinder Clean and replace any damaged components MagnumVenusProducts Rev 07 2014 Page 35 VLS 4600 Series Fluid Section Manual PROBLEM CAUSE SOLUTION Pump does not run Packing nut too tight Loosen the packing nut and tighten just a little more then hand tight Air Motor is stuck Push the Reset button the bottom of the air motor valve Fluid section or hose plugged Danger To prevent injury always relieve fluid pressure before attempting to remove components Disassemble and clean Fluid section Replace any worn parts Replace hose as required Air not connected Check that air hose is connected at manifold and regulator is at 20 psi or more Air restricted Straighten any kinks in air hoses Gun blocked or Seal rotated Repair gun block or replace Gun is not opening Check and repair gun triggering Material in oil reservoir Packing worn Replace packing set in lower part of
6. down stroke S S Ball in catalyst pump inlet body not seating Clean ball and inspect seat Replace ball or have seat repaired if questionable Catalyst Check Valve CV 2000 not working correctly Check and Repair the Catalyst Check Valve CV 2000 No cure or slow over all cure Catalyst pump set at too low or too high of a percentage Move catalyst pump to a higher setting closer to the gel coat pump Be sure to attach the catalyst pump in a vertical position Catalyst supply below outlet fitting on jug Fill catalyst jug 1 3 full Catalyst drive not engaged or connected Install quick pin Be sure to attach the catalyst pump vertically Catalyst leak Check all fittings The catalyst system must be fluid tight Catalyst relief valve on catalyst pump is leaking Relieve pressure from pump Clean and repair the Relief Valve Catalyst suction screen in catalyst jug clogged Clean catalyst suction screen and ensure that catalyst supply is not contaminated Air lock in catalyst pump Remove air lock See Appendix Air Lock in the Catalyst Pump Catalyst pump piston seal worn or damaged Replace piston seal During reassembly be sure spring in seal faces top of pump PROBLEM CAUSE SOLUTION Catalyst pump outlet body Replace catalyst pump outlet damaged body and piston seal During reassembly be sure spring in seal Magnum
7. drawings updated back cover with MVP information numbered pages and added footer Added the information for the UPLS 4600 amp UPLS 4600 SS Fluid Sections Updated the drawings for the VLS 4600 1 VLS 4600 1 FIT VLS 4600 1 FIT HD amp VLS 4600 1 HD Fluid Sections Included optional Packing Sets section Updated the manual format Address Logo Added an optional Piston Cup Piston Cup Seal section Added the ISO Oil and Grease references Included optional metering pump ratios and references Added the Terms amp Conditions of Sale section to the manual Updated the Terms amp Conditions section Drawings UPLS 4600 and UPLS 4600 SS in the manual Removed Plastech address and information Updated the Logo and Name Updated several of the drawings Removed reference to Plastech MagnumVenusProducts Rev 07 2014 Page 86 VLS 4600 Series Fluid Section Manual lt MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Assemblies Covered in this Manual VLS 4600 Fluid Section Assembly VLS 4600 HD Fluid Section Assembly Heavy Duty VLS 4600 HD SS Fluid Section Assembly Heavy Duty Stainless Steel VLS 4600 MP Fluid Section Assembly Magnapak VLS 4600 SS Fluid Sect
8. o MagnumVenusProducts Rev 07 2014 Page 50 VLS 4600 Series Fluid Section Manual USE PATRIOT OIL ONLY PACK WITH RED GREASE BLACK SIDE DOWN ON SEALS EXISTING FLUID SECTION N N N S y gt m 2 m E o PA E A EXISTING PISTON BODY EXISTING PISTON NUT MAGNUM VENUS PRODUCTS MAGNAPAK SEAL CONVERSION KIT VLS 4640 CK REV 11 23 05 BT2 REV A ITEM 3 WAS QTY OF 1 11 23 05 BT2 REV B ADDED PAT LS OIL AND PATRIOT OIL NOTE D MagnumVenusProducts Rev 07 2014 Page 51 VLS 4600 Series Fluid Section Manual SEAL CONVERSION 0 VLS 4640 CK PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 VLS 4631 1 RETAINING NUT 2 VLS 4632 1 BUSHING 3 VLS 4640 2 CUP SEAL 4 VLS 4633 1 PISTON SEAL INCLUDED IN CONVERSION KIT DESCRIPTION PART NO QTY LOWER SECTION OIL PAT LS OIL 1 D MagnumVenusProducts Rev 07 2014 Page 52 VLS 4600 Series Fluid Section Manual Cp ng Ss S a Q 28 MAGNUM VENUS PLASTECH Fluid Section amp Filter Assembly VLS 4600 1 REV 2 20 03 JEM REV A CORRECTED ILLUSTRATION AND DESCRIPTION OF 4 05 24 11 BT2 REV B ADDED OPTIONAL PART 11A ADDED ITEM 13 TO OPTIONAL ASSEMBLIES 05 21 14 2 D MagnumVenusProducts Rev 07 2014 Page 53 VLS 4600 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 4600 1 ITEM 8 G N 11 12 PARTS LIST PART NO QTY VLS 4600 1 FF 50
9. the gun open over an empty bucket Leave the gun in this position WARNING Relieve pressure from the catalyst pump before continuing 2 Remove the catalyst hose from the nipple on the catalyst accumulator WARNING When removing hose place a rag over the hose and fitting before loosening it 3 Remove the quick pin from the catalyst bearing block and upper slave arm 4 Tilt the pump back toward the resin pump to release the bubble NOTE the bubble does not appear in the inlet tube remove the lower quick pin and turn the pump upside down 5 Slowly hand pump the catalyst into a suitable container until catalyst spurts from the nipple an equal amount on both the upstroke and down stroke 6 Reconnect the catalyst hose to the nipple 7 Hand pump the catalyst pump until catalyst comes out through the gun 8 Install the pump and quick pin into the slave arm 9 Close the gun MagnumVenusProducts Rev 07 2014 Page 37 VLS 4600 Series Fluid Section Manual Fluid Section Information VLS 4600 Fluid Section is a part of a modular system that can fit a multiple of applications and a multiple of configurations by changing a minimum of components The VLS 4600 is designed to deliver power versatility and rugged construction for long lasting use This fluid section features Rapid Access Design RAD for easy access and maintenance Output Capabilities Up to 8 10 108 min 3 63 4 54 kg min using GP resin o
10. to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally to the jurisdiction of the above named cou
11. 00 30 1 SC 6000 1 1 PF HN 08 1 PF HN 12SC 08 1 PF ME 08 06 1 PF HN 04 1 PF HN 04 04S 1 BV 44 HP 1 PF SW 12M 08F 1 PF ME 16 12J 1 O V 210 1 DESCRIPTION FLUID SECTION ASSEMBLY FLUID FILTER SURGE CHAMBER NIPPLE NIPPLE MALE ELBOW NIPPLE NIPPLE BALL VALVE SWIVEL FITTING MALE ELBOW O RING OPTIONAL PARTS AND ASSEMBLIES ITEM 11A 13 D MagnumVenusProducts PARTS LIST PARTNO QTY PF ME 16 16J 1 SC 6000 1 DESCRIPTION MALE ELBOW FOR INTERNATIONAL UNITS SURGE CHAMBER ASSEMBLY INCLUDES ITEMS 3 5 amp 12 Rev 07 2014 Page 54 VLS 4600 Series Fluid Section Manual MAGNUM VENUS PLASTECH Fluid Section amp Filter Assembly VLS 4600 1 FIT REV 2 20 03 JEM REV A CORRECTED ILLUSTRATION AND DESCRIPTION OF ITEM4 05 24 11 2 D MagnumVenusProducts Rev 07 2014 Page 55 VLS 4600 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 4600 1 FIT PARTS LIST ITEM PART NO VLS 4600 FF 5000 30 SC 6000 PF HN 08 PF ME 08 PF HN 04 04 045 BV 44 HP 10 PF SW 12M 08F 11 PF ME 16J 16 12 O V 210 D MagnumVenusProducts 1 2 3 4 5 PF HN 12SC 08 6 7 8 9 QTY 1 4 4 4 1 1 1 1 1 1 1 1 Rev 07 2014 DESCRIPTION FLUID SECTION ASSEMBLY FLUID FILTER SURGE CHAMBER NIPPLE NIPPLE MALE ELBOW NIPPLE NIPPLE BALL VALVE SWIVEL FITTING MALE ELBOW O RING Page 56 VLS 4600 Series Fluid Section Manual
