Click 1.7.pm7.0 - Virginia Panel Corporation
Contents
1. Ver 1 7 CLICK USER S MANUAL Contact Assembly Instructions Section 4 Virginia Panel Corporation has been providing the ATE industry with quality parts and accessories for over 30 years To ensure that this same level of quality is maintained VPC Interface System Users must follow certain guidelines for all components used in operating servicing and adjusting their system Assembly Instruction Sheets are supplied with the Interface Systems available directly from VPC or found in this manual The user is advised to strictly follow the Assembly Instruction Sheets in order to prolong the use and maintain the quality of the system Power Wiring Contact P N 610 136 101 102 Assembly Instructions have been omitted as termination is accomplished by soldering only Assembly Instruction Sheets are available for the following contacts VPC P Ns Description Cable Type Page 610 127 110 Signal Wiring Contact RCVR ID Crimp Solder 14 610 134 101 Coaxial Wiring Contact RCVR ID Solder Sleeve RG316 610 134 101 Coaxial Wiring Contact RCVR ID Solder Sleeve RG178 Virginia Panel Corporation 13 CLICK USER S MANUAL Ver 1 7 Contact Assembly Instructions Section 4 Signal Terminal Assembly P N 610 127 110 Set up crimp tool P N 910 101 103 Fig A by loosening the latch locking screw counter clockwise until turning stops Remove any previously used crimp contact locator Insert the open end of crimp contact2. locator P N 910 104 133 into crimp tool contact locator retainer Slide the retaining latch toward contact locator until contact is securely locked into place The contact locator may have to be twisted to 4 idee allow latch to retain contact locator Tighten ante eg J screw latch locking screw Ws Using the table below adjust the crimp tool setting by pulling adjusting knob and turning it at the same time clockwise increases counter clockwise decreases setting until the desired setting is achieved on the microcrimp indicator R Crimp Max Crimp Min Pullout Force Ib Using the table above determine the strip length according to wire gauge Strip wire Fully insert stripped wire into contact P N 610 127 110 Fig B With the crimp tool in the open position insert the prepared contact and wire through the indenter opening While keeping the wire fully inserted into the contact squeeze the handles of the crimp tool until a positive stop is reached Tool will release and return into fully open position Remove crimped contact and wire 047 m 70 DIA P I zi Te 1 1 069 Fig B NOTE Observe precision ratchet action by opening and closing tool fully several times Note that tool cannot be opened without completing cycle Never attempt to disassemble tool Never tighten or loosen stop nuts on back of too
3. MANUAL Module amp Contact Insertion Extraction Section 1 4 0 Receiver Wiring Module Installation Removal P N 510 130 161 380 pos Signal Module 510 130 162 220 24 pos Signal Coaxial Module 510 130 174 46 pos Coaxial or Power Module 510 130 181 180 10 pos Signal Coaxial 75 OHM Module 510 130 259 228 12 pos Signal Coaxial 50 OHM Module Place the module on the rear of the Receiver aligning the locating pins on the modules with the appropriate holes in the Receiver Frame Install the modules such that the numbers can be read from top to bottom making them right side up Insert the 2 Socket Head Cap Screws 1 2 length in the module fastening holes Using a 5 64 Allen Hex Wrench tighten the top screw 1 to 2 full revolutions while lightly applying pressure against the face of the module Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions Repeat this sequence until the module is seated Torque the screw until it is 4 to 5 inch pounds To remove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions Repeat this sequence until the module is separated from the Receiver NOTE IT IS IMPORTANT TO ALTERNATE THE TIGHTENING LOOSENING OF MODULE SCREWS RECEIVER WIRING zt MODULE I 7 ua Cy amp tm 9 2 B
