Lectron Generator Owner`s Manual
Contents
1. FUEL Before attempting to start the generator ensure at least 2L of fuel is added into the tank If not enough fuel refill with unleaded petrol For fuel tank capacity please check specification page Do not refill tank while engine is running and hot w Close fuel cock while refuelling Be careful and always use fuel filter when refuelling to prevent dust dirt water or other foreign objects into fuel tank Do not fill over the top of the fuel filter Wipe off spilt fuel thoroughly before starting engine w Keep open flames away CHECKING AIR FILTER 1 Unscrew and remove the Air Filter cover Take out the Air Filter foam element and inspect for cleanliness 2 Clean the Air Filter element with a non flammable solvent Squeeze dry and soak in clean engine oil 3 Squeeze out excess oil and reinstall Replace the element if it is torn or damaged 9 6 ee INS MY 6 ai 1 5 29 2014 11 06 47 AM a STARTING THE GENERATOR e Before using this generator it must be wv Set the choke to the CHOKE position If prepared correctly before use Locate the engine is hot generator may be started generator on firm level ground away from with choke position being on RUN buildings or other structures ensuring that the exhaust is not obstructed Before starting the engine make sure that all the electrical loads are disconnected from the m generator AC outlet socket RUN CHOKE2. It Open the fuel filler cap vent and the fuel cock wv Hold down the generator firmly with one hand With the other hand grip the recoil starter cord handle and pull slowly until resistance is felt indicating that the recoil starter is engaged When resistance is felt pull the cord sharply Continue this procedure until the engine starts wv Turn the engine switch to the On position Once started turn the choke switch to RUN and the economy switch to the Off position ECON ENG SW i x RUN CHOKE tl N INVERTER GENERATOR User Manual e e CT NI 7 ai 1 5 29 2014 11 06 57 AM AlN OPERATIONS WARNING Before connecting any electrical load to the generator ensure that the load does not exceed the maximum as stated in the manual Ensure that the appliance being connected is in good working order and that the mains supply lead is long enough to reach the generator without any strain WARNING DC power and AC power can be used at the same time but DO NOT exceed the maximum power output as shown on the manual Under normal working conditions the Green output indicator light will be illuminated OUTPUT OVERLOAD OIL ALERT If the generator is overloaded or if there is a malfunction or a short circuit in a connected appliance the Green output indicator will extinguish and the Red overload indicator light illuminates and the power to the connect ed appliance will be dis
3. RCM o The four labelling notices reflect the new labelling arrangements 7 Page 2 ai 1 9 5 2014 11 53 05 AM CONTENT Certificate of Guarantee 2 Guarantee Registration Form 2 Important Safety Precaution 3 Specific Safety Instructions 2 Fuel Filling InstructionS 3 General Safety Rules 3 Components amp Control 4 Pre operation Check 6 Earthing the generator 5 Eee UP 5 Engine Oil M a 5 cic u nun a en 5 Checking Air Filter ee 5 Starting the generator 6 IO CLAN ONS een 7 Break In Period cu 7 DC Battery Charging Function 7 Stopping the engine 8 Maintenance 8 Maintenance chart zusagen 8 Spaik PIUQ anun ee ee 9 Engine Oil Replacement 9 Fuel Tank Filter ecceri ieee 10 Air FIIS aes 10 enl qe ss 11 Muffler Screen and Spark Arrestor 11 MIENNE NR EROR EE 12 Drain c
4. on the muffler screen and spark arrester using a wire brush 5 Install the muffler screen 6 Install the cover INVERTER GENERATOR User Manual 0 NI Page 12 ai 1 5 29 2014 11 07 48 AM ZS STORAGE Long term storage of your generator will require some preventive procedures to guard against deterioration 2 DRAIN THE FUEL 3 1 Remove the fuel tank cap drain the fuel 4 from the fuel tank 2 Remove the cover drain fuel from the 5 carburetor by loosening the drain screw ENGINE 1 Remove the spark plug pour in about 15ml of SAE 10W30 or 15W40 motor oil ENES into the spark plug hole and reinstall the spark plug Use the recoil starter to turn the engine over several times with engine switch off Pull the recoil starter until you feel compression then stop Clean exterior of the generator and apply a rust inhibitor Store the generator in a dry well ventilated area Cover the generator INVERTER GENERATOR User Manual e Page 13 ai 1 7 8 2014 12 34 42 PM SPECIFICATIONS Type AC Voltage 50Hz 60Hz Max Output 2 Rated Output Power Factor DC Output Type BorexStroke mmxmm m Z Z m Displacement Max Output Fuel Fuel tank Capacity Rated Continuous Operation 50 load Lubricating oil Lubricating oil Capacity Starting System Ignition system Net dimension LxWxH Overall dimension LxWxH ZO ozms
