English - Wagner
Contents
1. The sprayer will not prime properly or has lost prime Clean the Inlet Filter or aT the Sureflo Valve See page 21 Refer to Getting Material to Flow section The suction set is not properly installed Reinstall the suction set The material container is empty Refer to Load Material and Getting Material to Flow sections The inlet filter is clogged The outlet valve is stuck Refer to Clean the Inlet Filter Call Technical Service The inlet valve is worn or damaged Take sprayer to Wagner Authorized Service Center OO N E 91 e oN The PRIME SPRAY valve is plugged Take sprayer to Wagner Authorized Service Center Problem C The sprayer draws up material but the pressure drops when the gun is triggered bad spray pattern Pressure too low Solution Increase the pressure The spray tip is worn Replace spray tip with a new one The inlet filter is clogged Refer to Clean the Inlet Filter The spray tip is plugged Refer to Clear the Spray Tip The spray gun filter is clogged Refer Clean the Spray Gun Filter see page 13 Keep extra filters on hand The material is too heavy or coarse Thin or strain the material SN 91 BY OO ho The Sureflo Valve assembly is damaged or worn Replace the Sureflo Valve See page 21 Problem D The PRIME SPRAY knob is set to SPRAY and there is flow through the2. Always use the nozzle tip guard Do not spray without the nozzle tip guard in place Only use a nozzle tip specified by the manufacturer Use caution when cleaning and changing nozzle tips In the case where the nozzle tip clogs while spraying ALWAYS lock gun trigger shut pump off and release all pressure before servicing cleaning tip or guard or changing tip Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and relieve the pressure in accordance with the manufacturer s instructions High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs seek medical attention immediately 8 Check hoses and parts for signs of damage a leak can inject material into the skin Inspect hose before each use Replace any damaged hoses or parts 9 This system is capable of producing 3000 PSI 207 Bar Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 3000 PSI This includes spray tips nozzle guards guns extensions fittings and hose 10 Always engage the trigger lock when not spraying Verify the trig
3. WAGNER PROCOAT sisse Gas Powered Airless Paint Sprayer _ Owner s Manual Read this manual for complete instructions Francais page 25 Espa ol p gina 49 Contents 4 What s in the Box 5 Proper Use and Functions 6 Assembl 7 Pressure Relief Procedure 8 Load Materia 9 Getting Material to Flo 10 Practice Spraying 12 Clear the Spray Tip 13 Clean the Spray Gun Filte 0412 Form No 0293922E 2 Important Safety Information 14 Clean the Inlet Filte 15 Short Term Storage 16 Cleanup latex materials 18 Cleanup oil based materials 19 Cleaning the Spray Gun Components 20 Long Term Storage 21 Cleaning the Sureflo Valve 22 Troubleshooting 72 Parts List 76 Warrant Questions Call Wagner Technical Service at Register your product online at 1 800 880 0993 www wagnerspraytech com Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Espa ol Mic E Important Safety information A a b Read all safety information before operating the equipment Save these instructions Indicates a hazardous situation which if not avoided could result in death or serious injury To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and proper
4. Overlap Your Strokes 50 Overlap Tip Flex your wrist as you move in order to keep gun parallel to the surface Spraying Troubleshooting Clear the Spray Tip Scrap material cardboard Do not attempt to unclog or A clean the tip with your finger High pressure fluid can cause injection injury 3 Make sure the PRIME SPRAY knob is turned to SPRAY Unlock the spray gun 1 Lock the spray gun Point at a piece of scrap material cardboard and squeeze trigger until material comes out in a high pressure stream Release the trigger and lock the spray gun 2 Rotate spray tip 180 degrees from its current position 5 Rotate spray tip forward to one of the SPRAY positions Unlock the spray gun and resume spraying Note If spray tip is difficult to rotate relieve pressure by 1 slowly turn PRIME SPRAY knob to PRIME 2 unlock the spray gun and 3 squeeze trigger while pointing at scrap material cardboard Release trigger lock the spray gun and try rotating spray tip again 12 Spraying Troubleshooting Clean the Spray Gun Filter Wrench Warm soapy water for latex material e Mineral spirits for oil based materials Replacement spray gun filter if necessary IMPORTANT Never clean the filter by poking it with a sharp object 2 Pull trigger guard 3 Tighten the wrench over the from filter housing wren