4. damaged Visually check all ID Receiver TAC and Wiring Contacts for damage to potentially isolate damaged pin prior to checking for continuity with a multimeter Precautionary Notes Section 8 The foremost precautionary step that needs to be taken is to protect the Interface System from damage caused by people bumping into the Receiver ID assembly with a box chair or electronic equipment for example To prevent this VPC recommends engaging either the ID or Receiver Protective Cover to the Receiver at all times 20 P N VMCLC200 Ver 1 7 CLICK USER S MANUAL Part Number and Description Listing Section 9 RECEIVER 310117115 CLICK Receiver Frame 310 113 354 CLICK Universal Protective Cover ID 310 113 354 CLICK Universal Protective Cover 410 115 127 CLICK ID Frame and Housing VERTICAL HINGED MOUNTING FRAME 310 113310 Rack Mounting Panel for CLICK Receiver 0 25 thick aluminum gold chromated 6 96 x 19 310113311 Vert Hinged Mntg w pos for 5 CLICKs including cover plates for unused slots 8U VXI chassis 310113312 Vert Hinged Mntg Frame 9U CLICK Receiver TAC MODULES FOR TAC CONTACTS RECEIVER SIDE ONLY 510130 152 380 Position Signal Receiver TAC Module 510 130 153 220 Position Signal amp 24 Position Coaxial or Power Receiver TAC Module 510 130 183 180 Position Signal amp 10 Position Coaxial 75 OHM Receiver TAC Module 510 130258 TAC Mod RCVR w 228 12 sig coax pos RECEIVER WIRING MODULES FO
5. eels Install the adapter onto the holding fixture Fig C Insert a contact m 5 gt in the adapter and set up the dimensions as shown in Figure C N er Insert the contact cable assembly into the adapter Clamp the cable in s gt the holding fixture The cable must remain fully inserted in the contact Seward and the contact must be fully inserted in the adapter for the adapter to act as a heat sink The cable must be straight between the contact and the cable clamp Fig B Attach the appropriate reflector to the heating tool see separate Heat Gun instruction sheet included with tool for tool operation and precaution Using the holding fixture position the contact in the heating tool reflector with the forward inspection window centered in the reflector Continue heating until the small solder preform in the forward inspection window has melted and flowed The large solder preform in the rear inspection window should have melted and flowed by this time if it has not direct hot air at the eed E rear inspection window until it does If contact is UNDERHEATED there will be visible remnants of the original shapes of the solder preforms An underheated contact must be reheated If contact is OVERHEATED solder will wick away from the joint areas leaving no solder fillets An overheated contact must be removed and a new contact installed After the contact has cooled for at least 10 seconds remove the contac
6. match the Receiver Modules This means that upon engage ment an ID Module will mate with its respective Receiver Module Signal ID to mate with Signal Receiver etc The ID upon being inspected is now ready for engagement with the Receiver The Receiver should be checked one last time for any foreign objects that may hinder the engagement To attach the ID to the Receiver place ID dogs into Receiver slots apply pressure to the ID cable clamp area until the latch catches the Receiver Rotate lock so latch cannot be operated ID DOGS When not in use snap rubber protective cover over ID SLOTS C3 68 1 It is strongly recommended to ground or divert electrical power when system is not in use VPC recommends wiring two signal pins through a relay thereby creating a circuit for the relay to be activated when the CLICK is engaged 10 P N VMCLC200 Ver 1 7 CLICK USER S MANUAL Engagement of ID with Receiver Section 2 Keying Pins The CLICK Connector is equipped with keying positions to ensure wired IDs are mated to the matching wired Receiver There are three exclusive keying positions accomplished with three keying holes located on the Receiver frame and three keying holes located on the ID The user can configure using a combination of the 3 each Plugs and Pins in the 6 holes ROTATING KEYING PINS LOCK K