5. cleaned cover loose the 2 nuts with M10 socket wrench and 6 screws on the air cleaner Remove the fuel tank filler cap and the filter cover and remove the cover Then release 1 clean the filter thoroughly using an environ bolt with M8 socket wrench mentally friendly water based degreasing agent and re fit AIR FILTER A dirty air cleaner will restrict air flow to the carburettor To prevent carburettor malfunc tion service the air cleaner regularly Warning Using gasoline or flammable solvent to clean the air filter can cause a fire or e 0 INVERTER GENERATOR User Manual e NI Page 11 ai 1 5 29 2014 11 07 38 AM ZS e w Pull away the air cleaner housing use the Ensure the generator has been drained of oil e flat screwdriver to release two plastic clips remove the cap to gain access to the filter then the filter can now be removed assembly MUFFLER SCREEN AND SPARK ARRESTOR 1 Remove the screen cover 2 Hemove the muffler screen w Wash the air filter in a solution of house hold detergent and warm water then rinse it thoroughly or wash it in a non flamma ble or high flash point solvent v Allow the air filter to dry thoroughly OIL FILTER The oil filter should be cleaned every 6 months or 100 hours or use The oil filter can be found on the base of the generator 3 Use the flathead screw driver to pry the spark arrester out from the muffler 4 Remove the carbon deposits
6. compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer 5 Reinstall the spark plug cap on the spark plug securely 6 Reinstall the spark plug maintenance cover 1 WARNING Spark plug must be assembled firmly or it will become hot and may damage generator A loose spark plug can overheat 2 Pull the HT lead off the spark plug and and damage the engine clean any dirt from around the spark plug base Using the wrench supplied remove ENGINE OIL REPLACEMENT the spark plug 1 Place the generator on a level surface and warm up the engine for several minutes Then stop the engine and turn the fuel tap to OFF 2 Close the fuel tank cap air vent 3 Loosen the four screw and remove the side cover 4 Remove the oil filler dipstick Place an oil pan under the engine Tilt the generator to drain the oil completely 6 Place the generator on a level surface 7 Add engine oil to the upper level Use SAE10W30 or 15W40 grade oil 8 Install the oil filler dipstick securely 9 Re fit the side cover and tighten the screws INVERTER GENERATOR User Manual gt NI Page 10 ai 1 5 29 2014 11 07 28 AM ZS e FUEL TANK FILTER explosion Use only soapy water or a ex non flammable solvent After every 100 hours of running or every 6 months the fuel tank filter should be removed w Having first removed the side maintenance and
7. grade of fuel Check the working conditions NI Page 16 ai 1 5 29 2014 11 08 28 AM ZS e CONDITION PROBABLE CAUSE CORRECTIVE ACTION Tripped circuit breaker Reset Poor connection or faulty lead Check and repair Indicator light ON No AC output Broken recepticle ___ Faulty circuit breaker Check and repair Indicator light OFF Generator problem No AC output Output power 00 Engine RPM set too No load speed set high or low high or low to 3000rpm Loose component Locate and tighten Internal generator Consult dealer problem e INVERTER GENERATOR User Manual e e BEET e Back Cover Page ai 1 8 5 2014 2 06 29 PM
8. CAUTION on Do not connect the generator to any other electrical source The engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never attempt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user Store the generator in a well ventilated area with the fuel tank empty FUEL FILLING INSTRUCTIONS WARNING Select bare ground for fuelling and move at least 10 feet 3m from fuelling spot before starting the engine After refuelling properly tighten fuel cap wipe off any spilled fuel and check for leakage WARNING If fuel gets spilled on clothes especially trousers it is very important to change clothes immediately Do not rely on evaporation Flammable quantities of fuel may remain on clothes after a spill for longer than expected WARNING Vibrations can cause an improperly tightened fuel cap to loosen or come off and spill quantities of fuel In order to reduce the risk of fuel spillage and fire tighten fuel filler cap by hand as securely as possible Before use always make sure that the fuel cap has been properly tightened Check for fuel leakage while refuelling and during operation If a fuel leak is suspected do not start or run the engine until leak is fixed and spilled fue