5. a waste container PRIME SPRAY knob to SPRAY through the return tube Let the pump run for a few minutes and leave pump running for next steps Continue squeezing the trigger until fluid is coming out clear Move on the leaning the Spray Cleanup 0il Based Materials e Mineral spirits if using oil based material Warm soapy water if using latex material e Waste container Follow these steps if you sprayed oil based materials or if you sprayed latex materials 2 Remove the spray tip 3 Attach the supplied grounding wire ane do nor naea garden noe hae pea and place into an empty to a grounded object e sure to use the appropriate cleaning waste container solution for the type of material sprayed submerge suction set into a bucket with the appropriate cleaning solution 4 Start the engine see instructions on page 4 Point the spray gun at the side of 5 While squeezing the 6 Continue squeezing the trigger a waste container trigger turn the power until fluid is coming out clear ON and turn the PRIME You may need to get new Be ee at SPRAY knob to SPRAY cleaning solution If you flushed the sprayer with mineral spirits repeat the steps on this page if flushing with mineral spirits using warm soapy water Cleaning the Spray Gun Components Soft bristled brush Light household oil Warm soapy water if using latex material e Mineral spirits for oi
6. material return tube Cause 1 The PRIME SPRAY valve is dirty or worn Solution Take sprayer to Wagner Authorized Service Center Problem E The spray gun leaks Solution 1 Gun filter housing is loose Tighten handle 2 Internal parts of spray gun are worn or dirty Take sprayer to Wagner Authorized Service Center 22 Problem F The spray tip assembly leaks The spray tip was assembled incorrectly Solution Check tip assembly and assemble properly see page 19 steps 6 7 2 Gun seal is worn Replace the seal Problem G The spray gun will not spray The spray tip plugged Solution The spray gun filter is clogged Refer to Clean the Spray Gun Filter see page 13 Keep extra filters on hand The spray tip is in wrong position Rotate spray tip to one of the spraying positions see page 12 step 5 1 2 3 4 PRIME SPRAY knob not set on SPRAY Turn PRIME SPRAY knob to SPRAY Getting Material to Flow Problem H The spray pattern is poor tailing Solution Pressure too low Increase the pressure The spray tip is plugged Refer to Clear the Spray Tip see page 12 The inlet filter is clogged Refer to Clean the Inlet Filter see page 14 The spray gun filter is clogged Refer to Clean the Spray Gun Filter See page 13 Keep extra filters on hand The spray tip i
7. 1 3 et 5 74 Accessories Accessoires Accesorios Part No No de pi ce Pieza No English Description Francais Description Espa ol Descripci n 0512178A Piston repair kit Jeu de joints pour troncon d acheminement Juego de reparaci n del pist n 0093896 Hose connector kit Raccord de flexible Conector de manguera 0501011 Tip guard D flecteur Ensamblaje de protecci n 0501014 Tip seat seal kit Trousse de si ge rondelle Juego de asiento de montura arandela 0501411 411 Spray Tip Embout de pulv risation 411 Boquilla rociadora 411 0501413 413 Spray Tip Embout de pulv risation 413 Boquilla rociadora 413 0501415 415 Spray Tip Embout de pulv risation 415 Boquilla rociadora 415 0501417 417 Spray Tip Embout de pulv risation 417 Boquilla rociadora 417 0501419 419 Spray Tip Embout de pulv risation 419 Boquilla rociadora 419 0501515 515 Spray Tip Embout de pulv risation 515 Boquilla rociadora 515 0501517 517 Spray Tip Embout de pulv risation 517 Boquilla rociadora 517 0511313 313 VersaTip spray tip Buse de pulv risation VersaTip 313 Boquilla rociadora VersaTip 313 0511515 515 VersaTip spray tip Buse de pulv risation VersaTip 515 Boquilla rociadora VersaTip 515 0511517 517 VersaTip spray tip Buse de pulv risation VersaTip 517 Boquilla rociadora VersaTip 517 0154839 All Guard Pr
8. 10 telescoping roller 3 8 nap Rouleau t l scopique de TR 10 grain de 1 0 cm Rodillo Telesc pico de TR 10 pelillo de 3 8 0155208 Roller cover 3 4 nap Manchon de rouleau grain de 1 9 cm Funda del rodillo pelillo de 3 4 0155206 Roller cover 3 8 nap Manchon de rouleau grain de 1 0 cm Funda del rodillo pelillo de 3 8 0516697A Inlet filter Filtre d entr e Filtro de entrada 75 Espa ol PREU E Limited Warranty AIRLESS PAINT SPRAY EQUIPMENT This product manufactured by Wagner Spray Tech Wagner is warranted to the original retail purchaser against defects in material and workmanship for two years from date of purchase This warranty does not cover damage resulting from improper use accidents user s negligence or normal wear This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center This warranty does not apply to accessories WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHETHER FROM BREACH OF THIS WARRANTY OR ANY OTHER REASON If any product is defective in material and or workmanship during the applicable warranty period please call Wagner Technical Service at 1 800 880 0993 DO NOT RETURN THE PRODUCT TO THE ORIGINAL RETAILER Under Wagner s Free Tool Replacement Program Wagner Technical Service will either replace the defective part or refer you t