12. 15 VLS 4600 Series Fluid Section Manual Lubrication Throughout this manual directions are given for lubricating various parts of the Fluid Section These are the typical lubricants used o Ifthe part contacts resin use MVP Red Grease 6706 2 1 Ifthe part is located where it will contact air use Lubriplate 08465 Throat Seal Oil TSL 3200 used in the oil reservoir of the pump Grease for use with ISO GR ISO 100 1 oz Throat Seal Oil for use with ISO TSL ISO 800 8 oz DANGER FIRE AND EXPLOSION HAZARD Never use any lubrication on the components of the catalyst system Contact your catalyst manufacturer for additional material handing information Major Components Resin Pump Fluid section Description of Controls for Spray unit Familiarize yourself with the manifold controls which consist of the following regulators and gauges PUMP PRESSURE gauge and regulator These control main air pressure to the resin pump ATOMIZING AIR gauge and regulator This controls the air pressure to the catalyst nozzle on the gun PRIMING BUTTON this control is to operate the pump with triggering the gun Hazard Information Please note the following safety and informational designations used throughout this manual DANGER Indicates hazards or unsafe practices that are likely to result in severe personal injury or death WARNING Indicates hazards or unsafe practices which could result in severe person
13. 25 VLS 4602 1 FOOT VALVE 26 VLS 4623 2 TIE ROD 27 VLS 4624 1 FOOT VALVE COLLAR 28 F HN 08C 2 HEX NUT 29 08 16 2 HEX BOLT 30 F SW 06 4 LOCK WASHER 31 F RP 04 16 2 ALIGNMENT PIN 32 09528 1 HITCH PIN 33 PF SW 12M 08F 1 SWIVEL 34 PF ME 16J 16 1 SWIVEL ELBOW FIGURE 1 1 OPTIONAL PARTS AND ASSY PARTS LIST ITEM PART NO QTY DESCRIPTION 6706 2 1 1 PUMP GREASE 17A 3101 13 2 1 HARDENED SPACER 18A 3101 14 2 1 HARDENED BACK UP RING 21A 3101 24 1 1 HARDENED CYLINDER MagnumVenusProducts Rev 07 2014 Page 81 VLS 4600 Series Fluid Section Manual 6 x 9 5 6 A Y N f AN MAGNUM VENUS PLASTECH LOWER SECTION UPLS 4600 REV B 07 03 12 SHEET 1 2 4 7 2010 D MagnumVenusProducts Rev 07 2014 Page 82 VLS 4600 Series Fluid Section Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 2 VLS 4603 1 GUIDE BEARING 3 VLS 4605 2U2G 1 SET PISTON ROD 4 VLS 4610 10 WAVE SPRING 5 1 SPRING SUPPORT 6 5 4633 1 RESIN PISTON SEAL x 7 10 137 2 O RING 9 VLS 4623 4 CYLINDER TIE ROD 10 UPLS 4613 1 ROD ADAPTOR 11 B BJRE 750 1 XS 1 BALL JOINT ROD END 12 FJN 12F 1 AM NUT OUTLET BODY 15 VLS 4608 CYLINDER 16 VLS 4609 1 PISTON ROD 17 VLS 4618 1 PISTON NUT 19 VLS 4606 1 MALE COMPRESSION RIN
14. 3 015 4602 55 1 724 VLS 4622 440C 1 25 VLS 4602 SS 1 26 VLS 4623 2 27 VLS 4624 1 28 F HN 08C 2 INCLUDED IN REPAIR KIT 0 DESCRIPTION SOLVENT CUP PKG NUT GUIDE BEARING FEMALE COMP RING PACKING SET SPA MALE COMPRESSION RING WAVE SPRING SPRING SUPPORT RING OUTLET BODY PISTON ROD ADAPTER PISTON ROD PISTION BALL SPRING 7 8 SS BALL PISTON BODY PISTION CUP PISTON CUP SPACER PISTON CUP BACK UP PISTON NUT O RING CYLINDER BALL STOP BALL GUIDE 1 1 4 SS BALL FOOT VALVE PUMP CYLINDER TIE ROD FOOT VALVE COLLAR 1 2 UNC HEX NUT MagnumVenusProducts Rev 07 2014 VLS 4600 Series Fluid Section Manual REPAIR KITS PART NO DESCRIPTION DLS 4600 SS RK REPAIR KIT TOOLS DESCRIPTION PISTON BODY WRENCH PART NO 45011 1 Page 77 VLS 4600 Series Fluid Section Manual MAGNUM VENUS PRODUCTS Fluid Section amp Filter Assembly DLS 4600 1 REV 2 20 03 JEM REV A REDREW WITHOUT MOUNTING PLATE 05 31 07 BT2 D MagnumVenusProducts Rev 07 2014 Page 78 VLS 4600 Series Fluid Section Manual Fluid Section amp Filter Assembly DLS 4600 1 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 DLS 4600 1 FLUID SECTION ASSEMBLY 2 FF 5000 30 1 FLUID FILTER 3 SC 6000 1 1 SURGE CHAMBER 08 1 NIPPLE 5 PF HN 12SC 08 1 NIPPLE 6 PF ME 08 06 1 MALE ELBOW 7 04 1 NIPPLE 8 PF HN 04 04S 1 NIPPLE 9 BV 44 HP 1 BALL VALVE 10 PF SW 12M 08F 1 SWIVEL FITT
15. 31 1 COMPLETE PUMP ASSEMBLY VP 3100 HD REV 05 03 10 BT2 D MagnumVenusProducts Rev 07 2014 Page 67 VLS 4600 Series Fluid Section Manual 31 1 Complete Pump Assy 3100 PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 VPH 7000 HD 1 POWER HEAD ASSY 2 VLS 4600 1 HD 1 FLUID SECTION ASSY 4 VPH 10009 2 HALF SHELL 5 9110 1 SHELL RETAINER 6 9112 1 SLEEVE CLIP NOTE F HB 06C 24 GR8 CONNECTION BOLTS ARE INCLUDED WITH POWER HEAD D MagnumVenusProducts Rev 07 2014 Page 68 VLS 4600 Series Fluid Section Manual MAGNUM VENUS PRODUCTS Complete Pump Combo VP 41100 REV A ITEM ONE VPH 4250 WAS 2101 00 01 1 24 03 JEM VP 41100 DWG REV 10 3 01 REV ITEM 2 VLS 4600 WAS VLS 2500 9 21 06 JEM D MagnumVenusProducts Rev 07 2014 Page 69 VLS 4600 Series Fluid Section Manual Complete Pump Combo VP 41100 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 VPH 4250 1 POWER CYLINDER ASSY 2 VLS 4600 1 FLUID SECTION ASSY FIGURE 1 1 D MagnumVenusProducts Rev 07 2014 Page 70 VLS 4600 Series Fluid Section Manual VLS 46RK 4T 2T REPAIR KIT FLUID SECTION 2 PCS 0 137 90 O RING 1 PC ALS 1018 7 8 BALL 1 PC VLS 4622 1 1 4 BALL 2 PC 71 1 4 VLS 4605 PISTON ROD SEALS 1 PC 6706 2 1 1oz WHITE GREASE D MagnumVenusProducts Rev 07 2014 Page 71 VLS 4600 Series Fluid Section Manual VLS 46RK
16. 47 17 j NOTE 1 INSTALL WITH RIDGES U LL IN ITH RI P 5 16 EIE 5 6 18A 18 6 19 10 7 20 D 21A bh 8 21 30 I 10 20 5 31 5 22 x 23 29 24 65 25 x 26 9 11 27 28 o 12 MAGNUM VENUS PLASTECH REV D ADDED ALL KIT ITEMS 7 8 05 BT2 REV E ADDEDITEMS 31 10 10 05 BT2 REV F ADDED ITEMS 17A amp 18A 9 21 06 JEM REV G REORIENTED PART 9 ON DRAWING 01 30 14 BT2 MagnumVenusProducts Rev 07 2014 Page 41 Fluid Section Assy VL S 4600 PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 VLS 4607 1 SOLVENT CUP PKG NUT 3 VLS 4603 1 GUIDE BEARING 4 VLS 4604 1 FEMALE COMP RING 5 VLS 4605 1 PACKING SET SPA 6 VLS 4606 1 MALE COMPRESSION RING 7 VLS 4610 10 WAVE SPRING 8 VLS 4611 1 SPRING SUPPORT RING 9 VLS 4601 1 OUTLET BODY 10 F HB 06C 24 GR8 4 HEX HEAD BOLT 11 VLS 4613 1 PISTON ROD ADAPTER 12 VLS 4609 1 PISTON ROD 13 VLS 4614 1 PISTON BALL SPRING 14 ALS 1018 1 7 8 CHROME BALL 15 VLS 4619 1 PISTON BODY 16 VLS 4615 2 PISTION CUP 17 VLS 4616 1 PISTON CUP SPACER 18 VLS 4617 1 PISTON CUP BACK UP 19 VLS 4618 1 PISTON NUT 20 O V 137 90 2 O RING 21 VLS 4608 1 CYLINDER 22 VLS 4620 1 BALL STOP 23 VLS 4621 1 FOOT VALVE BALL SPRING 24 VLS 4622 1 1 1 4 CHROME BALL 25 VLS 4602 1 FOOT VALVE 26 VLS 4623 2 PUMP CYLINDER TIE ROD 27 VLS 4624 1 FOOT VALVE COLLAR 28 F HN 08C 2 1 2 UNC HEX NUT 29 VLS 4612 1 PUMP MOUNT PLATE 30 F H
17. 472 Wooden sticks or tongue depressors for testing Labels and pens for marking pneumatic lines Clean rags and paint brushes for cleaning equipment One tube of medium weight lithium grease such as Lubriplate lubricant 08465 Large approximately 3 feet by 10 feet or 1 meter by 3 meters strips of paper for performing spray tests One pin wrench 45031 1 comes with catalyst jug One scribe 08126 Red Grease 6706 2 1 10z can 6706 2 16 160z can 6706 2 32 320z can DOC D MagnumVenusProducts Rev 07 2014 Page 17 VLS 4600 Series Fluid Section Manual Q Seal Kits DLS 4600 SS RK Repair Kit Stainless Steel Duo Units VLS 46RK 4T 2T SS Repair Kit Stainless Steel fluid sections VLS 46 RK 4T 2T Repair Kit Standard fluid sections VLS 46RK MP Repair Kit Magnapak fluid sections UPLS 46SK 4T 2G Seal Kit Standard fluid section UPLS 46SK 4T 1GB Seal Kit with optional Piston Seal NOTE Lubriplate is a registered trademark of the Lubriplate division of Fiske Brothers Refining Company NOTE Loctite is a trademark of the Loctite Corporation NOTE Teflon is a registered trademark of DuPont de Nemours and IMPORTANT WARRANTY INFORMATION Please note that components used on this equipment are made of specially developed high strength material Q Only authentic Magnum Venus Plastech replacement parts are accep
18. 5 4603 1 GUIDE BEARING 3 VLS 4605 2U2G 1 SET PISTON ROD 4 VLS 4610 10 WAVE SPRING 5 VLS 4611 1 SPRING SUPPORT 6 VLS 4633 GFT 1 PISTON SEAL x 7 10 137 2 O RING 9 VLS 4623 4 CYLINDER TIE ROD 10 UPLS 4613 1 ADAPTOR 11 B BJRE 750 1 XS 1 BALL JOINT ROD END 12 F JN 12F 1 JAM NUT 14 VLS 4601 SS 1 OUTLET BODY 15 VLS 4608 SS 1 CYLINDER 16 VLS 4609 SS 1 PISTON ROD 17 VLS 4618 SS 1 PISTON NUT 19 15 4606 55 1 MALE COMPRESSION RING 20 VLS 4604 SS 1 FEMALE COMPRESSION RING 22 UPLS 4602 SS 1 FOOT VALVE 23 UPLS 4619 SS 1 PISTON BODY 24 F HN 08C 4 NUT 25 103071 1 17 8 SS BALL 26 VLS 4614 1 SPRING PISTON BALL 27 VLS 4622 SS 1 1 1 4 SS BALL 28 VLS 4621 1 VALVE SPRING 29 15 4620 1 BALL STOP 30 10 122 1 O RING 31 0 116 1 O RING 32 187160 1 1 COLLAR REPAIR KITS PART No DESCRIPTION UPLS 46RKSS 2U2G 1G NOTE ASTERISKS DENOTE PARTS USED IN REPAIR MAGNUM VENUS PLASTECH LOWER SECTION UPLS 4600 SS REV C 07 03 12 SHEET 2 2 4 7 2010 MagnumVenusProducts Rev 07 2014 Page 85 VLS 4600 Series Fluid Section Manual Revision Information Rev 04 2011 Rev 05 2011 Rev 07 2011 Rev 05 2012 Rev 08 2013 Rev 07 2014 Updated manual format added revision information chapter added Accumulator chapter added Air Lock chapter added Trouble shooting chapter updated