7. until it stops Rotating the contact RO slightly during cable insertion will help prevent the braid from catching 8 Inspectfor proper insertion Fig C The center conductor must be 115 015 visible through of the forward inspection windows distance from the rear of the contact outer body to the cable jacket insulation should be 015 015 Fig B 9 Install the adapter onto the holding fixture Fig D Insert a contact e in the adapter and set up the dimensions as shown in Figure D Ty T SU 10 Insert the contact cable assembly into the adapter Clamp the cablein m the holding fixture The cable must remain fully inserted in the contact and the contact must be fully inserted in the adapter for the adapter to act as a heat sink The cable must be straight between the contact and the cable clamp 11 Attach the appropriate reflector to the heating tool see separate Heat Gun Fig C instruction sheet included with tool for tool operation and precaution 12 Using the holding fixture position the contact in the heating tool reflector with the forward inspection window centered in the reflector Continue heating until the small solder preform in the forward inspection window has melted Bug se S necis zi and flowed The large solder preform in the rear inspection window should have melted and flowed by this time if it has not direct hot air at the ae rear inspection window until it doe
8. 9 WIDE x 08 DEEP DETAILA LANYARD CHAIN MOUNTING PROVISIONS TYP 2 PLCS 26 P N VMCLC200
9. AC PCB uses contact 610136104 737 103 103 RCVR Power Wiring Patchcord 12 AWG 12 for TAC PCB 737 103 104 RCVR Power Wiring Patchcord 12 AWG 24 for TAC PCB 737 103 105 RCVR Power Wiring Patchcord 12 AWG 48 for TAC PCB 737 103 106 RCVR Power Wiring Patchcord 12 AWG 72 for TAC PCB 737 103 107 RCVR Power Wiring patchcord 18 AWG 12 for TAC PCB 737 103 108 RCVR Power Wiring patchcord 18 AWG 24 for TAC PCB 737 103 109 RCVR Power Wiring patchcord 18 AWG 48 for TAC PCB 737 103 110 RCVR Power Wiring patchcord 18 AWG 72 for TAC PCB 737 104 101 ID RCVR Coaxial Patchcord RG316 36 uses contact 610 134 101 510 130 162 174 737 104 102 ID RCVR Coaxial Patchcord RG316 12 uses contact 610 134 101 510 131 139 144 737 104 103 ID RCVR Coaxial Patchcord RG316 24 uses contact 610 134 101 510 131 159 737 104 104 ID RCVR Coaxial Patchcord RG316 48 uses contact 610 134 101 737 104 105 ID RCVR Coaxial Patchcord RG316 72 uses contact 610 134 101 s a 737 105 101 RCVR Coaxial Patchcord RG316 36 for TAC PCB uses contact 610134107 737 105 103 RCVR Coaxial Patchcord RG316 12 for TAC PCB 737 105 104 RCVR Coaxial Patchcord RG316 24 for TAC PCB 737 105 105 RCVR Coaxial Patchcord RG316 48 for TAC PCB 737 105 106 RCVR Coaxial Patchcord RG316 72 for TAC PCB 22 P N VMCLC200 Ver 1 7 CLICK USER S MANUAL Cross Reference Table Section 10 TAC CON
10. CLICK USER S MANUAL Ver 1 7 Module amp Contact Insertion Extraction Section 1 1 0 R iver Twin A ntacts TAC Insertion Extraction P N 610 122 101 Signal S TAC 610 133 101 Coaxial C TAC 50 OHM 610 133 102 75 OHM 610 135 101 Power P TAC To insert Contact into Module remove the contact retaining plate from the bottom of the module by unfastening the 2 Flat Head Phillips Screws Insert contacts into the rear of the module with the stop ring of the contact facing the back of the module The contacts will automatically drop into alignment Replace the contact retaining plate and secure with two 2 Flat Head Phillips Screws The contact retaining plate must be removed prior to the extraction of the contacts To remove the contact retaining plate unfasten the 2 Flat Head Phillips Screws and remove the contact retaining Module shown with Retaining Cap removed to plate The contacts are then easily extracted by allow for tha Insertion ar TAC Contacts hand 510130153 RECEIVER MODULE STOP RING
11. EYING PLUGS INSERTION DIRECTION H MN NN I keying pins are screwed into the threaded keying holes from the outside of the ID The tapered plastic plugs are inserted in the keying holes on the Receiver that do not have a keying pin or pins in the corresponding holes on the ID Firmly press in the plugs until they are flush with the Receiver Frame with the tapered end being inserted into the hole from the inside of the Receiver Virginia Panel Corporation 11 CLICK USER S MANUAL Ver 1 7 Care and Maintenance Section 3 1 0 System Precautions In the event of complications such as improper alignment of Modules or ID a trained technician should be notified immediately to avoid any damage to the system This should also apply to any difficulties that may be experienced during the engagement The CLICK is designed to be maintenance free However there are few precautions to take in order to prolong the life of the system NOTE Cover Bushing and Cable Clamp screws to be tightened no more than 21 inch pounds max AN CAUTION Serious damage can be caused to the TAC contacts if they are not protected when the system is disengaged It is recommended that either the ID or the Receiver Protective Cover is engaged to the Receiver at all times Care should be taken when utilizing TAC contacts in dirty or dusty environments Mating surfaces of TAC contacts should be kept clean of dust and debris to ensure