9. PRODUIT AU DETAILLANT ORIGINAL Dans le cadre du programme de remplacement gratuit d outils Wagner le Service technique Wagner remplacera la piece d fectueuse ou vous indiquera le centre de service agr le plus proche CERTAINES PROVINCES INTERDISENT LES RESTRICTIONS SUR LA DUR E D UNE GARANTIE IMPLICITE OU L EXCLUSION DES DOMMAGES ACCESSOIRES OU INDIRECTS IL SE PEUT DONC QUE LA RESTRICTION ET L EXCLUSION ENONCEES Cl DESSUS NE S APPLIQUENT PAS A VOUS LE PRESENTE GARANTIE VOUS ACCORDE DES DROITS JURIDIQUES SPECIFIQUES ET VOUS AVEZ PEUT ETRE D AUTRES DROITS QUI PEUVENT VARIER D UNE PROVINCE A L AUTRE U S Patent Nos GARANTIA LIMITADA EQUIPO DE ATOMIZACION DE PINTURA SIN AIRE Este producto fabricado por Wagner Spray Tech Wagner esta garantizado ante el comprador original contra defectos de materiales y mano de obra durante dos a os contado a partir de la fecha de compra Esta garantia no cubre los dafios que sean resultado de un uso inapropiado accidentes negligencia del usuario o un desgaste normal Esta garant a no cubre ning n defecto o da o que haya sido causado por los servicios o reparaciones llevadas a cabo por alguien que no sea un t cnico del Centro de Servicio Autorizado de Wagner Esta garant a no es v lida para ning n accesorio WAGNER NO SER EN NING N CASO RESPONSABLE DE NING N DA O INCIDENTAL O DE CONSECUENCIA DE NINGUNA CLASE QUE RESULTE DE VIOLAR ESTA GARANT A O POR CUAL
10. QUIER OTRA RAZ N Si alg n producto presenta fallas en los materiales y o en su fabricaci n durante el periodo de vigencia de la garant a llame al Servicio T cnico de Wagner al 1 800 880 0993 NO DEVUELVA EL PRODUCTO A LA TIENDA DONDE LO ADQUIRI Gracias al Programa de Reemplazo de Herramientas Gratis de Wagner el Servicio T cnico de Wagner reemplazar la pieza defectuosa o lo derivar al Centro de Servicio Autorizado m s cercano para su reparaci n ALGUNOS ESTADOS NO PERMITEN LIMITACIONES EN CUANTO A LA DURACI N DE UNA GARANT A IMPL CITA O LA EXCLUSI N DE DA OS INCIDENTALES O DE CONSECUENCIA DE MANERA QUE LA LIMITACI N Y EXCLUSI N ANTERIORES PODR AN NO SER V LIDAS PARA USTED ESTA GARANT A LE CONCEDE DERECHOS LEGALES ESPEC FICOS PERO USTED PODR A TENER DERECHO A OTROS LOS CUALES VAR AN DE UN ESTADO A OTRO 6 981 852 6 933 634 7 018 181 7 071 429 D550 327 D537 839 D553 325 D550 329 D550 328 7 886 876 Other patents pending English Francais Espanol 76
11. arting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Keep out of the reach of children Fuel Specifications e Use automotive gasoline that has a pump octane number of 86 or higher or that has a research octane number of 91 or higher Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult an authorized dealer of the engine manufacturer Failure to do so is considered misuse and damage caused by misuse is not covered by the engine manufacturer s limited warranty NOTE Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently Unleaded fuel produces fewer engine and spark plug deposits and extends the life of the exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by the engine manufacturer There are two types of gasohol one containing e
12. carbon monoxide gas exposure may cause loss of consciousness and may lead to death The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while itis hot To avoid severe burns or fire hazards let the engine cool before transporting it or storing it indoors Never ship transport unit with gasoline in the tank Never dispose of the unit when it is filled with oil or gas Follow all appropriate local state and national regulations when disposing of the unit Safety Shut Off Switch The safety shut off switch is pre set by the factory to shut down the sprayer to prevent over pressurization Do not attempt to adjust or tamper with the safety shut off switch Contact an authorized service center if this setting requires adjustment NOTE The safety shut off switch should be set to shut down the sprayer between 3200 3300 PSI Fueling gas engine Gasoline is extremely flammable and is explosive under certain conditions ALWAYS turn the engine off before refueling e Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before st
13. ch flats a Unscrew the filter housing using a wrench Note You DO NOT need to remove the spray hose from the gun to clean the filter 4 Remove the filter from the 5 Inspect the filter for 6 Replace cleaned filter tapered 7 Reassemble the spray gun housing Clean with appropriate damage Replace if any end first into the gun housing cleaning solution warm soapy holes or tears are found Note It is important to place water for latex materials mineral tapered end first to ensure proper spirits for oil based materials sprayer operation Spraying Troubleshooting Clean the Inlet Filter Warm soapy water for latex material e Mineral spirits for oil based materials IMPORTANT Make sure your floors and furnishings are covered with drop cloths to prevent accidental drips 1 Unscrew the inlet filter from the fitting on the end of the suction tube 3 Replace the cleaned filter by threading it back into the fitting on the end of the suction tube Clean the filter using the appropriate cleaning solution warm soapy water for latex materials mineral spirits for oil based materials Note If after completing all of the steps in Spraying Troubleshooting you are still experiencing problems spraying refer to the section page 22 Short Term Storage e Plastic bag or bucket e Rags e Stir stick This procedure should be used when taking a short term break or wh