19. 8 PF HN 04 04S 1 NIPPLE 9 BV 44 HP 1 BALL VALVE 10 PF SW 12M 08F 1 SWIVEL FITTING 11 PF ME 16 12J 1 MALE ELBOW 12 O V 210 1 O RING OPTIONAL PARTS AND ASSEMBLIES PARTS LIST ITEM PART NO QTY DESCRIPTION 11A PF ME 16 16J 1 MALE ELBOW FOR INTERNATIONAL UNITS 13 SC 6000 1 SURGE CHAMBER ASSEMBLY INCLUDES ITEMS 3 5 amp 12 4 MagnumVenusProducts Rev 07 2014 Page 60 VLS 4600 Series Fluid Section Manual MAGNUM VENUS PLASTECH Fluid Section amp Filter Assembly VLS 4600 1 MP REV 09 14 06 BT2 REV A ADDED OPTIONAL PART 11A ADDED ITEM 13 TO OPTIONAL ASSEMBLIES 05 21 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 61 VLS 4600 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 4600 1 MP PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 VLS 4600 MP 1 FLUID SECTION ASSEMBLY 2 FF 5000 30 1 FLUID FILTER 3 SC 6000 1 1 SURGE CHAMBER 4 08 1 NIPPLE 5 PF HN 12SC 08 1 NIPPLE 6 PF ME 08 06 1 MALE ELBOW 7 PF HN 04 1 NIPPLE 8 04 045 1 NIPPLE 9 BV 44 HP 1 BALL VALVE 10 PF SW 12M 08F 1 SWIVEL FITTING 11 PF ME 16 12J 1 MALE ELBOW 12 O V 210 1 O RING OPTIONAL PARTS AND ASSEMBLIES PARTS LIST ITEM PARTNO QTY DESCRIPTION 11A PF ME 16 16J 1 MALE ELBOW FOR INTERNATIONAL UNITS 13 SC 6000 1 SURGE CHAMBER ASSEMBLY ITEMS 3 5 amp 12 4 MagnumVenusProducts Rev 07 2014 Page 62 VLS 4600 Series Fluid Section Manual MAGNUM VENUS PRODUCT
20. 9 13 06 2 D MagnumVenusProducts Rev 07 2014 Page 47 Fluid Section Assy VLS 4600 MP PARTS LIST ITEM PART NO QTY DESCRIPTION 1 VLS 4631 1 RETAINING NUT 2 VLS 4632 1 BUSHING 3 VLS 4640 2 CUP SEAL 4 VLS 4601 1 OUTLET BODY 5 F HB 06C 24 GR8 4 HEX BOLT 6 VLS 4613 1 PISTON ROD ADAPTER 7 VLS 4609 1 PISTON ROD 8 VLS 4614 1 PISTON BALL SPRING 9 ALS 1018 1 7 8 BALL 10 VLS 4619 1 PISTON BODY 11 VLS 4633 1 PISTON SEAL 12 VLS 4618 1 PISTON NUT 13 O V 137 90 2 O RING 14 VLS 4608 1 CYLINDER 15 VLS 4620 1 BALL STOP 16 VLS 4621 1 FOOT VALVE BALL SPRING 17 VLS 4622 1 1 1 4 BALL 18 VLS 4602 1 FOOT VALVE 19 VLS 4623 2 PUMP CYLINDER TIE ROD 20 VLS 4624 1 FOOT VALVE COLLAR 21 F HN 08C 2 HEX NUT 22 VLS 4612 1 PUMP MOUNT PLATE 23 F HB 08C 16 2 HEX BOLT 24 F SW 06 4 LOCK WASHER OPTIONAL PARTS AND ASSEMBLIES PARTS LIST ITEM PARTNO DESCRIPTION 14A 3101 24 1 1 HARDENED CYLINDER 6706 2 1 1 PUMP GREASE MagnumVenusProducts VLS 4600 Series Fluid Section Manual REPAIR KITS PART NO DESCRIPTION VLS 46RK MP REPAIR KIT TOOLS PART NO DESCRIPTION 45011 1 PISTON BODY WRENCH FIGURE 1 1 Rev 07 2014 Page 48 VLS 4600 Series Fluid Section Manual NOTE 1 INSTALL WITH RIDGES UP 10 7 N 21 0 100 0 0 hh T 20 22 23 24 25 0 26 MAGNUM VENUS PLASTECH FLUID SECTION ASSEMBLY VLS 4600 SS REV 06 30 08 BT2 REV A REORIENTED PART 9 IN DRAWI
21. B 08C 16 2 HEX HEAD BOLT 31 F SW 06C 4 LOCK WASHER OPTIONAL PARTS AND ASSY PARTS LIST ITEM PART NO QTY DESCRIPTION 6706 2 1 1 PUMP GREASE 17A 3101 13 2 1 HARDENED SPACER 18A 3101 14 2 1 HARDENED BACK UP RING 21A 3101 24 1 1 HARDENED CYLINDER VLS 4600 Series Fluid Section Manual REPAIR KITS PART NO DESCRIPTION VLS 6RK 4T 2T REPAIR KIT TOOLS PART NO DESCRIPTION 45011 1 PISTON BODY WRENCH FIGURE 1 A MagnumVenusProducts Rev 07 2014 Page 42 VLS 4600 Series Fluid Section Manual NOTE 1 INSTALL WITH RIDGES UP 10 7 20 21A 20 22 23 24 25 26 21 MAGNUM VENUS PLASTECH FLUID SECTION ASSEMBLY VLS 4600 HD REV 03 20 09 BT2 REV A REORIENTED PART 9 IN DRAWING 01 30 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 43 Fluid Section Assy VLS 4600 HD PARTS LIST ITEM PART NO QTY DESCRIPTION 1 VLS 4607 1 SOLVENT CUP PKG NUT 3 VLS 4603 1 GUIDE BEARING 4 VLS 4604 1 FEMALE COMP RING 5 VLS 4605 1 PACKING SET SPA 6 VLS 4606 1 MALE COMPRESSION RING 7 VLS 4610 10 WAVE SPRING 8 VLS 4611 1 SPRING SUPPORT RING 9 VLS 4601 1 OUTLET BODY 10 F HB 06C 24 GR8 4 HEX HEAD BOLT 11 VLS 4613 HD 1 PISTON ROD ADAPTER 12 VLS 4609 1 PISTON ROD 13 VLS 4614 1 PISTON BALL SPRING 14 ALS 1018 1 7 8 CHROME BALL 15 VLS 4619 1 PISTON BODY 16 VLS 615 2 PISTION CUP 17 VLS 4616 1 PISTON CUP SPACER 18 VLS 4617 1 PISTON CUP BACK UP 19 VLS 4618 1 PISTON NUT 20 O V 137 90 2 O RING
22. ERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended D MagnumVenusProducts Rev 07 2014 Page 14 VLS 4600 Series Fluid Section Manual Introduction This manual the VLS 4600 FLUID SECTION MANUAL provides information you need to perform simple maintenance and repair on your equipment Step by step assembly and disassembly procedures are included for each component Atroubleshooting guide helps you diagnose and perform common repair situations Acomprehensive ma
23. G VLS 4604 1 FEMALE COMPRESSION RING VLS 4619 1 PISTON BODY F HN 08C 4 HEX NUT ALS 1018 H 7 8 BALL 26 VLS 4614 SPRING PISTON BALL 1 27 VLS 4622 61 1 4 CHROME BALL k 28 VLS 4621 FOOT VALVE SPRING 29 VLS 4620 BALL STOP 32 187160 1 1 COLLAR OPTIONAL PARTS C PART DESCRIPTION VLS 4633 GFT PISTON SEAL FIG 1 REPAIR KIT PART No DESCRIPTION UPLS 46RK 2U2G 1U REPAIR KIT NOTE ASTERISKS DENOTE PARTS USED IN REPAIR KIT FIG 1 OPTIONAL SEAL SETUP MAGNUM VENUS PLASTECH LOWER SECTION UPLS 4600 REV B 07 03 12 SHEET 2 2 4 7 2010 MagnumVenusProducts Rev 07 2014 Page 83 VLS 4600 Series Fluid Section Manual 5 E 4 N X N N 2 2 di 2 D gt NM gt y a 9 gt C GA 2 KAN KY M D a M 9 i M 1 A N Ui X 1 es pae E Z 7 d ve gt ye SIN 23 i m X X 9 9 0 MAGNUM VENUS PLASTECH LOWER SECTION REV C 07 03 12 D MagnumVenusProducts Rev 07 2014 SHEET 1 2 UPLS 4600 SS 4 7 2010 Page 84 VLS 4600 Series Fluid Section Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 1 VLS 4607 1 SOLVENT CUP PKG NUT 2 1
24. Goods must be unused and are subject to a 1596 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 10096 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event of i insolvency of the Buyer
25. ING 11 PF ME 16 12J 1 MALE ELBOW 12 O V 210 1 O RING OPTIONAL ASSEMBLIES ITEM PART NO QTY DESCRIPTION 13 SC 6000 1 SURGE CHAMBER ASSEMBLY MagnumVenusProducts Rev 07 2014 Page 79 VLS 4600 Series Fluid Section Manual 1 INSTALL WITH RIDGES UP oO 2 xo 2 70 G3 O K 7 MAGNUM VENUS PRODUCTS MULTI COLOR FLUID SECTION ASSEMBLY MCPA 4600 REV 10 11 06 BT2 REV A ITEM 34 WAS PF SE SW 16 06 25 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 80 VLS 4600 Series Fluid Section Manual Fluid Section Assembly MCPA 4600 PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 VLS 4607 1 SOLVENT CUP VLS 46RK 4T 2T REPAIR KIT 2 3108 1 1 1 PUMP MOUNTING PLATE 3 VLS 4603 1 GUIDE BEARING 4 VLS 4604 1 FEMALE COMPRESSION RING TOOLS 5 VLS 4605 1 PACKING SET SPA 6 VLS 4606 1 MALE COMPRESSION RING PART NO DESCRIPTION 7 VLS 4610 10 WAVE SPRING 45011 1 PISTON BODY WRENCH 8 VLS 4611 1 SPRING SUPPORT RING 9 VLS 4601 1 OUTLET BODY 10 060 24 4 HEX BOLT 11 MCPA 2501 1 PISTON ROD ADAPTER 12 VLS 4609 1 PISTON ROD 13 VLS 4614 1 PISTON BALL SPRING 14 ALS 1018 1 7 8 BALL 15 VLS 4619 1 PISTON BODY 16 VLS 4615 2 PISTON CUP 17 VLS 4616 1 PISTON CUP SPACER 18 VLS 4617 1 PISTON CUP BACK UP 19 VLS 4618 1 PISTON NUT 20 O V 137 90 2 O RING 21 VLS 4608 1 CYLINDER 22 VLS 4620 1 BALL STOP 23 VLS 4621 1 FOOT VALVE BALL SPRING 24 VLS 4622 1 1 1 4 BALL
26. JECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer for the anticipated installation costs up