12. OF PIN ALWAYS 5 2 TOWARD RETAINING PLATE EJ U 610133101 610135101 610122101 CONTACT RETAINING PLATE Insert TAC s longer end from stop ring into module first Once populated refasten the retaining plate onto the TAC Module lt lt WARNING Do Not Depress Contacts with Fingers COMPLETED MODULE F P N VMCLC200 Ver 1 7 CLICK USER S MANUAL Module amp Contact Insertion Extraction Section 1 2 0 Receiver TAC M le Installation Removal P N 510 130 152 380 pos Signal Module 510 130 153 220 24 pos Signal Coaxial Module 510 130 182 46 pos Coaxial or Power Module 510 130 183 180 10 pos Signal Coaxial 75 OHM Module 510 130 258 CLICK 228 12 pos Signal Coaxial 50 OHM Module To install Module into Receiver place two 2 Socket Head Cap Screws 1 2 length in the TAC Receiver Module Place the Module in the front of the Receiver aligning the locating pins on the module with the appropriate holes in the Receiver Frame so that the upper and lower module screws touch the mating holes in the Receiver frame install modules such that the numbers can be read from top to bottom making them right side up Using a 5 64 Allen Hex Wrench tighten the top screw 1 to 2 full revolutions while lightly applying pressure against the face of the module Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions Repeat this seque
13. Outside Diameter Number of Wires 20 AWG Signal Teflon RG316 Coaxial 50 OHM NOTE Addition of shrink tubing or braid will reduce maximum number of wires through bushing Oblong Opening Circumference Converted to Simple Diameter Virginia Panel Corporation 17 CLICK USER S MANUAL Ver 1 7 TAC PCB Information Section 6 1 0 Pad Recommendations for TAC PCB Development All contact pads are to be gold plated per MIL G 45204 Type1 Grade C 000120 min thick over Nickel plating per QQ N 290 Class 2 000150 min thick Board material is left to the user as the material SIGNAL COAXIAL SO OHM used will depend upon variables such as antici pated environmental conditions temperature D E humidity chemical resistance etc and electrical 91 9 parameters voltage breakdown dielectric constant 060 DIA 020 DIA PLATED THRU HOLE and others Specific circuitry may also limit the desired flexing VPC supplies the force per contact exerted upon the board and the contact array dimensions Once the operational contact array is determined we recommend that the complete environmental electrical and mechanical requirements be given to a professional board designer for design review POWER j 190 DIA _ 050 DIA PLATED THRU HOLE Deflection can be calculated using the following equation Deflection D Modules of Elasticity E Board width w Board thickne
14. R WIRING CONTACTS 510130 161 380 Position Signal Receiver Wiring Module 510 130 162 220 Position Signal amp 24 Position Coaxial or Power Receiver Wiring Module 510 130 174 46 Position Coaxial 50 OHM or Power Receiver Wiring Module 510 130 181 180 Position Signal amp 10 Position Coaxial 75 OHM Receiver Wiring Module 510 130259 RCVR Wiring Mod w 228 510 12 coax ID WIRING MODULES FOR WIRING CONTACTS 510 131 138 380 Position Signal ID Wiring Module 510 131 139 220 Position Signal amp 24 Positon Coaxial or Power ID Wiring Module 510131 144 46 Position Coaxial 50 OHM or Power ID Wiring Module 510 131 145 180 Position Signal amp 10 Position Coaxial 75 OHM ID Wiring Module 510 131 159 ID Wiring Mod w 228 12 sig coax pos RECEIVER TAC PCB INTERFACE 510130214 Interface RCVR Signal with two 96 pin DIN Connectors 510130225 Interface Signal with three 50 pin DIN Connectors 510130226 Interface Signal with three 64 pin DIN Connectors 510130231 TAC PCB Interface Signal with six 34 DIN Connectors 510130246 Interface RCVR with 380 Signal positions for user configuration 510130252 TAC PCB Interface RCVR Signal 380 positions staked with unshrouded strip headers that can be mass terminated to AMP Modu connectors or wire wrapped 510130218 Interface with two 96 pin DIN Connectors and positions for 12 Coax