9. INVERTER GENERATOR User Manual Australian Standard Page ai 1 8 5 2014 2 06 04 PM i This product is approved with RCM Regulatory Compliance Mark Under new ACMA labelling arrangements introduced from 1 March 2013 the ACMA is transition ing its regulatory arrangements toward the use of the RCM as the single compliance mark used to indicate an item s compliance with applicable ACMA regulatory arrangements that is for telecommunications radiocommunications EMC and EME An item can only be labelled with the RCM when it complies with all requirements under all relevant arrangements An item must comply with all ACMA arrangements and where relevant A national database has been designated for all supplier registrations A supplier must register on the database before applying the RCM to any item The database is also used for registration of suppliers under the Electrical Equipment Safety System EESS being introduced by some state and territory governments The three existing compliance marks C Tick A Tick and RCM are being consolidated into a single compliance mark the RCM The RCM indicates a device s compliance with applicable ACMA technical standards that is for telecommunications radiocommunications EMC and EME e A national database has been designated for all supplier registration Asupplier will not be required to include supplier identification on devices labelled with the
10. RE OPERATION CHECK EARTHING THE GENERATOR 0 A A It is recommended that you earth the generator Use an earth lead of sufficient current capacity Diameter 0 12mm 0 005in ampere Ex 10 Ampere 1 2mm 0 055in NOTE The wire and earth stake are not supplied with the unit LOCATION Place the generator on firm level ground away from buildings or other structures and ensure the exhaust is not obstructed Never operate generator in a wet rain or snow condition ENGINE OIL The Oil Alert system is designed to prevent engine damage caused by an insuffi cient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert system will automatically shut down the engine the engine Switch will remain in the ON position Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped 1 Loosen the cover srews and remove the maintenance cover 2 Remove the oil filler cap and wipe the dipstick clean if fitted INVERTER GENERATOR User Manual 3 Check the oil level by inserting the dipstick into the filler neck without screwing it in 4 Ifthe level is low fill to the top of the oil filler neck with the recommended oil Use high detergent premium quality 4 stroke engine SAW 10W 30 WARNING Non detergent and 2 stroke engine oils will damage the engine and are not recommended
11. aia uo Net Weight Gross Weight INVERTER GENERATOR User Manual 1 2kW 1 0kW Inverter Generator 240V 240V 1 6kW 1 4kW 1 0 12V 4 0A 2 0kW 1 6kW Air cooled 4 cycle OHC Gasoline 47 x 41 5 72 cc 1 2kW 5500rpm Regular Automobile Gasoline 3 6 liters 8 hrs 0 6 liters 492 x 262 x 406 525 x 295 x 440 18 5 Kg 20 5 Kg Engine 47 x 41 5 72 66 2 1kW 5500rpm 3 6 liters 8 hrs SAE 10W30 0 6 liters Recoil Starter 492 262 406 525 295 440 18 5 Kg 20 5 9 2 0 KW 5500rpm 47 x 41 5 2066 3 6 liters 6 2 hrs 0 6 liters 492 x 262 x 406 525 x 295 x 440 18 5 Kg 20 5 Kg Page 14 ai 1 5 30 2014 11 13 02 AM Er Type AC Voltage 50Hz 60Hz Max Output 2 Rated Output Power Factor DC Output Type BorexStroke mmxmm m Z QO Z m Displacement Max Output Fuel Fuel tank Capacity Rated Continuous Operation 50 load Lubricating oil Lubricating oil Capacity Starting System Ignition system Net dimension LxWxH Overall dimension LxWxH ZO ozmsaia uo Net Weight Gross Weight Inverter Generator 240V 240V 2 5kW 3 5kW 2 2kW 3 0kW 1 0 12V 8 3A Air cooled 4 cycle OHC Gasoline Engine 52 4 x 57 8 57 4 x 57 8 125 CG 149 cc 3 4KW 5500rpm 4 5KW 5500rpm Regular Automobile Gasoline 5 7 liters 5 7 liters 8 hr 6 2 hr
12. connected When an electric motor is started both the Red overload indicator and the Green output indicator will illuminate simultaneously This is normal the Red over load indicator extinguishes after about four 4 seconds If the Red overload indicator remains illuminated consult your generator dealer For equipment with an inductive load more power will be required at initial start Under these conditions it is normal for both the Red overload indicator and the Green output indicator will illuminate simultaneously for a short period about four 4 seconds After the appliance starts the Red over load indicator extinguishes and the Green output indicator will remain illuminated INVERTER GENERATOR User Manual BREAK IN PERIOD a Breaking in the Engine will help to ensure proper equipment and Engine operation b The break in period will last about 25 hours of use DO NOT exceed 75 of the Generator s rated capacity during this period Change the Engine oil after this period Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE section DC BATTERY CHARGING FUNCTION This function is applicable to 12v battery charging only Disconnect the leads from the battery Loosen the vents on the battery Ensure the battery fluid level is correct Using a hydrometer not supplied measure the specific gravity of the battery fluid and calcu