14. d for easier storage Turn the cart knobs counter clockwise to unlock the handle Turn the cart knobs clockwise to lock the handle into place DirectLink Spraying pressure is determined by the motor throttle The throttle is regulated by adjusting the DirectLink pressure control knob The higher the throttle the higher the spraying pressure VersaTip spray tip The VersaTip spray tip can be adjusted based on your spraying needs Trigger lock Engage the trigger lock whenever the gun is not in use GS 07 The gun is locked when the trigger lock is at a 90 angle perpendicular to the trigger in either direction Suction tube a The suction tube draws the fluid from the original container into the pump Material return tube b Fluid is sent out through the return tube and back into the original container when the PRIME SPRAY knob is in the PRIME position 1 Assembly MET You will need Two adjustable wrenches Note It will be much easier to attach the hose to the sprayer if you uncoil it first handle as shown 1 Insert the ends of the hose bracket into the holes of the 2 Remove the plug from inside 3 Thread one end of the high the hose fittings and remove the pressure spray hose to the cap on the outlet valve Discard spray hose port both 4 Hold the port with an adjustable wrench and tighten the hose with the other 5 Thread
15. daptateur de nettoyage de Adaptador de limpieza de 1 adapter pompe bomba da Espa ol Mic TE Parts List Liste de Pieces Lista de Piezas GS 07 Spray Gun Pistolet de GS 07 e Pistola de GS 07 Item Part No Qty Art No de pi ce Qt Art Pieza No English Description Francais Description Espa ol Descripci n Cant 1 0511515 VersaTip 515 VersaTip 515 VersaTip 515 1 2 0154675 Filter 100 mesh yellow Filtre maille 100 jaune Filtro malla 100 1 2 pack trousse de 2 amarillo juego de 2 0515228 Seal Joint d etanch ite Sello 1 Filter housing Logement de filtre Alojamiento de filtro 1 5 0347706A Swivel Raccord Giratoria 1 4 5 Guard Assembly Ensemble de deflecteur Ensamblaje del protecci n 1 Item Part No Qty Art No de pi ce Qt Art Pieza No English Description Francais Description Espa ol Descripci n Cant 1 0271441 Hook guide Guide de crochet Gu a de gancho 1 2 0501011 Guard assembly D flecteur Ensamblaje de 1 protecci n 0271442 Latch guide Guide de verrou Gu a de sujetador 1 0501014 Tip seal saddle seat Joint de buse si ge Junta de boquilla 1 form asiento de la montura 5 0296641 Collar Collier Collar 1 0271065 Collar kit includes items Trousse de bague Juego de collar incluye 1 3 and 5 comprende les articles los articulos 1 3 y 5
16. e 10 11 12 13 14 c Keep spray area well ventilated Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors Keep pump assembly in well ventilated area Do not spray pump assembly Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paint and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvent manufacture s safety instructions Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors Plastic can cause static sparks Never hang plastic to enclose spray area Do not use plastic drop cloths when spraying flammable material Fire extinguisher equipment shall be present and working WARNING To reduce the risk of skin injection ET Do not aim the gun at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body
17. e spray tip guard 6 Rotate spray tip forward to one of the 7 Start the engine see assembly onto the gun SPRAY positions directions on page 4 Tighten by hand Unlock the spray gun trigger Turn the PRIME SPRAY knob to SPRAY 8 Point the spray gun at a piece of scrap material cardboard Pull the trigger and practice spraying see pages 10 11 4 Practice Spraying Scrap material cardboard Notes If the spray pattern becomes distorted or If you plan to be away from your spray Short Term Storage instructions on page 15 If you have difficulty achieving a good spray pattern your spray tip and gun filter may not be ideal for the type of material you are spraying Tip filter Spray Pressure Size Color Material Setting Thin stains ini an Rea ganag minimum 4 4 Thick latex Latex paints stains Maximum 13 Yellow 15 Tip Trigger gun after starting the stroke Release the trigger before ending the stroke The spray gun should be moving when the trigger is pulled and released Overlap each stroke by about 50 This will ensure an even coating Practice on a piece of scrap material cardboard Hold the Spray Gun Level CORRECT 10 12 gt 25 30 cm Spray Technique CORRECT Start Pull stroke trigger Spray Pattern GOOD SPRAY PATTERN Move steadily Release End trigger stroke BAD SPRAY PATTERN CORRECT INCORRECT TAILING