27. NG 01 30 14 BT2 MagnumVenusProducts Rev 07 2014 Page 49 Fluid Section Assy VLS 4600 SS PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 VLS 4607 1 SOLVENT CUP PKG NUT 3 VLS 4603 1 GUIDE BEARING 4 VLS 4604 SS 1 FEMALE COMP RING 5 VLS 4605 1 PACKING SET SPA 6 18 4606 88 1 MALE COMPRESSION RING 7 VLS 4610 10 WAVE SPRING 8 VLS 4611 1 SPRING SUPPORT RING 9 VLS 4601 SS 1 OUTLET BODY 10 F HB 06C 24 GR8 4 HEX HEAD BOLT 11 VLS 4613 1 PISTON ROD ADAPTER 12 VLS 4609 SS 1 PISTON ROD 13 VLS 4614 1 PISTON BALL SPRING 14 03071 1 7 8 SS BALL 15 VLS 4619 SS 1 PISTON BODY 16 VLS 4615 2 PISTON CUP 17 VLS 4616 SS 1 PISTON CUP SPACER 18 VLS 4617 SS 1 PISTON CUP BACK UP 19 VLS 4618 SS 1 PISTON NUT 20 O V 137 90 2 O RING 21 VLS 4608 SS 1 CYLINDER 22 VLS 4620 SS 1 BALL STOP 23 VLS 4621 1 FOOT VALVE BALL SPRING 24 VLS 4622 SS 1 1 1 4 SS BALL 25 VLS 4602 SS 1 FOOT VALVE 26 VLS 4623 2 PUMP CYLINDER TIE ROD 27 VLS 4624 1 FOOT VALVE COLLAR 28 F HN 08C 2 1 2 UNC HEX NUT 29 VLS 4612 1 PUMP MOUNT PLATE 30 F HB 08C 16 2 HEX HEAD BOLT 31 F SW 06 4 LOCK WASHER OPTIONAL PARTS AND ASSY PARTS LIST ITEM PART NO QTY DESCRIPTION 6706 2 1 1 PUMP GREASE 17A 3101 13 2 1 HARDENED SPACER 18A 3101 14 2 1 HARDENED BACK UP RING 21A 3101 24 1 1 HARDENED CYLINDER VLS 4600 Series Fluid Section Manual REPAIR KITS PART NO DESCRIPTION VLS 46RK 4T 2T SS REPAIR KIT TOOLS PART NO DESCRIPTION 45011 1 PISTON BODY WRENCH FIGURE 1 A
28. NG PART NO DESCRIPTION 8 VLS 4611 1 SPRING SUPPORT RING 9 VLS 4601 1 OUTLET BODY 45011 1 PISTON BODY WRENCH 10 F HB 06C 24 GR8 4 HEX HEAD BOLT 11 DLS 4613 1 PISTON ROD ADAPTER 12 VLS 4609 1 PISTON ROD 13 VLS 4614 1 PISTION BALL SPRING 14 ALS 1018 1 7 8 CHROME BALL 15 VLS 4619 1 PISTON BODY 16 VLS 4615 2 PISTION CUP 17 VLS 4616 1 PISTON CUP SPACER 18 VLS 4617 1 PISTON CUP BACK UP 19 VLS 4618 1 PISTON NUT 20 O V 137 90 2 O RING 21 VLS 4608 1 CYLINDER 22 VLS 4620 1 BALL STOP 23 VLS 4621 1 FOOT VALVE BALL SPRING 24 VLS 4622 1 1 1 4 CHROME BALL 25 VLS 4602 1 FOOT VALVE 26 VLS 4623 2 PUMP CYLINDER TIE ROD 27 VLS 4624 1 FOOT VALVE COLLAR 28 F HN 08C 2 1 2 UNC HEX NUT FIGURE 1 A MagnumVenusProducts Rev 07 2014 Page 75 VLS 4600 Series Fluid Section Manual NOTE 1 INSTALL WITH RIDGES UP e 10 7 o M Sy SS agn NING S N a MAGNUM VENUS PRODUCTS FLUID SECTION ASSEMBLY DLS 4600 SS REV 8 14 8 SS WERE 316 SS 9 20 04 D MagnumVenusProducts Rev 07 2014 Page 76 Fluid Section Assy DLS 4600 SS PARTS LIST ITEM PARTNO 1 VLS 4607 1 3 VLS 4603 1 4 VLS 604 SS 1 5 VLS 4605 1 6 VLS 4606 SS 1 T VLS 4610 1 8 VLS 4611 1 9 VLS 4601 SS 1 11 DLS 4613 1 12 VLS 4609 SS 1 13 VLS 4614 1 14 ALS 1018 440C 1 15 VLS 4619 SS 1 16 VLS 4615 2 17 VLS 4616 SS 1 18 VLS 4617 SS 1 19 VLS 618 SS 1 20 O E 137 2 21 VLS 4608 SS 1 22 VLS 4620 SS 1 2
29. NG SET SPA 6 VLS 4606 SS 1 MALE COMPRESSION RING 7 VLS 4610 10 WAVE SPRING 8 VLS 4611 1 SPRING SUPPORT RING 9 VLS 4601 SS 1 OUTLET BODY 10 F HB 06C 24 GR8 4 HEX BOLT 11 VLS 4613 HD 1 PISTON ROD ADAPTER 12 VLS 4609 SS 1 PISTON ROD 13 VLS 4614 1 PISTON BALL SPRING 14 03071 1 7 8 SS BALL 15 VLS 4619 SS 1 PISTON BODY 16 VLS 4615 2 PISTON CUP 17 VLS 4616 SS 1 PISTON CUP SPACER 18 VLS 4617 SS 1 PISTON CUP BACK UP 19 VLS 4618 SS 1 PISTON NUT 20 O V 137 90 2 O RING 21 VLS 4608 SS 1 CYLINDER 22 VLS 4620 SS 1 BALL STOP 23 VLS 4621 1 FOOT VALVE BALL SPRING 24 VLS 4622 SS 1 1 1 4 SS BALL 25 VLS 4602 SS 1 FOOT VALVE 26 VLS 4623 2 PUMP CYLINDER TIE ROD 27 VLS 4624 1 FOOT VALVE COLLAR 28 F HN 08C 2 HEX NUT 29 VLS 4612 1 PUMP MOUNT PLATE 30 F HB 08C 16 2 HEX BOLT 31 F SW 06 4 LOCK WASHER OPTIONAL PARTS AND ASSY PARTS LIST ITEM PARTNO DESCRIPTION 6706 2 1 1 PUMP GREASE 17A 3101 13 2 1 HARDENED SPACER 18A 3101 14 2 1 HARDENED BACK UP RING 21A 3101 24 1 1 HARDENED CYLINDER VLS 4600 Series Fluid Section Manual REPAIR KITS PART NO DESCRIPTION 5 46 4 21 5 REPAIR KIT TOOLS PART NO DESCRIPTION 45011 1 PISTON BODY WRENCH FIGURE 1 A MagnumVenusProducts Rev 07 2014 Page 46 VLS 4600 Series Fluid Section Manual NA Ka Es N J x 7 KO MAGNUM VENUS PRODUCTS FLUID SECTION ASSEMBLY VLS 4600 MP REV 0
30. S Fluid Section amp Filter Assembly VLS 4600 1 MPFIT REV 09 14 06 BT2 D MagnumVenusProducts Rev 07 2014 Page 63 VLS 4600 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 4600 1 MPFIT PARTS LIST ITEM QTY DESCRIPTION 1 VLS 4600 MP 1 FLUID SECTION ASSEMBLY 2 FF 5000 30 1 FLUID FILTER 3 SC 6000 1 1 SURGE CHAMBER PF HN 08 1 NIPPLE 5 125 08 1 NIPPLE 6 PF ME 08 1 MALE ELBOW 7 PF HN 04 1 NIPPLE 8 PF HN 04 04S 1 NIPPLE 9 BV 44 HP 1 BALL VALVE 10 PF SW 12M 08F 1 SWIVEL FITTING 11 PF ME 16J 16 1 MALE ELBOW 12 O V 210 1 O RING Optional Parts and Assemblies PARTS LIST ITEM PARTNO QTY DESCRIPTION SC 6000 1 SURGE CHAMBER ASSEMBLY ITEMS 3 5 amp 12 MagnumVenusProducts Rev 07 2014 Page 64 VLS 4600 Series Fluid Section Manual Y m MAGNUM VENUS PRODUCTS 31 1 COMPLETE PUMP ASSY VP 3100 REV 01 09 07 BT2 D MagnumVenusProducts Rev 07 2014 Page 65 VLS 4600 Series Fluid Section Manual 31 1 Complete Pump VP 3100 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 VPH 7000 1 POWER HEAD ASSY 2 VLS 4600 1 1 FLUID SECTION ASSY 3 F HB 06C 24 GR8 4 HEX HEAD BOLT 4 APP 9096 2 CONNECTOR 5 APP 9109 1 SLEEVE 6 APP 9102 1 RETAINER RING D MagnumVenusProducts Rev 07 2014 Page 66 VLS 4600 Series Fluid Section Manual MAGNUM VENUS PLASTECH
31. UTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUB
32. VLS 4600 Series Fluid Section Manual Rev 07 2014 VLS 4600 Series Fluid Section Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com D MagnumVenusProducts Rev 07 2014 Page 2 VLS 4600 Series Fluid Section Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 15 REQUIREMENTS 17 MAINTENANCE 20 FLUID SECTION DISASSEMBLY 24 FLUID SECTION ASSEMBLY 26 ACCUMULATOR amp FILTER 31 TROUBLESHOOTING CHART 33 AIR LOCK IN THE CATALYST PUMP 37 FLUID SECTION INFORMATION 38 PARTS DRAWINGS 39 REVISION INFORMATION 86 Quy MagnumVenusProducts Rev 07 2014 3 VLS 4600 Series Fluid Section Manual Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s credit becomes unsatisf
33. VenusProducts Rev 07 2014 Page 33 VLS 4600 Series Fluid Section Manual faces top of pump Prevent by connecting catalyst pump vertically Catalyst pump check valve blocked or stuck Disassemble check valve and remove blockage Catalyst hose plugged Danger In the next steps you will be dealing with fluids under high pressure Follow safety instructions read the Safety amp Warning section in the beginning of this manual Relieve pressure from the system Replace the catalyst hose with new one Resin or gel coat too cold Consult your materials supplier for proper temperature Maintain a draft free environment of about 70 degrees F An auxiliary heat source may be required to reduce gel time Piston cups piston ball or pump cylinder worn Inspect the piston cups piston ball and pump cylinder Clean and replace any damaged components Screen of pump pick up wand blocked Unscrew screen from hose and clean Low output on upstroke of pump No fan constant low output or fast cure Gun Block plugged or seal rotated Repair or replace the gun block remove blockage Resin hose plugged Danger To prevent injury always relieve fluid pressure before attempting to remove components Flush hose with solvent If material is hard replace hose Pick up wand assembly leaking Tighten assembly fittings Resin filter clogged Disassemb
34. actory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges for import and export licenses a
35. al injury or extensive equipment damage CAUTION Indicates hazards or unsafe practices which could result in minor injury or damage to equipment NOTE Indicates additional information including explanations of certain procedures or helpful suggestions Notes do not contain safety information D MagnumVenusProducts Rev 07 2014 Page 16 VLS 4600 Series Fluid Section Manual Requirements Air Requirements Clean dry compressed air must be available at up to 90 psi 6 3 kg cm and a minimum volume of 10 0 3 m Air must be provided through an air hose with a diameter of 0 5 inch 1 3 cm or greater Tool and Supplies Requirements When performing service and repair on the Fluid Section you should have the following tools spare parts and supplies available before beginning NOTE Items followed by a may be purchased from Magnum Venus Products One table vise Loctite 243 removable or equivalent thread lock compound One small hammer Needle nose pliers Solvent or emulsifier for cleaning One clean work table Anti seize thread sealant Set of hex wrenches 08469 One 5 8 inch wrench 08474 One 9 16 inch wrench 08476 One 5 16 inch wrench 08477 Empty buckets for cleaning Clean 4 inch plastic dowel or rod One 8 inch adjustable wrench 08467 One 12 inch adjustable wrench 08468 One 7 16 inch open end wrench One socket wrench One 7 16 inch socket wrench 08