13. djust when engine is cold Check fuel hose for crack or damage Replace if necessary Check for leakage Retighten or replace gasket if necessary Check muffler screen Clean replace if necessary Check choke operation Check fan damage Check recoil starter operation Check and adjust engine idle speed Check all fittings and fasteners correct if necessary Check breather hose for cracks or damage Replace if necessary Check if the pilot light comes on lt lt PN v Turn the fuel cock to OFF position Initial 1 month Every 3 months Every 6 months Every 12 month or 50Hr or 100Hr or 300Hr V V Turn the fuel tank cap air vent to CLOSED position INVERTER GENERATOR User Manual e NZ NI 9 ai 1 5 29 2014 11 07 18 AM AlN e SPARK PLUG 3 Visually inspect the spark plug Discard it if the e insulator is cracked or chipped Please use a To ensure proper engine operation the spark spark plug gauge to check the spark plug gap plug must be properly gapped and free of it should be 0 6 0 7mm 0 024 0 028inch deposits 4 Check that the spark plug sealing washer is in good condition and thread the spark plug Steps in by hand to prevent cross threading After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug seats to
14. een 12 ENGINE aes 12 Specifications 13 Troubleshooting 14 CERTIFICATE OF GUARANTEE This product is guaranteed as per listed in the sales contract between the retailer and original purchaser This guarantee only applies to defects arising from defective materials and or faulty workmanship that become evident during the guarantee period only and does not include consumable items The manufacturer will provide parts needed for repairing the machine subject to the following w That the product has been used in accor dance with the guidelines as detailed in the product manual and that it has not been subjected to misuse abuse or used for a purpose for which it was not intended That has not been used for hire purposes Copy of proof of purchase and Guarantee Registration Form must be supplied at the time of lodging a claim lt lt Transit damage is excluded from this guarantee for such damage the transport company is responsible Claims made under this guarantee must be made in the first instance directly to the retailer within the guarantee period Only under exceptional circumstances should the product be returned to the manufacturer In this case it shall the consumer s responsibility to return the product at their cost ensuring that the product is adequately packed to prevent transit damage and must be accompan
15. ical equipment with damaged or defective mains supply leads Keep the area around the generator clear of obstructions at all times Never locate the generator against a building or near a canvas or plastic structure i e Tents etc Always use the correct fuel mix as stated in the user manual To prevent fire always stop the engine when refueling and never over fill the fuel tank Always clean up spilt fuel immediately using sand Do not use the generator in or near an explosive atmosphere To prevent an electric shock never operate the machine in rain snow or touch with wet hands Check the fuel system periodically for leaks seals and hoses should be checked for signs of deterioration or chafing Check for loose or missing clamps damaged fuel tank or filler cap All defects should be corrected before further use Always allow the generator to reach full operating speed before connecting any electrical load Always disconnect the electrical load before switching the generator off To prevent surging that may possibly damage electrical equipment do not allow engine to run out of fuel while electrical loads are connected Before transporting the generator in a vehicle drain all fuel to prevent leakage To prevent an electric shock and fire never connect an electrical load with the electrical output switched lt lt gt lt amp INVERTER GENERATOR User Manual IMPORTANT SAFETY PRE