18. en ending your project for the day If yo eakisto bage 16 follow Cleanup instructions page 16 Instructions are for latex materials only Note If using gilbase instructions for Cleanup on page 16 Shutdown hs 2 Place spray gun in plastic Pour 1 2 cup water slowly on page T bag or immerse into bucket of the top of the paint to prevent water the paint from drying Place the entire spraying system out of the sun 1 Remove the spray gun from 2 If water was added during the plastic bag or the water shut down stir water into material with the stir stick Cleanup MINERAL SPIRITS A water source that can be delivered with a garden hose latex materials only e Mineral spirits if using oil based material Empty waste container A container with warm soapy water Cleanup Latex materials garden hose a 2 Remove the spray tip and place into container filled with warm soapy water Cleaning notes read before cleaning When using latex material clean sprayer and components with warm soapy water For oil based material use mineral spirits Never use mineral spirits with latex materials NEVER use gasoline to clean sprayer Dispose of used cleaning solution properly Thorough cleaning and lubrication of sprayer is important to ensure proper operation after storage If you flush your sprayer with mineral spirits repeat C
19. ger lock is functioning properly 11 Verify that all connections are secure before operating the unit 12 Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual 13 Always remove the spray tip before flushing or cleaning the system NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable d WARNING To reduce the risk of injury 1 Always wear appropriate gloves eye protection clothing and a respirator or mask when painting Hazardous vapors Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning 2 Wear ear protection This unit can produce noise levels above 85 dB A 3 Do not operate or spray near children Keep children away from equipment at all times 4 Do not overreach or stand on an unstable support Keep effective footing and balance at all times 5 Sta
20. gine stops running 20 Cleaning the Sureflo Valve e Wrench Cleaning or servicing the Sureflo Valve may be required if the unit has priming problems Priming problems may be prevented by properly cleaning the sprayer and following the long term storage steps If priming problems persist you may need to replace the Sureflo Valve assembly Call Technical Service 1 800 880 0993 to order new Sureflo valve assembly 1 Remove the suction tube 3 Lubricate the O ring on the Sureflo Valve b with petroleum jelly Replace Sureflo Valve assembly by screwing it into the sprayer Tighten with the wrench 2 Unscrew the Sureflo Valve assembly a from the sprayer Visually inspect the inside and outside of the Sureflo Valve assembly Clean any paint residue with the appropriate cleaning solution 4 Replace suction tube and hand tighten 21 Before servicing always release euetem pressure by following Pressure Relief Troubleshooting Procedure page 7 Problem A The sprayer does not start Cause Solution 1 Gas tank is empty Fill the gas tank 2 There is a problem with sprayer engine Call Technical Service Problem B The sprayer starts but does not draw material when the PRIME SPRAY knob is set to PRIME 1 The inlet valve is stuck Solution Inlet may be stuck fram old material Push Sureflo Valve to release k refer to
21. l based material Wrench IMPORTANT DO NOT use any silicone based lubricants to clean or lubricate the spray gun 4 Pour a few drops of light household oil inside gun housing Install gun filter tapered end first Reassemble spray gun 2 Pull trigger guard to separate 3 Remove filter from spray gun from filter housing and unscrew Clean spray tip and filter with soft housing using a wrench bristled brush and appropriate Note Tighten the wrench over the cleaning solution wrench flats a ea W 6 Line up the tabs b on the 7 Install spray tip and guard spray tip with the slots in the assembly guard assembly Move on to Long Term Slide the tip into the guard page 20 Long Term Storage e Light household oil Piston Oil e Rags Wrench Cie 1 Remove the suction tube 2 Fill a cup or other container with If you plan to store in Using a wrench remove the spray hose a om AA Ar 4 temperatures below 32 F ousehold oil can be su stitute 0 C flush with Wagner Start the engine see directions on Liquid Shield sold page 4 separately Y gS YA 3 Cover the outlet valve with a rag 4 Replace suction tube 5 Wipe entire unit hose Submerge the Sureflo valve a into and spray gun to remove the oil accumulated spray When oil has been sucked from the material cup press and hold the engine shutoff button until the en