36. ce the O Rings piston cups and packing set Rebuild lower assembly MagnumVenusProducts Rev 07 2014 Page 23 VLS 4600 Series Fluid Section Manual Disassembly of Fluid Section NOTE Flushing the pump fluid section with solvent will make it easier to clean and rebuild CAUTION There are two 2 hard chrome balls in the Fluid Section assembly If a ball drops to the floor it will be damaged Even if it appears undamaged it will contain dents and scratches that will create problems Damaged balls must be replaced or the pump will not work properly NOTE When disassembling the Fluid Section replace any O Rings that you expose Maintenance 1 For acomplete maintenance schedule please refer to Chapter 3 Maintenance Troubleshooting 1 complete troubleshooting schedule please refer to Chapter 7 Troubleshooting Chart Parts Drawings 1 To perform service and repair on the Fluid Section please follow the procedures below Please refer to a current parts drawing for the Fluid Section you are working on for part numbers Turn Off Pressure 1 Be sure all fluid pressure and air pressure is relieved from the system before performing any work DANGER To avoid serious injury or equipment damage do not proceed unless the system has been completely depressurized Remove Catalyst Pump 1 Be sure the catalyst pump has been removed from the catalyst drive Note some of the part numbers below will be diffe
37. copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equ
38. ction VLS 4600 Fluid Section VLS 4600 Fluid Section Quy MagnumVenusProducts Rev 07 2014 Page 38 Parts Drawings VLS 4600 FLUID SECTION ASSEMBLY VLS 4600 HD FLUID SECTION ASSEMBLY HEAVY DUTY VLS 4600 HD SS FLUID SECTION ASSEMBLY HD STAINLESS VLS 4600 MP FLUID SECTION ASSEMBLY MAGNAPAK VLS 4600 SS FLUID SECTION ASSEMBLY STAINLESS VLS 4640 CK CONVERSION KIT MAGNAPAK VLS 4600 1 FLUID SECTION amp FILTER ASSEMBLY VLS 4600 1 FIT FLUID SECTION amp FILTER ASSEMBLY VLS 4600 1 FIT HD FLUID SECTION amp FILTER ASSEMBLY VLS 4600 1 HD FLUID SECTION amp FILTER ASSEMBLY VLS 4600 1 MP FLUID SECTION amp FILTER ASSEMBLY VLS 4600 1 MPFIT FLUID SECTION amp FILTER ASSEMBLY VP 3100 30 1 PUMP ASSEMBLY VP 3100 HD 30 1 PUMP ASSEMBLY HEAVY DUTY VP 41100 11 1 PUMP ASSEMBLY VLS 46RK 4T 2T SS REPAIR KIT SS FLUID SECTION VLS 46 RK 4T 2T REPAIR KIT VLS 46RK MP MAGNAPAK REPAIR KIT DLS 4600 FLUID SECTION ASSEMBLY DUO UNIT DLS 4600 SS FLUID SECTION ASSEMBLY STAINLESS STEEL DLS 4600 1 FLUID SECTION amp FILTER ASSEMBLY MCPA 4600 FLUID SECTION ASSEMBLY MULTICOLOR UPLS 4600 FLUID SECTION ASSEMBLY UP UNITS UPLS 4600 SS FLUID SECTION ASSEMBLY SS UP UNITS Quy MagnumVenusProducts Rev 07 2014 Page 39 VLS 4600 Series Fluid Section Manual This page left blank intentionally MagnumVenusProducts Rev 07 2014 Page 40 VLS 4600 Series Fluid Section Manual A lt J v U 4 1
39. ction has a Soft Seat O ring O K 116 that will be installed into the Piston Body before the 7 8 Ball reference drawing 5 Place 7 8 Ball into the Piston Body Set the Piston Ball Spring VLS 4614 into the Piston Body with the small end of the spring against the 7 8 Ball NOTE Do not drop dent or scratch the 7 8 Ball or 1 1 4 Ball 6 Coat the threads of the Piston Body and screw it onto the Piston Rod Tighten the Piston Nut and the Piston Body wrench tight 7 Slide the Piston Rod up through the Outlet Body and tighten the Packing Nut VLS 4607 enough to hold the Piston Rod in place Note The UPLS 4600 SS Fluid Section has a Soft Seat O ring O K 122 that will be installed into the Foot Valve before the 1 1 4 Ball reference drawing 8 Install 1 1 4 Ball then the Foot Valve Ball Spring VLS 4621 into the Foot Valve Compress the Ball Stop VLS 4620 and insert it into the Foot Valve groove Position one end of the Cylinder into the Foot Valve Slide O Rings on cylinder and lubricate with Red Grease D MagnumVenusProducts Rev 07 2014 Page 27 VLS 4600 Series Fluid Section Manual 9 Use lithium grease on the Pump Cylinder Tie Rod VLS 4623 threads and screw into Outlet if they were removed NOTE The two Pump Cylinder Tie Rods VLS 4623 must be inserted in opposing holes The UPLS versions of the fluid sections have four Tie Rods VLS 4623 10 Slide the Cylinder with Foot Valve over the Pis
40. dy on top of the Cup Seals 4 Lightly grease the threads of the Retaining Nut VLS 4631 and thread into the top of the Outlet Body snug Retaining Nut E 2 Bushing 5 Note use Patriot Oil PAT LS OIL in the Packing nut for the Magnapak Cup Seal set TLS ISO 800 if appropriate o PAT LS OIL 8 ounces o PAT LS OIL 1GL 1 Gallon o PAT LS OIL 5GL 5 Gallons MagnumVenusProducts Rev 07 2014 Page 29 VLS 4600 Series Fluid Section Manual To Reinstall onto Unit Note the following instruction will vary depending on the Fluid Section you are working on 1 Position the Sleeve over the Power Oylinder Piston Shaft Bring the Power Oylinder Piston Shaft down onto the top of the Piston Rod Adapter Insert the two Connectors and lower the Sleeve Install the Ring in machined groove 2 Slide the Rail Assembly around the Piston Rod Adapter and insert the Quick Pin 3 Fill the packing nut cavity 1 2 to 2 3 full with TSL Throat Seal Oil o TSL 800 1 2 PINT o TSL 3200 1 QUART o TSL 1280 1 GALLON Or PAT LS OIL 8 ounces PAT LS OIL 1GL 1 Gallon PAT LS OIL 5GL 5 Gallons or o TSL ISO 800 8 ounces Set The Packing Set 1 Prime the Fluid Section with fluid 2 Close the gun head 3 SLOWLY increase the pump pressure to 60 80 psi It will be necessary to push and hold the priming button if one is installed on this unit 4 Keep the pump stalled for 5 to 15 minutes to allow the packing se
41. e catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve Quy MagnumVenusProducts Rev 07 2014 Page 13 VLS 4600 Series Fluid Section Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of suc
42. e accumulator amp filter Parts Drawings To service the accumulator please follow the procedures below using drawing FF 5000 XX Accumulator amp Filter Assembly Relieve Air and Pump Pressure 1 Turn pump pressure off 2 Hold the gun over an appropriate empty container and lock the gun in an open position 3 Disconnect air from the system 4 Place an empty container under the filter accumulator slowly open the ball valve at the bottom of the filter cap DANGER Never attempt to remove repair or clean an accumulator until you have relieved pressure D MagnumVenusProducts Rev 07 2014 Page 31 VLS 4600 Series Fluid Section Manual Remove and Disassemble Filter 1 Unscrew the filter cap FF 5002 from the filter body FF 5001 NOTE The components of the resin accumulator and filter should not be over tightened 2 Remove the screen from the filter body FF 5001 3 Inspect the screen and clean with solvent NOTE Typically the screen is a 100 mesh Mesh size depends on the resin type and the size of the nozzle tip used on the gun If you change resin types you may want to experiment with a different nozzle tip and or a different size mesh in your filter screen 4 Inspect the interior of the filter body and clean with solvent 5 Check the O Ring O V 022 on the filter cap for wear or damage Replace if necessary NOTE If resin is leaking down the side of the filter cap the O Ring O V 022 is worn and should be r