15. TACTS SURFACE CONTACTS 610 127 110 610 127 111 DESCRIPTION PART NUMBER 510 130 152 220 24 SIG CX 510 130 153 TAC MODULES 46 CX or PWR 510 130 182 180 10 SIG CX 510 130 183 228 12 SIG CX 510 130 258 220 24 SIG CX 510 130 162 MODULES 46 CX or PWR 510 130 174 180 10 SIG CX 510 130 181 228 12 SIG CX 510 130 259 510 131 138 ITA 220 24 SIG CX 510 131 139 WIRING 510 131 144 TOOLS 910 112 1 RAYCHEM STEINEL HEAT GUN 910 121 167 i EEEEE fe ef 2 LES S ES ca ie aa EN EL SES EXES i 27 ie 11 T AK 518 212 i ER 0 5 ERES EN ES ERN EN EM E ae EN ER ae BRUEE E l LI mM ERES EE RH NOTE When using SMBs in CLICK Connector use clamp type SMB for flexible cable cannot use crimp type SMB in CLICK Virginia Panel Corporation 238 CLICK USER S MANUAL Ver 1 7 Interface Devices Section 11 CLICK Interface Devices The CLICK Interface Device ID is a two piece frame and housing made of clear chromated aluminum and glass reinforc
16. X 50 OHM NOTE When using SMBs in CLICK Connector use clamp type SMBs for flexible cable cannot use crimp type SMB in CLICK Consult factory for more information Virginia Panel Corporation 9 CLICK USER S MANUAL Ver 1 7 Engagement of ID with Receiver Section 2 Caution TO AVOID ELECTRICAL SHOCK All power supplies for the system should be properly disconnected prior to handling Caution should always be used during engagement making sure that all foreign objects are removed from the system Serious damage can be caused to the TAC contacts if they are not protected when the system is disengaged It is recommended that either the ID or Receiver Protective Cover is engaged to the Receiver at all times Listed below are the required steps to be taken prior to the engagement of the ID and Receiver Prior to engaging an ID with the Receiver for the first time the user may find it to be good practice to check that all the Modules ID and Receiver have been installed properly This would involve the inspection of the module ends ensuring the even height of all module ends relative to one another While checking this the user should verify the positioning of the modules themselves Verify module placement using screening location It is crucial for all modules to be installed properly eImproper installation will cause damage to the Modules and possibly to the ID and or Receiver All ID Modules have to
17. ack side of Receiver with Receiver Wiring Module P N 510 130 162 shown Virginia Panel Corporation 7 CLICK USER S MANUAL Ver 1 7 Module amp Contact Insertion Extraction Section 1 0 Interface Device ID Wiring Module Installation Removal P N 510 131 138 380 pos Signal Module 510 131 139 220 24 pos Signal Coaxial Module 510 131 144 46 pos Coaxial or Power Module 510 131 145 180 10 pos Signal Coaxial 75 OHM Module 510 131 159 228 12 pos Signal Coaxial 50 OHM Module To install Module into ID place module in the ID with the screening facing downward Align top of the module with the designated top of the ID and the locating pins on the module with the appropriate holes in the ID The modules should be installed such that the numbers can be read from top to bottom Insert the 2 Socket Head Cap Screws 1 2 length in the module fastening holes Using a 5 64 Allen Hex Wrench tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions ID WIRING Repeat this sequence until the module is seated MODULE Torque the screw until it is 4 to 5 inch pounds 1 T4 To remove loosen the screws until the module is CLICK ID 4 EE separated from the ID Loosen cable clamp and push wire bu
18. ap on connector 75 OHM 610 134 105 Coaxial Wiring Contact for SSMB 50 OHM 610 136 101 Power Wiring Contact 10 AWG 610 136 102 Power Wiring Contact 18 AWG PATCHCORDS P N Description Used in Module 737 101 101 ROVR Signal Wiring Patchcord 24 36 uses contact 610 127 110 510 130 161 162 181 737 101 103 ID RCVR Signal Wiring Patchcord 24 AWG 12 u 737 101 105 ID RCVR Signal Wiring Patchcord 24 AWG 48 737 101 106 ID RCVR Signal Wiring Patchcord 24 AWG 72 737 101 110 ID RCVR Signal Wiring Patchcord 24 AWG 24 737 102 101 ID RCVR Power Wiring Patchcord 12 AWG 36 uses contact 610136101 510 130 162 174 737 102 103 ID RCVR Power Wiring Patchcord 12 AWG 12 510 131 139 144 159 737 102 104 ID RCVR Power Wiring Patchcord 12 AWG 24 737 102 105 ID RCVR Power Wiring Patchcord 12 AWG 48 P 737 102 106 ID RCVR Power Wiring Patchcord 12 AWG 72 737 102 102 ID RCVR Power Wiring patchcord 18 AWG 36 uses contact 610136102 510 130 162 174 737 102 107 ID RCVR Power Wiring patchcord 18 AWG 12 510 131 139 144 159 737 102 108 ID RCVR Power Wiring patchcord 18 AWG 24 737 102 109 ID RCVR Power Wiring patchcord 18 AWG 48 737 102 110 ID RCVR Power Wiring patchcord 18 AWG 72 737 103 101 RCVR Power Wiring Patchcord 12 AWG 36 for TAC PCB uses contact 610136103 737 103 102 RCVR Power Wiring patchcord 18 AWG 36 for T