22. leanup instructions using warm soapy water Follow these steps whenever cleaning with mineral spirits If spraying or cleaning with oil based materials the spray gun must be grounded while preparing the spray hose or cleaning Ground the gun by holding it against the edge of a metal container while purging Failure to do so may lead to a static electric discharge which may cause a fire Always flush spray gun at least one hose length from spray pump If collecting flushed solvent in one gallon metal container place it into an empty five gallon container then flush Area must be free from vapors Follow all cleanup instructions Follow these steps if you used latex materials ang if youh have a 3 Place the suction tube and return tube 4 Using a garden hose rinse off the into an empty waste container suction tube return tube and inlet filter Empty the waste container of all fluids 16 5 Remove the inlet filter from 6 Thread pump cleaning 7 Unclip the return tube from the suction tube 8 Turn the water supply to the garden hose on the suction tube and place adapter onto garden hose and place it into the waste container Turn Start the engine see page 4 it into waste container Thread suction tube fitting the PRIME SPRAY knob to PRIME Water will go into the suction tube and out over the adapter 9 Point the spray gun at the side of 10 While squeezing the trigger turn the 11
23. ned to give safe and dependable service if operated according to instructions Read and understand the engine Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine To prevent fire or explosion hazard avoid spraying or splashing any flammable solvent near the engine Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Fuel vapor or spilled fuel may ignite If any fuel is spilled make sure the area is dry before starting the engine Never run the engine in an enclosed or confined area Exhaust contains poisonous
24. o your nearest Authorized Service Center for repair SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE GARANTIE LIMIT E MAT RIEL DE PULV RISATION DE PEINTURE SANS AIR Ce produit fabriqu par Wagner Spray Tech Wagner est garanti au b n fice de l acheteur au d tail d origine contre tout vice de mati res et toute malfacon pour deux ann es compter de la date d achat La pr sente garantie ne s applique pas aux d g ts entrain s par une utilisation incorrecte par la n gligence de l usager ou par l usure normale La pr sente garantie ne s applique pas non plus aux d fectuosit s ou dommages r sultant de l entretien ou de la r paration que fait une personne quelconque qui ne soit pas membre d un centre d entretien autoris pour les produits Wagner La pr sente garantie ne s applique pas aux accessoires WAGNER NE POURRA EN AUCUN CAS ETRE TENUE RESPONSABLE DE DOMMAGES INTERETS INDIRECTS OU CONSECUTIFS QUE CE SOIT POUR UNE RUPTURE DE CETTE GARANTIE OU TOUTE AUTRE RAISON En cas de d faut de mat riau ou de fabrication du produit durant la p riode de garantie applicable appelez le Service technique Wagner au 1 800 880 0993 NE RENVOYEZ PAS LE
25. otector 32 oz All Guard Protector 950 ml All Guard Protector 950 ml 0516913 Piston Oil Piston Oil Piston Oil 0297055 Pump Shield 12 oz Pump Shield 12 oz Pump Shield 12 oz 0508071 Paint Mate 1 qt Paint Mate 1 L Paint Mate 1 L 0286024 GS 07 spray gun Mod le du pistolet GS 07 Modelo de pistola rociadora GS 07 0286025 GS 08 spray gun Mod le du pistolet GS 08 Modelo de pistola rociadora GS 08 0270192 Airless hose 25 x 1 4 Flexible sans air 7 6 m x 0 6 cm Manguera 7 6 m x 0 6 cm 0523044 Airless hose 35 x 1 4 Flexible sans air 10 6 m x 0 6 cm Manguera 10 6 m x 0 6 cm 0270118 Airless hose 50 x 1 4 Flexible sans air 15 m x 0 6 cm Manguera 15 m x 0 6 cm 0291004 Hose whip end 3 x 3 16 Flexible sans air 1 m x 0 5 cm Manguera 1 m x 0 5 cm 0154919 Green gun filter coarse 2 pack Filtre de pistolet vert grossier 2 pi ces Filtro de pistola verde grueso 2 piezas 0154675 Yellow gun filter fine 2 pack Filtre de pistolet jaune fin 2 pi ces Filtro de pistola amarillo fino 2 piezas 0154842 White gun filter medium 2 pack Filtre de pistolet blanc moyen 2 pi ces Filtro de pistola blanco medio 2 piezas 0512132W Tip extension 36 Rallonge de buse 36 pi Extensi n de la boquilla 36 0512131W Tip extension 24 Rallonge de buse 24 pi Extensi n de la boquilla 24 0512130W Tip extension 12 Rallonge de buse 12 pi Extensi n de la boquilla 12 0156113 TR
26. s sufficient oil when you can see it just below the opening in the oil reservoir when the oil cap a is removed Starting the engine Follow these steps to start the engine when it is cold or has not been recently running If the engine is warm follow step 3 only IMPORTANT Do not pull starter cord to full extension Doing so may result in damage to the engine recoil and is not 1 necessary to start this engine Make sure the gas tank is full Move the choke lever a up to the full choke position b 7 10 times Sprayer Assembly Hose wrap Engine DirectLink pressure control knob N AutoOiler cap Spray hose p adap AutoOiler s_ 4 button lt Q Peet Pail bracket 4D Sureflo valve Suction tube Material return tube Inlet filter 2 Push the rubber prime button ort So reverse side Pump cleaning S ter La Grounding cable AS a Shutoff switch PRIME SPRAY y TTD y 3 Pull the starter rope c rapidly and firmly Continue to hold the rope as you let it return Pull and return the rope until the engine starts knob 4 Once the engine is running slowly move the choke lever d down to the closed position Proper use and functions Sprays a variety of paints oil based and latex primers stains preservatives and other nonabrasive materials Do not u