43. e catalyst jug Check all components for damage MagnumVenusProducts Rev 07 2014 Page 19 VLS 4600 Series Fluid Section Manual Maintenance DANGER Contaminated catalyst may cause FIRE or EXPLOSION Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER FLUIDS UNDER HIGH PRESSURE Before performing any service and repair on this equipment be sure to relieve air and fluid pressure DANGER Always wear appropriate eye protection when working with this equipment WARNING When removing hoses place a rag over the hose before loosening it Performing proper maintenance at the recommended time intervals maximizes your equipment s productivity and efficiency This section describes recommended maintenance procedures to be performed daily weekly monthly every three months twice per year and once per year Please follow the maintenance schedules recommended in this manual This schedule is based on a one shift 5 day work week using standard general purpose resin An idle unit left with resin in it requires more frequent parts replacement DAILY MAINTENANCE CHECKLIST PART PROCEDURE Air Filter Water Trap Drain the air filter by holding a container under the filter and turning the valve at the bottom Hoses Check for kinks or leaks Fluid Section Check the oil reserv
44. eplaced Assemble and Install Filter Body 1 Lubricate the threads of the filter cap FF 5002 and o ring O V 022 with red grease 6706 2 1 2 Place the screen FF 5099 100 onto the filter cap FF 5002 3 Screw the filter cap into the filter body FF 5001 Remove Accumulator Bottle DANGER Before disassembling accumulator relieve fluid pressure and air pressure If material is plugging the system some parts of the system may still contain fluids under high pressure even after you have followed normal procedures to relieve the pressure 1 Unscrew the surge chamber from the nipple 2 Inspect the interior of the accumulator bottle Clean with solvent and blow dry with air if needed Install Accumulator Bottle 1 Screw the nipple and surge chamber into the top of the filter body FF 5001 2 Check for leaks D MagnumVenusProducts Rev 07 2014 Page 32 VLS 4600 Series Fluid Section Manual Troubleshooting Chart DIAGNOSING PROBLEMS The most common problems with the equipment are diagnosed by analyzing the cured part NOTE Many problems are the direct result of a failure to maintain the equipment according to the maintenance schedules given Please follow your maintenance chart PROBLEM CAUSE SOLUTION Slow cure during upstroke S S Ball in catalyst pump piston body not seating Clean ball and inspect seat Replace ball piston seal or piston body if questionable Slow cure during
45. eration In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames MagnumVenusProducts Rev 07 2014 Page 8 VLS 4600 Series Fluid Section Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP I Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with
46. f average viscosity As a general rule in the standard 11 1 configuration it will pump a GP resin of 1200cps to 1500cps maximum Fluid Section Pump Area Sq in Stroke Length Displacement in Stroke VLS 4600 1 143 7 37 4 101 6 mm 4 5 73 74 cc 074 liter Air Consumption In a chopper application with 2 strands of glass 18cfm 5 m min Filler loading As a general rule using a GP resin and ATH or Calcium Carbonate in an 11 1 pump configuration you can fill up to 2096 2596 in a 15 1 pump configuration up to 30 3596 Higher percentages can be achieved by using low viscosity resins specially designed for fillers It is always a good idea to use resins that are designed for fillers as they will help keep the fillers in suspension Using fillers will increase pump wear and maintenance Catalyst Pump Percentage Chart Power Head to Fluid Pump Ratio Diameter Consumption eame VPH 3250 VPH 4250 11101 9c m 25m7min E VPH 5000 15101 1 MIO RUE VPH 7000 HD soti lt VHPC 2200 596 2090 VHPC 1200 796 2590 x I 23 5 5 28 20 4 5 2 4 3 5 1 5 pm 3 2 5 1 I 1 0 1 5 5 5 1 UPS 3101 UPS 3123 UPS 3122 VHPC 1000 Catalyst Pump amp VHPC 2000 Catalyst Pump amp VHPC 4200 Catalyst Pump amp VLS 4600 Fluid Se
47. f shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES MagnumVenusProducts Rev 07 2014 5 VLS 4600 Series Fluid Section Manual D SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnum Venus Products cannot el
48. feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed all areas of storage or where solvents and other flammable materials are used MagnumVenusProducts Rev 07 2014 Page 10 VLS 4600 Series Fluid Section Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose a
49. formation from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information MagnumVenusProducts Rev 07 2014 Page 12 VLS 4600 Series Fluid Section Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be opera
50. gests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating op
51. h a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY S
52. iminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to cons
53. impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods MagnumVenusProducts Rev 07 2014 Page 4 VLS 4600 Series Fluid Section Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited to repair or replacement costs or terminat
54. intenance schedule provides a detailed list for performing daily weekly monthly three month and annual maintenance Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself DANGER Always wear proper safety equipment including eye protection and gloves when performing service and repair on this equipment This manual covers the following pump assemblies VLS 4600 Fluid Section Assembly VLS 4600 HD Fluid Section Assembly Heavy Duty VLS 4600 HD SS Fluid Section Assembly Heavy Duty Stainless Steel VLS 4600 MP Fluid Section Assembly Magnapak VLS 4600 SS Fluid Section Assembly Stainless Steel DLS 4600 Fluid Section Assembly Duo Unit DLS 4600 SS Fluid Section Assembly Duo Unit Stainless Steel MCPA 4600 Fluid Section Assembly Multi Color units UPLS 4600 Fluid Section Assembly Universal Proportioner UPLS 4600 SS Fluid Section Assembly Universal Proportioner Stainless Steel VLS 4640 CK Fluid Section Conversion Kit Magnapak During Disassembly As you disassemble the equipment lay out the components in the correct order and direction This will help you to reassemble them Note the order of the piston cup piston cup spacer ring piston cup backup ring and compression ring and the directions they face These directions are critical to proper functioning of this equipment MagnumVenusProducts Rev 07 2014 Page
55. ion Assembly Stainless Steel DLS 4600 Fluid Section Assembly Duo Unit DLS 4600 SS Fluid Section Assembly Duo Unit Stainless Steel MCPA 4600 Fluid Section Assembly Multi Color units UPLS 4600 Fluid Section Assembly Universal Proportioner UPLS 4600 SS Fluid Section Assembly Universal Proportioner Stainless Steel D MagnumVenusProducts Rev 07 2014 Page 87
56. ion of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL EXPRESS IMPLIED OR BY STAT
57. ipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions MagnumVenusProducts Rev 07 2014 9 VLS 4600 Series Fluid Section Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings o
58. le and clean the resin filter See Chapter 7 Accumulator amp Filter Material too cold or air pressure low Heat material or increase pump pressure MagnumVenusProducts Rev 07 2014 Page 34 VLS 4600 Series Fluid Section Manual PROBLEM CAUSE SOLUTION Narrow Fan Material too cold nozzle too large Heat Material use smaller Wide Fan or air pressure low nozzle or as a last resort increase pump pressure Resin filter clogged Disassemble and clean the resin filter Air pressure too high Lower pressure then increase pressure to the desired fan Nozzle too small or too wide Change nozzle Round fan Orifice in nozzle worn clogged Push fine wire through orifice or damaged from back side Use fingernail to clean material form V shaped notch in front Soak hardened material in solvent If notch is rough or worn replace nozzle Air assist pressure too high Decrease air assist pressure Excessive Misting Heavy pulsation Air pressure too high Reduce air pressure to gel coat pump Resin accumulator plugged Danger To prevent injury always relieve fluid pressure before attempting to remove components Disassemble accumulator and clean Pump jumps on upstroke Piston ball worn or not seating properly Replace piston ball and piston cups Be sure to lubricate ball and cups thoroughly with Red Grease Pump dives on down stroke