16. ied with a brief description of the fault and a copy of the receipt or other proof of purchase The manufacturer and retailer shall not be liable for any special exemplary direct indirect incidental or consequential loss or damage under this guarantee GUARANTEE REGISTRATION FORM Full Name Delivery Address Email Address Phone number Original Date of Purchase Purchase site Retailers name NOTE Manual with fully filled registration form and a proof of purchase showing date of purchase has to be presented when lodging a warranty claim INVERTER GENERATOR User Manual ey Page 3 ai 1 5 29 2014 9 52 56 AM SPECIFIC SAFETY INSTRUCTIONS Petrol or diesel powered generators must never be used in an unventilated closed spaces The exhaust fumes are highly dangerous and can cause Carbon Monoxide Poisoning which will cause drowsiness and death The generator must be mounted on a firm level surface The electrical output load must not exceed the maximum load of the generator check specification Exceeding the rated load will damage the unit or shorten its life and will invalidate the guarantee The engine must not be run at speeds that exceed the maximum stated on the rating plate Operating an engine at excessive speeds increases the hazard of personal injury Mains extension leads mains supply leads and all electrical equipment must be in good working condition Never operate electr
17. l has been wiped away WARNING The ignition system of your unit produces an electromagnetic field of a very low intensity This field may interfere with some pacemakers To reduce the risk of serious or fatal injury people with a pacemaker fitted should consult their physician and the pacemaker manufacturer before operating this tool GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool Page 4 ai 1 5 29 2014 11 05 27 AM 6 COMPONENTS amp CONTROL Economy control switch Engine switch Fuel Tank Spark plug Muffler Carrying handle Fuel tank cap D Fuel filter Recoil starter Fuel cock Oil filter cap Air filter cover Choke lever AC pilot light Overload indicator light D Oil warning light DC protector D DC receptacle AC receptacle Ground earth terminal PN 7 d 7 MWg ni TT gt INVERTER GENERATOR User Manual CT Page 5 ai 1 5 29 2014 11 06 08 AM e P
18. late the charging time accordance with table shown Attach the 12v charging leads to the battery observing the correct polarity Red Positive Black Negative Plug the 12v charger lead into the socket on the generator The specific gravity for the fully charged battery shall be within 1 26 to 1 28 Check the gravity every hour Aim for specific gravity and charging time Battery capacity 1 30AH 20HR 2 35AH 20HR 3 47AH 20HR 10 O o N gt gt D S E o 4 6 8 10 chargong time STO 32 Page 8 ai 1 5 29 2014 11 07 08 AM PPING THE ENGINE 1 Turn off and disconnect all electrical appliances gt WA ERN C ae 4 Push the engine a u pi switch to STOP MAINTENANCE MAINTENANCE CHART Regular maintenance is most important for the best performance and safe operation Spark Plug Engine Oil Oil filter Air Filter Fuel Filter Choke Valve Clearance Fuel Line Exhaust System Carburetor Cooling system Starting system Idle speed Fittings Fasteners Crankcase breather Generator Pre operation Remarks check daily Check condition adjust gap and clean Replace if necessary Check oil level Replace Clean oil filter Clean Replace if necessary Clean fuel cock filter Replace if necessary Check choke operation Check and a
19. s SAE 10W30 0 9 liters 0 9 liters Recoil Starter Specifications subject to change without prior notice Tes 565 x 320 x 470 565 x 320 x 470 595 x 355 x 510 595 x 355 x 510 28 Kg 28 Kg 29 5 Kg 29 5 Kg INVERTER GENERATOR User Manual e EB Page 15 ai 1 5 29 2014 11 08 19 AM TROUBLESHOOTING CONDITION PROBABLE CAUSE No oil Low oil level Loose spark plug Insufficient compression Loose cylinder head bolt Damaged gasket No fuel supplied to combustion chamber Engine won t start Poor spark Combustion Low engine output Sufficient chamber compression Supple with fuel Good Engine runs erratically spark Wrong grade of fuel used INVERTER GENERATOR User Manual e Foreign matter in fuel tank Clogged fuel line No fuel in tank Fuel tap not open Overloading Overheating CORRECTIVE ACTION Fill sump with correct oil Tighten plug Tighten bolt Replace gasket FUEL SYSTEM PROBLEMS Insufficient pulling speed for starting rope Pull rope sharply Clean tank Clean fuel line with dealers advice ELECTRIC SYSTEM PROBLEMS Supply fuel Open tap Spark plug dirty Remove carbon or with carbon or dry spark plug wet with fuel Damaged spark Replace spark plug plug Faulty magneto Consult dealer Improper adjustment of carburetor Insufficient pulling speed Pull rope sharply for starting rope Check
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