19. ed nylon with the integration of steel mesh for EMI protection With one module posi tion the ID can hold up to 380 Signal connections or our Signal Coaxial or Power combination mod ules The CLICK ID is secured to the CLICK Receiver Frame with an integrated locking latch located on the ID The latch includes a safety lock to ensure continuous connection when the interface is engaged The two piece ID design allows for easier assembly inspection and maintenance of the wired assem bly An ID Protective Cover made of rubber is available to protect the contacts when the ID is not in use P N Description 410 115 127 Interface Device ID with one Wiring Module position and 1 cable opening with sliding removable cover 310113354 Protective Cover for ID and or Receiver made of rubber CLICK ID Universal Protective Cover CLICK RECEIVER Universal Protective Cover 24 P N VMCLC200 Ver 1 7 CLICK USER S MANUAL Mechanical Mounting Information Section 12 This drawing is supplied for use by customers who are creating their own mounting panel 5 46 0 136 THRU SEE DETAIL A 28 TYP 3PLCS XX 01 005 NOTE See page 26 for detail of A 484 16 R TYP 4 PLCS 156 THRU 3 PLCS RECOMMENDED MOUNTING PANEL CUT OUT Virginia Panel Corporation 25 CLICK USER S MANUAL Ver 1 7 Mechanical Mounting Information con t Section 12 0 136 x 14DP 0
20. ial Power Wiring Contacts 510130235 Interface with two 50 pin DIN Connectors and positions for 12 Coaxial Power Wiring Contacts 510130236 Interface with four 34 pin DIN Connectors and positions for 12 Coaxial Power Wiring Contacts 510130242 TAC PCB Interface RCVR with 228 Signal positions and 12 Coaxial Power positions for user configuration con t on page 22 Virginia Panel Corporation 21 CLICK USER S MANUAL Ver 1 7 Part Number and Description Listing Section 9 ID TAC PCB INTERFACE 510131168 Interface ID Signal with two 96 pin DIN Connectors 510131170 Interface ID with 380 Signal positions for user configuration 510131171 AC PCB Interface ID Signal 380 positions staked with unshrouded strip headers that can be mass terminated to AMP Modu connectors or wire wrapped TAC CONTACTS FOR RECEIVER SIDE ONLY 610 122 101 Signal TAC S TAC 610 133 101 Coaxial TAC C TAC 50 OHM 610 133 102 Coaxial TAC C TAC 75 OHM 610 135 101 Power TAC P TAC WIRING CONTACTS FOR RECEIVER amp ID WIRING MODULES 610 127 110 Signal Wiring Contact crimp or solder 610 127 111 Signal Wiring Contact wire wrap 610 134 101 Coaxial Wiring Contact Solder Sleeve RG316 or RG178 610 134 102 Coaxial Wiring Contact for SMB 75 OHM 610 134 103 Coaxial Wiring Contact for SMB 50 OHM 610 134 104 Coaxial Wiring Contact for 24 sn
21. l updated 3 14 02 14 P N VMCLC200 Ver 1 7 CLICK USER S MANUAL Contact Assembly Instructions Section 4 Coaxial Terminal Assembly P N 610 134 101 RG316 PARTS REQUIRED Solder Kit for Mini Coax includes holding fixture and adapter P N 910 121 162 or Adapter for those who already own a holding fixture P N 910 121 163 Steinel Heat Gun with Reflector P N 910 121 160 INSTRUCTIONS 1 2 gt A eo 10 11 12 13 14 Prepare the coaxial cable to the dimensions shown Fig A Straighten the center conductor making sure the stranded center conductor is twisted into its original lay Pretin stranded center conductor with Sn63 solder per QQ S 571 H 1 152 015 Use RMA flux per MIL F 14256 Alpha 611 or equivalent Make sure the shield braid is trimmed evenly and no loose strands are extending out across the exposed dielectric or cable jacket Smooth the braid ends flat against the cable dielectric Slip the contact over the end of the prepared cable and carefully push the contact onto the cable until it stops Rotating the contact Fig A slightly during cable insertion will help prevent the braid from catching Inspect for proper insertion Fig B The center conductor must be visible through one of the forward inspection windows The distance from the rear of the contact outer body to the cable jacket insulation should be 065 015 Pa i999