59. lean and inspect the Guide Bearing VLS 4603 Female Compression Ring Male Compression Ring Wave Spring VLS 4610 and Spring Support Ring VLS 461 1 8 Clean and inspect all parts that will be reused replace as needed MagnumVenusProducts Rev 07 2014 Page 25 VLS 4600 Series Fluid Section Manual Assembly of Fluid Section Note some of the part numbers below will be different depending on which fluid section you are working on refer to a current parts drawing for the assembly you are working on Note The MVP Red Grease is not compatible with some materials and should not be used in the Fluid sections that process those materials Note It is important to use the correct grease and lubrication for the material that will be used in the pump use ISO grease and lubrication for pumps that pump ISO material 1 Use MVP Red Grease 6706 2 1 or other appropriate grease to fill in the female side of each of the four Packing in the Packing Set Assembly VLS 4605 and the Female Compression Ring VLS 4604 Wipe a light coat of Red Grease on the 7 8 Ball and the 1 1 4 Ball Smear Red Grease on the inner radius on both Piston Cups VLS 4615 Coat the threads on the Packing Nut VLS 4607 with the Red Grease Packing Nut Female Compression Ring 4 NG M Bearing m Female Compression Ring Piston Rod Packing Packing Set Male Compression Ring c ES Wave Spring Set 10 Male Compression Ring ee Sup
60. leeve for wear and damage replace as needed Replace O Rings cups and packing set Check the pickup hose and wand for leaks and damage Check for packing leaks Check piston rod and pump oylinder for wear replace as needed Replace the packing set piston cups and O Rings Check and clean tubes and filter screens if necessary Danger Fire and explosion hazard Never allow solvent or grease to contact any part of the catalyst system Check for leaks wear and kinks Replace if necessary Replace all soft parts of the catalyst pump Be sure to check bushings and pump cylinder and replace S S balls O Rings springs piston seal and packing set Rev 07 2014 Page 22 VLS 4600 Series Fluid Section Manual ANNUAL MAINTENANCE CHECKLIST PART PROCEDURE Air Filter Water Trap Drain Repair any leaks or damage Gauges and Regulators Check for damage and proper operation Accumulator Remove and clean inside Replace the O Rings Danger Never attempt to remove an accumulator until you have relieved pressure See Chapter 6 Accumulator amp Filter Filter Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Fluid Section Replace the oil in the oil reservoir Clean and dry the silencers Check piston rod trip sleeve cylinder head and piston for wear or damage replace as required Repla
61. n to the outlet fitting on the resin filter Connect the catalyst hose from the catalyst pump to the inlet of the catalyst manifold Connect the catalyst hose from the gun to the outlet of the catalyst manifold assembly Attach the red air hose from the gun to the fitting on the regulator labeled gun Attach the yellow poly flush hose from the gun to the outlet fitting of the solvent tank Attach the small red air supply hose from the flush regulator to the input fitting on the solvent tank Attach the large red air hose from the pump regulator to the power cylinder of the resin pump Check all hose fittings and fluid connections to make sure they are tight Attach the ground wire from the gun to the electrical grounding lug on the pump mounting bracket Check electrical ground to ensure it is installed from the pump mounting bracket to an earth ground j 9 Remove the catalyst poly tubes from the component box Cut the inch diameter poly line with the clamps to 26 inches long Clamp one end to the outlet of the catalyst jug and the other end to the inlet of the catalyst pump Make sure clamps are airtight Connect the 4 inch poly line to the relief valve on the catalyst manifold assembly and insert the other end into the hole in the top of the catalyst jug Connect the 4 inch poly line to the catalyst recirculation valve on the catalyst manifold and insert the other end into the hole in the top of th
62. nd packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardo
63. nd certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s reasonable attorney fees and cou
64. oir and add oil if needed Nozzle Cap Coat nozzle cap and threads with Red Grease Materials oe fill catalyst jug and gel coat resin Never run ou MagnumVenusProducts Rev 07 2014 Page 20 VLS 4600 Series Fluid Section Manual WEEKLY MAINTENANCE CHECKLIST PART Air Filter Water Trap Hoses Gauges and Regulators Accumulator Filter Fluid Section Air Lines PROCEDURE Drain Check for kinks or leaks Check for damage and proper operation Remove and clean inside Danger Never attempt to remove an accumulator until you have relieved pressure See Chapter 6 Accumulator amp Filter Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Check the oil reservoir and add oil if needed If necessary clean and dry the silencers Check the pickup hose and wand for leaks and damage Check for packing leaks Check for leaks wear and kinks Replace if necessary MONTHLY MAINTENANCE CHECKLIST PART Air Filter Water Trap Hoses Gauges and Regulators Accumulator Filter Fluid Section Catalyst Jug Air Lines D MagnumVenusProducts PROCEDURE Drain Check for kinks or leaks Check for damage and proper operation Remove and clean inside Danger Never attempt to remove an accumulator until you have relieved pressure See Chapter 6 Accumulato
65. port Ring TIT o 2 Insert the Spring Support Ring VLS 4611 into the Outlet Body followed by the ten Wave Springs VLS 4610 Place the Packing set Assembly VLS 4605 on top of the Male Compression Ring Set the Female Compression Ring on top of the Packing Set Assembly VLS 4605 3 Place the entire assembly into the Outlet Body with the female side of the Packing Set facing down Set the Guide Bearing VLS 4603 into the Outlet Body Screw the Packing Nut VLS 4607 into the Outlet Body only two to three threads NOTE Do not tighten the Packing Nut VLS 4607 at this time MagnumVenusProducts Rev 07 2014 Page 26 VLS 4600 Series Fluid Section Manual 4 Slide one Piston Cups onto the Piston Body with the open side of the Piston Cup facing up Slide the Piston Cup Spacer with grooved side up against the Piston Cup Install the second Piston Cup up against the Piston Cup Spacer with the open side up Slide the Piston Cup Back Up with grooves facing up against the Piston Cup Coat the threads of the Piston Nut with Red Grease and screw it onto the Piston Body Chrome Ball pa Piston Body Piston Cup m Piston Cup facing up Piston Cup Spacer ko n Piston Cup Spacer ULI Piston Cup facing up Co H E L J Piston Cup Back Piston Cup Backup Ring Grooves Face Up P iston Nut Iston Note UPLS 4600 SS Fluid Se
66. r amp Filter Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Check the oil reservoir and add oil if needed If necessary clean and dry the silencers Check the pickup hose and wand for leaks and damage Check for packing leaks Check and clean tubes and filter screens if necessary Danger Fire and explosion hazard Never allow solvent or grease to contact any part of the catalyst system Check for leaks wear and kinks Replace if necessary Rev 07 2014 Page 21 VLS 4600 Series Fluid Section Manual SIX MONTH MAINTENANCE CHECKLIST PART Air Filter Water Trap Hoses Gauges and Regulators Accumulator Filter Fluid Section Catalyst Jug Air Lines Catalyst Pump MagnumVenusProducts PROCEDURE Drain Check for kinks or leaks Check for damage and proper operation Remove and clean inside Replace the O Rings Danger Never attempt to remove an accumulator until you have relieved pressure See Chapter 6 Accumulator amp Filter Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Replace the oil in the oil reservoir If necessary clean and dry the silencers Check piston rod cylinder head piston and trip s