27. s worn Replace the spray tip The material is too thick Thin material using appropriate thinning solution NO M AP Pressure loss Refer to Causes and Solutions for Problem C Problem I The spray tip will not turn Cause 1 High pressure has locked the spray tip in place Solution Refer to Clear the Spray Tip Additional parts are available for this procedure Refer to the Parts List page 74 section of this manual for a list of the parts and their part numbers Daily Maintenance The only daily maintenance necessary is thorough cleaning Follow the cleaning procedures in this manual Extended Maintenance Kit Part Description 0512178A Fluid Section Seal Kit 0501014 Saddle seat seal kit Some pump parts eventually wear out from use and must be replaced The following is a list of available repair kits Pump performance is the only reliable indicator of when to replace wear parts Refer to the Troubleshooting section for more information on when to use these kits 23 Parts List Liste de Pieces Lista de Piezas Sprayer Pulv risateur e Rociador Part No No de pi c Pieza No D English Description Fran ais Description Espa ol Descripci n 0293198A Cart assembly Ensemble du chariot Ensamblaje de carrito 1 0523320A Hose wrap Support du flexible Soporte de manguera 1 0516581A AutoOiler cap Capuchon de Au
28. se This pump should not be used with textured materials block filler asphalt sealer or materials containing HHC See coating supplier if flash point is not listed on the container Safety features Spray gun trigger lock and pressure diffuser built in tip safety guard PRIME SPRAY knob for safe pressure release Specifications Ruitao 37 7 cc engine 1 6 Hp Gas Capacity 0 65 approximately 1 hour spraying time Oil Capacity ica 0 08 Maximum pressure 3000 PSI FIOW ratips 0 33 gal min 1 25 I Max tip SIZE kecronan 0 017 Burn hazard When collapsed the cart handle is very close to A the exhaust port of the engine which can be very hot after use It is recommended that the cart handle NOT be collapsed until after the engine has cooled Controls and Functions PRIME SPRAY knob The PRIME SPRAY knob directs material to the material return tube when set to PRIME or to spray hose when set to SPRAY Spray hose The spray hose connects the spray gun to the pump Spray gun The spray gun controls the delivery of the material being pumped o AutoOiler The AutoOiler is designed to provide lubrication to the fluid section of the pump Sureflo Valve The Sureflo Valve is designed to keep the inlet valve open and from sticking to dried materials The Sureflo Valve is activated manually by the user Collapsible handle The cart handle can be collapse
29. t Piston Oil into the Press button 2 3 times before free AutoOiler Replace cap every use Be sure to check reservoir level a and refill as necessary gE X GA N K IY P 4 Place a full container 5 Turn the PRIME SPRAY 6 Attach the supplied 7 Increase the pressure to 8 Shut the engine off Place of spraying material knob to PRIME grounding wire to a maximum return tube back into underneath the suction grounded object Allow pump to run until material container and clip tube a Start the engine see you see spray material return tube and suction tube Hold the return tube into a directions on page 4 flowing from the return together waste container b tube 3 Getting Material to Flow MED You will need e Waste bucket Scrap material cardboard Drop cloths to protect floors and furnishings from overspray IMPOR TANT When placed on a smooth surface the vibration of the running engine may cause the unit to move forward or backward slightly Avoid placing the unit on an inclinded surface or near a drop off such as stairs Block the wheels to prevent the unit from moving no LE Start the engine see page Turnthe PRIME SPRAY 3 Continue to squeeze 4 Point the spray gun into knob to SPRAY trigger until the material a separate waste container is flowing freely through Unlock the spray gun trigger the spray gun Squeeze and hold trigger for steps 2 3 5 Thread th
30. thanol and the other containing methanol Do not use gasohol that contains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain co solvents and corrosion inhibitors for methanol Never use gasoline containing more than 5 methanol even if it has co solvents and corrosion inhibitors NOTE Fuel system damage or engine per formance problems resulting from the use of fuels that contain alcohol is not covered under the warranty The engine manufacturer cannot endorse the use of fuels containing methanol since evidence of their suitability is incomplete at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesirable operating characteristics while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol 3 GS 07 Spray Gun Assembly Whats in the box Certain parts of the sprayer will not be assembled out of the box Be sure to read Assembly instructions page 6 Refer to the engine manufacturer s instruction manual for complete engine information Heed all cautions and warnings Note The engine on the sprayer will come filled with oil However it is still a good idea to check it prior to startup The engine ha