22. n installing Wiring Contacts in the Receiver Wiring Module P N 510 130 161 510 130 162 510 130 259 510 130 174 510 130 181 insert the contacts in from the screened side of the module When installing Wiring Contacts in the ID Wiring Module P N 510 131 138 510 131 139 510 131 144 510 131 145 150 131 159 insert the contacts from the screened side of the module as well To remove the Wiring Contacts place the appropriate Extraction Tool Signal P N 910 110 110 Coaxial Power P N 910 112 112 Coaxial 75 OHM P N 910 112 116 over the contact into the counter bore on the mating side of the module Press into the contact until the retaining ring is released and contact begins to emerge from the rear of the module Remove the contact by hand CAUTION TWIST POWER COAXIAL AND SIGNAL EXTRACTION TOOLS SLIGHTLY TO ENSURE THAT RETAINING CLIP EARS HAVE FULLY COLLAPSED BEFORE APPLYING PRESSURE TO HANDLE TO AVOID DAMAGE TO CONTACTS ALWAYS ENSURE THAT TOOL IS PERPENDICULAR TO MODULE FACE ce 910110110 910112112 P N VMCLC200 Ver 1 7 CLICK USER S
23. nce until the module is seated As the module is being seated watch to ensure that it does not become cocked at any time as a result of the guide pins not being properly aligned with the Receiver or binding of the pins due to one screw being advanced ahead of the other more than 1 or 2turns If this should occur back the screws off until the module is level and repeat the tightening process Torque the screw until it is 4 to 5 inch pounds NOTE IT IS IMPORTANT TO ALTERNATE THE TIGHTENING LOOSENING OF MODULE SCREWS CLICK RECEIVER FRAME RECEIVER R WIRING p MODULE zza 2 INSERT TAC MODULE SUCH THAT THE TAC Receiver Module properly seated RETAINING PLATE FACES BACK OF in CLICK Receiver Frame RECEIVER SCREENED SIDE UP Virginia Panel Corporation 5 CLICK USER S MANUAL Ver 1 7 Module amp Contact Insertion Extraction Section 1 3 0 Wiring Contact Insertion Extraction P N 610 127 110 Signal Crimp Solder Contact 610 127 111 Signal Wire Wrap Contact 610 134 101 102 103 104 105 Coaxial Contacts 610 136 101 102 Power Contacts To insert Contact into Module first terminate contact by crimping soldering wire wrapping see termination instructions in Section 4 or using SMB SSMB connectors Insert terminal into module until top of contact is flush with module Whe
24. ndle towards module until module is free of ID n A i SCREENED SIDE OF MODULE ID Module P N 510 131 139 being properly inserted into CLICK ID 8 P N VMCLC200 Ver 1 7 CLICK USER S MANUAL Module amp Contact Insertion Extraction Section 1 0 Exploded View of CLICK Interface System Components TAC MODULES P N DESCRIPTION RECEIVER 510 130 152 380 POS SIGNAL P N DESCRIPTION 510 130 153 220 24 POS SIG PWR OR C SHOWN 310 117 115 CLICK RECEIVER FRAME 510 130 182 46 POS PWR OR CX 510 130 183 180 10 POS SIG CX 75 OHM 510 130 258 228 12 POS SIG CX 50 OHM L Org Cx Cx EI Er LI LI Oa Oa Cra 9 at 9 4 4 4 4 T ID WIRING MODULES P N DESCRIPTION 510 131 138 380 POS SIGNAL 510 131 139 220 24 POS SIG PWR OR CX SHOWN 510 131 144 46 POS PWR OR CX 510 131 145 180 10 POS SIG CX 75 OHM 510 131 159 228 12 POS SIG CX 50 OHM RECEIVER WIRING MODULES INTERFACE DEVICE ID P N DESCRIPTION P N DESCRIPTION 510 130 161 380 POS SIGNAT 410 115 127 CLICK ID 510 130 162 220 24 POS SIG PWR OR CX SHOWN 510 130 174 46 POS PWR OR CX 510 130 181 180 10 POS SIG CX 75 OHM 510 130 259 228 12 POS SIG C
25. performance within stated specifications Connector receivers should be mounted in the vertical position to minimize potential for dust and debris to accumulate on the contact surface areas If dust and debris should accumulate on the contact surface areas use the TAC Contact Cleaning Procedures below 2 0 TAC Contact Cleaning Procedures TAC Contacts may require periodic cleaning during the life of the product due to the usage cycle imposed as well as the environmental conditions to which it is subjected If unacceptable resistance readings occur the contacts should be cleaned using the following procedure Spray contacts with filtered air or inert gas to remove any loose particle contamination Clean contact mating surfaces using isopropyl alcohol and a soft bristle brush Do not pour alcohol directly onto contacts apply to brush Respray contacts with filtered air or inert gas to dry alcohol and remove any residual lint dust etc By following this procedure for both the TAC contacts and the mating surface contacts or PWB pads the user will avoid any performance problems that could arise due to contamination CAUTION Virginia Panel Corporation PROHIBITS the use of any type of contact lubricant cleaner to be used other than the procedure listed above Contact cleaners that contain lubricants may leave residues that will degrade the electrical performance of the TAC Contacts updated 8 15 02 12 P N VMCLC200