67. r to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50
68. rent depending on which fluid section you are working on refer to a current parts drawing for the assembly you are working on To remove the Fluid Section from the Unit 1 Remove the E Ring lift up the Sleeve and remove the two Connectors 2 Remove the Quick Pin and slide the Rail Assembly out of the Piston Rod Adapter uy MagnumVenusProducts Rev 07 2014 Page 24 VLS 4600 Series Fluid Section Manual Fluid Section Disassembly Procedures 1 2 Remove the two Hex Nuts F HN 08C from the Pump Cylinder Tie Rods VLS 4623 Slide the Foot Valve Collar Foot Valve and Cylinder down off the Piston Rod discard the two O Rings Remove the Ball Stop VLS 4620 and Foot Valve Spring VLS 4621 Remove and discard the 1 1 4 Chrome Ball Clean and inspect ball seat area of Foot Valve Loosen Packing Nut VLS 4607 and slide the Piston Rod out the bottom of the Outlet Body Unscrew the Piston Nut from the Piston Body Remove the two Piston Cups Piston Cup Back up and Piston Cup Spacer from the Piston Body Discard the two Piston Cups Unscrew the Piston Body from the Piston Rod Remove the 7 8 Ball and the Piston Ball Spring VLS 4614 Discard the 7 8 Ball Note Only discard the 7 8 Ball if the Repair Seal Kit has a replacement 7 Remove the Packing Nut VLS 4607 from the Outlet Body Use a 1 4 wooden dowel to push the Packing Set Assembly VLS 4605 out the top of the Outlet Body Discard the packing set C
69. rt costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purchase price provided that such
70. rts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either party If any provision hereo
71. storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This sug
72. t to set 5 Perform the above procedures for both the up and down strokes Note If the pump is slowly moving while it should be stalled it indicates that the there is a leak past the ball or seals up stroke 6 Decrease the pump pressure to the desired operating pressure Now you are ready to connect prime and pressurize the catalyst pump for operation MagnumVenusProducts Rev 07 2014 Page 30 VLS 4600 Series Fluid Section Manual Accumulator amp Filter Maintenance The accumulator amp filter should be disassembled and cleaned approximately once per week more often if the weather is hot Troubleshooting If you must keep increasing pressure to maintain an adequate spray fan the filter may be clogged with debris If the spray is pulsing the accumulator is probably blocked When dealing with system blockages follow the safety instructions below DANGER Before disassembling accumulator relieve fluid pressure and air pressure If material is plugging the system some parts of the system may still contain fluids under high pressure even after you have followed normal procedures to relieve the pressure WARNING To prevent injury hold a large rag or shop towel around the wrench and fitting as you remove the fitting Remove the fitting slowly to allow fluid pressure to escape into the rag or towel WARNING Always wear appropriate eye protection and other protective clothing when performing service and repair on th
73. table for use with this equipment Use of unacceptable replacement parts will void our liability and warranty of this equipment Please contact your Magnum Venus Products distributor for more information Installation amp Set up 1 Check all clamp brackets pump column slave arm bracket manifold clamp etc to make sure they will not move when unit is in operation 2 Check the mounting of catalyst pump to make sure clevis pins are secure 3 Make sure exhaust silencer is secured to the power cylinder of the resin pump IMPORTANT Snug up the packing nut at the top of the catalyst pump approximately turn 4 Snug up tighten the resin pump packing by inserting two rods into the holes in the oil cup at the top of the resin pump fluid section Turn clockwise until packing is snug Note Do not over tighten MagnumVenusProducts Rev 07 2014 Page 18 gt e o p g Note h Note VLS 4600 Series Fluid Section Manual Pro Gun Tighten the gun valve rod packing nuts until they are very snug IMPORTANT Activate the gun trigger 10 15 times then tighten the packing nuts Repeat this tightening procedure 3 times to make sure the gun valve rod packing is tight Attach Suction Wand to Resin Pump a Check all fittings on the wand assembly to make sure they are airtight b Attach the wand assembly to the foot valve port of the resin pump Hose connections Connect the black resin hose from the gu
74. ted or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on th
75. the pump Piston rod worn or scored Replace piston rod Packing Nut too loose Tighten the Packing Nut a little more then hand tight No Gel coat or Resin delivery on down stroke Foot valve spring retainer or foot valve ball damaged or dirty Clean or replace foot valve spring retainer and foot valve ball Be sure to lubricate ball thoroughly with Red Grease Hose leaks at fittings Fitting loose Tighten fitting Check all fittings for leaks before operating Fitting or nipple damaged Replace damaged parts Crimped hose If the hose has been sharply bent the plastic liner may be ruptured Remove and replace hose D MagnumVenusProducts Rev 07 2014 Page 36 VLS 4600 Series Fluid Section Manual Air Lock in the Catalyst pump DANGER Fluids Under High Pressure Before performing any service and repair on this equipment be sure to relieve air and fluid pressure DANGER Always wear appropriate eye protection when working with this equipment WARNING When removing hoses place a rag over the hose before loosening it What is an Air Lock An air lock is an air bubble in the catalyst pump that blocks catalyst The piston body moves inside the bubble of air instead of pumping catalyst If you have determined that there is an air lock in your catalyst pump follow the procedures in this section 1 Relieve line pressure from the catalyst pump by locking
76. ton Rod Assembly and start the Hex Nuts F HN 08C onto the Pump Cylinder Tie Rods VLS 4623 Tighten uniformly until wrench tight 11 Use a 1 4 metal rod or Phillips screwdriver to tighten the Packing Nut VLS 4607 Note Do not over tighten the Packing Nut as it can bind on the Piston Rod only tighten 1 4 Yeturn past hand tight enough to prevent the Packing from leaking Tight 14 Yeturn as needed weekly to prevent material for leaking into the Packing Nut Note There is no adjustment for the Packing Nut on Magnapak version of the fluid sections the packing nut is snug against the outlet body Options Packing amp Packing Sets VLS 4605 2U2G PACKING SET VLS 4605 GFT PACKING SET GLASS FILLED VLS 4605 U PACKING SET UHMW VLS 4640 CUP SEAL MAGNAPAK Optional Piston Cups Cup Seals VLS 4633 Piston Cup Seal Single piece UHMW VLS 4633 GFT Resin Piston Seal Single piece Glass Filled Teflon MagnumVenusProducts Rev 07 2014 Page 28 VLS 4600 Series Fluid Section Manual Magnapak Fluid Sections The Magnapak fluid sections replace the packing set and piston cups with a different setup Most of the procedures will be the same as above procedure except as shown below 1 Lightly grease the Cup Seals VLS 4640 with Red Grease 6706 2 1 2 Install the two Cup Seals VLS 4640 into the top of the Outlet Body 3 Packthe Bushing VLS 4632 with Red Grease 6706 2 1 and install into the Outlet Bo
77. ty equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards MagnumVenusProducts Rev 07 2014 Page 7 VLS 4600 Series Fluid Section Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its
78. ult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards D MagnumVenusProducts Rev 07 2014 Page 6 VLS 4600 Series Fluid Section Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safe
79. us leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area MagnumVenusProducts Rev 07 2014 Page 11 VLS 4600 Series Fluid Section Manual 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the in

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