31. the other end of the hose to the spray gun Hold the gun with one adjustable wrench and tighten the hose nut with the other Important Safety Warning a Pressure Relief Be careful when handling the spray gun so you don t accidently spray yourself The high pressure paint stream could pierce your skin causing serious injury If an accident happens see detail procedures in the Safety roce ure Information section on pages 2 3 See physician immediately and bring this instruction manual Perform when instructed Start Important Safety Warning Be sure to follow the Pressure Relief A Procedure when shutting the unit off for any purpose This procedure is used to relieve pressure from the spray hose Failure to do so could result in serious injury You will need A waste bucket 1 Lock the spray gun 2 Turn the DirectLink pressure 3 Turn the PRIME SPRAY knob control knob to minimum to PRIME QA 4 Press and hold the red engine shutoff switch until 5 Unlock the spray gun Briefly pull the trigger the engine stops running to fully relieve pressure from the system Lock the spray gun 2 Load Material The material you plan to spray Flat blade screwdriver e Piston Oil e Waste bucket 1 Remove AutoOiler cap with a 2 Push AutoOiler button 2 5 times 3 Fully depress the Sureflo valve flat blade screwdriver to lubricate the fluid section to make sure the inlet ball is Squir
32. toOiler Tapa de AutoOiler 1 0270118 Spray hose 50 Flexible de pulv risation 15m Manguera del rociador 15m service yourself Take the sprayer to a Wagner authorized 1 This unit contains no servicable parts Do not attempt to service center Cet appareil ne contient aucune pi ce n cessitant un entretien quelconque Ne tentez pas d effectuer vous m me entretien Apporter l appareil un centre de service autoris Esta unidad no contiene piezas que se puedan reparar No intente repararlas personalmente Lleve el rociador a un Centro de servicio autorizado de Wagner 730 165 Grounding wire Cable de mise a la terre Cable de conexi n a tierra English Francais Espa ol 72 Parts List Liste de Pieces Lista de Piezas Suction set Dispositif d aspiration e Juego de succi n Aa P 5 Item Part No Qty Art No de pi ce at Art Pieza No English Description Francais Description Espa ol Descripci n Cant 6 1 0516127 Suction set Dispositif d aspiration Juego de succi n 1 2 0512389 Return tube Tube de retour Tubo de retorno 1 UN 3 0512390 Clip Agrafe Abrazadera 1 A 4 4 0552947 Inlet filter Filtre d entr e Filtro de entrada 1 2 5 0327226 Squeeze clip Agrafe de compression Abrazadera del apret n 1 6 9885553 Return tube fitting Raccord de tube de retour Conector del tubo de 1 retorno 7 0515146 Pump cleaning A
33. usage of or explosion the equipment LK W M Do not spray flammable or combustible materials near an open flame pilot lights or sources of ignition such as hot objects cigarettes motors electrical equipment and electrical appliances Avoid creating sparks from connecting and disconnecting power cords Use extreme caution when using materials with a flashpoint below 70 F 21 C Flashpoint is the temperature that a fluid can produce enough vapors to ignite Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use only conductive or grounded high pressure airless paint sprayer hoses specified by the manufacturer Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extension cords electric models only Do not use a3 to 2 adapter Do not use a paint or solvent containing halogenated hydrocarbons Such as chlorine bleach mildewcide methylene chloride and trichloroethane They are not compatible with aluminum Contact the coating supplier about compatibility of material with aluminum WARNING To reduce the risk of fir
34. y alert and watch what you are doing 6 Do not operate the unit when fatigued or under the influence of drugs or alcohol 2 10 11 12 13 14 15 Do nat kink or over bend the hose Airless hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer Do not use the hose as a strength member to pull or lift the equipment Use lowest possible pressure to flush equipment Follow all appropriate local state and national codes governing ventilation fire prevention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace hose if any of those conditions exist Never repair a paint hose Replace with a conductive high pressure hose Do not spray outdoors on windy days Always unplug cord from outlet before working on equipment electric models only Gasoline Engine Safety The engine exhaust from this unit contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Gas engines are desig
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