26. s F 13 If contact is UNDERHEATED there will be visible remnants of the original shapes of the solder preforms An underheated contact must be reheated If contact is OVERHEATED solder will wick away from the joint areas leaving no solder fillets An overheated p contact must be removed and a new contact installed __ J 14 After the contact has cooled for at least 10 seconds remove the contact and cable from the holding fixture 15 Inspect the completed termination for correct assembly The cable shield must extend into the contact at least as far as the front edge of the rear inspection windows The center conductor must be visible through one of the forward inspection windows J 16 P N VMCLC200 Ver 1 7 CLICK USER S MANUAL le Bundle Wire Information tion A formula to calculate the maximum number of wires recommended for a cable bundle is shown below Using this formula the table below shows a sampling of the maximum number of wires that will fit in the oblong bush ing for example the oblong bushing will hold a maximum of 683 Signal 20 AWG wires OR 202 Coaxial RG316 wires Formula to calculate approximate number of wires in a cable bundle N D d 1 2 907 Dz Inside Diameter of NzNumber of Wires Converted Oblong Bushing d Outside Diameter of Wire Oblong Bushing Opening Size 1 59 diameter 3 927 Wire Type
27. ss t Board length 1 FB D in inches 48 EI Forces F Signal TAC contact 2 ounces max Coaxial 50 and 75 OHM TAC contact 7 ounces max Power Tac contact 20 ounces max Deflection at no time should exceed 020 Modules of elasticity can be obtained from the board manufacturer 18 P N VMCLC200 Ver 1 7 CLICK USER S MANUAL TAC PCB Information Section 6 2 0 TAC PCB Mountin ecifications for CLICK Receiver Frame Figure 1 0 Depicts TAC PCB Mounting Holes on CLICK Receiver Back Side 6 086 56UNC 2B DP 2 PLCS 52 EN A 21 5 ME Pa 0957 096 5 DP 4 OO 09 096 Df SLOT N 015 lt vi o Q OO 85 XX Virginia Panel Corporation CLICK USER S MANUAL Ver 1 7 Trouble Shooting and Solutions Section 7 Receiver and ID fail to close e Locking mechanism on the latch is in the locked position e Foreign objects may have fallen into the Receiver mechanism Modules and or Contacts have been improperly installed No continuity through contact s The ID and Receiver Wiring modules may be interchanged resulting in miswiring because of the reversed screening e TAC contacts have been inserted backwards which will prevent the Receiver Wiring Module from being attached to the back of the Receiver frame Acontact may have been
28. t and cable from the holding fixture Inspect the completed termination for correct assembly The cable shield must extend into the contact at least as far as the front edge of the rear inspection windows The center conductor must be visible through one of the forward inspection windows 170 015 otc 190 015 Virginia Panel Corporation 15 CLICK USER S MANUAL Ver 1 7 Contact Assembly Instructions Section 4 Coaxial Terminal Assembly P N 610 134 101 RG178 PARTS REQUIRED Solder Kit for Mini Coax includes holding fixture and adapter P N 910 121 162 or Adapter for those who already own a holding fixture P N 910 121 163 Steinel Heat Gun with Reflector P N 910 121 160 INSTRUCTIONS 1 Prepare the coaxial cable to the dimensions shown Fig A 2 Straighten the center conductor making sure the stranded center conductor is twisted into its original lay 3 Pretin stranded center conductor with Sn63 solder per QQ S 571 Use RMA flux per MIL F 14256 Alpha 611 or equivalent 4 Fold the center conductor back on itself as shown Fig B 5 Make sure the shield braid is trimmed evenly and no loose strands are extending out across the exposed dielectric or Fig A cable jacket 6 Smooth the braid ends flat against the cable jacket 7 Slip the contact over the end of the prepared cable and carefully RERUMS push the contact onto the cable
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